Scribing and breaking apparatus and system therefor
2 claims: 2 independent, 0 dependent
- 1脆性材料によって構成されたマザー基板が載置されるテーブルと、該マザー基板の表面および裏面にそれぞれ予め設定されたスクライブ 予定 ラインに沿って該マザー基板の表面および裏面をそれぞれスクライブするために上下にそれぞれ対向して該テーブルの側方に設けられた第1スクライブ手段および第2スクライブ手段と、該テーブルに対して、第1スクライブ手段および第2スクライブ手段を挟んで設けられ、該マザー基板の該テーブルの上面からはみ出した一端を把持する捕捉機構とを具備する 分断装置であって、 前記捕捉機構により前記一端を把持した状態で、前記第1スクライブ手段および第2スクライブ手段でスクライブを開始するとともに、スクライブ完了後に前記捕捉機構は、前記一端を把持したまま、揺動することなく前記マザー基板の表面および裏面に平行な方向に離反して、前記一端を前記マザー基板から除去する ことを特徴とする分断装置。
- 2脆性材料により構成されたマザー基板をテーブルの上面に少なくとも一端がはみ出すように載置する工程と、該マザー基板の該テーブルからはみ出した一端を捕捉機構により把持する 把持 工程と、 該把持工程の後に、 該テーブルと該捕捉機構との間に上下に対向して設けられた第1スクライブ手段および第2スクライブ手段によって、該マザー基板の表面および裏面をスクライブして該マザー基板の表面および裏面にスクライブラインを形成する スクライブライン形成 工程と、 該スクライブライン形成工程の後に、 該捕捉機構を 揺動させることなく前記マザー基板の表面および裏面に平行な方向に 移動させて、該スクライブラインに沿って該マザー基板から分断された 前記一端 を除去する工程とを包含することを特徴とする分断方法。
Independent claims2
114 paragraphs, as filed
The present invention relates to a dividing device and a dividing method for dividing a bonded brittle material substrate, which is obtained by bonding two brittle material substrates, by scribing along a predetermined scribe line.
In the present specification, the bonded brittle material substrate obtained by bonding two brittle material substrates includes a flat display panel such as a liquid crystal panel, a plasma display panel, and an organic EL display panel in which glass substrates are bonded to each other, and a silicon substrate. , A semiconductor substrate in which a glass substrate is bonded to a sapphire substrate or the like is included. Hereinafter, a liquid crystal panel will be described as an example of a bonded brittle material substrate in which two brittle material substrates are bonded together.
FIG. 45 is a block diagram of a conventional liquid crystal panel dividing line 900. The liquid crystal panel dividing line 900 includes a scribe device 901. FIG. 46 is a perspective view of the scribe device 901. The scribe device 901 includes a table 905. A liquid crystal mother panel 908 is placed on the table 905. The table 905 is provided so as to be movable in the Y1 direction and rotatable in the θ1 direction. The liquid crystal mother panel 908 is composed of two glass substrates bonded to each other.
The scribe device 901 is used to scribe the surface of the upper glass substrate (hereinafter, also referred to as A-side substrate) of the two glass substrates constituting the liquid crystal mother panel 908 placed on the table 905. The head 811 is slidably provided along the X1 direction. A chip holder 806 is attached to the scribe head 811. At the lower end of the chip holder 806, a cutter wheel chip 804 that scribbles the liquid crystal mother panel 908 along the scheduled scribe line S is rotatably held. The scribe device 901 is provided with a motor 812 for driving the scribe head 811 along the X1 direction. The scribe device 901 includes a CCD camera 929 and a monitor 930. The CCD camera 929 recognizes the alignment mark formed on the liquid crystal mother panel for positioning the liquid crystal mother panel 908. The monitor 930 displays the alignment mark recognized by the CCD camera 929.
A break device 902 is arranged on the downstream side of the scribe device 901. FIG. 47 is a perspective view of the break device 902. The break device 902 includes a table 917. The liquid crystal mother panel 908 is placed on the table 917 so that the A-side substrate is on the lower side. The table 917 is provided so as to be movable in the Y2 direction and rotatable in the θ2 direction. In the break device 902, a break bar 919 for dividing the A-side substrate along the scribe line formed on the A-side substrate can be moved up and down above the liquid crystal mother panel 908 mounted on the table 917. It is provided. A hard rubber material 920 having a V-shaped cross section is attached to the lower side of the break bar 919. A scribe device 901A is arranged on the downstream side of the break device 902. The scribe device 901A has the same configuration as the scribe device 901, and is a substrate other than the A-side substrate among the two glass substrates constituting the liquid crystal mother panel 908 (hereinafter, also referred to as "B-side substrate"). Scribe.
The break device 902A is arranged on the downstream side of the scribe device 901A. The break device 902A has the same configuration as the break device 902, and breaks the B-side side substrate along the scribe line formed on the B-side side substrate.
FIG. 48 is a plan view of the conventional liquid crystal mother panel 908. FIG. 49 is a perspective view of the liquid crystal panel 909 separated from the liquid crystal mother panel 908. The liquid crystal mother panel 908 is divided into 6 liquid crystal panels 909 of 3 rows × 2 columns by dividing into 6 parts. Terminals 913 are formed on two sides of the lower glass substrate of the two glass substrates constituting the liquid crystal panel 909. A sticker 911 is provided between the two glass substrates constituting the liquid crystal mother panel 908. Liquid crystal is injected from the injection port 914 into the gap surrounded by the seal 911 and the two glass substrates.
FIG. 50 is a plan view illustrating the adhesive sticker 915 provided on the liquid crystal mother panel 908. Between the peripheral edge of the liquid crystal mother panel 908 and each seal 911, there are two adhesive stickers 915 for adhering the two glass substrates so that the fragments generated when the liquid crystal mother panel 908 is divided are not scattered. It is provided between the sheets of glass substrate.
The operation of the liquid crystal panel dividing line 900 having such a configuration will be described. FIG. 51 is a front view for explaining the operation of the conventional scribe device 901, and FIG. 52 is a front view for explaining the operation of the conventional break device 902. FIG. 53 is a front view illustrating the operation of the scribe device 901A, and FIG. 54 is a front view illustrating the operation of the break device 902A.
With reference to FIGS. 45, 46 and 51, the scribe device 901 is placed on the table 905 with the liquid crystal mother panel 908 on the table 905 with the A-side substrate 910 facing up by a material feeding mechanism (not shown), and the cutter wheel. The chip 804 forms a scribe line S1 on the A-side substrate 910.
With reference to FIGS. 45, 47 and 52, the liquid crystal mother panel 908 scribed on the A-side substrate 910 by the scribing device 901 is inverted by an inversion mechanism (not shown) so that the A-side substrate 910 is on the lower side. When placed on the table 917 of the break device 902, the break bar 919 of the break device 902 scribes the A-side board 910 by pressing the B-side board 912 from above along the scribe line S1. Divide along S1.
With reference to FIGS. 45, 46 and 53, the liquid crystal mother panel 908 in which the A-side substrate 910 is divided by the break device 902 is conveyed by a transfer mechanism (not shown) so that the A-side substrate 910 is on the lower side. It is placed on the table 905 of the scribing device 901A. The piece 916 separated by the break device 902 is placed on the table 905 together with the liquid crystal mother panel 908 because it is adhered to the B-side substrate 912 by the adhesive seal 915. The scribe device 901A forms a scribe line S2 on the B-side substrate 912 by the cutter wheel tip 804.
With reference to FIGS. 45, 47 and 54, the liquid crystal mother panel 908 scribed on the B-side substrate 912 by the scribing device 901A is inverted by an inversion mechanism (not shown) so that the B-side substrate 912 is on the lower side. When placed on the table 917 of the break device 902A, the break bar 919 of the break device 902A scribes the B-side board 912 by pressing the A-side board 910 from above along the scribe line S2. Divide along S2. Then, the cut pieces adhered by the adhesive seal 915 are collectively removed.
FIG. 55 is a configuration diagram of still another conventional scribe device 950. The scribe device 950 includes a table 951 on which both ends of the liquid crystal mother panel 908 are placed. A fixed body 952 for fixing the liquid crystal mother panel 908 is attached to the table 951. The scribe device 950 includes a pair of cutter heads 953 and 954 provided so as to sandwich the liquid crystal mother panel 908 from above and below.
In the scribing device 950 having such a configuration, when the liquid crystal mother panel 908 is fixed to the table 951 by the fixed body 952, the pair of cutter heads 953 and 954 simultaneously scribble the front surface and the back surface of the liquid crystal mother panel 908, respectively. ..
However, in the liquid crystal panel dividing line 900 described above with reference to FIGS. 45 to 54, since the liquid crystal mother panel 908 must be scribed and broken for each side, the processing time becomes long and the installation area of the device also increases. There is a problem of doing.
Further, since it is necessary to invert the liquid crystal mother panel 908 after scribing, there is a problem that the alignment of the liquid crystal mother panel 908 is required again.
Furthermore, two glass substrates are used so that the fragment 916 generated when the A-side substrate 910 is divided by the break device 902 is not left behind or falls during transportation and causes line trouble. An adhesive seal 915 for bonding must be provided between the two glass substrates. Therefore, there is a problem that extra man-hours are required to manufacture the liquid crystal mother panel 908 itself, and the cost of the liquid crystal mother panel 908 increases because the amount of the sealing material used increases.
The scribe device 950 described above with reference to FIG. 55 requires a separate break device for dividing the liquid crystal mother panel 908 scribed by the scribe device 950, and further, the liquid crystal mother panel 908 scribed by the scribe device 950. There is a problem that a reversing device that inverts and supplies the break device is required separately.<patcit num="1"><text>Japanese Unexamined Patent Publication No. 9-278473</text></patcit>
<p>An object of the present invention is to provide a dividing device and a dividing line capable of shortening the processing time for dividing a mother panel.</p><p>Another object of the present invention is to provide a dividing device and a dividing line having a small installation area.</p><p>Still another object of the present invention is to provide a dividing device and a dividing line capable of dividing a mother panel without an adhesive seal.</p>
<p>The dividing device according to the present invention includes a table on which a mother substrate made of a brittle material is placed, and scribes preset on the front surface and the back surface of the mother substrate, respectively.<u style="single">plans</u>The first scribe means and the second scribe means provided on the side of the table facing each other vertically in order to scribe the front surface and the back surface of the mother substrate along the line, and the first scribe means for the table. It is provided with one scribe means and a second scribe means sandwiched between them, and is provided with a capturing mechanism for gripping one end of the mother substrate protruding from the upper surface of the table.<u style="single">In the dividing device, the scribing is started by the first scribe means and the second scribe means in a state where the one end is gripped by the capturing mechanism, and after the scribing is completed, the capturing mechanism keeps gripping the one end. One end of the mother substrate is removed from the mother substrate by separating in a direction parallel to the front surface and the back surface of the mother substrate without swinging.</u>This is characterized in that the above object is achieved.</p><p>Further, the dividing method according to the present invention includes a step of placing a mother substrate made of a brittle material on the upper surface of a table so that at least one end protrudes from the table, and a mechanism for capturing one end of the mother substrate protruding from the table. To grip by<u style="single">Gripping</u>Process and<u style="single">After the gripping step</u>The front and back surfaces of the mother substrate are scribed by the first scribe means and the second scribe means provided vertically facing each other between the table and the capture mechanism, and scribe lines are formed on the front and back surfaces of the mother substrate. Form<u style="single">Scrivener formation</u>Process and<u style="single">After the scribe line forming step</u>The capture mechanism<u style="single">In the direction parallel to the front and back surfaces of the mother substrate without rocking</u>It was moved and separated from the mother substrate along the scribe line.<u style="single">One end</u>The above-mentioned object is achieved by including the step of removing.</p>
(Embodiment 1) In the liquid crystal panel dividing line according to the first embodiment, the liquid crystal mother panel is divided into liquid crystal panels. FIG. 1 is a plan view of the liquid crystal panel dividing line 100 according to the first embodiment. The liquid crystal panel dividing line 100 includes a loader 12 for stocking the liquid crystal mother panel 8. A material feeding robot 13 is provided on the liquid crystal panel dividing line 100. The material feeding robot 13 sucks the liquid crystal mother panels 8 stocked in the loader 12 one by one and places them on the conveyor 14. The liquid crystal mother panel 8 mounted on the conveyor 14 is conveyed to the front of the liquid crystal panel dividing line 100 (to the right in FIG. 1) and positioned.
The liquid crystal panel dividing line 100 includes a liquid crystal panel dividing device 1. FIG. 2 is a perspective view for explaining the liquid crystal panel dividing device 1, and FIG. 3 is a perspective view showing a main part of the liquid crystal panel dividing device 1 shown in FIG. The liquid crystal panel dividing device 1 includes a table 5 on which the liquid crystal mother panel 8 is placed. The liquid crystal panel dividing device 1 is provided with a suction transfer mechanism 2. The suction transfer mechanism 2 sucks the liquid crystal mother panel 8 placed and positioned on the conveyor 14 and places it on the table 5. The suction transfer mechanism 2 has a guide 27 provided along the horizontal direction indicated by the arrow Y3. The guide 27 is provided with an arm slidably provided along the horizontal direction, and at the tip of the arm, a suction pad 25 provided for sucking the liquid crystal mother panel 8 and a suction pad 25 are provided. Is provided with a cylinder 26 for driving the liquid crystal along the vertical direction.
Referring to FIG. 3, the liquid crystal panel dividing device 1 includes a scribing mechanism 4 for scribing the liquid crystal mother panel 8. The scribe mechanism 4 is arranged on the opposite side of the conveyor 14 with respect to the table 5. The scribe mechanism 4 has a pair of struts 122 and 123. Guide bars 124 and 125, which are conveyed by the suction transfer mechanism 2 and are provided so as to sandwich the liquid crystal mother panel 8 having one end protruding from the table 5 from the front side and the back surface side, are connected to the pair of columns 122 and 123, respectively. Has been done.
The guide bar 124 is provided with a scribing portion 102 for scribing the surface of the liquid crystal mother panel 8 so as to be slidable along the direction indicated by the arrow X3, and the guide bar 125 is provided with the scribing portion 102 of the liquid crystal mother panel 8. A scribing portion 103 for scribing the back surface is slidably provided along the direction of the arrow X3 so as to face the scribing portion 102. Motors 113 and 114 for sliding the scribe portions 102 and 103 along the direction of the arrow X3 are attached to the support columns 122, respectively.
The scribe portion 102 has a moving body 109 slidably provided along the direction indicated by the arrow X3. A scribe head 111 is slidably provided on the lower surface of the moving body 109 along the direction indicated by the arrow Y3. A tip holder 106 is provided on the lower surface of the scribe head 111. A cutter wheel tip 104 is rotatably provided at the lower end of the tip holder 106.
The scribe unit 103 has the same configuration as the scribe unit 102 described above, and is provided so as to face the scribe unit 102. The scribe portion 103 has a moving body 109 slidably provided along the direction indicated by the arrow X3. A scribe head 111 is slidably provided on the upper surface of the moving body 109 along the direction indicated by the arrow Y3. A tip holder 107 is provided on the upper surface of the scribe head 111. A cutter wheel tip 105 is rotatably provided at the upper end of the tip holder 107.
The liquid crystal panel dividing device 1 includes a CCD camera 29 and a monitor 30. The CCD camera 29 recognizes the alignment mark formed on the liquid crystal mother panel 8. The monitor 30 displays the alignment mark recognized by the CCD camera 29.
Since the scribe head 111 is slidably configured along the direction of the arrow Y3, the scribe position of the scribe portion 102 and the scribe position of the scribe portion 103 can be shifted from each other to scribe. Further, the center of the alignment mark marked on the liquid crystal mother panel 8 is obtained by processing the image captured by the CCD camera 29, and when the liquid crystal mother panel 8 set on the table 5 is slanted, the liquid crystal mother panel 8 is used. The slanted inclination of 8 and the cutting start position of the cutter wheel tips 104 and 105 provided in the scribing portions 102 and 103 into the liquid crystal mother panel 8 are obtained by calculation. Then, at the time of scribe, the scribe heads 111 provided on the scribe portions 102 and 103 are scribed while being moved along the arrow Y3 direction so as to cancel the deviation of the liquid crystal mother panel 8. Such a scribing method is called scribing by linear interpolation. Similarly, in the second and third embodiments described later, scribe by linear interpolation is performed.
It is preferable that such image processing and calculation are performed for each scribe, but when the division accuracy of the liquid crystal mother panel 8 is not required, or when the suction transfer mechanism 2 sets the liquid crystal mother panel 8 on the table 5. If the accuracy is good, the image processing and calculation need to be performed only when the liquid crystal mother panel 8 is set first.
With reference to FIG. 2 again, the liquid crystal panel dividing device 1 includes a capturing mechanism 31. The capture mechanism 31 grips the liquid crystal mother panel 8 protruding from the upper surface of the table 5 so as to grip one end. The capture mechanism 31 is provided with a capture device 32 having a substantially Y-shape when viewed from the direction indicated by the arrow 127 in FIG. The catcher 32 is configured to be openable and closable by the operation of the cylinder 33, and grips the liquid crystal mother panel 8 protruding from the upper surface of the table 5 so as to grip one end. A pair of mats 34 are attached to the catcher 32 at positions where they come into contact with both sides of the gripped liquid crystal mother panel 8. A suction pad 37 is provided on the upper side of the catcher 32. The suction pad 37 is provided so as to be vertically movable by the vertical cylinder 38, and is also movable in the direction of arrow Y3 by the cylinder 39 provided on the upper side of the cylinder 33.
The capture mechanism 31 includes a support column 35 that supports the capture device 32 so as to be vertically movable. A motor 36 for moving the catcher 32 up and down is provided on the support column 35. The support column 35 is provided so as to be movable back and forth along the direction indicated by the arrow Y3 by a motor (not shown).
Referring again to FIG. 1, the liquid crystal panel dividing line 100 includes a conveyor 15. The conveyor 15 conveys and positions one row of liquid crystal mother panels 8A divided by the liquid crystal panel dividing device 1 to a downstream positioning position. The conveyor 15 is provided with a rotary table 16. The rotary table 16 rotates the liquid crystal mother panel 8A positioned at the positioning position by 90 degrees.
The liquid crystal panel dividing line 100 includes a liquid crystal panel dividing device 1A. The liquid crystal panel dividing device 1A has the same configuration as the liquid crystal panel dividing device 1 except that the width direction dimension is narrower than that of the liquid crystal panel dividing device 1 described above. Therefore, a detailed description of the configuration of the liquid crystal panel dividing device 1A will be omitted. The liquid crystal panel dividing device 1A divides the liquid crystal mother panel 8A rotated by 90 degrees by the rotary table 16 into the liquid crystal panel 9. The liquid crystal panel 9 divided by the liquid crystal panel dividing device 1A is carried out to the product stock 18 by the material removing robot 17.
FIG. 4 is a plan view of the liquid crystal mother panel 8 divided by the liquid crystal panel dividing device 1 shown in FIGS. 2 and 3, and FIG. 5 is a front view of the liquid crystal mother panel 8 shown in FIG. FIG. 6 is a front view of the liquid crystal mother panel 8 after scribe, and FIG. 7 is a front view of the liquid crystal mother panel 8A for one row divided into two from the liquid crystal mother panel 8. The liquid crystal mother panel 8 is divided into 6 liquid crystal panels 9 having 3 rows × 2 columns by dividing into 6 parts. A sticker 11 is provided between the two glass substrates constituting the liquid crystal mother panel 8. Liquid crystal is injected from the injection port into the gap surrounded by the seal 11 and the two glass substrates.
The liquid crystal mother panel 8 has a scribe schedule line S3 for dividing the lower glass substrate, a scribe schedule line S4 for dividing the upper glass substrate, and a scribe schedule line S4 for dividing the upper and lower glass substrates. The scribe schedule line S5 is set. The liquid crystal mother panel 8 is not provided with the adhesive sticker 915 as in the liquid crystal mother panel 908 described above with reference to FIG. 50, but is provided with only the sticker 11 for injecting the liquid crystal.
The operation of the liquid crystal panel dividing line 100 having such a configuration will be described. When the material feeding robot 13 sucks the liquid crystal mother panels 8 stocked in the loader 12 one by one and places them on the conveyor 14, the liquid crystal mother panel 8 placed on the conveyor 14 is transferred to the liquid crystal panel dividing line 100. It is transported to the front (to the right in Fig. 1) and positioned.
8 to 16 are front views for explaining the operation of the liquid crystal panel dividing device 1 according to the first embodiment. The operation of scribing the scheduled scribing lines S5 and S4 in the area 61 shown in FIG. 5 will be described. Referring to FIG. 8, the suction pad 25 of the suction transfer mechanism 2 provided in the liquid crystal panel dividing device 1 sucks the liquid crystal mother panel 8 positioned on the conveyor 14 and is preset on the liquid crystal mother panel 8. To a position where one end of the liquid crystal mother panel 8 protrudes from the table 5 so that the scheduled scribe line S5 is located between the cutter wheel tip 104 provided in the scribe portion 102 and the cutter wheel tip 105 provided in the scribe portion 103. Transport the liquid crystal mother panel 8. The cutter wheel tips 104 and 105 both face each other on the scheduled scribe line S5. The table 5 sucks and fixes the conveyed liquid crystal mother panel 8. The catcher 32 provided in the catching mechanism 31 grips one end of the liquid crystal mother panel 8.
The cutter wheel chips 104 and 105 simultaneously scribble the glass substrates 10A and 10B constituting the liquid crystal mother panel 8 along the scheduled scribing line S5 by the linear interpolation described above, respectively. If the moving speed of the cutter wheel tips 104 and 105 when the cutter wheel tips 104 and 105 ride on the glass substrates 10A and 10B, respectively, is made smaller than the moving speed during scribe, the glass substrates 10A and 10B will be chipped due to the shock during riding. Can be prevented from occurring. According to the cutter wheel tips 104 and 105 according to the embodiment, deep vertical cracks can be formed that reach the inner surface of the glass substrates 10A and 10B. As such cutter wheel tips 104 and 105, the glass cutter wheel tips disclosed in Japanese Patent Nos. 3, 074 and 143 by the applicants are used.
Referring to FIG. 9, the liquid crystal mother panel 8 has a deep vertical crack formed by the cutter wheel tips 104 and 105 along the scribe line S5 to reach the inner surface of the glass substrates 10A and 10B. When the catcher 32 holding one end is moved to the right in FIG. 9 as it is, the fragment 63 separated from the liquid crystal mother panel 8 can be removed along the formed scribe line.
With reference to FIG. 10, the catcher 32 is opened and the piece 63 is discarded. Then, the table 5 releases the suction fixing of the liquid crystal mother panel 8. The suction pad 25 sucks and conveys the liquid crystal mother panel 8 so that the scheduled scribe line S4 moves under the cutter wheel tip 104 provided in the scribe portion 102. The scribe portion 103 is moved along a direction perpendicular to the paper surface so as not to get in the way, and is not shown in FIGS. 10 to 13.
Referring to FIG. 11, the catcher 32 grips one end of the liquid crystal mother panel 8. Then, the cutter wheel tip 104 scribes the glass substrate 10A along the scheduled scribe line S4.
Referring to FIG. 12, the catcher 32 releases one end of the liquid crystal mother panel 8 and retracts rearward, which is the right direction in FIG. The suction pad 37 provided in the capture mechanism 31 sucks the fragment 64 separated from the liquid crystal mother panel 8 along the scheduled scribe line S2 by the cutter wheel tip 104.
Referring to FIG. 13, the suction pad 37 sucking the piece 64 moves upward or backward, which is the right direction in FIG. In this way, the cutter wheel tip 104 removes the fragment 64 separated from the liquid crystal mother panel 8.
Next, the operation of scribing the scribing lines S3, S4, and S5 in the region 62 shown in FIG. 5 will be described. Referring to FIG. 14, the suction pad 25 of the suction transfer mechanism 2 is a liquid crystal mother so that a preset scribe line S5 on the liquid crystal mother panel 8 is located between the cutter wheel tip 104 and the cutter wheel tip 105. Transport the panel 8. The catcher 32 grips one end of the liquid crystal mother panel 8. The cutter wheel chips 104 and 105 simultaneously scribe the glass substrates 10A and 10B constituting the liquid crystal mother panel 8 along the scheduled scribe line S5, respectively. When the catcher 32 holding one end of the liquid crystal mother panel 8 is moved to the right in FIG. 14 as it is, the liquid crystal mother panel 8A for one row is divided from the liquid crystal mother panel 8 along the scheduled scribe line S5. Can be done. The catcher 32 places the divided liquid crystal mother panel 8A on the conveyor 15 shown in FIG.
Referring to FIG. 15, the suction pad 25 conveys the liquid crystal mother panel 8 so that the scheduled scribe line S3 moves above the cutter wheel 105 and the scheduled scribe line S4 is located below the cutter wheel 104. The cutter wheel tip 104 provided in the scribe portion 102 moves to the right in FIG. 15 by the distance along the horizontal direction between the scheduled scribe lines S3 and S4. The cutter wheel tip 104 scribes the glass substrate 10A along the scheduled scribe line S4, and the cutter wheel tip 105 scribes the glass substrate 10B along the scheduled scribe line S3.
Referring to FIG. 16, when the catcher 32 holding one end of the liquid crystal mother panel 8 is moved to the right in FIG. 16 as it is, a cut separated from the liquid crystal mother panel 8 along the scheduled scribe lines S3 and S4. Piece 65 can be removed.
With reference to FIG. 1 again, the conveyor 15 conveys and positions the liquid crystal mother panel 8A mounted by the catcher 32 to the downstream positioning position. The rotary table 16 rotates the liquid crystal mother panel 8A positioned at the positioning position by 90 degrees. The liquid crystal panel dividing device 1A divides the liquid crystal mother panel 8A into the liquid crystal panel 9 by the same operation as the operation of the liquid crystal panel dividing device 1 described above. The liquid crystal panel 9 divided by the liquid crystal panel dividing device 1A is carried out to the product stock 18 by the material removing robot 17.
Although a liquid crystal panel has been described as an example of a bonded brittle material substrate in which two brittle material substrates are bonded together, the present invention is not limited to this. For example, the present invention is also applied to a flat display panel such as a plasma display panel or an organic EL display panel in which glass substrates are bonded to each other, and a semiconductor substrate in which a glass substrate is bonded to a silicon substrate, a sapphire substrate, or the like. Can be done. The same applies to the second and third embodiments described later.
Further, an example is shown in which the liquid crystal panel dividing device 1 divides the liquid crystal mother panel 8A separated from the liquid crystal mother panel 8 into the liquid crystal panel 9, but the present invention is not limited to this. The liquid crystal mother panel 8A separated from the liquid crystal mother panel 8 by the liquid crystal panel dividing device 1 may be conveyed to the liquid crystal injection device in the next step by the capture mechanism 31.
Further, an example is shown in which the liquid crystal panel 8 divided by the liquid crystal panel dividing device 1A is carried out to the product stock, but the catcher 31A provided in the liquid crystal panel dividing device 1A conveys the divided liquid crystal panel 8 to the inspection device, the liquid crystal injection device, etc. You may.
Further, although an example in which the scribe mechanism 4 is arranged between the table 5 and the capture mechanism 31, the present invention is not limited to this. A notch having a width wider than the width of the liquid crystal mother panel 8 is formed on the table 5, and the back surface of the liquid crystal mother panel 8 straddling the notch can be scribed in the notch. The section 103 may be arranged, and the scribe portion 102 may be arranged so that the surface of the liquid crystal mother panel 8 straddling the notch portion can be scribed.
As described above, according to the first embodiment, in the suction transfer mechanism 2, the scheduled scribing line of the liquid crystal mother panel 8 is located between the cutter wheel chips 104 and 105 provided in the scribing portions 102 and 103, respectively. , Holds and transports the liquid crystal mother panel 8. The cutter wheel tips 104 and 105 are divided by scribing the liquid crystal mother panel 8 conveyed by the suction transfer mechanism 2 so that the scheduled scribe line is located between the cutter wheel tips 104 and 105 along the scheduled scribe line. To do.
Therefore, since the liquid crystal mother panel composed of the two glass substrates can be divided on both sides at the same time, it is not necessary to scribe and break the liquid crystal mother panel for each side. As a result, since the inversion process and the break process are not required, the processing time for dividing the liquid crystal mother panel can be shortened, and the installation area of the device for dividing the liquid crystal mother panel can be significantly reduced. Can be done.
(Embodiment 2) The liquid crystal panel dividing line according to the second embodiment divides the liquid crystal mother panel into the liquid crystal panel as in the first embodiment. FIG. 17 is a plan view of the liquid crystal panel dividing line 200 according to the second embodiment. The same reference numerals are given to the same components as the components of the liquid crystal panel dividing line 100 according to the first embodiment. Detailed description of these components will be omitted.
The liquid crystal panel dividing line 200 includes a loader 12 for stocking the liquid crystal mother panel 8. A material feeding robot 13 is provided on the liquid crystal panel dividing line 200. The material feeding robot 13 sucks the liquid crystal mother panels 8 stocked in the loader 12 one by one and places them on the positioning table 19.
The liquid crystal panel dividing line 200 includes a liquid crystal panel dividing device 1B. FIG. 18 is a front view of the liquid crystal panel dividing device 1B. Referring to FIGS. 17 and 18, the liquid crystal panel dividing device 1B includes an upstream table 5B and a downstream table 6B provided for mounting the liquid crystal mother panel 8. The upstream table 5B and the downstream table 6B can be moved along the horizontal direction indicated by the arrow 71. The liquid crystal panel dividing device 1B is provided with a suction transfer mechanism 2B. The suction transfer mechanism 2B sucks the liquid crystal mother panel 8 placed on the positioning table 19 and places it on the upstream table 5B.
The liquid crystal panel dividing device 1B includes a scribing mechanism 4B for scribing the liquid crystal mother panel 8. The scribe mechanism 4B is arranged between the upstream table 5B and the downstream table 6B. The scribe mechanism 4B has a pair of columns (not shown), and the pair of columns are provided above the upstream table 5B and the downstream table 6B so as to straddle the liquid crystal mother panel 8 conveyed by the suction transfer mechanism 2B. The guide bar 40 is connected. A pair of rails 41 are formed on the lower surface of the guide bar 40.
The guide bar 40 is slidably provided with a scribing portion 42 provided for scribing the upper glass substrate of the two glass substrates constituting the liquid crystal mother panel 8 along the rail 41.
The scribe portion 42 has a moving body 44 slidably provided along the rail 41. A rail is provided on the lower surface of the moving body 44 along the direction of the arrow 71, and the moving body 47 is provided so as to be movable in the direction of the arrow 71 by the motor M1. A pedestal 48 is fixed to the moving body 47, and a motor M2 and a holder support 50 provided so as to be movable in the vertical direction by a ball screw are attached to the pedestal 48. A scribe head 52 that rotatably supports the cutter wheel tip 51 is provided at the lower end of the holder support 50.
FIG. 19 is a configuration diagram of the scribe head 52 and its peripheral mechanisms as viewed from the direction of arrow J in FIG. A cylinder 53 is fixed to the holder support 50, and the roller mounting bracket 54 can be moved up and down. A roller R is rotatably attached to the lower end of the roller mounting bracket 54. The rollers R are arranged so as to be aligned with the cutter wheel tip 51. The roller R and the cutter wheel tip 51 are integrally moved up and down along the vertical direction by the motor M2. The roller R can be raised and lowered by the cylinder 53. The roller R is composed of an engineering plastic such as Teflon (registered trademark) and Duracon, and an elastic body such as hard rubber. The diameter of the roller R is 5 mm or more and 15 mm or less, and the thickness is 2 mm or more and 5 mm or less. The engineering plastic and elastic body constituting the roller R are preferably conductive from the viewpoint of preventing static electricity.
On the lower side of the upstream table 5B, a scribe portion 43 provided for scribing the lower glass substrate of the two glass substrates constituting the liquid crystal mother panel 8 is provided. The scribe unit 43 has the same configuration as the scribe unit 42 described above, and is arranged so as to face the scribe unit 42.
A fragment removing mechanism 7 is provided on the lower side of the downstream table 6B. The fragment removing mechanism 7 includes a robot cylinder 55 that drives the pedestal 56 along the horizontal direction indicated by the arrow 71. A motor M3 that drives the robot cylinder 55 is attached to the robot cylinder 55. A cylinder 57 is provided on the pedestal 56 along the vertical direction. A holding device 58 is attached to the upper end of the cylinder 57 so as to be able to move up and down. The holding device 58 is rotatable along the direction indicated by the arrow 59.
Referring to FIG. 17 again, the liquid crystal panel dividing line 200 includes a suction transport unit 20. The suction transfer unit 20 sucks the liquid crystal mother panel 8A divided by the liquid crystal panel dividing device 1B and conveys it to the transfer table 23. The transport table 23 on which the liquid crystal mother panel 8A is placed by the suction transport unit 20 rotates 90 degrees and transports the liquid crystal mother panel 8A to a position adjacent to the liquid crystal panel dividing device 1C.
The liquid crystal panel dividing line 200 includes a liquid crystal panel dividing device 1C. The liquid crystal panel dividing device 1C has the same configuration as the liquid crystal panel dividing device 1B except that the dimensions in the width direction are narrower than those of the liquid crystal panel dividing device 1B described above. Therefore, a detailed description of the configuration of the liquid crystal panel dividing device 1C will be omitted. The liquid crystal panel dividing device 1C divides the liquid crystal mother panel 8A conveyed by the conveying table 23 into the liquid crystal panel 9. The liquid crystal panel 9 divided by the liquid crystal panel dividing device 1C is carried out to the product stock 18 by the material removing robot 17.
The operation of the liquid crystal panel dividing line 200 having such a configuration will be described. The material feeding robot 13 sucks the liquid crystal mother panels 8 stocked in the loader 12 one by one and places them on the positioning table 19.
20 to 35 are front views for explaining the operation of the liquid crystal panel dividing device 1B according to the second embodiment. Referring to FIG. 20, the suction pad of the suction transfer mechanism 2B provided in the liquid crystal panel dividing device 1B sucks the liquid crystal mother panel 8 placed on the positioning table 19 and is preset on the liquid crystal mother panel 8. To the position where one end of the liquid crystal mother panel 8 protrudes from the table 5B so that the scheduled scribing line is located between the cutter wheel tip 51 provided in the scribing section 42 and the cutter wheel tip 51 provided in the scribing section 43. Transport the liquid crystal mother panel 8.
The holder support 50 provided in the scribe portion 42 is driven by the motor M2 and descends. The cutter wheel tip 51 provided in the scribe portion 42 abuts on the upper glass substrate of the two glass substrates constituting the liquid crystal mother panel 8 by a predetermined cutting pressure. The roller R provided on the scribe portion 42 abuts on the upper glass substrate by a predetermined contact pressure. Similarly, in the scribe portion 43, the holder support 50 is driven by the motor M2 and rises. The cutter wheel tip 51 provided in the scribe portion 43 comes into contact with the lower glass substrate of the two glass substrates constituting the liquid crystal mother panel 8 by a predetermined cutting pressure. The roller R provided on the scribe portion 43 comes into contact with the lower glass substrate by a predetermined contact pressure.
As shown in the enlarged view in FIG. 20, the cutter wheel tips 51 provided in the scribe portions 42 and 43, respectively, are arranged in the vertical direction. The two cutter wheel chips 51 simultaneously scribble the upper glass substrate and the lower glass substrate constituting the liquid crystal mother panel 8 along the scheduled scribing line by the linear interpolation described above. During this scribe, the rollers R provided on the scribe portions 42 and 43 always hold the liquid crystal mother panel 8, so that the cutting pressures of the upper and lower cutter wheel tips 51 can be equalized.
Referring to FIG. 21, the holder support 50 rises by a predetermined amount in the scribe portion 42 that has finished scribe. Therefore, the cutter wheel tip 51 and the roller R are separated from the upper glass substrate. Then, the pedestal 48 moves a predetermined amount to the right in FIG. 21. After that, the cylinder 53 lowers the roller R. As a result, only the roller R comes into contact with the upper glass substrate at a predetermined pressure.
In the scribe portion 43 that has finished scribe, the holder support 50 is lowered by a predetermined amount. Therefore, the cutter wheel tip 51 and the roller R are separated from the lower glass substrate. Then, the pedestal 48 moves a predetermined amount to the left in FIG. 21. After that, the cylinder 53 raises the roller R. As a result, only the roller R comes into contact with the lower glass substrate at a predetermined pressure.
In such a state, when the rollers R provided on the scribing portions 42 and 43, which have finished scribing, return to their original positions before starting scribing, they roll on the upper glass substrate and the lower glass substrate, respectively. When moved, a bending moment acts on the liquid crystal mother panel 8 centering on the scribe line. When the roller R returns to the original position before starting the scribe, the roller R provided in the scribe portion 42 rises, and the roller R provided in the scribe portion 43 descends.
An example is shown in which the roller R provided in the scribing section 42 is moved to the right and the roller R provided in the scribing section 43 is moved to the left. On the contrary, the roller provided in the scribing section 42 is moved to the left. R may be moved to the left, and the roller R provided in the scribing portion 43 may be moved to the right.
According to the cutter wheel tip 51 according to the embodiment, it is possible to form a deep vertical crack having a depth of about 90% of the plate thickness of the glass substrate. Since deep vertical cracks are formed along the scribe line by each cutter wheel tip 51, the action of the bending moment based on the rolling of the roller R substantially completes the division of the liquid crystal mother panel along the scribe line. To do. Therefore, the process shown in FIG. 21 is a break process.
Referring to FIG. 22, the holding device 58 moves to the left in FIG. 22, and the chuck portion provided in the holding device 58 grips a piece of the liquid crystal mother panel 8. Referring to FIG. 23, the upstream table 5B on which the liquid crystal mother panel 8 is placed moves to the left. The pieces are gripped by a chuck portion provided in the holding device 58. In this way, the section and the liquid crystal mother panel 8 are separated from each other.
With reference to FIG. 24, the holding device 58 provided with the chuck portion for gripping the section is lowered. Referring to FIG. 25, the holding device 58 rotates in the counterclockwise direction indicated by the arrow in FIG. 25, the chuck portion provided in the holding device 58 opens, and the piece held by the chuck portion falls. , Discarded. With reference to FIG. 26, the holding device 58 returns to its original position.
Referring to FIG. 27, the downstream table 6B moves to the left. The suction pad provided in the suction transfer mechanism 2B sucks the liquid crystal mother panel 8 placed on the upstream table 5B. Referring to FIG. 28, the suction pad adsorbing the liquid crystal mother panel 8 has the liquid crystal mother substrate 8 on the upstream table 5B and so that the other scheduled scribe lines of the liquid crystal mother panel 8 are located between the scribe portions 42 and 43. The liquid crystal mother substrate 8 is conveyed to a position where it is placed across the downstream table 6B.
Referring to FIG. 29, the two cutter wheel tips 51 form an upper glass substrate and a lower glass substrate that constitute the liquid crystal mother panel 8 along the other scheduled scribe lines in the same manner as shown in FIG. Each is scribed at the same time by the linear interpolation described above.
Referring to FIG. 30, similarly to the case shown in FIG. 21, the rollers R provided on the scribing portions 42 and 43, respectively, which have finished scribing, return to the original positions before starting scribing, when the upper glass is returned. It rolls on the substrate and the lower glass substrate, respectively.
Referring to FIG. 31, the downstream table 6B on which a part of the liquid crystal mother panel 8A separated from the liquid crystal mother panel 8 is placed moves to the right. The liquid crystal mother panel 8A placed on the downstream table 6B is separated from the liquid crystal mother panel 8 placed on the upstream table 5B. The liquid crystal mother panel 8A placed on the downstream table 6B is conveyed to the transfer table 23 by the suction transfer unit 20.
By repeating the steps shown in FIGS. 28 to 31, the liquid crystal mother panel 8A is further divided from the liquid crystal mother panel 8 and transported to the transport table 23.
Referring to FIG. 32, the last liquid crystal mother panel 8 is left on the upstream table 5B. Referring to FIG. 33, in the suction transport unit 20, yet another scheduled scribe line set at the left end of the liquid crystal mother panel 8 is provided on the cutter wheel tip 51 provided on the scribe unit 42 and the cutter provided on the scribe unit 43. The liquid crystal mother panel 8 is conveyed to a position where the left end of the liquid crystal mother panel 8 protrudes from the downstream table 6B so as to be located between the wheel tip 51 and the wheel chip 51.
Then, in the same manner as in the case shown in FIG. 20, the two cutter wheel chips 51 simultaneously described the upper glass substrate and the lower glass substrate constituting the liquid crystal mother panel 8 along the above scribe schedule line. Scrivener by linear interpolation. After that, in the same manner as shown in FIG. 21, the rollers R provided on the scribing portions 42 and 43, which have finished scribing, return to the original positions before starting scribing, and the upper glass substrate and the lower glass Roll on each board.
With reference to FIG. 34, the holding device 58 is raised. Referring to FIG. 35, the holding device 58 turns so that the chuck portion faces the downstream table 6B. Then, the chuck portion provided in the holding device 58 grips a piece of the liquid crystal mother panel 8. After that, the downstream table 6B on which the liquid crystal mother panel 8A is placed moves to the right. The pieces are gripped by a chuck portion provided in the holding device 58. In this way, the section and the liquid crystal mother panel 8A are separated from each other. After that, the holding device 58 provided with the chuck portion that grips the section is lowered. Then, the holding device 58 discards the pieces. The liquid crystal mother panel 8A placed on the downstream table 6B is conveyed to the transfer table 23 by the suction transfer unit 20.
Referring to FIG. 17 again, when the liquid crystal mother panel 8A is conveyed to the transfer table 23 by the suction transfer unit 20, the transfer table 23 rotates 90 degrees to the position adjacent to the liquid crystal panel dividing device 1C. Transport panel 8A. The liquid crystal panel dividing device 1C divides the liquid crystal mother panel 8A into the liquid crystal panel 9 by the same operation as the operation of the liquid crystal panel dividing device 1B described above. The liquid crystal panel 9 divided by the liquid crystal panel dividing device 1C is carried out to the product stock 18 by the material removing robot 17.
As described above, according to the second embodiment, in the suction transfer mechanism 2B, the liquid crystal mother panel 8 is arranged so that the scheduled scribing line is located between the cutter wheel chips 51 provided in the scribing portions 42 and 43, respectively. Hold and transport the mother panel 8. The cutter wheel tip 51 scribs the liquid crystal mother panel 8 conveyed by the suction transfer mechanism 2B so that the scheduled scribe line is located between the cutter wheel chips 51 along the scheduled scribe line.
Therefore, since the liquid crystal mother panel composed of the two glass substrates can be divided on both sides at the same time, it is not necessary to scribe and break the liquid crystal mother panel for each side. As a result, the processing time for dividing the liquid crystal mother panel can be shortened, and the installation area of the device for dividing the liquid crystal mother panel can be reduced.
FIG. 36 is a plan view of another liquid crystal panel dividing line 200A according to the second embodiment. The same reference numerals are given to the same components as the components of the liquid crystal panel dividing line 200 described above. Detailed description of these components will be omitted.
The liquid crystal panel dividing line 200A includes a liquid crystal panel dividing device 1B. The liquid crystal panel dividing device 1B divides the liquid crystal mother panel 8 supplied by the material feeding robot 13 into the liquid crystal mother panel 8A and supplies the liquid crystal mother panel 8 to the transfer robot 23. The transfer robot 23 gives the liquid crystal mother panel divided by the liquid crystal panel dividing device 1B to the two liquid crystal panel dividing devices 1C. Each liquid crystal panel dividing device 1C divides the liquid crystal mother panel 8A supplied from the transfer robot 23 into the liquid crystal panel 9, and supplies the liquid crystal mother panel 8A to the transfer robot 23A. The transfer robot 23A supplies the liquid crystal panels 9 divided by each liquid crystal panel dividing device 1C to the two chamfering devices 67. Each chamfering device 67 chamfers the liquid crystal panel 9 supplied by the transfer robot 23A and supplies the liquid crystal panel 9 to the material removing robot 17. The material removing robot 17 conveys the liquid crystal panel 9 chamfered by each chamfering device 67 to the next process.
When the liquid crystal panel dividing devices 1C are arranged in parallel in this way, the takt time is further improved. Further, even if one of the liquid crystal panel dividing devices 1C fails, the dividing work can be continued by the other liquid crystal panel dividing device 1C.
FIG. 37 is a plan view of still another liquid crystal panel dividing line 200B according to the second embodiment. The same components as those of the liquid crystal panel dividing line 200A described above with reference to FIG. 36 are designated by the same reference numerals. Detailed description of these components will be omitted. The difference from the liquid crystal panel dividing line 200A is that two liquid crystal panel dividing devices 1B are also provided and arranged in parallel, and a material supply cassette 68 and a transfer robot 23B are provided.
When the liquid crystal panel dividing device 1B is also arranged in parallel in this way, the tact time is further improved. Further, even if one of the liquid crystal panel dividing devices 1B fails, the dividing work can be continued by the other liquid crystal panel dividing device 1B.
(Embodiment 3) The liquid crystal panel dividing device according to the third embodiment shortens the takt time in the process of scribing the liquid crystal mother panel.
FIG. 38 is a perspective view of the liquid crystal panel dividing device 1D according to the third embodiment, and FIG. 39 is a plan view illustrating a main part of the liquid crystal panel dividing device 1D. The liquid crystal panel dividing device 1D includes a table 5D in the shape of a substantially rectangular parallelepiped. A liquid crystal mother panel 8 is placed on the upper surface of the table 5D so that one end thereof protrudes from the upper surface of the table 5D.
The liquid crystal panel dividing device 1D includes a gripping and transporting mechanism 3. The gripping and transporting mechanism 3 grips one end of the liquid crystal mother panel 8 protruding from the upper surface of the table 5D so as to grip the liquid crystal mother panel 8 so as to transport the liquid crystal mother panel 8 on the upper surface of the table 5D. Press along. The gripping and transporting mechanism 3 is provided with a catcher 117 having a substantially Y-shape when viewed from the direction indicated by the arrow 131 in FIG. 38. The catcher 117 is configured to be openable and closable by the operation of the cylinder 116, and grips the liquid crystal mother panel 8 protruding from the upper surface of the table 5D so as to grip one end. A pair of mats 118 are attached to the catcher 117 at positions where they come into contact with both sides of the gripped liquid crystal mother panel 8. The gripping and transporting mechanism 3 includes a support column 120 that supports the catcher 117 so as to be vertically movable. A motor 119 for moving the catcher 117 up and down is provided on the support column 120. The support column 120 is provided so as to be movable back and forth along the direction indicated by the arrow Y5 by a motor (not shown).
The table 5D is a catcher guide formed along the direction in which the catcher 117 pushes the liquid crystal mother panel 8 so that the catcher 117 that grips the liquid crystal mother panel 8 and pushes the liquid crystal mother panel 8 can enter. It has a groove 126. On both sides of the catcher guide groove 126, a plurality of rollers 115 on which the liquid crystal mother panel 8 is placed are provided along the direction in which the catcher 117 pushes the liquid crystal mother panel 8.
A scribing mechanism 4D for scribing the liquid crystal mother panel 8 is provided on the opposite side of the gripping and transporting mechanism 3 with respect to the table 5D. The scribe mechanism 4D has a pair of struts 122 and 123. Guide bars 124 and 125, which are transported by the gripping and transporting mechanism 3 and are provided so as to sandwich the liquid crystal mother panel 8 whose other end protrudes from the table 5D from the front side and the back side, are connected to the pair of columns 122 and 123, respectively. Has been done.
The guide bar 124 is provided with a scribing mechanism 102 for scribing the surface of the liquid crystal mother panel 8 so as to be slidable along the direction indicated by the arrow X4, and the guide bar 125 is provided with the scribing mechanism 102 of the liquid crystal mother panel 8. A scribing portion 103 for scribing the back surface is slidably provided along the direction of the arrow X4 so as to face the scribing portion 102. Motors 113 and 114 for sliding the scribe portions 102 and 103 along the direction of the arrow X4, respectively, are attached to the support columns 122.
FIG. 40 is a front view illustrating the first and second cutter wheel tips provided on the scribe portions 102 and 103, respectively. Referring to FIGS. 38 and 40, the scribe portion 102 has a moving body 109 slidably provided along the direction indicated by arrow X4. A scribe head 111 is provided on the lower surface of the moving body 109 so as to project toward the opposite side of the table 5D with respect to the guide bar 124. A tip holder 106 is provided on the lower surface of the scribe head 111. A cutter wheel tip 104 is provided at the lower end of the tip holder 106.
The scribe unit 103 has the same configuration as the scribe unit 102 described above, and is provided so as to face the scribe unit 102. The scribe portion 103 has a moving body 109 slidably provided along the direction indicated by the arrow X4. A scribe head 111 is provided on the upper surface of the moving body 109 so as to project toward the opposite side of the table 5D with respect to the guide bar 124. A tip holder 107 is provided on the upper surface of the scribe head 111. A cutter wheel tip 105 is provided at the upper end of the tip holder 107.
The cutter wheel tip 104 provided on the scribe portion 102 is mounted eccentrically in the direction indicated by the arrow 130 from the rotation center 128 of the tip holder 106. The cutter wheel tip 105 provided on the scribe portion 103 is mounted eccentrically in the direction indicated by the arrow 130 from the rotation center 129 of the tip holder 107.
The type of the cutting edge of the cutter wheel tip 104 provided in the scribe portion 102 and the cutting edge of the cutter wheel tip 105 provided in the scribe portion 103 are different depending on the type of the cutting target. Therefore, it is possible to flexibly respond to the type of the liquid crystal mother panel 8 to be cut.
The operation of the liquid crystal panel dividing device 1D having such a configuration will be described. 41 to 44 are views for explaining the scribe operation of the liquid crystal panel dividing device 1D. When the liquid crystal mother panel 8 is placed on the table 5D by a suction mechanism (not shown) so that one end of the liquid crystal mother panel 8 protrudes from the table 5D on the opposite side of the scribe mechanism 4D, the gripping and transporting mechanism is shown in FIG. The catching portion 117 provided in 3 grips the liquid crystal mother panel 8 protruding from the table 5D so as to grip one end. Then, the support column 120 provided in the gripping and transporting mechanism 3 moves toward the scribe mechanism 4D along the direction indicated by the arrow Y5, and the catching portion 117 attached to the support column 120 moves the liquid crystal mother panel 8 to be gripped. Press. The liquid crystal mother panel 8 is conveyed toward the scribe mechanism 4D so as to roll on a plurality of rollers 115 provided on the upper surface of the table 5D. When the liquid crystal mother panel 8 is transported so that the scheduled scribing line of the liquid crystal mother panel 8 moves to the position corresponding to the cutter wheel tips 104 and 105 of the scribing portions 102 and 103 provided in the scribing mechanism 4D, the support column 120 Stops moving.
Next, the motor 113 provided on the support column 122 of the scribe mechanism 4D drives the scribe portion 102 along the guide bar 124, and is attached to the chip holder 106 provided on the scribe portion 102 as shown in FIG. The cutter wheel tip 104 scribbles the surface of the liquid crystal mother panel 8 along the scheduled scribing line. The motor 114 drives the scribe portion 103 along the guide bar 125, and as shown in FIG. 42, the cutter wheel tip 105 attached to the chip holder 107 provided in the scribe portion 103 is the back surface of the liquid crystal mother panel 8. Scribble along the scribe line.
After that, the support column 120 provided in the gripping and transporting mechanism 3 further moves toward the scribe mechanism 4D along the direction indicated by the arrow Y5, and the catching portion 117 attached to the support column 120 further grips. Push the liquid crystal mother panel 8 to enter the catcher guide groove 126 provided in the table 5D, as shown in FIG. 43. The liquid crystal mother panel 8 is further conveyed on a plurality of rollers 115 provided on the upper surface of the table 5D. When the liquid crystal mother panel 8 is conveyed so that the other scheduled scribing line of the liquid crystal mother panel 8 moves to the position corresponding to the cutter wheel tip 104 of the scribing portion 102, the support column 120 stops moving again.
Then, the motor 113 provided on the support column 122 of the scribe mechanism 4D drives the scribe portion 102 along the guide bar 124, and as shown in FIG. 43, the cutter wheel tip 104 attached to the tip holder 106 is a liquid crystal display. Scribble the surface of the mother panel 8 along the other scheduled scribing lines.
After that, the support column 120 provided in the gripping and transporting mechanism 3 further moves toward the scribe mechanism 4D along the direction indicated by the arrow Y5, and the catching portion 117 attached to the support column 120 further grips. Press the LCD mother panel 8. When the liquid crystal mother panel 8 is transported so that the other scheduled scribing line of the liquid crystal mother panel 8 moves to the position corresponding to the cutter wheel tips 104 and 105 of the scribing portions 102 and 103, the column 120 is again relocated. Stop moving.
Next, the motor 113 drives the scribe portion 102 along the guide bar 124 as described above with reference to FIG. 42, and as shown in FIG. 44, the cutter wheel tip 104 is the surface of the liquid crystal mother panel 8. Scribble along the above scheduled scribing line. The motor 114 drives the scribe unit 103 along the guide bar 125, and as shown in FIG. 44, the cutter wheel tip 105 scribbles the back surface of the liquid crystal mother panel 8 along the scribe schedule line.
As described above, according to the third embodiment, the gripping and transporting mechanism 3 grips and transports the liquid crystal mother panel 8 so that the scheduled scribe line of the liquid crystal mother panel 8 moves to the position corresponding to the cutter wheel tip. While holding the liquid crystal mother panel 8, scribble the liquid crystal mother panel 8 along the scheduled scribe line, and move the other scheduled scribe line of the liquid crystal mother panel 8 to the position corresponding to the cutter wheel tip. 8 is transported in sequence.
Therefore, before and after the cutter wheel tip scribbles the liquid crystal mother panel 8, the gripping and transporting mechanism 3 continues to grip the liquid crystal mother panel 8. Therefore, before and after the cutter wheel tip scribbles the liquid crystal mother panel 8, the operation of releasing the liquid crystal mother panel 8 and the operation of holding the liquid crystal mother panel 8 again become unnecessary. As a result, the takt time in the process of scribing the liquid crystal mother panel 8 can be shortened.
As described above, according to the present invention, it is possible to provide a dividing device and a dividing line capable of shortening the processing time for dividing the mother panel.
Further, according to the present invention, it is possible to provide a dividing device and a dividing line having a narrow installation area.
Further, according to the present invention, it is possible to provide a dividing device and a dividing line capable of dividing a mother panel not provided with an adhesive seal.
<figref num="1">It is a top view of the liquid crystal panel dividing line which concerns on Embodiment 1. FIG.</figref><figref num="2">It is a perspective view for demonstrating the liquid crystal panel dividing apparatus which concerns on Embodiment 1. FIG.</figref><figref num="3">It is a perspective view which shows the main part of the liquid crystal panel dividing apparatus shown in FIG.</figref><figref num="4">It is a top view of the liquid crystal mother panel divided by the liquid crystal panel dividing device shown in FIG.</figref><figref num="5">It is a front view of the liquid crystal mother panel shown in FIG.</figref><figref num="6">It is a front view of the liquid crystal mother panel after scribe.</figref><figref num="7">It is a front view of the liquid crystal panel separated from the liquid crystal mother panel.</figref><figref num="8">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 1. FIG.</figref><figref num="9">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 1. FIG.</figref><figref num="10">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 1. FIG.</figref><figref num="11">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 1. FIG.</figref><figref num="12">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 1. FIG.</figref><figref num="13">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 1. FIG.</figref><figref num="14">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 1. FIG.</figref><figref num="15">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 1. FIG.</figref><figref num="16">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 1. FIG.</figref><figref num="17">FIG. 17 is a plan view of the liquid crystal panel dividing line according to the second embodiment.</figref><figref num="18">It is a front view of the liquid crystal panel dividing device which concerns on Embodiment 2. FIG.</figref><figref num="19">It is a block diagram of the scribe head part provided in the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="20">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="21">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="22">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="23">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="24">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="25">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="26">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="27">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="28">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="29">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="30">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="31">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="32">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="33">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="34">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="35">It is a front view for demonstrating the operation of the liquid crystal panel dividing apparatus which concerns on Embodiment 2. FIG.</figref><figref num="36">It is a top view of another liquid crystal panel dividing line which concerns on Embodiment 2. FIG.</figref><figref num="37">It is a top view of the other liquid crystal panel dividing line which concerns on Embodiment 2. FIG.</figref><figref num="38">It is a perspective view of the glass scriber which concerns on Embodiment 3. FIG.</figref><figref num="39">It is a top view explaining the main part in the glass scriber which concerns on Embodiment 3. FIG.</figref><figref num="40">It is a front view explaining the 1st and 2nd cutter wheel tip provided in the 1st and 2nd scribe mechanism according to Embodiment 3, respectively.</figref><figref num="41">It is a figure explaining the scribe operation of the glass scriber which concerns on Embodiment 3.</figref><figref num="42">It is a figure explaining the scribe operation of the glass scriber which concerns on Embodiment 3.</figref><figref num="43">It is a figure explaining the scribe operation of the glass scriber which concerns on Embodiment 3.</figref><figref num="44">It is a figure explaining the scribe operation of the glass scriber which concerns on Embodiment 3.</figref><figref num="45">It is a block diagram of the conventional liquid crystal panel dividing line.</figref><figref num="46">It is a perspective view of the scribing apparatus which constitutes the conventional liquid crystal panel dividing line.</figref><figref num="47">It is a perspective view of the break device which constitutes the conventional liquid crystal panel dividing line.</figref><figref num="48">It is a top view of the conventional liquid crystal mother panel.</figref><figref num="49">It is a perspective view of the liquid crystal panel separated from the conventional liquid crystal mother panel.</figref><figref num="50">It is a top view explaining the sticker provided in the conventional liquid crystal mother panel.</figref><figref num="51">It is a front view explaining the operation of the conventional scribe device.</figref><figref num="52">It is a front view explaining the operation of the conventional break device.</figref><figref num="53">It is a front view explaining the operation of another conventional scribe device.</figref><figref num="54">It is a front view explaining the operation of another conventional break device.</figref><figref num="55">It is a block diagram of the other conventional scribe device.</figref>
55 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9 Sheet 10 Sheet 11 Sheet 12 Sheet 13 Sheet 14 Sheet 15 Sheet 16 Sheet 17 Sheet 18 Sheet 19 Sheet 20 Sheet 21 Sheet 22 Sheet 23 Sheet 24 Sheet 25 Sheet 26 Sheet 27 Sheet 28 Sheet 29 Sheet 30 Sheet 31 Sheet 32 Sheet 33 Sheet 34 Sheet 35 Sheet 36 Sheet 37 Sheet 38 Sheet 39 Sheet 40 Sheet 41 Sheet 42 Sheet 43 Sheet 44 Sheet 45 Sheet 46 Sheet 47 Sheet 48 Sheet 49 Sheet 50 Sheet 51 Sheet 52 Sheet 53 Sheet 54 Sheet 55
Every citation, both ways
| Document | Relation | Office |
|---|---|---|
| JP09278473A | Cites | Japan |
| JP61172131U | Cites | Japan |
16 members in 6 offices
Priority claims7
| Document | Office | Kind | Date |
|---|---|---|---|
| 2001008796 | Japan | A | |
| 2001008796 | Japan | A | |
| 2001008796 | Japan | – | |
| 2008178310 | Japan | A | |
| 200120018796 | – | – | – |
| JP20010008796 | – | – | – |
| JP20080178310 | – | – | – |
Members16
| Document | Office | Kind | |
|---|---|---|---|
| WO02057192A1 | World Intellectual Property Organization (WIPO) | A1 | |
| TW528735B | Taiwan Province of China | B | |
| KR20030069195A | Republic of Korea | A | |
| US2004040997A1 | United States of America | A1 | |
| CN1486285A | China | A | |
| JPWO2002057192A1 | Japan | A1 | |
| US7131562B2 | United States of America | B2 | |
| US2007080187A1 | United States of America | A1 | |
| KR100748159B1 | Republic of Korea | B1 | |
| JP2009001484A | Japan | A | |
| US2009071995A1 | United States of America | A1 | |
| JP4402883B2 | Japan | B2 | |
| US7699200B2 | United States of America | B2 | |
| US8011546B2 | United States of America | B2 | |
| JP5044751B2This record | Japan | B2 | |
| CN1486285B | China | B |
11 legal events, as the office reported them to INPADOC
Over the term
Point at a mark for the eventEvents
| Event | Code | |
|---|---|---|
| Cancellation because of no payment of annual feesLAPS | LAPS | |
| Renewal fee payment (event date is renewal date of database)FPAY | FPAY | |
| Certificate of patent or registration of utility modelJAPANESE INTERMEDIATE CODE: R150R150 | R150 | |
| Certificate of patent or registration of utility modelJAPANESE INTERMEDIATE CODE: R150R150 | R150 | |
| First payment of annual fees (during grant procedure)JAPANESE INTERMEDIATE CODE: A61A61 | A61 | |
| Written decision to grant a patent or to grant a registration (utility model)JAPANESE INTERMEDIATE CODE: A01A01 | A01 | |
| Written decision to grant a patent or to grant a registration (utility model)JAPANESE INTERMEDIATE CODE: A01A01 | A01 | |
| Decision of grant or rejection writtenTRDD | TRDD | |
| Request for written amendment filedJAPANESE INTERMEDIATE CODE: A523A521 | A521 | |
| Notification of reasons for refusalJAPANESE INTERMEDIATE CODE: A131A131 | A131 | |
| Report on retrievalJAPANESE INTERMEDIATE CODE: A971007A977 | A977 |
Numbers
- Publication
- 5044751
- Publication, DOCDB
- 5044751
- Publication, EPODOC
- JP5044751B
- Application
- 178310
- Application, DOCDB
- 2008178310
- Application, EPODOC
- JP20080178310
Titles2
- Japanese
- 分断装置および分断方法
- English
- Dividing device and dividing method
Classification
- CPC, 15
- B28D5/0082
- C03B33/03
- B28D5/0011
- B65G2249/04
- C03B33/033
- C03B33/07
- G02F1/133351
- Y10T83/0378
- Y10T83/0385
- Y10T83/0581
- Y10T225/307
- Y10T225/321
- Y10T225/325
- Y10T225/329
- Y10T225/371
- IPC, 7
- C03B33 03
- B28D5 00
- B31B50 25
- C03B33 033
- C03B33 07
- G02F1 1333
- H01J17 16
