Phosphor, method for producing the same and light emission device using the same
Abstract
Problem to be solved.To provide a phosphor which is efficiently excited by ultraviolet rays or visible light and emits red light, and a light emitting device using the same.
Solution.General formula Eu2-xLnxM3O12It is a phosphor represented by. However, 0 x <2, Ln in the composition is at least one selected from Y, La and Gd, and M is at least one selected from the group consisting of W or Mo. A light emitting device can be obtained by combining the above phosphor and a light emitting element such as a nitride semiconductor light emitting device. [Selection diagram] None

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9 claims: 1 independent, 8 dependent
- 1一般式がEu 2-x Ln x M 3 O 12 で表されることを特徴とする蛍光体。但し,0≦x<2,組成中のLnはY,La及びGdから選ばれた少なくとも1種であり,MはW及びMoから選ばれた少なくとも1種である。
- 20≦x≦1.8である請求項1に記載の蛍光体。
- 3MがWである請求項1または2に記載の蛍光体。
- 4平均粒子径が50μm以下であることを特徴とする請求項1~3のいずれか1項に記載の蛍光体。
- 5赤色発光することを特徴とする請求項1~4のいずれか1項に記載の蛍光体。
- 6請求項1~5のいずれか1項に記載の蛍光体と発光素子とを組み合わせた発光装置。
- 7発光素子が窒化物系半導体発光素子であり、発光素子の発光波長が220nm~550nmの範囲内であることを特徴とする請求項6に記載の発光装置。
- 8請求項1~5の何れか1項に記載の蛍光体を用いた発光スクリーン。
- 9ユーロピゥム酸化物もしくは加熱によりユーロピゥム酸化物となる化合物と、イットリウム酸化物、ランタン酸化物、ガドリニウム酸化物もしくは加熱によりこれらの酸化物になる化合物の少なくとも一種と、タングステン酸化物、モリブデン酸化物もしくは加熱によりこれらの酸化物となる化合物の少なくとも一種との混合物を800~1300°Cで焼成することを特徴とする請求項1~5のいずれか1項に記載の蛍光体の製造方法。
Independent claims9
57 paragraphs, as filed
The present invention relates to a fluorescent substance that is efficiently excited and emits light by ultraviolet rays or visible light, and a light emitting device using the fluorescent substance. This phosphor is particularly suitable for red emission.
A light emitting element such as a nitride compound semiconductor capable of efficiently emitting ultraviolet rays or visible light and a phosphor that is efficiently excited by ultraviolet rays or visible light to emit light are combined to emit light emitting diodes having various emission wavelengths (hereinafter referred to as light emitting diodes). Also called LED) is being developed. Currently, as a phosphor whose application to such applications is being considered, the emission color is blue (Sr, Ca, Ba).<sub>10</sub>(PO<sub>4</sub>)<sub>6</sub>Cl<sub>2</sub>: Eu, green 3 (Ba, Mg, Mn) O 8Al<sub>2</sub>O<sub>3</sub>: Eu, red Y<sub>2</sub>O<sub>2</sub>S: Eu is disclosed (see Patent Document 1). Many emission colors can be produced by mixing these three color phosphors in an arbitrary ratio, but in the case of a white system, the red component Y<sub>2</sub>O<sub>2</sub>Since the luminous efficiency of the S: Eu phosphor is considerably lower than that of other phosphors, there is a problem that the mixing ratio becomes large. Furthermore, in the white system, white can be obtained by the emission balance of red, green, and blue, but since the emission efficiency of the red component is poor, the amount of emission of the green and blue phosphors must be suppressed to a low level, resulting in high brightness. White color was not obtained.
Further, a phosphor that is excited by long-wavelength ultraviolet rays or near-ultraviolet rays in a wavelength range of 300 to 410 nm and emits light is expected to be mixed with a light emitting screen, for example, concrete or glass, and used for a decorative plate or an indirect lighting fixture. However, in order to fully exert the effect, a phosphor having a higher emission brightness is required.
<patcit num="1"><text>JP-A-2002-203991</text></patcit>
<p> An object of the present invention is to solve the above-mentioned problems, and to provide a phosphor that is efficiently excited by ultraviolet rays or visible light and suitable for emitting red light, and a light emitting device using the same.</p>
<p> As a result of diligent studies to achieve the above object, the present inventor has a general formula of Eu.<sub>2-x</sub>Ln<sub>x</sub>M<sub>3</sub>O<sub>12</sub>Fluorescent material represented by (where 0 x <2, Ln in the composition is at least one selected from Y, La and Gd, and M is at least one selected from W and Mo. ) However, it has been newly found that the red emission intensity by ultraviolet rays or visible light excitation in the wavelength range of 220 to 550 nm is high, and a light emitting device such as a light emitting diode using this red light emitting phosphor has excellent light emitting characteristics. It came to be completed.</p><p> That is, the phosphor of the present invention comprises the inventions of the following items.</p><p>(1) The general formula is Eu<sub>2-x</sub>Ln<sub>x</sub>M<sub>3</sub>O<sub>12</sub>A phosphor characterized by being represented by. However, 0 x <2, Ln in the composition is at least one selected from Y, La and Gd, and M is at least one selected from W and Mo. (2) The phosphor according to (1) above, wherein 0 x 1.8. (3) The phosphor according to (1) or (2) above, wherein M is W. (4) The phosphor according to any one of (1) to (3) above, wherein the average particle size is 50 μm or less. (5) The phosphor according to any one of (1) to (4) above, which is characterized by emitting red light. (6) A light emitting device in which the phosphor and a light emitting element according to any one of (1) to (5) above are combined. (7) The light emitting device according to (6) above, wherein the light emitting element is a nitride semiconductor light emitting device, and the light emitting wavelength of the light emitting element is in the range of 220 nm to 550 nm. (8) A light emitting screen using the phosphor according to any one of (1) to (5) above. (9) Europium oxide or a compound that becomes europium oxide by heating, at least one of ittium oxide, lanthanum oxide, gadolinium oxide or a compound that becomes these oxides by heating, and tungsten oxide and molybdenum oxide. Alternatively, the preparation of the phosphor according to any one of (1) to (5) above, wherein a mixture with at least one of these oxide compounds is fired at 800 to 1300 ° C. Method.</p>
<p> Since the phosphor of the present invention is efficiently excited and emits light by ultraviolet rays or visible light in the wavelength range of 220 to 550 nm, it can be effectively used in a light emitting device such as a light emitting screen, a light emitting diode, or a fluorescent lamp. Furthermore, by using the phosphor of the present invention or a plurality of types of phosphors containing the phosphor of the present invention, LEDs having various emission colors can be produced, and in the case of a white LED, the color rendering property and brightness are improved. be able to.</p>
General formula Eu of the present invention<sub>2-x</sub>Ln<sub>x</sub>M<sub>3</sub>O<sub>12</sub>(However, 0 x <2, Ln in the composition is at least one selected from Y, La and Gd, and M is at least one selected from W and Mo). , Very high emission intensity can be obtained in a wide composition range.
In the phosphor of the present invention, since europium ions are luminescent ions, the emission intensity generally depends on the europium concentration, and when the europium concentration is maximum, the emission intensity is also maximum.
On the other hand, when the luminescent ion concentration is high, (i) cross-relaxation occurs between the luminescent ions due to resonance transfer, and a part of the excitation energy is lost. (ii) Excitation migration occurs due to resonance transfer between luminescent ions, which promotes the transfer and extinction of excitation to the crystal surface and non-emission center. (iii) It is known that concentration quenching occurs due to reasons such as agglomeration of luminescent ions or formation of an ion pair, which changes to a non-luminescent center or a killer (fluorescence inhibitor).
For this reason, in the phosphor of the present invention, high emission intensity can be obtained in a wide composition range of 0 x <2. The emission intensity becomes even higher in the range of 0 x 1.8. In particular, a very high emission intensity can be obtained in the range of 0 x 1.5.
FIG. 1 shows the excitation spectrum for the emission of the phosphor of Example 1. From the figure, it can be seen that the excitation spectrum of this phosphor exists in the wavelength region of 220 nm to 550 nm, and the phosphor of the present invention is efficiently excited by ultraviolet rays or visible light in this wavelength region and emits red light. In addition, since it is efficiently excited even with 254 nm ultraviolet rays, it can be effectively used for ordinary fluorescent lamps.
Further, since the phosphor of the present invention is excited by long-wavelength ultraviolet rays to near-ultraviolet rays (wavelength range 300 to 410 nm) and emits light, it can be mixed with a light emitting screen, for example, concrete or glass, and used for a decorative plate or an indirect lighting fixture. This decorative plate exerts a decorative effect and an indirect lighting effect by the display effect under sunlight or a normal fluorescent lamp and the display effect under long wavelength to near ultraviolet irradiation emitted by a UV lamp.
The optimum concentration when the phosphor is dispersed in a resin or the like is affected by the type of matrix of the resin or the like used, the temperature and viscosity of the forming process, the particle shape of the phosphor, the particle size, the particle size distribution, and the like. Therefore, various distribution concentrations of the phosphor can be selected depending on the usage conditions and the like. For the purpose of controlling such distribution with good dispersibility, the average particle size of the phosphor is preferably 50 μm or less, more preferably 0.1 to 10 μm.
The phosphor of the present invention is obtained as follows. As the raw material compound, for example, when a europium compound, an yttrium compound, or a tungsten compound that forms an oxide by heating is used as the phosphor raw material, the ratio of the general formula Eu2-xYxW3O12 (however, 0 x <2) is used for each compound. The compounds are weighed and mixed, or if necessary, flux is added to these phosphor raw materials and mixed to obtain a raw material mixture. This raw material mixture is filled in an alumina crucible or the like and fired in the air at 800 to 1300 ° C. for several hours. After cooling, it is dispersed and pulverized with a ball mill or the like, washed with water if necessary, and after solid-liquid separation, it is dried, crushed and classified to obtain the phosphor of the present invention.
As the phosphor raw material, the following oxides or compounds that form oxides by heating are preferably used. For example, europium compounds include europium carbonate, europium oxide, europium hydroxide and the like, yttrium compounds include yttrium carbonate, yttrium oxide and yttrium hydroxide, and lantern compounds include lanthanum carbonate, lanthanum oxide and lanthanum hydroxide as gadolinium compounds. Is preferably a compound such as gadolinium carbonate, gadrinium oxide, gadolinium hydroxide or the like, a tungsten compound such as tungsten oxide or tungsten acid, and a molybdenum compound such as molybdenum oxide or molybdic acid, or a compound thereof. In addition to the above, the phosphor and raw material of the present invention may be prepared by heating, or by a vapor phase method or a liquid phase method, using an organic metal compound containing europium, yttrium, lanthanum, gadolinium, tungsten and molybdenum. A mixture can be obtained. The flux is preferably a halide of an alkali metal, a halide of an alkaline earth metal, ammonium fluoride or the like, and is added in the range of 0.01 to 1.0 parts by weight with respect to 100 parts by weight of the phosphor raw material, for example.
Since the phosphor of the present invention is efficiently excited by ultraviolet rays or visible light of 220 nm to 550 nm, it is not only effective for fluorescent lamps, but also the phosphor and light emission spectrum of the present invention are in the wavelength range of 220 nm to 550 nm. By combining with a light emitting diode, it can be applied to LEDs of various emission colors. For example, when the phosphor of the present invention is combined with a light emitting diode that emits ultraviolet rays or near ultraviolet rays having an emission spectrum within 220 to 410 nm, an LED having a red emission color can be obtained.
Further, when the phosphor of the present invention is combined with a light emitting diode that emits visible light having an emission spectrum within 400 to 550 nm, the light emitted by the red light emitting phosphor excited by the visible light and the visible light of the light emitting diode are mixed. LEDs of various emission colors are obtained. Furthermore, LEDs of various emission colors can be produced by combining the above-mentioned light emitting diode with a plurality of types of phosphors including the phosphor of the present invention. In particular, in a white LED, the color rendering property and the brightness can be improved by using the phosphor of the present invention.
The light emitting device of the present invention is a light emitting device such as an LED or a fluorescent lamp, but here, an LED light emitting device will be described. This light emitting device is a light emitting device formed by combining the phosphor of the present invention and a semiconductor light emitting device that emits light in the wavelength range of 220 nm to 550 nm, and examples of the semiconductor light emitting device include various semiconductors such as ZnSe and GaN. The light emitting device used in the present invention has a light emitting spectrum capable of emitting light from 220 nm to 550 nm, and a gallium nitride based compound semiconductor capable of efficiently exciting the phosphor is preferably used. The light emitting device is obtained by forming a nitride compound semiconductor on a substrate by a MOCVD method, an HVPE method, or the like, and is preferably In.<sub>α</sub>Al<sub>β</sub>Ga<sub>1-α-β</sub>N (however, 0 α, 0 β, α + β 1) is formed as a light emitting layer. Examples of the semiconductor structure include a homostructure having a MIS junction, a PIN junction, a pn junction, a heterostructure, and a double heterostructure. Various emission wavelengths can be selected depending on the material of the semiconductor layer and its mixed crystalliteness. Further, a single quantum well structure or a multiple quantum well structure in which the semiconductor active layer is formed on a thin film in which a quantum effect is generated can be used.
The phosphor layer provided on the light emitting element may be formed by stacking at least one or more kinds of phosphors as a single layer or a plurality of layers in a layered manner, or a plurality of phosphors may be mixed and arranged in a single layer. You may. Examples of the form in which the phosphor layer is provided on the light emitting element include a form in which a phosphor is mixed with a coating member covering the surface of the light emitting element, a form in which a phosphor is mixed with a mold member, or a form in which a coating material covering the mold member is fluorescent. Examples thereof include a form in which the body is mixed, and a form in which a translucent plate mixed with a phosphor is arranged in front of the light emitting side of the LED lamp.
Further, as for the above-mentioned phosphor, at least one or more kinds of phosphors may be added to the mold member on the light emitting element. Further, one or more phosphor layers of the above phosphor may be provided outside the light emitting diode. Examples of the form provided on the outside of the light emitting diode include a form in which the phosphor is coated in a layer on the outer surface of the mold member of the light emitting diode, or a molded body in which the phosphor is dispersed in rubber, resin, elastomer, low melting point glass or the like (for example). A form in which a cap shape is produced and the LED is covered with the cap shape, or a form in which the molded body is processed into a flat plate shape and the molded body is arranged in front of the LED can be mentioned.
2 and 3 are schematic views showing an embodiment of the light emitting device of the present invention in which a phosphor and a light emitting element are combined, FIG. 4 is a schematic view showing a white LED, and FIG. 5 is a schematic view of a light emitting screen using a phosphor. Is shown.
In the light emitting device of FIG. 2, 1 is a stem, 2 is a lead wire, 3 is a semiconductor light emitting device chip (LED), 4 is a gold wire, 5 is a coated lid made of transparent resin or low melting point glass, and 6 is a phosphor layer. is there. The semiconductor light emitting device chip (LED) 3 mounted on the stem 1 is housed in a covering lid 5 of a transparent resin or a low melting point glass, and the phosphor layer 6 is a covering lid 5 of the transparent resin or the low melting point glass. It is formed as an inner layer. The light emitted from the semiconductor light emitting device chip (LED) 3 is converted into red light by the phosphor of the present invention in the phosphor layer 6, and if necessary, mixed with light of another color to obtain light of a desired color. To.
In the light emitting device of FIG. 3, 11 is a header, 12 is a lead wire, 13 is a semiconductor light emitting device chip (LED), 14 is a gold wire, 15 is a transparent resin or low melting point glass lens, and 16 is a phosphor layer. In this light emitting device, the phosphor layer 16 directly covers the semiconductor light emitting device chip (LED) 13.
In the white LED shown in FIG. 4, 21 is a phosphor layer, 22 is a sapphire substrate, 23 is a group III nitride semiconductor layer, 24 and 25 are electrodes, 26 is a mount lead, 27 is an inner lead, and 28 is a resin mold. In this LED, the group III nitride semiconductor layer 23 is a blue or purple semiconductor LED formed on the sapphire substrate 22, and the emitted light is converted into white by the phosphor layer 21.
FIG. 5 shows a light emitting screen made of a wall 31 in which a phosphor is mixed with cement, glass, or the like, and the phosphor in the wall 31 is excited by illumination light or natural light 32 to emit light of a predetermined color.
Hereinafter, examples of the present invention will be described, but it goes without saying that the present invention is not limited to specific examples. In the following examples, the emission spectrum was measured using FP-6500 manufactured by JASCO Corporation.
[Example 1] WO as a constituent raw material for a phosphor<sub>3</sub>68.89g of powder and Eu<sub>2</sub>O<sub>3</sub>24.40g of powder and Y<sub>2</sub>O<sub>3</sub>6.71 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 4.5 μm<sub>1.4</sub>Y<sub>0.6</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum (relative intensity, the same applies hereinafter) was set to 100. The excitation spectrum of this phosphor is shown in FIG.
[Example 2] WO as a constituent raw material for a phosphor<sub>3</sub>66.40g of powder and Eu<sub>2</sub>O<sub>3</sub>33.60 g of the powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 5.8 μm<sub>2</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 71.
[Example 3] WO as a constituent raw material for a phosphor<sub>3</sub>67.21g of powder and Eu<sub>2</sub>O<sub>3</sub>30.61g of powder and Y<sub>2</sub>O<sub>3</sub>2.18 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 4.7 μm<sub>1.8</sub>Y<sub>0.2</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 91.
[Example 4] WO as a constituent raw material for a phosphor<sub>3</sub>70.66g of powder and Eu<sub>2</sub>O<sub>3</sub>17.87g of powder and Y<sub>2</sub>O<sub>3</sub>11.47 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and EuYW with an average particle size of 5.1 μm<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 96.
[Example 5] WO as a constituent raw material for a phosphor<sub>3</sub>72.51g of powder and Eu<sub>2</sub>O<sub>3</sub>11.01g of powder and Y<sub>2</sub>O<sub>3</sub>16.48 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu has an average particle size of 5.3 μm.<sub>0.6</sub>Y<sub>1.4</sub>W<sub>3</sub>O<sub>12</sub>A phosphor was obtained. When the phosphor was made to emit light under excitation at 395 nm, red emission was observed, and the intensity of the emission spectrum was 83.
[Example 6] WO as a constituent raw material for a phosphor<sub>3</sub>74.47g of powder and Eu<sub>2</sub>O<sub>3</sub>3.77g of powder and Y<sub>2</sub>O<sub>3</sub>21.76 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 5.8 μm<sub>0.2</sub>Y<sub>1.8</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 48.
[Example 7] WO as a constituent raw material for a phosphor<sub>3</sub>66.34g of powder and Eu<sub>2</sub>O<sub>3</sub>30.21g of powder and Gd<sub>2</sub>O<sub>3</sub>3.46 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 5.1 μm<sub>1.8</sub>Gd<sub>0.2</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 89.
[Example 8] WO as a constituent raw material for a phosphor<sub>3</sub>66.20g of powder and Eu<sub>2</sub>O<sub>3</sub>23.45g of powder and Gd<sub>2</sub>O<sub>3</sub>10.35 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 5.8 μm<sub>1.4</sub>Gd<sub>0.6</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 99.
[Example 9] WO as a constituent raw material for a phosphor<sub>3</sub>66.07g of powder and Eu<sub>2</sub>O<sub>3</sub>16.71g of powder and Gd<sub>2</sub>O<sub>3</sub>17.21 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and EuGdW with an average particle size of 5.5 μm.<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 96.
[Example 10] WO as a constituent raw material for a phosphor<sub>3</sub>65.94g of powder and Eu<sub>2</sub>O<sub>3</sub>10.01g of powder and Gd<sub>2</sub>O<sub>3</sub>24.06 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu has an average particle size of 5.5 μm.<sub>0.6</sub>Gd<sub>1.4</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 83.
[Example 11] WO as a constituent raw material for a phosphor<sub>3</sub>65.80g of powder and Eu<sub>2</sub>O<sub>3</sub>3.33g of powder and Gd<sub>2</sub>O<sub>3</sub>30.87 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 5.8 μm<sub>0.2</sub>Gd<sub>1.8</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 53.
[Example 12] WO as a constituent raw material for a phosphor<sub>3</sub>67.58g of powder and Eu<sub>2</sub>O<sub>3</sub>10.26g of powder and La<sub>2</sub>O<sub>3</sub>22.16 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 5.8 μm<sub>0.6</sub>La<sub>1.4</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 79.
[Example 13] MoO as a constituent raw material for a phosphor<sub>3</sub>57.89g of powder and Eu<sub>2</sub>O<sub>3</sub>33.03g of powder and Y<sub>2</sub>O<sub>3</sub>9.08 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 4.7 μm<sub>1.4</sub>Y<sub>0.6</sub>Mo<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 88.4.
[Example 14] WO as a constituent raw material for a phosphor<sub>3</sub>68.89g of powder and Eu<sub>2</sub>O<sub>3</sub>24.40g of powder and Y<sub>2</sub>O<sub>3</sub>6.71 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 2.4 μm<sub>1.4</sub>Y<sub>0.6</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 97.
[Example 15] WO as a constituent raw material for a phosphor<sub>3</sub>68.89g of powder and Eu<sub>2</sub>O<sub>3</sub>24.40g of powder and Y<sub>2</sub>O<sub>3</sub>6.71 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 27.8 μm.<sub>1.4</sub>Y<sub>0.6</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 91.
[Example 16] WO as a constituent raw material for a phosphor<sub>3</sub>68.89g of powder and Eu<sub>2</sub>O<sub>3</sub>24.40g of powder and Y<sub>2</sub>O<sub>3</sub>6.71 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 41.4 μm<sub>1.4</sub>Y<sub>0.6</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 87.
[Example 17] WO as a constituent raw material for a phosphor<sub>3</sub>66.57g of powder and Eu<sub>2</sub>O<sub>3</sub>30.31g of powder and La<sub>2</sub>O<sub>3</sub>3.12 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 5.6 μm<sub>1.8</sub>La<sub>0.2</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 73.
[Example 18] WO as a constituent raw material for a phosphor<sub>3</sub>66.90g of powder and Eu<sub>2</sub>O<sub>3</sub>23.70g of powder and La<sub>2</sub>O<sub>3</sub>9.40 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu has an average particle size of 5.5 μm.<sub>1.4</sub>La<sub>0.6</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 81.
[Example 19] WO as a constituent raw material for a phosphor<sub>3</sub>67.24g of powder and Eu<sub>2</sub>O<sub>3</sub>17.01g of powder and La<sub>2</sub>O<sub>3</sub>15.75 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and EuLaW with an average particle size of 5.9 μm<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 87.
[Example 20] WO as a constituent raw material for a phosphor<sub>3</sub>67.93g of powder and Eu<sub>2</sub>O<sub>3</sub>3.44g of powder and La<sub>2</sub>O<sub>3</sub>28.64 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Eu with an average particle size of 5.8 μm<sub>0.2</sub>La<sub>1.8</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, red light emission was observed, and the intensity of the emission spectrum was 45.
[Example 21] When the phosphor obtained in Example 1 was made to emit light under 465 nm excitation, red light emission was observed, and the intensity of the emission spectrum was 86.1.
[Example 22] When the phosphor obtained in Example 1 was made to emit light under 256 nm excitation, red light emission was observed, and the intensity of the emission spectrum was 98.
[Comparative Example 1] WO as a constituent raw material for a phosphor<sub>3</sub>75.49g of powder and Y<sub>2</sub>O<sub>3</sub>24.51 g of powder was accurately weighed and mixed uniformly using a ball mill to obtain a raw material mixture. Next, the obtained raw material mixture was placed in an alumina crucible and calcined in the air at a temperature of 1000 ° C. for 6 hours. The obtained fired product is finely crushed and classified by a ball mill, and Y has an average particle size of 6.2 μm.<sub>2</sub>W<sub>3</sub>O<sub>12</sub>Fluorescent material was obtained. When the phosphor was made to emit light under excitation at 395 nm, the intensity of the emission spectrum was 0.
[Comparison example 2] Existing Y<sub>2</sub>O<sub>2</sub>When the S: Eu phosphor was emitted under 395 nm excitation, red emission was observed, and the intensity of the emission spectrum was 18.2.
[Example 23] The phosphor obtained in Example 1 was mixed with silicone rubber in an amount of 20% by mass, and this was molded into a cap shape using a heating press. When this was coated on the outside of a near-ultraviolet LED having an emission wavelength of 395 nm and emitted, red emission was observed. In addition, no change due to the phosphor was observed even after lighting for 500 hours at a temperature of 60 ° C and 90% RH.
[Example 24] The phosphor obtained in Example 1 and Sr as a blue emitting phosphor<sub>5</sub>(PO<sub>4</sub>)<sub>3</sub>Cl: Eu and BaMg as a green luminescent phosphor<sub>2</sub>Al<sub>16</sub>O<sub>27</sub>When: Eu and Mn were mixed with silicone rubber in the above order by 22.7% by mass, 3.8% by mass and 3.4% by mass and mounted on a 395 nm near-ultraviolet light emitting element to prepare a white LED, the average color rendering of the obtained white light was obtained. The number of evaluations was 89.
[Example 25] The phosphor obtained in Example 1 and Y as a yellow luminescent phosphor.<sub>3</sub>Al<sub>5</sub>O<sub>12</sub>When: Ce was mixed with epoxy resin in the above order by 8.8% by mass and 17.6% by mass and mounted on a 465 nm blue light emitting device to prepare a white LED, the average color rendering index of the obtained white light was 81.
[Example 26] The phosphor obtained in Example 1 and Sr as a blue emitting phosphor<sub>5</sub>(PO<sub>4</sub>)<sub>3</sub>Cl: Eu and BaMg as a green luminescent phosphor<sub>2</sub>Al<sub>16</sub>O<sub>27</sub>: Eu, Mn are mixed with silicone rubber in the above order by 22.7% by mass, 3.8% by mass, and 3.4% by mass, and mounted on a 395nm near-ultraviolet light emitting device to produce a white LED and Y as a red light emitting phosphor.<sub>2</sub>O<sub>2</sub>S: Eu, Sr as a blue luminescent phosphor<sub>5</sub>(PO<sub>4</sub>)<sub>3</sub>Cl: Eu and BaMg as a green luminescent phosphor<sub>2</sub>Al<sub>16</sub>O<sub>27</sub>: Eu, Mn were mixed with silicone rubber in the above order by 45.8% by mass, 3.8% by mass, and 3.4% by mass, and compared with a white LED manufactured by mounting on a 395 nm near-ultraviolet light emitting device, as a red light emitting phosphor. Y<sub>2</sub>O<sub>2</sub>White light with 2.7 times the brightness was obtained as compared with the case of using S: Eu.
The phosphor of the present invention can be mixed with a light emitting screen, for example, concrete or glass, and can be used for a decorative plate, an indirect lighting fixture, or the like. Further, it can be effectively used for a light emitting device such as a light emitting diode or a fluorescent lamp.
<figref num="1">It is an excitation spectrum diagram of the phosphor of Example 1.</figref><figref num="2">It is a schematic cross-sectional view which shows one Example of the light emitting device of this invention.</figref><figref num="3">It is a schematic cross-sectional view which shows the Example of another type of the light emitting device of this invention.</figref><figref num="4">It is a schematic diagram which shows the cross-sectional structure of a white LED.</figref><figref num="5">It is a schematic diagram which shows the light emitting screen.</figref>
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| Document | Office | Kind | Date |
|---|---|---|---|
| 2004040842 | Japan | A | |
| 2004075687 | Japan | – | |
| 2004075687 | Japan | A |
Members13
| Document | Office | Kind | |
|---|---|---|---|
| WO2005078048A1 | World Intellectual Property Organization (WIPO) | A1 | |
| WO2005078048A1 | World Intellectual Property Organization (WIPO) | A1 | |
| JP2005264160A | Japan | A | |
| JP2005298817AThis record | Japan | A | |
| TW200536909A | Taiwan Province of China | A | |
| KR20060118584A | Republic of Korea | A | |
| KR20060118584A | Republic of Korea | A | |
| DE112005000370T5 | Germany | T5 | |
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Numbers
- Publication
- 2005298817
- Application
- 77893
Titles2
- Japanese
- 蛍光体及びその製造方法並びに蛍光体を用いた発光装置
- English
- Fluorescent material, its manufacturing method, and a light emitting device using the fluorescent material
Classification
- CPC, 16
- C09K11/7794
- C09K11/77
- C09K11/7708
- C09K11/7734
- C09K11/7739
- C09K11/7774
- C09K11/7789
- H05B33/14
- H10H20/8512
- H10W72/07252
- H10W72/227
- H10W90/726
- H10W72/944
- H10W90/756
- H10W72/5522
- C09K11/68
- IPC, 15
- C09K11 08
- C09K11 62
- C09K11 64
- C09K11 77
- H01L33 06
- H01L33 28
- C09K11 78
- H01L33 32
- H01L33 50
- H01L33 54
- H01L33 56
- H01L33 62
- H05B33 14
- H05B33 20
- H05B33 22