Azithromycin dosage forms with reduced side effects
Abstract
An oral dosage form comprising azithromycin and an effective amount of an alkalizing agent. Preferably, said oral dosage form comprises an effective amount of an alkalizing agent and an azithromycin multiparticulate wherein said multiparticulate comprises azithromycin, a mixture of glyceryl monobehenate, glyceryl dibehenate and glyceryl tribehenate, and a poloxamer. Typically, the oral dosage form includes any suitable oral dosing means such as a powder for oral suspension, a unit dose packet or sachet, a tablet or a capsule. Additionally disclosed is an oral suspension comprising azithromycin, an effective amount of an alkalizing agent and a vehicle. Preferably, the azithromycin is in multiparticulate form wherein said multiparticulate comprises azithromycin, a mixture of glyceryl monobehenate, glyceryl dibehenate and glyceryl tribehenate, and a poloxamer. Also disclosed is a method for reducing gastrointestinal side effects, associated with administering azithromycin to a mammal, comprising contiguously administering azithromycin and an effective amount of alkalizing agent to said mammal wherein the frequency of gastrointestinal side effects is lower than that experienced by administering an equal dose of azithromycin without said alkalizing agent. Further disclosed is a method of treating a bacterial or protozoal infection in a mammal in need thereof comprising contiguously administering to said mammal a single dose of an oral dosage form wherein said oral dosage form comprises azithromycin and an effective amount of an alkalizing agent. Additionally disclosed are azithromycin multiparticulates comprising azithromycin, a surfactant; and a pharmaceutically acceptable carrier.
Term
Term ended
Expired 20 September 2024, 2 years ago.
- Priority
- Filed
- Granted
- Expired
- Today
13 claims: 1 independent, 12 dependent
- 1Claims Kröfur 1. An oral dosage form comprising:1. Munnskammtaform sem samanstendur af: (a) virku magni af alkalíserandi miðli;og (b) fjölagnaef ni sem samanstendur af (i) asiþrómýsíni, (ii) blöndu af glýserýl mónóbehenati, glýserýl díbehenati og glýserýl tríbehenati, og (iii) póloxameru. a) an effective amount of an alkalizing agent;and b) multiparticulates comprising (i) azithromycin;(ii) a mixture of glyceryl monobehenate, glyceryl dibehenate and glyceryl tribehenate;and (iii) a poloxamer.
326 paragraphs, as filed
Description
BACKGROUND OF THE INVENTION [0001] Azithromycin is an antibiotic which is administered orally or intravenously, to treat various infections, particu I arly infections of the urinary tract, bronchial tract, lungs, sinuses and the middle ear.
[0002] Oral dosing of azithromycin can result in adverse gastrointestinal (Gl) side effects such as nausea, cramping, diarrhea and vomiting in a significant number of patients. Such Gl side effects can also occur in non-human mammals, e.g., dogs. In combined clinical studies of azithromycín involving 3,995 human patients (all dose levels combined), 9.6% of patients reported Gl side effects; the most frequent of these side effects were diarrhea (3.6%), nausea (2.6%), and abdominal pain (2.5%) Hopkíns, 91 Am. J. Med. 40S (suppl 3A 1991).
[0003] The frequency of these adverse effects increase with higher dose levels of azithromycin. In treating adult humans, for a single 1 gram dose, administered in an oral suspension, the reported incidence of various Gl side effects was 7% diarrhea/loose stools, 5% nausea, 5% abdominal pain, and 2% vomiting (U.S. Package InsertforZithromax® azithromycin for oral suspension). However, for a single 2 gram, administered in an oral suspension, the reported incidence of various Gl side effects was 14% diarrhea/loose stools, 7% abdominal pain, and 7% vomiting (Ibid.).
[0004] Similarly, in treating pediatric humans, by administering an oral suspension containing 10 mg/kg on Day 1 and 5 mg/kg on days 2-5, the reported incidence of various Gl side effects was 4% diarrhea/loose stools, 2% abdominal pain, and 2% vomiting (Ibid.), while, for a single 30 mg/kg dose, administered in an oral suspension, the reported incidence of various Gl side effects was 6.4% diarrhea/loose stools, 1.7% nausea, and 4% vomiting (Ibid.).
[0005] Antacids, which are alkalizing agents that are provided in large doses to raise stomach pH from about 1-3 to about 4-7, may provide a patient with relief from diarrhea, cramping, and gastric upset. However, patients have been cautioned against simultaneously taking an antacid, particularly those containing aluminum or magnesium, wíth azithro-mycin, as antacids have been shown to reduce azithromycin maximum serum concentration C<sub>max</sub> by 24% (Ibid.). Further, to avoid antacid caused interference with azithromycin absorption, patients have also been advised to separate the administration of azithromycin and antacid doses by at least two hours.
[0006] Presently, small amounts, about 132 mg or less, of the alkalizing agent anhydrous tribasic sodium phosphate are used in commercial dosage forms of azithromycin to mask the bitter taste of azithromycin by reducing the solubility of azithromycin before swallowing. Further, in treating uncomplicated gonococcal infections, two single dose packets of azithromycin, which each contain 88 mg of anhydrous tribasic sodium phosphate, are concurrently administered in a single dose to a patient in need thereof.
[0007] EP 0 679 400 A1 discloses a rapidly disintegrating oral dosage form of azithromycin.
[0008] US 5,633,006 discloses a pharmaceutical composition consisting of a bitter pharmaceutical agent (such as azithromycin), a taste-masking component and a pharmaceutically acceptable carrier.
[0009] More recently, azithromycin controlled release dosage forms have been prepared, as described in U.S. Patent No. 6,068,859, that reduce the gastrointestinal side effects, resulting from an administered dose of azithromycin, as compared to an equivalent dose of commercial immediate release azithromycin capsules. However, the bioavailability of many of the controlled release dosage forms, specifically exemplified therein, were subsequently found to be less than their immedíate release equivalents.
[0010] Therefore, what is needed is an azithromycin dosageform that has a bioa va i labil ity similar to, and gastroi ntesti nal side effects less than, an equivalent dose of immediate release azithromycin.
SUMMARY OF THE INVENTION [0011] The present invention relates to an oral dosage form of azithromycin comprising an effective amount of an alkalizing agent and an azithromycin muItiparticulate wherein saíd multiparticulate comprises azithromycin, a mixture of glyceryl mono-, di- and tribehenates, and a poloxamer.
[0012] The present inventionfurtherrelatestoanoral suspension comprising azithromycin, an effective amount of an alkalízing agent and a vehicle, wherein the azithromycin is in multiparticulate form and the multiparticulates comprise azithromycin, a mixture of glyceryl mono-, di- and tribehenates, and a poloxamer.
[0013] Even more preferably, the azithromycin oral dosage form and oral suspension further comprise 300 mg to 400 mg of tribasic sodium phosphate, 200 mg to 300 mg of magnesium hydroxide, and multiparticulates, wherein said multiparticulates comprise (i) azithromycin, (ii) a mixture of glyceryl monobehenate, glyceryl dibehenate and glyceryl tribehenate, and (iii) poloxamer 407, and wherein saíd dosageform contains abou11.5 gAto about4 gA of azithromycin. [0014] In addition, the present invention also relates to the uses defined in claims 12 and 13 below.
[0015] Preferably, between 250 mgAand 7 gA of azithromycin are administered toa human. More preferably, 1.5 gA to 3 gA of azithromycin are administered to a human, even more preferably in a single dose. Also more preferably, for a pediatric human weíghing 30 kg or less, between 45 mgA/kg and 75 mgA /kg of azithromycín are administered to said child, even more preferably in a single dose.
BRIEF DESCRIPTION OF THE DRAWINGS [0016]
FIG. 1, which is further discussed in Example 1, shows the effects on pH of títrating dífferent alkalizing agents with ircreasing volumes of 0.1 N HCI.
FIG. 2, which is further discussed in Examples 1 and 8, shows the calculated pH of different alkalizing agents when titrated with 0.1 N HCI overtime.
FIG. 3, which is further discussed in Example 8, shows the calculated pH of different alkalizing agents when titrated with 0.1 N HCI over time.
DETAILED DESCRIPTION OF THE INVENTION [0017] As used ín the present invention, the term "about" means the specified value ± 10% of the specified value. [0018] As used in the present invention, the terms "a" or ”an" mean one or more. For example, the term "an alkalizing agent" means one or more alkalizing agents, the term "a carrier" means one or more carriers, and the term "a dissolution enhancer" means one or more dissolution enhancers.
[0019] The term "alkalizing agent", as used herein, means a pharmaceutically acceptable excipíent which will raise the pH in a constituted suspension or in a patient’s stomach after being orally administered to said patient.
[0020] The term "pharmaceutically acceptable", as used hereín, means that which is compatible with other ing redients of the composition, and not deleterious to the recipient thereof, [0021] The term "constituted suspension" means that the powder has been mixed with a vehicle and forms an "oral suspension". In this oral suspension, the azithromycin and excípients may be (a) completely suspended in the vehicle or (b) partially suspended in the vehicle and partially in solution in the vehicle. Oral suspensions of the present invention include vehicles containing azithromycin which is suspended withín the vehicle, or wherein the azithromycin is temporarily suspended, in the vehicle after shaking, stirring or mixing.
[0022] A vehicle of the present invention comprises unflavored water, flavored water, or a natural or artificial fruit, or otherwise flavored, aqueous solution such as a beverage.
[0023] In the present invention, the alkalízing agent, excipients and vehicle are pharmaceutically acceptable.
[0024] An "effective amount of an alkalizing agent", as used herein, means an amount of one or more alkalizing agents which, when administered in combination with azithromycin, provides a relative degree of improvement in toleration in terms of the percentage of recipients tolerating azithromycin administration, without Gl side effects, relative to a control dosage form containing the same amount of active azithromycin.
[0025] A "relative degree of ímprovement in toleration" is defined as the ratio of (1) the percentage adverse events arising from the administration of an immediate release control dosage form to (2) the percentage adverse events arising from the administration of a controlled release multi pa rticu late dosage form of the present invention, where the immediate release control dosage form and the controlled release multiparticulate dosage form contain the same amount of azithromycin. The immediate release control dosage form may be any conventional immediate release dosage form, such as Zithromax® tablets, capsules, or single-dose packets for oral suspension. For example, if an immediate release control dosage form provides a percentage adverse events arising from the administration of 20% while the multiparticulate dosageform of the present invention provides a percentage adverse events arisingfrom the administration of 10%, then the relative degree of improvement in toleration is 20% < 10% or 2.
[0026] The term "oral dosage form" includesa plurality of devicesthatcollectively deliver, by oral ingestion, thedesired amount of azithromycin, to achieve a desired dose of azíthromycin. Typically, the oral dosage form is a powder for oral suspension, a unit dose packet or sachet, a tablet or a capsule.
[0027] "Administration" refers generally to introducing the dosage form to a use environment, either by placing the dosage form in an in vitro dissolution medium or by ingestion by an animal so as to enter the ín vivo environment of the Gl tract.
[0028] As defined herein, the term "use environment" can be eitherthe in v/Voenvironment of the Gl tract of an animal, such as a mammal and particularly a human, or the in vitro environment of a pH 6.0 Na<sub>2</sub>HPO<sub>4</sub> buffer test medium as described in Example 5.
[0029] The term "mammal" ís an individual animal that is a member of the taxonomic class Mammalia. The class Mammalia includes, for example, humans, monkeys, chimpanzees, gorillas, cattle, swine, horses, sheep, dogs, cats, mice and rats.
[0030] In the present invention, the preferred mammal is a human.
[0031] The dosage forms of the present invention provide better toleration of administered azithromycin, by raísing pH in the stomach to a level sufficient to substantially reduce the release rate, or dissolution rate, of azithromycin in the stomach and thereby reduce the concentration of dissolved azithromycin in the stomach and in the duodenum. This reductíon in the concentration of dissolved azithromycin in the stomach, and preferably in the duodenum, results in a decrease in the incidence, or frequency, of Gl side effects when azithromycin is administered. Specifically, for a dosage form of the present invention, which comprise azithromycín and an effective amount of an alkalizing agent, the azithromycin release rate or dissolution rate for a dose of 1.5 gA to 7 gA, in the in vitro environment of the pH 6.0 Na<sub>2</sub>HPO<sub>4 </sub>buffertest medium of Example 5, should be (i) from 15 to 55 wt% of said azithromycin in said dosageform at 0.25 hour but no more than 1.1 gA; (ii) from 30 to 75 wt% of said azithromycin in said dosage form at 0.5 hour but no more than 1.5 gA. and preferably no more than 1.3 gA; and (iii) greater than 50 wt% of said azithromycín in said dosage form at 1 hour after administration to the buffer test medium. For doses below 1.5 gA, such as pediatric doses, the dose should be scaled up to 2 gA and then evaluated using this in vitrolesí [0032] The term "gA" refers to grams of active azithromycin, meaning the non-salt, non-hydrated azithromycin macrolide molecute having a molecular weight of 749 g/mol.
[0033] The present dosage forms provide a relative degree of improvement in toleration of administered azithromycin of at least 1.1 as compared to an equivalent immediate release dosage form. Preferably, the relative degree of improvement in toleration is at least about 1.25 . More preferably, the relative improvement in toleration is at least about 1.5 . Even more preferably, the relative improvement in toleration is at least about 2.0. Most preferably, the relative improvement in toleration is at least about 3.0. In a preferred embodiment, the present dosage forms also maintain an appropriate level of bicavailability by not significantly lowering the azithromycin release rate and/or dissolution rate of administered azithromycin in the duodenum or distal to the duodenum. Typically, the present dosage forms provide a bioavailability of at least 60%, more preferably at least 70%, even more preferably at least 80%, and most preferably at least 90% relative to the control composition.
[0034] Alkalizing agents of the present invention raise the pH of acidic aqueous solutions and include, for example, antacids as well as other pharmaceutically acceptable (1) organic and inorganic bases, (2) salts of strong organic and inorganic acids, (3) salts of weak organic and inorganic acids, and (4) buffers.
[0035] Examples of such al kalizing agents include, but are not limited to, aluminum salts such as magnesium aluminum silicate; magnesium salts such as magnesium carbonate, magnesium trisilicate, magnesium aluminum silícate, magnesium stearate; calcium salts such as calcium carbonate; bicarbonates such as calcium bicarbonate and sodium bicar-bonate; phosphates such as monobasic calcium phosphate, dibasic calcium phosphate, dibasic sodíum phosphate, tribasic sodium phosphate (TSP), dibasic potassium phosphate, tribasic potassium phosphate; metal hydroxides such as aluminum hydroxide, sodium hydroxide and magnesium hydroxide; metal oxides such as magnesium oxide; N-methyl glucamine; arginine and salts thereof; amines such as monoethanolamine, díethanolamine, triethanolamine, and tris (hydroxymethyl)aminomethane (TRIS); and combinations thereof.
[0036] Preferably, the alkalizing agent is TRIS, magnesium hydroxide, magnesium oxide, dibasic sodium phosphate, TSP, dibasicpotassium phosphate, tribasic potassium phosphate or a combination thereof. More preferably, the alkalizing agent is a combination of TSP and magnesium hydroxide.
[0037] When the alkalizing agent comprises TSP, it is preferred that the TSP be anhydraus.
[0038] The minimum amount of alkalizing agent suitable to constitute an "effective amount" is that amount which would provide a relative degree of improvement in toleration of at least 1.1.
[0039] This suitable amount of alkalizing agent can be readily determined by performing an in vitro ladder study of azithromycin d issolution rates by titrating a solution of a fixed dose of azithromycin with 0.1 N HCI and increasing amounts of an alkalizing agent or combinations of alkalizing agents as described in Example 1.
[0040] For dosage forms containing azithromycín multiparticulates, an effective amount of an alkalizing agent, is that amount which, when titrated using an in vitro titration test against 0.1 N HCI, which simulates gastric fluid in the fed state, as described in Example 1, maintains a pH of about 5, or more, for at least about 10 minutes, and more preferably a pH of about 6. or more, for a period of about 10 minutes. Even more preferably, the alkalizing agent should maintain a pH of about 6 or more for about 20 minutes or more.
[0041] For azithromycin immedíate release dosage forms, an effective amount of an alkalizing agent, is that amount which, when titrated usíng an in vitro titration test agaínst 0.1 N HCI, as descríbed in Example 1, maintains a pH of about 6.4, or more, for at least about 10 minutes, and more preferably for at least about 30 minutes.
[0042] Alternatively, an effective amount of an alkalizing agent can be determined in the following in vitro test. First, a 20-mL sample of 0.1 N HCI is placed in an appropriate container. Second, the candidate alkalizing agent is added to 60 mL of water. The so-formed alkalizing agent solution is then added to the 20-mL sample of 0.1 N HCI and the pH of the resulting solution is monitored overtime. When the azithromycin is in the form of sustained-release muItiparticulates, an effective amount of alkalizing agent is one such that the pH of the solution is at least 5, preferably at least 6, and more preferably at least 7. When the azithromycin is in an immediate release formulation, an effective amount of alkalizing agent is one such that the pH of the solution is at least 6.4, preferably at least 7.5, and more preferably at least 8. [0043] An alkalízing agent of the present invention is administered contiguously with the administration of a dose of azithromyci η. As used herein, the term "contiguously" means that the alkalizing agent is administered before, concurrent with or afterthe azithromycin within a period of time sufficient to slow the rate of release of azithromycin in the stomach and lower the concentration of dissolved azithromycin in the duodenum. For example, when administering azithromycin in a multiparticulate form, the alkalizing agent should be administered, between about 20 minutes before and about 10 minutes after administering the azithromycin. For an azithromycin immediate release dosage form, the alkalizing agent should be administered concurrently with the azithromycin or up to about 20 minutes before administering the azithromycin.
[0044] Preferably, the alkalizing agent is administered concurrently with the administration of the azithromycin. [0045] The alkalizíng agent can be mixed with the azíthromycin dosage form as an integral part of a tablet, capsule, or preferably ín a powder mixture if the controlled-release form is a powder for oral suspension.
[0046] The alkalizing agent may be in the same dosage form as is the azithromycin, the alkalizing agent may be contained in a vehicle used to administerthe azithromycin, and/or the alkalizing agent can be administered separately from the azithromycin.
[0047] Wherein the azithromycin dosage form contains at least a portion of the alkalizing agent, the azithromycin dosage form can be any oral dosage form such as a suspension, tablet, capsule or sachet.
[0048] Wherein the alkalizing agent is at least partially contained in the vehide, the azithromycin dosage form can be a sachet, powder for oral suspension, tablet or capsule.
[0049] Where the alkalizing agent is at least partially administered separately from the azithromycin, the alkalizing agent can be in any oral dosage form such as a liquid, suspension, tablet, capsule or sachet.
[0050] As used herein, "azithromycin" means all amorphous and crystalline forms of azithromycin induding all poly-morphs, isomorphs, dathrates, salts, solvates and hydrates of azithromycin, as well as anhydrous azithromycin.
[0051] Preferably, theazithromydnof the presentinvention isazithromydndihydrate which isdisclosed ín U.S. Patent No. 6,268,489 B1.
[0052] In alternate embodiments of the present inventíon, the azithromydn comprises a non-dihydrate azithromycin, a mixture of non-dihydrate azithramycins, or a míxture of azithromydn dihydrate and non-dihydrate azithromycins. Examples of suitable non-dihydrate azithromycins include, but are not limited to, alternate crystalline forms B, D, E, F, G, H, J, Μ, Ν,Ο, P, QandR.
[0053] Azithromycin form B, which is a hygroscopic hydrate of azithromycin, is disclosed in U.S. Patent No. 4,474,768. [0054] Azilhromycinforms D, E, F, G, H, J, Μ, N, Ο, P, Q and R are disdosed in U.S. PatentApplication Serial Number (USSN) 10/152,106, which published on August 28,2003 as U.S. Patent Application Publication No. 20030162730 A1. [0055] Forms B, F, G, H, J, Μ, N, O, and P belong to Family I azithromycin and belong to a monoclinic P2<sub>1</sub> space group with cell dimensions of a = 16.3±0.3 Á, b = 16.2±0.3 A, c = 18.4±0.3 A and beta = 109±2°.
[0056] Form F azithromydn is an azithromydn ethanol solvate of the formula Ο<sub>38</sub>Η<sub>72</sub>Ν<sub>2</sub>Ο<sub>2</sub>·Η<sub>2</sub>Ο·0.5Ο<sub>2</sub>Η<sub>5</sub>ΟΗ in the single crystal structure, specifically, being an azithromycin monohydrate hemi-ethanol solvate. Form F is further characterized as containing 2-5% water and 1-4% ethanol by weight in powder samples. The single crystal of form F is crystallized in a monodinic space group, P2·,, with the asymmetric unit containing two azithromycin, two waters, and one ethand,.as a monohydrate/hemi-ethanolate. It ís isomorphic to all Family I azithromycin crystalline forms. The theoretical water and ethanol contents are 2.3 and 2.9 wt%, respectively.
[0057] Form G azithromydn is of the formula C<sub>38</sub>H<sub>72</sub>N<sub>2</sub>O<sub>12</sub>’1.5H<sub>2</sub>O in thesingle crystal structure, being azithromycin sesquihydrate. Form G is further characterized as containing 2.5-6 wt% water and <1 wt% organic solvent(s) by weight in powder samples. The single crystal structure of form G consists of two azithromycin molecules and three water molecules per asymmetric unit. This corresponds to a sesquihydrate with a theoretical water content of 3.5 wt%. The water content of powder samples of form G ranges from about 2.5 to about 6 wt%. The total residual organic solvent is less than 1 wt% of the corresponding solvent used for crystallization.
[0058] Form H azithromydn is of the formula Ο<sub>38</sub>Η<sub>72</sub>Ν<sub>2</sub>Ο<sub>12</sub>·Η<sub>2</sub>Ο·0.5Ο<sub>3</sub>Η<sub>8</sub>Ο<sub>2</sub> being azithromydn monohydrate hemi1.2 propanediol solvate. Form H is a monohydrate/hemi-propylene glycol solvate of azithromydn free base.
[0059] Form J azíthromydn is of the formula C<sub>38</sub>H<sub>72</sub>N<sub>2</sub>O<sub>12</sub>’H<sub>2</sub>O"0.5C<sub>3</sub>H<sub>7</sub>OH in the single crystal structure, being azithromycin monohydrate hemi-n-propanol solvate. Form J is further characterized as containing 2-5 wt% water and
1- 5 wt% n-propanol by weight in powder samples. The calculated solvent content is about 3.8 wt% n-propanol and about
2.3 wt% water.
[0060] Form M azithromycin is an isopropanol solvate of azithromycín of the formula C<sub>38</sub>H<sub>72</sub>N<sub>2</sub>Oj<sub>2</sub>’H<sub>2</sub>O*0.5C<sub>3</sub>H<sub>7</sub>OH, spedfically, being azithromydn monohydrate hemi-isopropanol solvate. Form M is further characterized as containing
2- 5 wt% water and 1-4 wt% 2-prapanol by weight in powder samples. The single crystal structure of form M would be a monohydrate/hemi-isopropranolate.
[0061] Form N azithromydn is a mixture of isomorphs of Family I. The mixture may contain variable percentages of isomorphs F, G, H, J, M and others, and variable amounts of water and organic solvents, such as ethanol, isopropanol, n-propanol, propylene glycol, acetone, acetonitrile, butanol, pentanol, etc. The weight percent of water can range from 1-5.3 wt% and the total weight percent of organic solvents can be 2-5 wt% with each solvent making up 0.5 to 4 wt%.
[0062] Form 0 azithromycin is of theformula C<sub>38</sub>H<sub>7</sub>2N<sub>2</sub>O<sub>12</sub>’0.5H<sub>2</sub>O’Q.5C<sub>4</sub>HgOI-l, being a hemihydrate hemi-n-butanol solvate of azithromycin free base by single crystal structural data.
[0063] Form P azithromycin is of the formula 0<sub>38</sub>Η<sub>72</sub>Ν<sub>2</sub>0<sub>12</sub>·Η<sub>2</sub>0·0.50<sub>5</sub>Η<sub>12</sub>0, being azithromycin monohydrate hemi-n-pentanol solvate.
[0064] Form Q azithromycín is of the formula Ο<sub>38</sub>Η<sub>72</sub>Ν<sub>2</sub>Ο<sub>12</sub>·Η<sub>2</sub>Ο·0.5Ο<sub>4</sub>Η<sub>8</sub>Ο, being azithromycin monohydrate hemi-tetrahydrofuran solvate. It contains about 4 wt% water and about 4.5 wt% THF.
[0065] Forms D, E and R belong to Family II azithromycin and belong to an orthorhombic P2<sub>4</sub> 2.,2., space group with cell dimensions of a - 8.9±0.4 A, b = 12.3±0.5 Aand c = 45.8±0.5 A. Form Q is distinct from Families I and II.
[0066] FormDazithromycinisoftheformulaC<sub>38</sub>H<sub>72</sub>N<sub>2</sub>0<sub>12</sub>-H<sub>2</sub>0<sup>,</sup>C<sub>5</sub>H<sub>12</sub>initssinglecrystalstructure, being azithromycin monohydrate monocyclohexane solvate. Form D is further characterized as containing 2-6 wt% water and 3-12 wt% cyclohexane by weight in powder samples. From single crystal data, the calculated water and cyclohexane content of form D is 2.1 and 9.9 wt%, respectively.
[0067] Form E azithromycin is of the formula C<sub>38</sub>H<sub>72</sub>N<sub>2</sub>Q<sub>12</sub>-H<sub>2</sub>O-C<sub>4</sub>H<sub>8</sub>O, being azithromycin monohydrate monotetrahydrofuran solvate. Form E is a monohydrate and mono-THF solvate by single crystal analysis.
[0068] Form R azithromycin is of the formula 0<sub>38</sub>Η<sub>72</sub>Ν<sub>2</sub>0<sub>12</sub>·Η<sub>2</sub>0·0<sub>5</sub>Η<sub>12</sub>0, being azithromycin monohydrate monomethyl tert-butyl ether solvate. Form R has a theoretical water content of 2.1 wt% and a theoretical methyl tert-butyl ether content of 10.3 wt%.
[0069] Both Family I and Family II isomorphs are hydrates and/or solvates of azithromycin. The solvent molecules in the cavities have a tendency to exchange between solvent and water under specific conditions. Therefore, the solvent/ water content of the isomorphs may vary to a certain extent.
[0070] Other examples of non-dihydrate azithromycin include, but are not limited to, an ethanol solvate of azithromycin or an isopropanol solvate of azithromycin. Examples of such ethanol and isopropanol solvates of azithromycin are disdosed in U.S. Patent Number 6,365,574, by Singer etal., titled "Ethanolate of azithromycin, process for manufacture, and pharmaceutical compositions thereof, U.S. Patent Number 6,245,903, by Karimian etal., titled "Azithromycin monohydrate isopropanol clatharate and methods forthe manufacture thereof or in USSN 10/152,106.
[0071] Additional examples of non-dlhydrate azithromycin ínclude, but are not limited to, azithromycin monohydrate as disclosed in U.S. Patent Application Publication Numbers 20010047089 which published on November 29, 2001, and 20020111318 which published on August 15,2002, as well as, International Applícation Publication Numbers WO 01/00640, WO 01/49697, WO 02/10181 and WO 02/42315.
[0072] Further examples of non-dihydrate azithromycin include, but are not limited to, anhydrous azithromycin as disclosed in U.S. Patent Application Publication Number20030139583 which published on July 24,2003 and U.S. Patent No. 6,528,492.
[0073] Examples of suitable azithromycin salts include, but are not Iimited to, the azithromycin salts as disclosed in U.S. Patent No. 4,474,768.
[0074] Preferably, at least 70 wt% of the azithromycin in the multiparticulate is crystalline. More preferably, at least 80 wt% of the azithromycin is crystalline. Even more preferably, at least 90 wt% of the azithromycin is crystaltine. Most prefera bly, at least 95 wt% of tbe azithromycin is crystal I i ne. C rystalline azithromycin is preferred since it is more chemically and physically stable than the amorphous form ordissolved azithromycin.
[0075] The crystallinity of the azithromycin may be determined using Powder X Ray Diffraction (PXRD) analysis. In an exemplary procedure, PXRD analysis may be performed on a Bruker AXS D8 Advance diffractometer. In this analysis, samples of about 500 mg are packed in Lucite sample cups and the sample surface smoothed using a glass microscope slide to provide a consistently smooth sample surface that is level with the top of the sample cup. Samples are spun in the φ plane at a rate of 30 rpm to minimize crystal orientation effects. The X-ray source (S/B KCu<sub>a</sub>, λ=1.54 A) is operated at a voltage of 45 kV and a current of 40 mA, Data for each sample are collected over a period of about 20 to about 60 minutes in continuous detector scan mode at a scan speed of about 1.8 seconds/step to about 12 seconds/step and a step size of 0.02°/step. Diffractograms are collected over the 2Θ range of about 4° to 30°.
[0076] Thecrystallinityofthetestsampleisdeterminedbycomparison withtwoormorecalibrationstandardsconsisting of physical mixtures of crystalline azithromycin and carrier. Each physical míxture is blended together about 15 minutes on a Turbula míxer. Using the instrument software, the area under the diffractogram curve is integrated over the 2Θ range using a linear baseline. This integration range includes as many drug-specific peaks as possible while excluding carrier-related peaks. A linear calibration curve of percent crystalline drug versus thearea underthediffractogram curve is generated from the cali bration standards. The crystall inity of the test sample is then determined using these calibration results and the area under the curve for the test sample. Results are reported as a mean percent of azithromycin crystallinity (by crystal mass).
[0077] The azithromycin used herein comprises azithromycín particles which are contained in a dosage form that, absent the alkalizing agent ofthe present invention, is either an immediate release ora sustained release dosage form. As defined herein, the term "azithromycin particles" means the azithromycin may be in the form of a powder or of granules which were previously formed from azithromycin powder and, optionally, at least one pharmaceutically acceptable excipient.
[0078] Immediate release dosage forms are those forms wherein at least 75% of their azithromycin is released or dissolved within aboutone-half hourafteradministration. Such immediate release dosageforms include tablets, capsules, multiparticulates, powders for oral suspension and sachets of azithromycin. Examples of immediate release dosage forms include, but are not limited to, commercially available Zithromax® tablets, capsules, oral suspensions, or singledose packets for oral suspension (Pfizer I nc., New York, NY) orthe multiparticulate control dosage form which is described herein in Example 2.
[0079] Sustained release dosageforms arethose forms that release azithromycin more slowly than immediate release dosage forms. Such sustained release dosage forms include, but are not limited to, tablets, capsules, muttiparticulates, powdersfororal suspension and sachets of azithromycin.
[0080] Examples of azithromycin sustained release dosage forms, which are suitable for use in the present invention, include, but are not limited to, the sustaíned release dosage forms described in U.S. Patent No. 6,068,859.
[0081] Preferably, the azithromycin used in the present invention is contained in a multiparticulate which comprises azithromycin and a pharmaceutically acceptable carrier.
[0082] Multiparticulates are well-known dosage forms that comprise a multiplicity of drug-containing partides whose totality represents the intended therapeutically useful dose of a drug. When taken orally, multiparticulates generally disperse freely in the gastrointestinal tract, exit relatively rapidly and reproducibly from the stomach and maximíze absorption. See, forexample, Multi particulate Oral Drug Delivery (Marcel Dekker, 1994), and Pharmaceutical Pelletization Technology (Marcel Dekker, 1989).
[0083] Multiparticulates are often used to provide sustained release of a drug. One problem when formulating a sustained release multiparticulate is setting the release rate of the drug. The release rate of the drug depends on a variety of factors, including the carriers used to form the multiparticulate and the amount of drug in the multiparticulate. It is desired to provide carriers for a multiparticulate which allow the release rate of the drug from the multiparticulate to be controlled over a wide range of release rates, so that the same matrix materials in different proportions may be used to provide slow or fast drug release as desired. To achieve this result, the release rate of the drug should change significantly in response to relatively small changes in the proportions of the respective carriers in the multiparticulate. [0084] The term "multiparticulates" is intended to embrace a dosage form comprising a multiplicity of particles whose totality represents the intended therapeutically useful dose of azithromycin, The term is intended to refer broadly to small particles regardless of their composition orthe manner in which they are formed. The particles are small enough so that the particles travel with Gl fluids to disperse throughout the Gl tract shortly after ingestion. The particles generally are of a mean diameter from about 40 to about 3000 /zm, preferably from about 50 to about 1000 /tm, and most preferably from about 100 to about 300 χη. Preferably, the azithromycin makes up about 5 wt% to about 90 wt% of the total weight ofthe multiparticulate. More preferably, theazithromycin makes upabout 10 wt%toabout 80 wt% of the multiparticulate, and even more preferably. at least about 30 wt% to about 60 wt% of the multiparticulate.
[0085] Whilethe multiparticulates can have anyshape and texture, it is preferred that they be spherical, with asmooth surfacetexture.Thesephysicalcharacteristicsleadtoexcellentflowproperties, improved "mouthfeel," easeofswallowing and ease of uniform coating, if required.
[0086] Such multiparticulates of azithromycin are particularly suitable for administration of single doses of the drug inasmuch as a relatively large amount of the drug can be delivered at a controlled rate over a relatively long períod of time. Multiparticulates suitable for use in the present invention are disclosed in U,S. Patent No. 6,068,859, including multiparticulates made by extrusion/spheronization, wax granulation, spray-drying, and spray-coating.
[0087] The multipa rticu late's carrier comprises at least one pharmaceutically acceptable excipient which functions as a matrix for the multiparticulate or to control the rate of release of azithromycin from the multiparticulate, or both. [0088] All references to "acid and/or ester substituents" herein are íntended to mean carboxylic acid, sulfonic acid, and phosphoric acid substituents or carboxylic acid ester, sulfonyl ester, or phosphate ester substituents, respectively. As described in detail below, azithromycin may reactwith acid or ester substituents on an excipientto form azithromycin esters.
[0089] Azithromycin can potentially react with carriers, and optional excipients, which have acidic or ester groups to form esters of azithromycin. Carriers and excipients may be characterized as having ''low reactivity," "medium reactiv ity and "high reactivity" to form azithromycin esters.
[0090] Examples of low reactivity carriers and optional excipients indude long-chain alcohols, such as stearyl alcohol, cetyl alcohol, and polyethylene glycol; poloxamers (block copolymers of ethylene oxide and propylene oxide, such as poloxamer 188, poloxamer 237, poloxamer 338, and poloxamer 407); ethers, such as polyoxyethylene alkyl ethers; ether-substituted cellulosics, such as microcryslalline cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, and ethylcellulose; sugars such as glucose, sucrose, xylitol, sorbitol, and maltitol; and salts such as sodium chloride, potassium chloride, lithium chloride, calcium chloride, magnesium chloride, sodium sulfate, potassium sulfate, sodium carbonate, magnesium sulfate, and potassium phosphate.
[0091] Moderate reactivity carriers and optional excipients often contain acid or ester substituents, but relativeiy few as compared to the molecular weight of the carrier or optionaI excipient. Examples include long-chain fatty acid esters, such as glyceryl monooleate, glyceryl monostearate, glyceryl palmitostearate, polyethoxylated castor oil derivatives, hydrogenated vegetable oils, glyceryl dibehenate, and mixtures of mono-, di-, and tri-alkyl glycerides; glycolized fatty acid esters, such as polyethylene glycol stearate and polyethylene glycol distearate; polysorbates; and waxes, such as Carnauba wax and white and yellow beeswax. Glyceryl behenate, as defined herein, comprises glyceryl monobehenate, glyceryl dibehenate, g lyceryl tribehenate, or a mixture of any two or all three of said glyceryl mono-, di- and tribehenates. [0092] Highly reactive carriers and optionaI excipients usually have several acid or ester substituents or low molecular weights. Examples include carboxylic acids such as stearic acid, benzoic acid, citric acid, fumaric acid, lactic acid, and maleic acid; short to medium chain fatty-acid esters, such as isopropyl palmitate, isopropyl myristate, triethyl citrate, lecithin, triacetin, and dibutyl sebacate; ester-substituted cellulosics, such as cellulose acetate, cellulose acetate phtha-late, hydroxypropyl methyl cellulose phthalate, cellulose aœtate trimellitate, and hydroxypropyl methyl cellulose acetate succinate; and acid or esterfunctionalized polymethacrylates and polyacrylates. Generally, the acid/ester concentration on highly reactive carriers and optional excipients is so high that if these carriers and optional excipients come into direct contactwithazithromycinintheformulation.unacceptablyhighconcentrationsofazithromycinestersformduringprocess-ing or storage of the composition. Thus, such highly reactive carriers and optional excipients are preferably only used ín combinatíon with a carrier or optíonal excipient with lower reactivity so that the total amount of acid and ester groups on the carrier and optional excipients used in the multiparticulate ís low.
[0093] Toobtain multiparticulates with anacceptableamountof azithromycin esters (i.e. less than about 1 wt%), there ís a trade-off relationship between the concentration of acid and ester substituents on the carrier and the crystallinity of azithromycin in the multíparticulate. The greater the crystallinity of azithromycin in the multiparticulate, the greater the degree of tbe carrier’s acid/ester substitution may be to obtain a m ultiparticulate with acceptable amounts of azithromycin esters, This relationship may be quantified by the following mathematical expression:
<img file="IS2672B_D0001.tif" />(0 where [Α] isthe total concentration of acid/ester substitutíon on the carrier and optional excipients in meq/g azithromycin and is less than or equal to 2 meq/g, and x is the weight fraction of the azithromycin in the composition that is crysta 11 i ne. When the carrier and optional excipients comprises more than one excipient, the value of [Α] refers to the total concentration of acid/ester substitution on all the excipients that make up the carrier and optional excipients, in uníts of meq/g azithromycin.
[0094] For more preferable multipartículates having less than about 0.5 wt% azithromycin esters, the azithromycin, carrier, and optional excipients will satisfy the following expression:
<img file="IS2672B_D0002.tif" />(II) [0095] For more preferable multiparticulates having less than about 0.2 wt% azithromycin esters, the azithromycin, carrier, and optional excipients will satisfy the following expression:
<img file="IS2672B_D0003.tif" />(III) [0096] For most preferable multiparticulates having less than about 0.1 wt% azithromycin esters, the azithromycin, carrier, and optional excipients will satisfy the following expression:
<img file="IS2672B_D0004.tif" />(IV) [0097] From the foregoing mathematical expressions (l)-(IV) the trade-off between the carrier’s and optional excipient’s degree of acid/ester substitution and the crystallinity of azithromycin in the composition can be determined.
[0098] Carriers used in the multiparticulates of the present invention wíll generally make up about 10 wt% to about 95 wt% of the multiparticulate, preferably about 20 wt% to about 90 wt, and more preferably about 40 wt% to about 70 wt%, based on the total mass of the muItiparticulate.
<img file="IS2672B_D0005.tif" />
<img file="IS2672B_D0006.tif" />
<img file="IS2672B_D0007.tif" />
<img file="IS2672B_D0008.tif" />
[0099] Το minimize the potential for changes in the physical characteristics of the mu Iti particulates over time, especial ly when stored at elevated temperatures, it is preferred that the carrier be solid at a temperature of at least about 40°C. More preferably, the carrier should be solid at a temperature of at least about 50°C and even more preferably of at least about 60°C.
[0100] In one embodiment, the carrier forms a solid solution with one or more optional excipients, meaning that the carrier and one or more optional excipients form a single thermodynamically stable phase. In such cases, excipients that are not solid at a temperature of at least 40°C can be used, provided the carrier/excipient mixture is solid at a temperature of at least 40°C. This will depend on the melting point of the excipients used and the relative amount of carrier included in the composition.
[0101] In another embodiment, the carrier and one or more optional excipients do notform a solid solution, meaning that the carrier and one or more optional excipients form two or more thermodynamically stable phases. In such cases, the carrier/excipient mixture may be entirely molten at the processing temperatures used to form multiparticulates or one material may be solid while the other(s) are molten, resulting in a suspension of one materíal in the molten mixture. [0102] When the carrier and one or more optional excipients do not form a solid solution but a solid solution is desired, for example, to obtain a specific controlled-release profile, an additional excipient may be included in the composition to produce a solid solution comprising the carrier, the one or more optional excipients, and the additional excipient. For example, it may be desirable to use a carrier comprising microcrystalline waxand a poloxamerto obtain a mu Itipa rticulate with the desired release profile. In such cases a solíd solution is not formed, in part due to the hydrophobic nature of the microcrystalline wax and the hydrophilic nature of the poloxamer. By including a small amount of a third excipient, such as stearyl alcohol, in the formulation, a solid solution can be obtained, resulting in a multiparticulate with the desired reiease profile.
[0103] Examples of carriers suitable for use in the multiparticulates of the present invention include waxes, such as synthetic wax, microcrystalline wax, paraffin wax, Carnauba wax, and beeswax; glycerides, such as glycery I monooleate, glyceryl monostearate, glyceryl palmitostearate, polyethoxylated castor oil derivatives, hydrogenated vegetable oils, a glyceryl behenate, glyceryl tristearate, glyceryl tripalmitate; long-chain alcohols, such as stearyl alcohol, cetyl alcohol, and polyethylene glycol; and mixtures thereof.
[0104] Preferably, the carrier comprises a glyceride having at least one alkylate substituent of 16 or more carbon atoms. More preferably, the carrier comprises a glyceryl behenate.
[0105] In an alternate embodiment, the multiparticulates are in the form of a non-disintegrating matríx. By "non-dísin-tegrating matrix" ís meant that at least a portion of the carrier does not dissolve or disintegrate after introduction of the multiparticulates to an aqueous use environment. In such cases, the azithromycin and optíonally a portion of one or more of the carriers, for example, a dissolution enhancer, are removed from the multiparticulate by dissolution. At least a portion of the carrier does not dissolve or disintegrate and is excreted when the use environment is in vivo, or remains suspended in a test solution when the use environment is in vitro. In this aspect, it is preferred that at least a portion of the carrier have a low solubility in the aqueous use environment. Preferably, the solubility of at least a portion of the carrier in the aqueous use environment is less than about 1 mg/mL, more preferably less than about 0.1 mg/mL, and most preferably less than about 0.01 mg/ml. Examples of suitable low-solubility carriers include waxes, such as synthetic wax, microcrystalline wax, paraffin wax, Carnaubawax, and beeswax; glycerides, such asglyceryl monooleate, glyceryl monostearate, glyceryl palmitostearate, glyceryl behenates, glyceryl tristearate, glyceryl tripalmitate; and mixturesthere-of.
[0106] In a preferred embodiment of the present invention, the azithromycin multiparticulates of the present invention comprise azithromycin, a carrier and a dissolution enhancer. The carrier and the dissolution enhancer functíon as a matrix for the multiparticulate or to control the azithromycin release rate from the multiparticulate, or both. The term "dissolution enhancer'' means an excipíent, which when included in the multiparticulates, results in a faster rate of release of azithromycin than that provided by a control multiparticulate containing the same amount of azithromycin without the dissolution enhancer. Generally, the rate of release of azithromycín from the multiparticulate increases with increasing amounts of dissol ution enhancers. Such agents generally have a high water solubi I ity and are often surfactants or wetting agents that can promote solubilization of other excipients in the composition. Typically, the weight percentage of dissolution enhancer present in the multi particulate is less than the weight percentage of carrier present in the mu Iti particu late. [0107] The muitiparticulates of the present invention comprise about 20 to about 75 wt% azithromycin, about 25 to about 80 wt% of a carner, and about 0.1 to about 30 wt% of a dissolution enhancer based on the total mass of the multiparticulate. In a preferred embodiment, the multipartículate comprises 35 to 55 wt% azithromycin, 40 to 65 wt% of a carrier, and 1 to 15 wt% dissolution enhancer.
[0108] Examples of suitable dissolution enhancers include, but are not limited to, alcohols such as stearyl alcohol, cetyl alcohol, and polyethylene glycol; surfactants, such as poloxamers (polyoxyethylene polyoxypropylene copolymers, including poloxamer 188, poloxamer 237, poloxamer 338, and poloxamer 407), docusate salts, polyoxyethylene alkyl ethers, polyoxyethylene castor oil derivatives, polyoxyethylene sorbitan fatty acid esters, sorbitan esters, alkyl sulfates (such as sodium lauryl sulfate), polysorbates, and polyoxyethylene alkyl esters; ether-substituted cellulosics, such as hydroxypropyl cellulose and hydroxypropyl methyl cellulose; sugars such as glucose, sucrose, xylitol, sorbitol, and maltitol; salts such as sodium chloride, potassium chloride, lithium chloride, calcium chloride, magnesium chloride, sodium sulfate, potassium sulfate, sodium carbonate, magnesium sulfate, and potassium phosphate; amino acids such as alanine and glycine; and mixtures thereof. Preferably, the dissolution enhancer compríses a surfactant.
[0109] More preferably, the dissolution enhancercomprises a poloxamer. Poloxamers are a series of closely related block copolymers of ethylene oxide and propylene oxide that have no acid or ester substituents. This being the case, large amounts of poloxamers, as much as 30 wt% can be used in a muItiparticulate formulation and still meet the target value of less than about 0.13 meq/g of azithromycin. Even more preferably, the poloxamer is Poloxamer 407 which is described in the exemplification herein.
[0110] In this embodiment wherein the multi particulate further comprises a dissol ution enhancer, it is further preferred that the carrier is selected from the group consisting of waxes, such as synthetic wax, microcrystalline wax, paraffin wax, Camauba wax, and beeswax; glycerídes, such as glyceryl monooleate, glycery I monostearate, glycery I palmitostearate, polyethoxylated castor oil derivatives, hydrogenated vegetable oils, glyceryl mono-, di- ortribehenates, glyceryl tristea-rate, glyceryI trípalmitate; and mixtures thereof.
[0111] The azithromycin present in the multiparticulate has been found to be particularly reactive with dissolution enhancers. As a result, the concentration of acid and ester substituents on the dissolution enhancer must be kept low to keep the formation of azithromycin esters at acceptably low levels.
[0112] From the standpoint of reactivity to form azithromycin esters, the dissolution enhancers preferably have a concentrationofacid/estersubstituents oflessthanabout0.13meq/g azithromycinpresentinthecomposition. Preferably, the dissolution enhancer has a concentration of acíd/ester substituents of less than about 0.10 meq/g azithromycin, more preferably less than about 0.02 meq/g azithromycin, even more preferably less than about 0.01 meq/g, and most preferably less than about 0.002 meq/g.
[0113] In addition to having low concentrations of acid and ester substituents, the dissolution enhancer should generally be hydrophilic, such that the rate of release of azithromycin from the multiparticulate increases as the concentration of díssolution enhancer ín the multiparticulate increases.
[0114] Further description of suitable dissolution enhancers and selection of appropriate excipients for azithromycin multiparticulates are disclosed in U.S. Patent Application Serial No. 60/527,319 ("Controlled Release Multiparticulates Formed with Díssolution Enhancers," Attorney Docket No. PC25016), filed concurrently herewith.
[0115] ln a more preferred embodiment, the multiparticulates of the present invention comprise (a) azithromycin; (b) a glyceride carrier having at least one alkylate substituent of 16 or more carbon atoms; and (c) a poloxamerdissolution enhancer. The choice of these particu lar carrier excipients allows for precise control of the release rate of the azithromycin over a wide range of release rates. Small changes in the relative amounts of the glyceride carrier and the poloxamer result in large changes in the release rate of the drug. This allows the release rate of the drug from the multiparticulate to be precisely controlled by selecting the proper ratio of drug, glyceride carrier and poloxamer. These materials have the further advantage of releasing nearly all of the drug from the multiparticulate. Such multiparticulates are disclosed more fully in U.S. Patent Application Serial No. 60/527,329 ("Multiparticulate Crystalline Drug Compositions Having Controlled Release Profiles," Attorney Docket No. PC25020), filed concurrently herewith.
[0116] Additional optional excipients may also be included inthe azithromycin multiparticulates. Forexample, agents that inhibit or delay the release of azithromycin from the multiparticulates can also be included in the carrier. Such dissolution-inhibiting agents are generally hydrophobic. Examples of dissolution-inhibiting agents include hydrocarbon waxes, such as microcrystalline and paraffin wax.
[0117] Another useful class of excipients is materials that are used to adjust the viscosity of the molten feed used to form the multiparticulates, for example, by a melt-congeal pracess. Such viscosity-adjusting excipients will-generally make up 0 to 25 wt% of the muItiparticulate, based on the total mass of the muItiparticulate. The viscosity of the molten feed is a key variable in obtaining mu Itiparticu lates with a narrow particle size dístrib ution. For example, when a spinning-disc atomizer is employed, it is preferred that the viscosity of the molten mixture be at least about 1 centipoise (cp) and less than about 10,000 cp, more preferably at least 50 cp and less than about 1000 cp. If the molten mixture has a viscosity outside these preferred ranges, a viscosity-adjusting carrier can be added to obtain a molten mixture within the preferred viscosity range. Examples of viscosity-reducing excipients include stearyl alcohol, cetyl alcohol, low molecular weight polyethylene glycol (e.g., less thanabout 1000 daltons), isopropyl alcohol, and water. Examplesofviscosity-increasing excipients include microcrystalline wax, paraffin vuax, synthetic wax, high molecular weight polyethylene glycols (e.g., greater than about 5000 daltons), ethyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, silicon dioxide, microcrystalline cellulose, magnesium silicate, sugars, and salts, [0118] Other excipients may be added to reduce the static charge on the multiparticulates; examples of such antistatic agents include talc and silicon dioxide. Flavorants, colorants, and other excipients may also be added in their usual amounts for their usual purposes.
[0119] In addition to the mu Iti particu lates and an al ka lizing agent, the azithromycin dosage form of the present inventíon may further comprise one or more additional excipients.
[0120] For example, surfactants may be included in the dosage form. Examples of suitable surfactants include fatty acid and alkyl sulfonates; commercial surfactants such as benzalkonium chloride (HYAMINE® 1622, available from Lonza, Inc., Fairlawn, New Jersey); dioctyl sodium sulfosuccinate (DOCUSATESODIUM™, availablefrom Mallinckrodt Specialty Chemicals, St. Louis, Missouri); polyoxyethylene sorbitan fatty acid esters (TWEEN®, available from ICI Amerícas Inc., Wilmíngton, Delaware; LIPOSORB® P-20, available from Lipochem Inc., Patterson New Jersey; CAP-MUL® POE-O, available from Abitec Corp., Janesville, Wisconsin); and natural surfactants such as sodium taurocholic acid, 1-palmitoyl-2-oleoyl-sn-glycero-3-phosphocholine, lecithin, and other phospholipids and mono- and diglycerides. Such materials can advantageously be employed to increase the rate at whích the multiparticulates disperse when administered to the use environment.
[0121] Conventional matrix materials, fillers, diluents, lubricants, preservatives, thickeners, anticaking agents, disin-tegrants, or binders may also be included in the dosage form.
[0122] Examples of matrix materials, fillers, or diluents include lactose, mannitol, xylitol, microcrystalline cellulose, dibasic calcium phosphate and starch.
[0123] Examples of disintegrants include sodium starch glycolate, sodium alginate, carboxymetbylcellulose sodium, methyl cellulose, croscarmellose sodium and cross linked forms of polyvinyl pyrrolidone, also known as crospovidone. [0124] Examples of binders include methyl cellulose, microcrystalline cellulose, starch, and gums such as guar gum, and tragacanth.
[0125] Examples of lubricants indude magnesium stearate, calcium stearate, and stearic add.
[0126] Examples of preservatives include sulfites (an antioxidant), benzalkonium chloride, methyl paraben, propyl paraben, benzyl alcohal and sodíum benzoate.
[0127] Examples of suspending agents or thickeners indude xanthan gum, starch, guar gum, sodium alginate, carboxymethyl cellulose, sodium carboxymethyl cellulose, methyl cellulose, hydroxypropyl methyl cellulose, polyacrylic add, silica gel, aluminum silicate, magnesium silicate, and titanium dioxide.
[0128] Examples of anticakíng agents or fillers indude colloidal silicon oxide and lactose.
[0129] Other conventional exci pients may be employed in the compositions of this invention, including those excipients well-known in the art. Generally, exdpients such as pigments, lubricants, flavorants, and so forth may be used for customary purposes and in typical amounts without adversely affecting the properties of the compositions.
[0130] In one embodiment, the dosage form is in the form of a tablet. The term "tablet" is intended to embrace compressed tablets, coated tablets, and otherforms known in the art. See for example, Remington's Pharmaceutical Sciences (1 8th Ed. 1990). Upon administratíon to the use environment, the tablet rapidly disintegrates, allowing the multiparticulates to be dispersed in the use environment.
[0131] In one embodiment, the tablet comprises multiparticulates that have been mixed with a binder, disintegrants, or other exdpients known in the art, and then formed into a tablet using compressive forces. Examples of binders include microcrystalline cellulose, starch, gelatin, polyvinyl pyrrolidinone, polyethylene glycol, and sugars such as sucrose, glucose, dextrose, and lactose. Examples of disintegrants include sodium starch glycolate, croscarmellose sodium, crospovidone, and sodium carboxymethyl cellulose. The tablet may also ínclude an effervescent agent (acid-base combinations) that generates carbon dioxide when placed in the use environment. The carbon dioxide generated helps in disintegration of the tablet. Other exdpients, such as those discussed above, may also be included in the tablet.
[0132] The multiparticLilates, binder, and other exdpients used in the tablet may be granulated prior to formation of the tablet. Wet-ordry-granulation processes, well known in the art, may be used, provided thegranulation process does not change the release profile of the multiparticulates. Alternatively, the materials may be formed ínto a tablet by direct compression.
[0133] The compression forces used to form the tablet should be sufficiently high to provide a tablet with high strength, but not too high to damage the multiparticulates contained in the tablet. Generally, compression forces that result in tablets with a hardness of about 3 to about 10 kp are desired.
[0134] Alternatively, tablets, such as muItilayered and osmotic coated tablets, may also be made using non-compression processes. Inoneembodiment, the tabletisformed by a lyophylization process. In this process the multiparticulates are mixed wíth an aqueous solution or paste of water-soluble excipients and placed into a mold. The water is then removed by lyophylization, resulting in a highly porous, fast dissolving tablet containing the multiparticulates. Examples of water-soluble exdpients used in such tablets indude gelatin, dextran, dextrin, polyvinyl pyrrolidone, polyvinyl alcohol, trehalose, xylitol, sorbitol and mannitol.
[0135] In another embodiment, the dosage form is in the form of a capsule, well known in the art. See Remington’s Pharmaceutical Sciences (1 8th Ed. 1990). The term "capsule" is intended to embrace solid dosage forms in which the multiparticulates and optional exdpients are enclosed in either a hard or soft, soluble container or sheíl. Upon administration to the use environment, the shell dissolves or disintegrates, releasing the contents of the capsule to the use environment. The hard gelatin capsule, typically made from gelatin, consists of two sections, one slippíng over the other. The capsules are made by first blending the multiparticulates and optional excipients, such as those listed above. The ingredients may be granulated using wet- or dry-granulation techniques to improve the flow of the fill material. The capsules arefilled by introducing thefill material into the longer endor body of the capsuleand then slipping on the cap. For soft-gelatin capsules, the fill material may first be suspended in an oíl or liquid prior to filling the capsule.
[0136] The dosage form may also be in the form of pills. The term "pill" is intended to embrace small, round solid dosage forms that comprise the multiparticulates mixed with a binder and other excipients as described above. Upon administration to the use environment, the pill rapidly disintegrates, allowing the multiparticulates to be dispersed therein. [0137] In another embodiment, the multiparticulate dosageform is in the form of a powderorgranules comprising the multiparticulates and other excipients as described above, that is then suspended in a liquid dosing vehicle, including an aqueous dosing vehicle, príor to dosing. Such dosage forms may be prepared by several methods. In one method, the powder is placed into a contaíner and an amount of a liquid, such as water, is added to the container. The container is then mixed, stirred, or shaken to suspend the dosage form in the water. In another method, the multiparticulates and dosing vehicle excipients are supplied in two or more separate packages. The dosing vehicle excipients are first díssolved or suspended in a liquid, such as water, and then the mu Itiparticulates are added tothe liquid vehide solution. Alternati vely, the dosing vehicle excipients and multiparticulates, in two or more individual packages, can be added to the container first, water added to the container, and the container mixed or stirred to form a suspension.
[0138] Waler is an example of a liquid that can be used to form the dosage form of the invention. Other liquids may also be used and are intended to be within the scope of the invention. Examples of suitable liquids include beverages, such as coffee, tea, milk, and various juices, Also included is water mixed with other excipients to help form the dosage form, including surfactants, thíckeners, suspending agents, and the like.
[0139] The multiparticulate dosage form may also be in the form of a dosing straw or other such device that allows the patient to sip water or other liquid through the device, the device being designed to mix the liquid with the powdered or granular dosage form contained in the device.
[0140] The multíparticulate dosage form may also be in the form of a paste, slurry or suspension.
[0141] In one embodiment, the multiparticulate dosage form comprises azithromycin multiparticulates, an alkalizing agent and one or more optional excipients selected from a sweetener, an anticaking agent, a viscosity-enhancing agent and a flavorant. Preferably, the multiparticulate dosage form further comprises a sweetener, an anticaking agent, a viscosity-enhancing agent and a flavorant.
[0142] In an even more preferred embodiment of the present invention, the azithromycin multiparticulates are administered with the alkalizing agentTSP. The amount of TSP is preferably at least about 200 mg. More preferably the amount of TSP ranges from about 300 mg to about 400 mg. In another embodiment of the present invention TSP and magnesium hydroxide are both used as the alkalizing agent. The amoiint of magnesium hydroxide used is at least about 100 mg and preferably from about 200 mg to about 300 mg.
[0143] In a further preferred embodiment, the azithromycin dosage form comprises azithromycin multiparticulates, comprising about 45 to about 55 wt% azithromycin, about 43 to about 50 wt% glyceryl behenate and about 2 to about 5 wt% poloxamer, and an alkalízing agent comprising about 300 to about 400 mg TSP and about 200 to about 300 mg magnesium hydroxíde.
[0144] In yet an even more preferred embodiment the azithromycin dosage form comprises azithromycin multipartic-ulates, comprising about 50 wt% azithromycin dihydrate, about 46 to about 48 wt% Compritol® 888 ATO, and about 2 to about 4 wt% Poloxamer 407, and an alkalizing agent comprising aboul 300 to about 400 mg TSP and about 200 to about 300 mg magnesium hydroxide. More preferably, said dosage form comprises about 47 wt% Compritol® 888 ATO and about 3 wt% Poloxamer 407. Compritol® 888 ATO and Poloxamer 407 are further described below in the Exemplification.
[0145] The multiparticulates of the present invention can be made by any known process that results in particles, containing azithromycin and a carrier, with the desired size and release rate characteristics forthe azithromycin. Preferred processes for forming such multiparticulates include thermal-based processes, such as melt- and spray-congealing; liquíd-based processes, such as extrusion spheronization, wet granulatíon, spray-coating, and spray-drying; and other granulation processes such as dry granulation and melt granulation.
[0146] The muItiparticulates generally have a mean diameter of less than about 5000 μίτι, preferably less than 3000 /tm. and most preferably less than about 1000 /tm, In a preferred embodiment, the mean diameterof the m ulti particu lates ranges from about 40 to about 3000 /xm, preferably from about 50 to about 1000 /xm, and most preferably from about 100 to about 300 /zm. Note that the diameter of the mu Iti particulates can be used to adjust the release rate of azithromycin from the multi particulates. Generally, the smaller the diameter of the mu Itipa rticu lates, the faster will be the azithromycin release rate from a particular multiparticulate formulatíon. This is because the overall surface area in contact with the d issol ution medium increases as the diameterof the m u Itiparticu lates decreases. Thus, adjustments in the mean diameter of the multiparticulates can be used to adjust the azithromycin release profile.
[0147] The multiparticulates may be made by a melt-congeal process comprising the steps of (a) forming a molten mixture comprising azithromycin and a pharmaceutically acceptable carrier; (b) delivering the molten mixture of step (a) to an atomízing means to form droplets from the molten mixture; and (c) congealing the droplets from step (b) to form the multiparticulates.
[0148] When using thermal-based processes, such as the melt-congeal process, to make the multiparticulates of the present invention, the heat transfer to the azithromycin is minimized to prevent significant thermal degradatíon of the azithromycin during the process. It is also preferred that the carrier have a melting point that is less then the melting point of azithromycín. For example, azithromycin dihydrate has a melting point of 113°C to 115°C. Thus, when azithromycin dihydrate is used in the multiparticulates of the present invention, it is preferred that the carrier have a melting point that is less than about 113’C.As used herein, the term "melting point of the carrier" or "T<sub>m</sub>"means the temperature at which the carrier, when containing the drug and any optional excipients present in the multiparticulate, transitions from its crysta 11 ine to its liquid state. When the carrier is not crysta lline, "melting point of the carrier" means the temperature at which the carrier becomes fluid in the sense that it will flow when subjected to one or more forces such as pressure, shear, and centrifugal force, in a manner similar to a crystalline material in the liquid state.
[0149] The azithromycin in the molten mixture may be dissolved in the molten mixture, may be a suspension of crystalline azithromycin distributed in the molten mixture, or any combination of such states or those states that are in between. Preferably, the molten mixture comprises a homogeneous suspension of crystalline azithromycin in the molten carrier where the fraction of azithromycin that melts or dissolves in the molten carrier is kept relatively low. Preferably less than about 30 wt% of the total azithromycin melts or dissol ves in the molten carrier. It is preferred that the azithromycin be present as the crystallíne dihydrate.
[0150] Thus, by "molten mixture" is meant that the mixture of azithromycin and carrier are heated sufficiently that the mixture becomes sufficiently fluid that the mixture may be formed into droplets or atomized. Atomization of the molten mixture may be carried out using any of the atomization methods described below. Generally, the mixture is molten in the sense that ít will flow when subjected to one or more forces such as pressure, shear, and centrífugal force, such as that exerted by a centrif u gal or spinning-disk atomizer. Thus, the azithromycin/carrier mixture may be considered "molten" when any portion of the carrier and azithromycin become fluid such that the mixture, as a whole, is sufficiently fluid that it may be atomized. Generally, a mixture is sufficiently fluid for atomization when the viscosity of the molten mixture is less than about 20,000 cp, preferably less than about 15,000 cp, more preferably less than about 10,000 cp. Often, the mixture becomes molten when the mixture is heated above the melting point of one or more of the carrier components, in cases where the carrier is sufficiently crysta II ine to have a re latively sharp melting point; or, when the carrier components are amorphous, above the softening point of one or more of the carrier components. Thus, the molten mixture is often a suspension of solid particles in a fluid matrix. In one preferred embodiment, the molten mixture comprises a mixture of substantially crystalline azithromycin partides suspended in a carrierthat is substantially fluid. In such cases, a portíon of the azithromycin may be dissolved in the fluid carrier and a portion of the carrier may remain solid.
[0151] Although the term "melt” refers specifically to the transition of a crystalline material from its crystalline to its liquid state, which occurs at its melting point, and the term "molten" refers to such a crystalline material in its liquid state, as used herein, the terms are used more broadly, referring in the case of "melt" to the heating of any material or mixture of materials sufficiently that it becomes fluid in the sense that ít may be pumped or atomized in a manner similar to a crystalline material in the liquid state. Likewise "molten" refers to any material or mixture of materials that is in such a fluid state.
[0152] Virtually any process can be used to form the molten mixture. One method involves melting the carrier in a tank, adding the azithromycin to the molten carrier, and then mixing the mixture to ensure the azithromycin is uniformly distributed therein. Alternatively, both the azithromycin and carrier may be added to the tank and the mixture heated and mixed to form the molten mixture. When the carrier comprises more than one material, the molten mixture may be prepared using two tanks, melting a first carrier in one tank and a second in another. The azithromycin is added to one of these tanks and mixed as described above. In another method, a continuously stirred tank system may be used, wherein the azithromycin and carrier are continuously added to a heated tank equipped with means for continuous mixing, while the molten mixture is continuously removed from the tank.
[0153] The molten mixture may also be formed using a continuous mill, such as a Dyno® Mill. The azithromycin and carrier are typically fed to the continuous mill in solid form, entering a grinding chamber containing grinding media, such as beads 0.25 to 5 mm in diameter. The grinding chamber typícally is jacketed so heating or cooling fluid may be circula ted around the chamber to control its temperature. The molten mixture is formed in the grinding chamber, and exíts the chamber through a separatorto remove the grinding media.
[0154] An especially preferred method of forming the molten mixture ís by an extruder. By "extruder" is meant a device or collection of devices that creates a molten extrudate by heat and/or shear forces and/or produces a uniformly mixed extrudatefrom a solid and/or liquid (e.g., molten) feed. Such devíces include, but are not limited to single-screw extruders; twin-screw extruders, including co-rotating, counter-rotating, intermeshing, and non-intermeshing extruders; multiple screw extruders; ram extruders, consisting of a heated cylinder and a piston for extruding the molten feed; gear-pump extruders, consisting of a heated gear pump, generally counter-rotating, that simultaneously heats and pumps the molten feed; and conveyer extruders. Conveyer extruders comprise a conveyer means for transporting solid and/or powdered feeds, such, such as a screw conveyer or pneumatic conveyer, and a pump. At least a portion of the conveyer means is heated to a sufficiently high temperature to produce the molten mixture. The molten mixture may optiona lly be directed to an accumulation tank, before being directed to a pump, which directs the molten mixture to an atomizer. Optionally, an in-line mixer may be used before or after the pump to ensure the molten mixture is substantially homogeneous. In each of these extruders the molten mixture is mixed to form a iiniformly mixed extrudate. Such mixing may be accomplished by various mechanical and processing means, including mixing elements, kneading elements, and shear mixing by backflow. Thus, in such devices, the composition is fed to the extruder, which produces a molten mixture that can be directed to the atomízer.
[0155] Once the molten mixture has been formed, it is delivered to an atomizer that breaks the molten mixture into small droplets. Virtually any method can be used to deliver the molten mixture to the atomizer, including the use of pumps and various types of pneumatic devices such as pressurized vessels or piston pots. When an extruder is used to form the molten mixture, the extruder itself can be used to deliver the molten mixture to the atomizer. Typically, the molten mixtijre is maintained at an elevated temperature while delivering the mixture to the atomizer to prevent solidification of the mixture and to keep the molten mixture flowing.
[0156] Generally, atomization occurs in one of several ways, induding (1) by "pressure" or single-fluid nozzles; (2) by two-fluid nozzles; (3) by centrif ugal or spinn ing-disk atomizers; (4) by ultrasonic nozzles; and (5) by mechanical vibrating nozzles. Detailed descriptions of atomization processes, induding how to usespinning disk atomizers to obtain specific particle sizes, can be found in Lefebvre, Atomízation and Sprays (1989) or in Perry's Chemical Engineers' Handbook (7th Ed. 1997).
[0157] Once the molten mixture has been atomized, the droplets are congealed, typically by contact with a gas or liquid at a temperature below the solidification temperature of the droplets. Typically, it is desirable that the droplets are congealed in less than about 60 seconds, preferably ín less than about 10 seconds, more preferably in less than about 1 second. Often, congealing at ambient temperature results in sufficiently rapid solidification of the droplets to avoid excessive azithromycin ester formation. However, the congealing step often occurs in an enclosed space to simplify collectíon of the multiparticulates. In such cases, the temperature of the congealing medium (either gas or liquid) will increaseovertimeasthedropletsareintroducedintotheenclosed space, leading tothepossibleformation ofazithromycin esters. Thus, a cooling gas or liquid is often circulated through the enclosed space to maintain a constant congealing temperature. When the carrier used is highly reactive with azithromycin and the time the azithromycin is exposed to the molten carrier must be limited, the cooling gas or liquid can be cooled to below ambient temperature to promote rapid congealing, thus keeping the formation of azithromycin esters to acceptable levels.
[0158] Suitable thermal-based processes are disclosed in detail in U.S. Patent Application Attorney Docket No. PC25015, titled "Improved Azithromycin Multiparticulate Dosage Forms by Melt-Congeal Processes", and U.S. Patent Application Attorney Docket No. PC25122, titled "Extrusion process for Forming Chemically Stable Multiparticulates", filed concurrently herewith.
[0159] The m u Itip articulates may also be made by a liq uid-based process comprising the steps of (a) forming a mixture comprÍEing azithromycin, a pharmaceutically acceptable carrier, and a liquid; (b) forming particles from the mixture of step (a); and (c) removing a substantial portion of the liquid from the particles of step (b) to form muftiparticulates. Preferably, step (b) is a method selected from (i) atomization of the mixture, (ii) coating seed cores with the mixture, (iii) wet-granulating the mixture, and (iv) extrudíng the mixture into a solid mass followed by spheronízing or milling the mass. [0160] Preferably, the liquid has a boiling point of less than about 150 °C. Examples of liquids suitable for formation of multiparticulates using liquid-based processes include water; alcohols, such as methanol, ethanol, various isomers of propanol and various isomers of butanol; ketones, such as acetone, methyl ethyl ketone and methyl isobutyl ketone; hydrocarbons, such as pentane, hexane, heptane, cyclohexane, methylcyclohexane, octane and mineral oil; ethers, such as methyl tert-butyl ether, ethyl ether and ethylene glycol monoethyl ether; chlorocarbons, such as chloroform, methylene dichloride and ethylene dichloride; tetrahydrofuran; dimethylsulfoxide; N-methylpyrrolidinone; N,N-dimethy-lacetamide; acetonitrile; and mixtures thereof.
[0161] ln one embodiment, the particles are formed by atomization of the mixture using an appropriate nozzle to form small droplets of the mixture, which are sprayed into a drying chamber where there is a strong driving force for evaporation of the liquid, to produce solid, generally spherical particles. The strong driving force for evaporation of the liquid is generally provided by maintaining the partial pressure of liquid in the drying chamber well below the vapor pressure of the liquid at the temperature of the partides. This is accomplished by (1) maintaining the pressure in the drying chamber at a partial vacuum (e.g., 0.01 to 0.5 atm); or (2) mixing the droplets with a warm drying gas; or (3) both (1) and (2). Spray-drying processes and spray-drying equipment are described generally in Perry's Chemical Engineers’ Handbook, pages 20-54 to 20-57 (6th Ed. 1984).
[0162] In another embodiment, the particles are formed by coating the liquid mixture onto seed cores. The seed cores can be madefrom any suitable materialsuch asstarch, microcrystalline cellulose, sugar orwax, by any known method, such as melt- or spray-congealing, extrusion/spheronization, granulation, spray-drying and the like.
[0163] The liquid mixture can be sprayed onto such seed cores using coating equipment known in the pharmaceutical arts, such as pan coaters (e.g., Hi-Coater available from Freund Corp. of Tokyo, Japan, Accela-Cota available from Manesty of Liverpool, U.K.), fluidized bed coaters (e.g., Wíirster coaters or top-spray coaters, available from Glatt Air
Technologíes, Inc. of Ramsey, New Jersey and from Niro Pharma Systems of Bubendorf, Switzerland) and rotary granulators (e.g., CF-Granulator, available from Freund Corp).
[0164] In another embodiment, the liquid mixlure may be wet-granulated to form the particles. Granulation is a process by which relatívely small particles are built up into larger granular particles, often with the aid of a carrier, also known as a binder in the pharmaceutical arts. In wet-granulation, a liquid is used to increase the intermolecular forces between particles, leading to an enhancement in granular integrity, referred to as the "strength" ofthe granule. Often, thestrength of the granule is determined by the amount of liquid that is present in the interstitial spaces between the particles during the granulation process. This being the case, it is important that the liquid wet the particles, ideally with a contact angle of zero. Since a large percentage of the particles being granulated are very hydrophilic azithromycin crystals, the liquid needs to be faírly hydrophilic to meet this criterion. Thus, effective wet-granulation liquids tend also to be hydrophilic. Examples of liquids found to be effective wet-granulation liquids include water, ethanol, isopropyl alcohol and acetone. Preferably, the wet-granulation liquid is water at pH 7 or higher.
[0165] Several types of wet-granulation processes can be used to form azithromycin-containing multipartículates. Examples include fluidized bed granulation, rotary granulation and high-shear mixers. In fluidized bed granulation, air is used to agitate or "fluidize" particles of azithromycin and/or carrier in a fluidizing chamber. The liquid is then sprayed into this fluidized bed.forming thegranules. In rotary granulation, horizontal discs rotate at high speed, forming a rotating "rope" of azithromycin and/or carrier particles at the walls of the granulation vessel. The liquid is sprayed into this rope, forming the granules. High-shearmíxers contain an agitatoror impellerto míx the particles of azithromycin and/orcarrier. The liquid is sprayed into the moving bed of particles, forminggranules, In these processes, all ora portion ofthe carrier can be dissolved into the liquid priar to spraying the liquid onto the particles. Thus, in these processes, the steps of forming the liquid mixture and forming particles from the liquid mixture occur simultaneously.
[0166] In another embodiment, the particles are formed by extruding the liquid mixture into a solid mass followed by spheronizing or milling the mass. Inthis process,the liquid mixture, which is in theformofa paste-like plasticsuspension, is extruded through a perforated plate or die to form a solid mass, often in the form of elongated, solíd rods. This solid mass is then milled to form the multiparticulates. In one embodiment, the solid mass is placed, with or without an intervening drying step, onto a rotating disk that has protrusions that break the material into multiparticulate spheres, spheroids, or rounded rods. The so-formed multiparticulates are then dried to remove any remaining liquid. This process is sometimes referred to in the pharmaceutical arts as an extrusion/spheronizatíon process.
[0167] Once the partides are formed, a portion of the liquid is removed, typically in a drying step, thus forming the multiparticulates. Preferably, at least 80 % of the liquid ís removed from the particles, more preferably at least 90 %, and most preferably at least 95 % of the liquid is removed from the particle during the drying step.
[0168] Suitable liquid-based processes are disclosed more fully ín U.S. Patent Application Serial No. 60/527,405, Attorney Docket No. PC25018, titled 'lmproved Azithromycin Multiparticulate Dosage Forms by Liquid-Based Process-es", filed concurrently herewith.
[0169] The multiparticulates may also be made by a granulation process comprising the steps of (a) forming a solid mixture comprising azithromycin ar»d a pharmaceutically acceptable carrier; and (b) granulating the solid mixture toform m ultipartic ulates. Examples of such granulation processes include dry granulation and melt granulation, both well known in the art. See Remington’s Pharmaceutical Sciences (18th Ed. 1990).
[0170] An example of a dry granulation process is roller compaction. In roller compaction processes, the solid mixture is compressed between rollers. The rollers can be designed such that the resulting compressed material is in the form of small beads or pellets of the desired diameter. Alternatively, the compressed material is in the form of a ribbon that may be milled to for multiparticulates using methods well known in the art. See, for example, Remington’s Pharmaceutical Sciences (18th Ed. 1990).
[0171] In melt granulation processes, the solid mixture is fed to a granulator that has the capa bility of heating or melting the carrier. Equipment suitable for use in this process includes high-shear granulators and single or multiple screw extruders, such as those described above for melt-congeal processes. In melt granulation processes, the solid mixture is placed into the granulator and heated until the solid mixture agglomerates. The solid mixture is then kneaded or mixed until the desired particle size is attained. The so-formed granules are then CDoled, removed from the granulator and sieved to the desired size fraction, thus forming the multiparticulates.
[0172] While the azithromycin in the multiparticulates can be amorphous or crystall ine, it is preferred that a substantial portion of the azithromycin is crystalline, preferably the crystalline dihydrate. By "substantial portion" is meant that at least 80 % oftheazithromycín is crystalline. Thecrystallineform is preferred because ittends to result in multiparticulates with improved chemical and physical stability. The crystallínity of azithromycin in the multiparticulates is determined using Powder X-Ray Diffraction (PXRD) analysis. In an exemplary procedure, PXRD analysis may be performed on a Bruker AXS D8 Advance diffractometer. In this analysis, samples of about 500 mg are packed in Lucite sample cups and the sample surface smoothed using a glass micrascope slide to provide a consístently smooth sample surface that is level wíth thetop of the sample cup. Samplesarespun in the φ plane ata rate of 30 rpm to minimize crystal orientation effects. TheX-ray source (S/B Kcu<sub>a</sub>, λ=1.54 A) is operated at a voltage of 45 kV and a current of 40 mA. Data foreach sample are collected over a period of from about 20 to about 60 minutes in continuous detector scan mode at a scan speed of about 12 seconds/step and a step size of 0.02°/step. Diffractograms are collected over the 20 range of 10° to 16°. [0173] The crystallinity of the test sample is determined by comparison with calibration standards as follows. The ca libration standards consist of physical míxtures of 20 wt%/80 wt% azíthromycin/carrier, and 80 wt%/20 wt% azithro-mycin/carrier. Each physical mixture is blended together 15 minutes on a Turbula mixer. Using the instrument software, the area under the diffractogram curve is integrated over the 26 range of 10° to 16° using a linear baseline. This integration range indudes as many azithromycin-specific peaks as possible while excludíng carrier-related peaks. In addition, the large azithromycin-specific peakat approximately 10° 26 is omitted due to the large scan-to-scan variabi lity in its integrated area. A linear calibration curve of percent crystalline azithromycin versus the area under the diffractogram curve is generated from the calibration standards. The crystallinity of the test sample ís then determined using these calibration results andthe area underthe curveforthetest sample. Results are reported asa mean percent azithromycin crystallinity (by crystal mass).
[0174] One key to maintaining the crystalline form of azithromycin during formation of multiparticulates via thermal-basedand liquid-based processesistomaintainahighactivityofwaterandanysolvatesolventsinthecarrier, atmosphere or gas with which the composition comes in contact. The activity of water or solvent should be equivalent to or greater than that in the crystalline state. This will ensure that the water or solvent present in the crystal form of azithromycin remains at equilibrium with the atmosphere, thus preventing a loss of hydrated water or solvated solvent. For example, if the processforforming the multiparticulates requires that crystalline azithromycin, the crystal line dihydrate, for instance, be exposed to high temperatures (e.g., during a melt- or spray-congeal process), the atmosphere near the azíthromydn should be maintained at high humidity to limit the loss of the hydrated water from the azithromycin crystals, and thus a change in the crystalline form of the azithromycin.
[0175] The humidity level required is that equivalent to or greater than the activity of water in the crystalline state. This can be determined experimentally, for example, using a dynamíc vapor sorption apparatus. In this test, a sample of the crystalline azithromycin is placed in a chamber and equilibrated at a constant temperature and relative humidity. The weight of the sample is then recorded. The weíght of the sample is then monitored as the relative humidity of the atmosphere in the chamber is decreased. When the relative humidity in the chamber decreases to below the level equivalent to the activity of water in the crystalline state, the sample will begin lo loose weight as waters of hydration are lost. Thus, to maintain the crystalline state of the azithromycin, the humidity level should be maintained ator above the relative humidity at which the azithromycin begins to lose weight. A similar test can be used to determíne the appropriate amount of solvent vapor required to maintain a crystalline solvate form of azithromycin.
[0176] When crystalline azithromycin, such as the dihydrate form, is added to a molten carrier, a small amount of water, on the order of 30 to 100 wt% of the solubility of water in the molten carrier at the process temperature can be added to the carrier to ensure there is sufficient water to prevent loss of the azithromycin dihydrate crystalline form. [0177] Likewise, if a liquid-based process ís used to form the composition, the liquid should contain sufficient water (e.g., 30 to 100 wt% the solubility of water in the liquid) to prevent a loss of the waters from hydrated crystalline azithromycin. In addition, the atmosphere near the azithromycín during any drying steps to remove the liquid should be humídified suffidently to prevent the loss of water and thereby maintain the crystalline dihydrate form. Generally, the higher the processing temperature, the higher the requíred concentration of water vapor or solvent in the carrier, atmosphere, or gas to which the azithromycin is exposed to maintain the hydrated or solvated form of the azithromycin.
[0178] Processes to maintain the crystalline form of azithromycin while forming multiparticulates are disdosed more fully in U.S. Patent Application Serial No. 60/527,316 ("Method for Makíng Pharmaceutical Multiparticulates," Attorney Docket No. PC25021), filed concurrently herewith.
[0179] The multipartículates of the present invention may be post-treated to ímprove the drug crystallinity and/or the stability of the muItiparticulate. In one embodiment, the multiparticulates comprise azithromydn and a carrier, whereín the carrier, when in the multiparticulate, and containing the azithromydn and optional excipients has a melting point of T<sub>m</sub> in °C; the multiparticulates are treated afterformation by at least one of (i) heating the multiparticulates to a temperature of at least 35°C but less than (T<sub>m</sub>°C - 10°C), and (ii) exposing the multiparticulates to a mobility-enhancing agent. Such a post-treatment step results in an increase in drug crystallinity ín the muItiparticulates, and typically an improvement in at least one of the chemical stability, physical stability, and dissolution stability of the multiparticulates. Post-treatment processes are disdosed more fully ín U.S. Patent Application Serial No. 60/527,245, ("Multiparticulate Compositions with Improved Stability," Attorney Docket No. PC11900) filed concurrently herewith.
[0180] Preferably, wherein the azithromydn dosage form comprises azithromycin multiparticulates, which comprise about 45 to about 55 wt% azithromycin, about 43 to about 50 wt% glyceryl behenate and about 2 to about 5 wt% poloxamer, and an alkalizing agent comprising about 300 to about 400 mg TSP, the azithromydn multiparticulates are post-treated by maintaining them at a temperature of about 40 °C at a relative humidity of about 75%, or sealed with water in a container maintained at 40 °C, for 2 days or more. It is more preferred that this dosage form further comprises about 200 to about 300 mg magnesium hydroxide.
[0181] More preferably, wherein the azithromydn dosage form compríses azithromycin multiparticulates, which comprise about 50 wt% azithromycin dihydrate, about 46 to about 48 wt% Compritol® 888 ATO, and about 2 to about 4 wt% Lutrol® F127 NF; and an alka lizing agent comprising about 300 to about 400 mg TSP, the azithromycin multiparticul ates are post -treated by maintaining them at a temperature of about 40 °C at a relative humidity of about 75%, or sealed with water ín a container maintained at 40 °C, for about 5 days to about 3 weeks. It is more preferred that this dosage form further comprises about 200 to about 300 mg magnesium hydroxide.
[0182] Most preferably, wherein the azithromycin dosage form comprises azíthromycin the multiparticulates, whích comprises about 50 wt% azithromycin dihydrate, about 47 wt% Compritol® 888 ATO and about 3 wt% Lutrol® F127 NF, the azithromycin multiparticulates are post-treated by maintaining them at a temperature of about40 °C ata relative humidity of about 75%, or sealed with water in a container maintained at 40 °C, for about 10 days or more.
[0183] Preferably, the concentration of azithromycin esters in the multiparticulates is less than about 1 wt%, based on the total amount of azithromycin present in the multiparticulate, more preferably less than about 0.5 wt%, more preferably less than about 0.2 wt%, and most preferably less than about 0.1 wt%.
[0184] Azithromycin esters may be formed during the multiparticulate-forming process, during other processing steps required for manufacture of the finished dosage form, or during storage following manufacture but prior to dosing. Since the azithromycin dosage forms may be stored for up to two years or even longer prior to dosing, it is preferred that the amount of azithromycin esters in the stored dosage form not exceed the above values prior to dosing.
[0185] Processes for reducing ester formation are described in more detail in commonly assigned U.S. Patent Application Serial Nos. 60/527,244 ("Improved Azithromycin Multiparticulate Dosage Forms by Melt-Congeal Processes," Attorney Docket No. PC25015), 60/527,319 ("Controlled Release Multíparticulates Formed with Dissolution Enhancers," Attorney Docket No. PC25016), and 60/527,405 ("Improved Azithromycin Multiparticulate Dosage Forms by Liquid-Based Processes, Attorney Docket No. PC25018), filed concurrently herewith.
[0186] The term "effective amount of azithromycin" means the amount of azithromycin which, when administered, according to the present invention, prevents the onset of, alleviates the symptoms of, stops the progression of, or eliminates a bacterial or protozoal infection in a mammal.
[0187] In a preferred embodiment, the pharmaceutical dosage forms of the present ínvention are be used to treat bacterial or protozoal ínfection(s). As relates to bacterial or protozoal infections, the term "treat", means to treator prevent bacterial or protozoal infection(s), including curing, reducing the symptoms of or slowing the progress of said infection(s). [0188] As used herein, unless otherwise indicated, the term "bacterial or protozoal infection(s)" includes bacterial infectionsand protozoal infectionsthat occurin mammals as well as disorders related to bacteríal infections and protozoal infections that may be treated or prevented by administering antibiotics such as the compound ofthe present invention. Such bacterial infectíons and protozoal infections and disorders related to such infections include, but are not limited to, the following: pneumonia, otítis medía, sinusitis, bronchitis, tonsil litis, and mastoiditis related to i nfection by Streptococcus pneumoniae, Haemophilus influenzae, Moraxella catarrhalis, Staphylococcus aureus, or Peptostreptococcus spp.; pharynigitis, rheumatic fever, and glomerulonephritis related to infection by Streptococcus pyogenes, Groups C and G streptococci, Clostrídium diptheriae, or Actinobacillus haemolyticum; respiratory tract infections related to infection by Mycoplasma pneumoniae, Legionella pneumophila, Streptococcus pneumoniae, Haemophilus influenzae, or Chlamydia pneumoniae; uncomplicated skin and softtissue infections, abscesses and osteomyelitis, and puerperal fever related to infection by Staphylococcus aureus, coagulase-positive staphylococci (i.e., S. epidermidis, S. hemolyticus, etc.), Streptococcus pyogenes, Streptococcus agalactiae, Streptococcal Groups C-F (minute-colony streptococci), viridans streptococci, Corynebacterium mínutissimum, Clostrídium spp., or Bartonella henselae; uncomplicated acute urinary tract infections related to infection by Staphylococcus saprophyticus or Enterococcus spp.; urethritis and cervicitis; and sexually transmitted diseases related to infection by Chlamydia trachomatis, Haemophilusducreyi, Treponemapallidum, Ureaplasma urealyticum, or Neisseria gonorroeae;toxin diseases related to infection by S. aureus (food poisoning and Toxic shock syndrome), or Groups Α, B, and C streptococci; ulcers related to infection by Helicobacterpylori; systemic febrile syndromes related to infection by Borrelia recurrentis; Lyme disease related to infection byBorrelia burgdorferi; conjunctivitis, keratitis, and dacrocystitis related to infection by Chlamydia trachomatis, Neissería gonorrhoeae, S. au-reus, S. pneumoniae, S. pyogenes, H. influenzae, or Listeria spp.;disseminated Mycobacterium avium complex (MAC) disease related to infection by Mycobacteríum avium, or Mycobacteríum /nfrace//u/are;gastroenteritis related to infection by Campylobacter jejuni; íntestinal protozoa related to infection by Cryptosporidium spp.; odontogenic infection related to infection by viridans streptococci; persistent cough related to infectíon by Bordetella pertussis; gas gangrene related to infection by Clostrídium períringens or Bacteroides spp.; and atherosclerosis related to infection by Helicobacter pylori or Chlamydia pneumoniae. Bacterial infections and protozoal infections and disorders related to such infections that may be treated or prevented in animals include, but are not limited to, the following: bovine respíratory disease related to ínfection by P. haem., P. multocida, Mycoplasma bovis, or Bordetella spp.; cow enteric disease related to infection by E. coli or protozoa (i.e., coccidia, cryptosporidia, etc.); dairy cow mastitis related to infection by Staph. aureus, Strep. uberis, Strep. agalactiae, Strep. dysgalactiae, Klebsiella spp., Corynebacterium, or Enterococcus spp.; swine respiratory disease related to infection by A. pleuro., P. multocida, or Mycoplasma spp.; swine enteric disease related to infection by E. coli, Lawsonia intracellularis, Salmonella, or Serpulina hyodyisínteriae; cow footrot related to infection by Fusobacterium spp.; cow metritis related to infection by E. coli; cow hairy warts related to infection by Fusobacterium necrophorum or Bacteroides nodosus; cow pink-eye related to infection by Moraxella bovis; cow premature abortion related to infection by protozoa (i.e. neosporium); urínary tract infection in dogs and cats related to infection by E. coli; skin and soft tissue infections in dogs and cats related to infection by Staph. epidermidis, Staph. intermedius, coagulase neg. Staph. or P. multocida;and dental or mouth infections in dogs and cats related to infection by Alcaligenes spp., Bacteroides spp., Clostridium spp., Enterobacter spp., Eubacterium, Peptostreptococcus, Por-phyromonas, or Prevotella. Other conditions that may be treated by the compounds and preparations of the present invention include malaria and atherosclerosis. Other bacterial infections and protozoal infections and disorders related to such infections that may be treated or prevented in accord with the method and compositions of the present invention are referred to in J. P. Sanford et al., "The Sanford Guide To Antimicrobial Therapy," 26th Edition, (Anti m icrobia I Therapy, Inc., 1996).
[0189] The amount of azithromycin which is administered will necessarily be varied according to pri nciples well known in the art, taking into account factors such as the severity of the disease or condition being treated and the size and age of the patient. In general, the drug is to be administered so that an effective dose is received, with the effective dose being determined from safe and efficacious ranges of administration already known for azithromycin.
[0190] Foradulthumans, andforpediatrichumansweighingmorethan30kg,theamountofazithromycinadministered ín a dose is typically between about 250 mgA and about 7 gA. Preferably, for adult humans, and for pediatric humans above 30 kg in weight, the dose form contains between about 1.5 to about 4 gA, more preferably about 1.5 to about 3 gA, and most preferably about 1.8 to about 2.2 gA. For pediatrichumans weighing 30 kg, or less, the azithramycin dose is typically scaled, according to the weight of the patient, and contains about 30 to about 90 mgA/kg of patient body weight, preferably about 45 to about 75 mgA/kg, and more preferably about 60 mgA/kg.
[0191] The present invention is pa rticularly useful for administering relatively large amounts of azithromycin to a patient, with reduced Gl side effects, in a single-dose therapy wherein the total dose administered in the therapy comprises about 1.5 gA to about 4.0 gA of azithromycin. Even more preferably, this single dose comprises about 1.5 gA to about 3.0 gA of azithromycin and most preferably 1.8 to 2.2 gA azithromycin.
[0192] Foranimal/veterinaryapplications.the amountcan, ofcourse, beadjustedtobeoutsidetheselimitsdepending, for example, on the size of the anímal subject being treated.
[0193] ln the use of the present invention, the azithromycin may be administered using a single-dose therapy or in multiple-dose therapy (e.g., admínistering more than one dose in a single day or administering one or more doses over a course of 2-5 days or more). A daily dosage can be administered from 1 to 4 times daily in equal doses. Preferably, the azithromycin is administered one dose per day.
[0194] Most preferably, in the use of the present invention, the azithromycin is administered using a single dose, single-day therapy.
[0195] "Síngle dose" as used herein, means administering only one dose of azithromycin in thefull course of therapy.
EXEMPLIFICATION [0196] The present invention will be further illustrated by means of the following examples. It is to be understood, however, that the invention is not meant to be limited to the details described therein.
[0197] In the examples that follow, the following definitions and tests have been employed:
[0198] Specification of a quantity in percent (%) means percent by weight based on total weight, unless otherwise indicated.
[0199] Lutrol® F127 NF (hereinafter referred to as "Lutrol®") and Pluronic® F127 (hereinafter referred to as "Pluronic® "), which are also known as Poloxamer 407 NF, are polyoxypropylene-polyoxyethylene block copolymers having a molecular weight, calculated on the OH value, of 9,840 to 14,600 g/mol and having a general structure of <img file="IS2672B_D0009.tif" /> wherein a is about 101 and b is about 56, obtained from BASF Corporation, Mount Olive, N J. Lutrol® is the pharmaceutical equivalent of Pluronic®.
[0200] Compritol® 888 ATO (hereinafter referred to as "Compritol®"), which is composed of a mixture of glyceryl mono-, di- and tribehenates, the diester fraction being predominant, is synthesized by esterification of glycerot by behenic acid (C22 fatty acid) and then atomízed by spray-cooling, was obtained from GATTEFOSSÉ Corporation, Saint Priest,
<img file="IS2672B_D0010.tif" />
Cedex, France.
[0201] "gA" ís an abbreviation for "grams of active azithromycin". For example, "2 gA" means 2 grams of active azithromycin.
Example 1
Effect of Various Alkalizing Agents on Stomach pH [0202] A clinical study was conducted to monitor the pH of the stomach (using a pH probe) after dosing six different formulations containing alkalizing agents. Prior to performing the clinical study, a titration study was conducted with the alkalizingagentformulationto determine the pH change resultingfromaddingO.1 N HCI (pH 1.2) to the alkalizing agent. [0203] The formulations tested included the following alkalizing agents:
Formulation 1 -176 mg anhydrous TSP Formulation 2 - 352 mg anhydrous TSP
Formulation 3 - 352 mg anhydrous TSP and 500 mg calcium carbonate
Formulation 4 - 352 mg anhydrous TSP and 250 mg magnesium hydroxide
Formulation 5 - 352 mg anhydrous TSP and 500 mg Tromethamine (TRIS)
Formulation 6 - 352 mg anhydrous TSP and 1000 mg Tromethamine (TRIS) [0204] Further, each formulation was prepared by blending the specified alkalizing agent with 19.36 g sucrose, 0.067 g hydroxypropyl cellulose, 0.067 g xanthan gum, 0.2 g colloidal silicon dioxide, 0.14 g artificial cherry flavor, 0.23 g artificial banana flavor, and 0.4 g titanium dioxide.
Step A - In Vitro Titration of Alkalizing Agents [0205] In vitro titration curves for each of the six formulations were developed. A volume of 60 mL water was used to constitute suspensions of each formulation and of the placebo. In vitro titration curves, for each suspension, were then determined by titrating the suspension with 0.2 mL to 5 mL increments of 0.1 N HCI where the size of the subsequent increment depended upon the pH change associated with the prior increment. Titration curves for suspensions containing magnesium hydroxide or calcium carbonate were allowed to equilibrate for approximately 5 minutes after each acid addition prior to reading pH values. The in vitro test results for each of the formulations are provided in FIG. 1.
[0206] The data in FIG. 1 is used in the method to estimate the change in stomach pH with time after ingestion of an alkalizing agent. To calculate this, one must assume the amount of acid present in the stomach and also the rate of acid produced. From the líterature (C. Lentner. Basle, CIBA-GEIGY, Units of measurement, Body Fluids, Compositíon of the Body, Nutrition, Geigy Scientífic Tables (1981) 1:123-133; Yamada, Tadataka (ed.), "Textbook of Gastroenterology", Volume 1, Lippincott Williams & Wílkens, 1999, pp. 284-285), the basal fasted stomach acíd volume content is 40 mL of 0.04M HCI, or 0.96 mEq H+ or 9.6 mLof 0.1 N HCI (0.1 mmol/mL). The basal acid secretion rate is 3 mEq/hr (or 3/60 = 0.05 mEq/min). For H+, the number of milliequivalents (mEq) is the same as the number of mmoles. The calculation procedure further assumes that equilibrium conditions apply (i.e., good mixing) and that there is no stomach emptying of the formulation as well as gastric acid. It will be recognized by those skilled in the art of acid-base equilibria that under the assumptions discussed above, theoretically estimating the change in stomach pH with time after ingestion of an alkalizing agent is mathematically identical to estimating the pH of the alkalizing agent formulation with time after (1) adding the entire basal amount of acid (0.96 mmol) to the formulation at time zero, and (2) simultaneously adding acíd at the rate of 0.05 mmol/min to the formulation at time greater than 0. At any given time t, the volume of 0.1 N HCI, V, that corresponds to these conditions is calculated as follows:
V = 0.96 mmol / (0.1 mmol/mL) + (0.05 mmol/min) / (0.1 mmol/mL) X t(min) [Note: 0.1 mmol/mL is the definition of 0.1 N HCI]
Therefore, t = (V - 9.6) / 0.5, where t ís time in minutes and V is the volume of 0.1 N HCI in FIG 1.
[0207] For various alkalizing agent formulations, the pH versus time plots (theoretically calculated) are shown in FIG. 2.
Step B - Clínical Study [0208] The study was an open, randomized, placebo-controlled study on gastric pH in healthy adult volunteers, spe-cifically, eighteen (18) healthy adult volunteers (6 subjects per group) between 18 to 55 years of age and within 15% to 30% of the recommended weight range based on gender, height and body frame.
[0209] Subjects were assigned to three different groups. Each group received two test formulations and a placebo treatment in a 3-way cross over design:
Group 1: Formulation 1, Formulation 2 and placebo Group 2: Formulation 3, Formulation 4 and placebo Group 3: Formulation 5, Formulation 6 and placebo [0210] Subjects were randomized to treatment sequences withín each group. The test formulation was administered as single dose orai solution. Water was used as a placebo. Each subject received only one treatment (formulation) per day. There was a minimum of a 1-day wash out period between treatment days.
[0211] Prior to dosing, the following procedures were performed:
Each subject was intubated with the Synectics Dígitrapper pH probe (Synectics Medical Ltd, Middlesex, UK) approximately 30 minutes prior to the administration ofthe alkalizing agentformulation or the placebo to obtain a baseline pH. Continuous pH recording was done from 30 minutes prior to dose administration while in a sitting position. If a baseline pH of < 2.0 was not demonstrated for a subject, that subject would have been excluded from the study. However, no subjects were excluded.
[0212] The test dose of a Formulation (1,2,3,4,5 or 6) or placebo, dependíng upon the allocated group and treatment sequence, was then administered orally. The dose was swallowed easily around the Digitrapper, In orderto standardize condilions, all subjects were required to refrain from lying down, and eating and drinking beverages (including water) during thefirst 2 hours after dosing. Continuous pH recording was done until 2 hours post dose in a sitting positíon. [0213] Gíven some subject-to-subject variability for all formulations, the following conclusions were made.
[0214] TRIS containing formulations, in general, exhibited the longest duration of pH rise of all formulations.
[0215] Response by subject to calcium carbonate containing formulation was equal or greater than that of magnesium hydroxide containing formulation. Except for Formulation 1, all other formulations, on average, raised the pH to 6, or above, for at least 20 minutes.
Example 2
Comparison of In Vitro Release Rates From Dosaqe Forms with Different Amounts of the Same Alkalizing Agent [0216] The in vitro release rates of azithromycin were determined for various azithromycin sustained release dosage forms, which each contained 2 gA of the same azithromycin multiparticulate (MP1) and varying amounts of TSP as an alkalizing agent, as compared to an azithromycin dosage form containing MP1 multiparticulates and no TSP, and to an azithromycin immediate release dosage form which did contain TSP. The sustained release dosage forms were prepared as described in Step A, below, while the in vitro release rate study, and its results, are described in the following Step B.
Step A - Preparation of Azithromycin Sustained Release Dosage Forms [0217] Five azithromycin sustained release dosage forms (hereinafter "SR1 ", "SR2", "SR3", "SR4", "SR5") were prepared by mixing 2000 mgA of azithromycin multiparticulates MP1, prepared as described below, with one of six excipient blends, as described below in this example:
SR1 included 38.7 g sucrose and 50 mg TSP,
SR2 included 38.7 g sucrose and 100 mg TSP,
SR3 included 38.7 g sucrose and 264 mg TSP,
SR4 included 38.7 g sucrose and 356 mg TSP, and SR5 included 38.7 g sucrose and 500 mg TSP.
[0218] In addition, a Multiparticulate Control dosage form was prepared by mixing 2000 mgA of azithromycin multi-particulates, described in this example, and 38.7 g sucrose.
Azithromycin Multiparticulates "MP1"
[0219] Azithromycin multiparticulates MP1 were made which comprised 50 wt% azithromycin dihydrate, 46 wt% Compritol® , and 4 wt% "Lutrol®Specifically, azithromycin dihydrate (5000 g), Compritol® (4600 g) and Lutrol® (400 g) were blended in a twinshell blender(Blend Master C419145 purchased from Patterson Kelly, East Stroudsberg, PA) for 20 minutes. This blend was then de-lumped using a FitzMill® Comminutor L1 A mill (The Fitzpatrick Company, Elmhurst, IL) at 3000 rpm, knives forward using a 0.065-inch screen. The mixture was blended again in a twinshell blender for 20 minutes, forming a preblend feed. The preblend feed was delivered to a B&P 19-mm twin-screw extruder (MP19-TC with a 25 UD ratio purchased from B & P Process Equipment and Systems, LLC, Saginaw, Ml) at a rate of 120 g/min, to form the molten mixture at a temperature of about 90 °C. No waterwas added to the extruder. The extruder produced a molten mixture consisting of a suspension of the azithromycin dihydrate in the Comprítol® /Lutrol® . The molten mixture was then fed into the center of spinning-disk atomizer to form azithromycin multiparticulates.
[0220] The spinning disk atomizer, which was custom made, consísts of a bowel-shaped stainless steel disk of 10.1 cm (4 inches) in diameter. The surface of the disk is heated wíth a thin film heater beneath the disk to about 90°C. That disk is mounted on a motor that drives the disk of up to approximately 10,000 RPM. The entire assembly is enclosed in a plastic bag of approximately 8 feet in diameter to allow congealing and to capture multiparticulates formed by the atomizer. Air is introduced from a port underneath the disk to provide cooling of the multiparticulates upon congealing and to inflate the bag to its extended size and shape.
[0221] A suitable commercial equivalent, to this spinning disk atomizer, isthe FX1 100-mm rotary atomizer manufactured by Niro A/S (Soeborg, Denmark).
[0222] The surface of the spinning disk atomizer was maintaíned at 90 °C, and the disk was rotated at 5500 rpm, while forming the azithromycin multiparticulates. The mean residence time of the azithromycin dihydrate in the extruder was about 60 seconds and the total time the azithromycin was in the molten suspension was less than about 3 minutes. The particles formed by the spinning-disk atomizer were congealed in ambient air and collected. The azithromycin multipar-ticulates, prepared by this method, had a diameter of about 200 /tm.
[0223] The properties of the melt-congealed multiparticulates such as particle size can be controlled by the viscosity of the melt and processíng conditions. Given the combination of the materials in the preferred embodiments in the present invention, the viscosity of the melt is unchanged as long as the temperature of the heating system is kept at 90 °C. The size of azithromycin multiparticulates can be controlled by feed rate (the amount of molten materials charging onto the spinning disk atomizer) and the disk speed (4 inch diameter). For example, 200 /zm particles can be formed by a combination of 1) feed rate at 8.4 kg/hr and disk speed at 5500 RPM or 2) feed rate at 20 kg/hr and disk speed at 5800 RPM, or 3) feed rate at 25 kg/hr and disk speed at 7100 RPM.
[0224] The azithromycin multiparticulates were subsequently post-treated by placing them in a shallow tray, at a depth of about 2 cm, and then placing the tray in a 40 °C oven, maintaining a 75% relative humidity, for 5 days.
[0225] Each azithromycinmultiparticulatedosageformwaspreparedusing4.2gramsofazithromycinmultiparticulates to provide an equivalent of 2 gA azithromycin.
Step B - In Vitro Azithromycin Release Rate Study [0226] The in vitro rates of release of azithromycin, in 0.01 N HCI which simulates stomach fluid when ín the fed state and was used instead of 0.1 N HCI to avoid acid degradation of the azithromycin, for the sustained release dosage forms (2 gA each) SR1, SR2, SR3, SR4, and SR5 which contained varying amounts of TSP as an alkalizing agent were determined. The in vitro release rate of the multiparticulate (2 gA), which contained no TSP, was also determined. Further, the in vitro release rate of the immediate release (IR) control, of two commercially sold single dose packets of azithromycin dihydrate for oral suspension (Zithromax®, Pfizer Inc., New York, NY), was determined. Each single dose packet contained 1048 mg azithromycin dihydrate (1 gA), 88 mg TSP and other excipients.
[0227] The data in Table 1, shown below, demonstrate that the release rate of azithromycin, from these multiparticu-lates, is increasingly slowed when administered with increasing amounts of TSP.
[0228] This in vitro azithromycin release rate study, reflected ín Table 1, was performed as follows. The sustained release dosage forms, each containing about 2 gAof azithromycin in multiparticulates, and multiparticulate control and the immediate release control, were placed ínto individual 125 mL bottles. Next, 60 mLof purified water was added, and the bottle was shaken for 30 seconds. The contents were added to a USP Type 2 dissoette flask equipped with Teflon-coated paddles rotating at 50 rpm. The flask contained a volume of 750 mL of 0.01 N HCI held at 37.0±0.5 °C. The bottle was rinsed twice with 20 mL of the HCI from the flask, and the rinse was retumed to the flask to make up a 750 mL final volume. A 3 mL sampleof thefluid in the flask was then collected at 15, 30, 60,120, and 180 minutes following addition of the multiparticulates to the flask. The samples were filtered using a 0.45-μηι syringe filter prior to analyzing via High Performance Liquid Chromatography (Hewlett Packard 1100, Waters Symmetry C<sub>8</sub> column, 45:30:25 ace-tonitrile:methanol:25 mM KH<sub>2</sub>PO<sub>4</sub> buffer at 1.0 mL/min, absorbance measured at 210 nm with a diode array spectrophotometer). <img file="IS2672B_D0011.tif" />
<img file="IS2672B_D0012.tif" />
<img file="IS2672B_D0013.tif" />
Example 3
Comparison of In Vitro Release Rates in Dosage Forms Having Different Alkalizing Aqents [0229] The in vitro release rates of azithromycín, in 0.01 N HCI were determined for various azithromycin sustained release dosage forms, which each contained 2 gA of the azithromycin multiparticulates MP1 were prepared with one of three excipients blends, as described below:
"SR6" included 38.7 g sucrose and 100 mg of the weak base sodium carbonate, "SR7" included 38.7 g sucrose and 50 mg magnesium hydroxide, and "SR8” included 38.7 g sucrose and 1.0 g of Liquid Maalox(R) (smooth cherry, regular strength, from Novartis) which contains 37.1 mg aluminum hydroxide, 37.1 mg of magnesium hydroxide, and 3.7 mg simethicone.
[0230] The rates of release of azithromycin from these sustained release dosage forms were measured in vitro as described in Example 2. The results of these dissolution tests, which are provided in Table 2, below, showed that the addition of various alkalizing agents slowed the release of azithromycin from MP1 multiparticulates as compared to the release from these multiparticulates without an alkalizing agent shown in Table 1. <img file="IS2672B_D0014.tif" />
<img file="IS2672B_D0015.tif" />
<img file="IS2672B_D0016.tif" />
(contínued) <img file="IS2672B_D0017.tif" />
Example 4
In Vitro Evaluation of the Effect of Alkalizing Agent Addition Upon Immediate Release Dosaqe Form Release Rates [0231] The comparative effect of the addition of an alkalizing agent upon in vitro release rates in 0.01 N HCI was determined for the Zithromax® tablet azithromycin immediate release dosage form. Zithromax® tablets contain azithra-mycin dihydrate equivalent to 250 mgA azithromycin, dibasic calcium phosphate (138.84 mg), which is an alkalizing agent, and several other excipients.
[0232] The rates of release of azithromycin from Zithromax® tablets, with and without adding an additional alkalizing agent, specifically 176 mg TSP, were measured in vitro as described in Example 2. The results of these dissolution tests are provided in Table 3, below.
<img file="IS2672B_D0018.tif" /> [0233] These results confirm that, when combined with an alkal izing agent, the release rate from an immediate release azithromycin dosage form is slowed.
Example 5
Comparison of In Vitro Release Rates in Dosage Forms Having Different Azithromycin Multiparticulates [0234] The in v/frorelease ratesofazithromycin, in 0.1 M Na<sub>2</sub>HPO<sub>4</sub>, weredeterminedforvariousazithromycin sustained release dosage forms, whích each contained 2 gA of different azithromycin multiparticulates and the same amount of a
<img file="IS2672B_D0019.tif" />
<img file="IS2672B_D0020.tif" />
common alkalizing agent. The sustained release dosage forms were prepared as described in Step A, below, while the in vitro release rate study, and its results, are described in the following Step B.
Step A - Preparation of Azithromycin Sustained Release Dosage Forms [0235] Six azithromycin sustained release dosage forms, specifically SR9, SR10, SR11, SR12, SR13 and SR14 were prepared by mixing azithromycin multiparticulates, respectively, MP2, MP3, MP4, MP5, MP6 or MP7, each, with the same blend of two alkalizing agents (i.e., 352 mg TSP and 250 mg magnesium hydroxide) and excipients (i.e., 19.36 g sucrose, 67 mg hydroxypropyl cellulose, 67 mg xanthan gum, 110 mg colloidal silicon díoxide, 400 mg titanium dioxide, 140 mg cherry flavoring and 230 mg banana flavoring).
Azithromycin Multiparticulates [0236] Azithromycin multiparticulates "MP2", which comprised 50 wt% azithromycin dihydrate, 47 wt% Compritol®, and 3 wt% "Lutrol®", were made in the same manner as the MP1 multipartículates in Example 2, with the exception that the blend was then fed through a B&P 19-mm twin-screw extruder, at a rate of 131 g/min, to form the molten mixture. Water was concurrently added to the extruder at a rate that provided a water content in the molten mixture of 2 wt% and the multiparticulates were post-treated for 21 daystoform azithromycin multiparticulates with a mean diameterofabout 188 microns.
[0237] Azithromycin multiparticulates "MP3", which comprised 50 wt% azithromycin dihydrate, 47 wt% Compritol®, and 3 wt% "Lutrol®", were made in the same manner as the MP2 multiparticulates in this Example, with the exception thatthe disk was rotating at4800 rpm, toform azithromycin multiparticulates with a mean diameterof about204 microns. [0238] Azithromycin multiparticulates "MP4", which comprised 50 wt% azithromycin dihydrate, 47 wt% Comprítol®, and 3 wt% "Lutrol®", were made in the same manner as the MP2 multiparticulates in this Example, with the exception that the disk was rotating at 4100 rpm, to form azithromycin multi particu lates with a mean diameter of about 227 microns. [0239] Azithromycin multiparticulates "MP5" were made which comprised 50 wt% azithromycin multiparticulates, 48 wt% Compritol® , and 2 wt% Lutrol® in the same manner as MP1 in Example 1, with the exception that the blend was then fed through a Líestritz 27 mm twin-screw extruder, at a rate of 140 g/min, to form the molten mixture.
[0240] Azithromycin multiparticulates "MP6" were made comprising 50 wt% azithromycin dihydrate, 47 wt% Compritol®, and 3 wt% Lutrol® F127 using the following procedure. First, 15 kg azithromycin dihydrate, 14.1 kg of the Compritol® and 0.9 kg of the Lutrol® were weighed and passed through a Quadro 194S Comil mill in that order. The mill speed was set at 600 rpm. The míll was equipped with a No. 2C-075-H050/60 screen (special round), a No. 2C-1607-049 flat-blade impeller, and a 0.225-inch spacer between the impeller and screen. The de-lumped mixture was blended using a Servo-Lift 100-L stainless-steel bin blender rotating at 20 rpm, for a total of 500 rotations, forming a preblend feed.
[0241] The preblend feed was delivered to a Leistritz 50 mm twin-screw extruder (Model ZSE 50, American Leistritz Extruder Corporation, Somerville, NJ) at a rate of 25 kg/hr. The extruder was operated in co-rotating mode at about 300 rpm, and interfaced with a melt/spray-congeal unit. The extruder had nine segmented barrel zones and an overall extruder length of 36 screw diameters (1.8 m). Water was injected into barrel number 4 at a rate of 8.3 g/min (2 wt%). The extruder’s rate of extrusion was adjusted so as to produce a molten feed suspension of the azithromycin dihydrate in the Compritol® /Pluronic® at a temperature of about 90°C.
[0242] The molten feed suspension was delivered to a spinning-disk atomizer rotating at 7600 rpm, the surface of which was maintained at 90°C, The maximum total time the azithromycin dihydrate was exposed to the molten suspension was less than about 10 minutes. The particles formed by the spinning-disk atomizer were cooled and congealed in the presence of cooling air circulated through the product collection chamber. The mean particle size was determined to be 188 /im using a Horiba LA-910 particle size analyzer. Samples of the multiparticulates were also evaluated by PXRD, which showed that about 99% of the azithromycin in the multiparticulates was in the crystalline dihydrate form.
[0243] The so-formed m ulti particulates were post-treated by placing samples in sealed barrels which were then placed ín a controlled atmosphere chamber at 40°C for 3 weeks.
[0244] Azithromycin multiparticulates "MP7", which comprised 50 wt% azithromycin dihydrate, 47 wt% Compritol®, and 3 wl% Lutrol® F127, were made as follows.
[0245] Azithromycin dihydrate (140 kg) was weighed and passed through a Quadro Comil 196S with a mill speed of 900 rpm. The mill was equipped with a No. 2C-075-H 050/60 screen (special round, 0.075"), a No. 2 F-1607-254 i mpeller, and a 0.225 inch spacer between the i mpeller and screen. Next, 8.4 kg of the Lutrol® and then 131.6 kg of the Compritol® were weighed and passed through a Quadro 194SComil mill. The mill speed was set at 650 rpm. Themill was equipped wíth a No. 2C-075-R03751 screen (0.075"), a No. 2C-1601-001 impeller, and a 0.225-inch spacer between the impeller and screen. The milled mixture was blended using a Gallay 38 cubic foot stainless-steel bin blender rotating at 10 rpm for 40 minutes, for a total of 400 rotations, forming a preblend feed [0246] The preblend feed was delivered to a Leistritz 50 mm twín-screw extruder at a rate of about 20 kg/hr. The extruder was operated in co-rotating mode at about 100 rpm, and interfaced with a melt/spray-congeal unit. The extruder had five segmented barrel zones and an overall extruder length of 20 screw diameters (1.0 m). Water was injected into barrel number 2 at a rate of 6.7 g/min (2 wt%). The extruder's rate of extrusion was adjusted so as to produce a molten feed suspension of the azithromycin dihydrate in the Compritol® /Lutrol® at a temperature of about 90°C.
[0247] The feed suspension wasdeliveredtoa 10.1 cm diameterspinníng-diskatomizer, described above in Example 2 which was rotating at 6400 rpm and maintaining a disk surface temperature of 90°C. The maximum total time the azithromycín was exposed to the molten suspension was less than 10 minutes. The particles formed by the spinning-disk atomizer were cooled and congealed in the presence of cooling air circu lated through the product collection chamber. The mean particle size was determined to be about 200 /ím using a Malvern particle size analyzer.
[0248] The so-formed muItiparticulates were post-treated by placing a sample in a sealed barrel that was then placed in a controlled atmosphere chamber at 40°C for 10 days. Samples of the post-treated muItipartículates were evaluated by PXRD, which showed that about 99% of the azithromycin in the m ultiparticul ates was in the crystalline dihyd rate form.
Step B - In Vitro Azithromycin Release Rate Study [0249] The in vitro rates of release of azithromycin, for the sustained release dosage forms (2 gA each) SR9, SR10, SR11, SR12, SR13 and SR14 were determined by the following dissolution test method.
[0250] Water (60 mL) was added to the bottle containing the dosage form. The bottle was capped and then ínverted several times to mix the suspensíon. Each sustained release dosage formulation, in suspension form, was tested by adding ít to the dissolution buffer in a standard USP rotating paddle apparatus as disclosed in United States Pharmacopeia (USP 26), Dissolution Test, Chapter 711, Apparatus 2. Paddles were rotated at 50 rpm and the dissolution test was conducted in 840 mL of 0.1 M sodium phosphate buffer, pH 6.0 (± 0.05) at 37 ± 0.5°C. At índicated times following test initiation (i.e. insertion of the dosage form into the apparatus), filtered aliquots (typically 10 mL) from the test medium were analyzed for azithromycin by reverse-phase high performance liquid chromatography (HPLC) and UV detection as follows. An aliquot of test solution was filtered to remove particulates. A fixed volume of 10 μΙ was injected onto a column (15cm length x 3.9 mm ID) kept at 35 + 3 °C. The mobile phase consisted of volume ratios of 45% acetonitrile, 30% methanol, and 25% buffer. The buffer consisted of 25 mM KH<sub>2</sub>PO<sub>4</sub>, pH 6.5. The flow rate was set at 1 mL/min. In the dissolution test media, actual quantification of azithromycin was determined by comparison of sample chromatogram peak area against an azithromycin standard chromatogram peak area. <img file="IS2672B_D0021.tif" />
<img file="IS2672B_D0022.tif" />
<img file="IS2672B_D0023.tif" /> [0251] The results of these dissolution tests, provided above in Table 4, show that these various formulatíons, of multiparticulates and alkalizing agent, meet the release rate criterion for the pH 6.0 buffer in vitro test of (i) from 15 to 55 wt% of said azithromycin in said dosageform at0.25 hour; (ii)from 30 to75 wt% of said azithromycin in said dosage form at 0.5 hour; and (iii) greater than 50 wt% of said azithromycin in said dosage form at 1 hour after administration to the buffer test medium.
Exampla 6 !n V'/voComparison of Azithromycin Sustained Release Dosage Forms and an Immediate Release Azithromycin Dosage Form [0252] Two clinical studies were conducted to respectively evaluate the pharmacokinetics and gastrointestinal toleration of three azithromycin sustained release dosage forms, of the present invention, each of which contained 352 mg anhydrous TSP as an alkalizing agent and optionally contained 250 mg magnesium hydroxide, as compared to an azithromycin immediate release dosage form which contained half as much TSP (176 mg) and no magnesium hydroxide. The sustained release dosage forms were prepared as described in Step A, below, while the pharmacokinetics and side effects clinical studies, and their results, are described, respectively, in the following Steps B and C.
Step A - Preparation of Azithromycin Sustained Release Dosage Forms [0253] Thesesustained release dosage forms were prepared asfollows. Twodifferent azithromycin sustained release dosage forms (hereinafter "SR15” and "SR16") were prepared by mixing 4.2g (2 gA) of azithromycin multiparticulates, prepared as described below, with different excipients. The SR15 dosage form comprised a míxture of the azithromycin multiparticulates and the excipient blend, described below. The SR16 dosage form comprísed a mixture of the azithromycin multiparticulates, the same excipient blend, and magnesium hydroxide. To prepare SR16, magnesium hydroxide was added to the bottle containing SR15. The contents were mixed by swirling the bottle.
[0254] SR12 was prepared as described in Example 5.
Azithromycin Multiparticulates [0255] Azithromycin multiparticulates "MP8", which comprised 50 wt% azithromycin dihydrate, 47 wt% Compritol®, and 3 wt% Lutrol® , were made in the same manner as the MP1 multiparticulates in Example 2, with the exception that
<img file="IS2672B_D0024.tif" />
the blend was then fed through a Leistritz 27 mm twin-screw extruder (Model ZSE 27, American Leistritz Extruder Corporatíon, Somerville, NJ), at a rate of 140 g/min, to form the malten mixture.
Alkalizing Agents and Excipients [0256] An excipient blend, for use in combination with the azithromycin multiparticulates, was prepared. The excipient blend consisted of a mixture of 352 mg anhydrous TSP as an al kalizing agent, 19,36 g sucrose (N F), 67 mg hydroxypropyl cellulose (NF), 67 mg xanthan gum (NF), 200 mg colloidal silicon dioxide (NF), 400 mg titanium dioxide (USP), 140 mg cherry flavoring and 230 mg banana flavoring.
[0257] Separate bottles, containing 250 mg of the optional alkalizing agent magnesium hydroxide(USP), were also prepared.
Step B - Pharmacokinetics Clinical Study [0258] The in vivo pharmacokinetics of the "SR15" and "SR16" azithromycin multiparticulate dosage forms were evaluated in 32 fasting, healthy human subjects in a randomized, open-label, parallel group, two way cross-over study. On Day 1, eight subjects received the SR15 azithromycin multiparticulate dosage form and eight subjects received the SR16 azithromycin multiparticulate dosage form. As controls, two groups (A and B) of eight subjects each received two single dose packets of azithromycin dihydrate for oral suspension (Zithromax®, Pfizer lnc„ New York, NY) wherein each dose contains 1048 mg azithromycin dihydrate, which is equivalent to 1000 mgA azithromycin, 88 mg TSP and the inactive ingredients previously noted, [0259] Specifically, 2 gAof eitherof the azithromycin formulations (SR15 without magnesium hydroxide orSR16 with magnesium hydroxide) or commercially available azithromycin sachets, were dosed based upon the computer-generated randomization for each of the two treatment groups.
[0260] To dose the SR15 and SR16 formulations, 60 mL of water was added to the bottle containing SR15 and was shaken for 30seconds. The entire contents of the bottle were administered directly into the subject’s mouth. An additional 60 mL ofwater was added to rinse the bottle and the rinse was administered to the subject’s mouth. An additional 120 mL of water was administered using a dosing cup.
[0261] To dose azithromycin commercial two 1 g sachets, the contents of 1 g Zithromax® single dose packet were emptied into a cup containing 60 mL of water. The mixture was stirred and was administered to the subject’s mouth. An additional 60 mL of water was used to rinse the cup and the rinse was administered. This procedure was repeated for the second Zithromax® Single Dose Packet.
[0262] All subjects were orally dosed afteran overnight fast. All subjects were then requíred to refrain from lying down, eating and drinking beverages other than water during the first 4 hours after dosing.
[0263] Blood samples (5 mL each) were withdrawn from the subjects’ veins prior to dosing, and at 0.5,1,2, 3, 4, 6, 8, 12, 16, 24, 36, 48, 72 and 96 hr post-dosing. Serum azithromycin concentrations were determined using the high performance liquid chromatography assay described in Shepard el al., J Chromatography. 565:321-337 (1991). Total systemic exposure to azithromycin was determined by measuring the area under the curve (AUC) for each subject in the graup and then by calculating a mean AUC for the group. Cmax is the highest serum azithromycin concentration achieved in a subject. Tmax is the time at which Cmax is achieved. %CV is the coefficient of variance and SD is the standard deviation.
[0264] On Day 15, the procedure was repeated except that the two 8-subject groups, who received control dosage forms on Day 1, were then dosed with azithromycin multiparticulate dosage forms SR15 or SR16. Likewise, the two 8-subject groups, who previously received the azithromycin multi particu late dosage forms on Day 1, were then dosed with the control dosage forms.
[0265] An in vivo pharmacokinetics of the SR12 azithromycin multíparticulate dosage form was also evaluated in sixteen fasting, healthy human subjects in a randomized, two-way cross-over study. The control was two single dose packets of azithromycin dihydrate for oral suspension (Zithromax®, Pfizer lnc„ New York, NY) wherein each dose contains 1048 mg azithromycin dihydrate, which is equivalent to 1000 mgA azithromycin, 88 mg TSP and the inactive ingredients previously noted.
[0266] The results of this study are provided in Table 5.
TahlA ς <img file="IS2672B_D0025.tif" />
<img file="IS2672B_D0026.tif" />
<img file="IS2672B_D0027.tif" /> [0267] Based upon the results in Table 5, the bíoavailabilities for SR15, SR16 and SR12 were 73%, 83% and 89%, respectively, relative to the immediate release control dosage form. The data also showed thatthe ratios of the maximum serum concentration of azithromycin provided by the multiparticulate dosageforms SR15, SR16 and SR12 to the maximum serum concentration of azithromycin provided by the Control Dosage Form were 0.44,0.43 and 0.41, respectively. In addition, the time to achieve the maximum serum concentration was longer for the azithromycin multiparticulate dosage forms than for the immediate release control dosage forms.
Step C · Gastrointestinal Toleration Clinical Study [0268] The in vivotoleration of the SR15 and SR16 azithromycin multiparticulate dosage forms were evaluated through arandomized.parallelgroupstudy.Specifically, 106healthyhumansiibjectswereorallyadministeredtheSR15sustained release azithromycin multiparticiilate formulation, 106 healthy human subjects were orally administered the SR16 sustained release azithromycin multiparticulate formulation, and 108 healthy human subjects were each administered two single dose 1 gA packets of azithromycin dihydrate for oral suspension. by the following procedure. The entire contents of one packet were mixed with approximately 60 mL of water ín a cup and then drunk immediately. An additíonal 60 mL of water was added to the cup, mixed and then drunk to assure complete consumption of the dosage. These steps were then repeated for the second packet.
[0269] Gl adverse events, such asdiarrhea, nausea, and vomiting, were monitoredfor48 hoursfollowing ad ministration of each dosage form. Subjects were verbally queried at least at the following approximate times: 1, 2, 4, 6, 8, 12 and 24 hours after dosing by asking non-leading questions.
[0270] The incidence of gastrointestinaI adverse events, experienced by the subjects tested, are provided in Table 6. [0271] A similar in vivo toleration study was performed on the formulation SR12 using a population of 16 healthy human subjects. The control used for this study was two single dose 1 gA packets of azithromycin dihydrate for oral suspension. The results of this study are also provided in Table 6.
<img file="IS2672B_D0028.tif" /> [0272] The results in Table 5 and 6 show that both azithromycin multiparticulate dosage forms, with or without mag-nesiurn hydroxide, wherein the multiparticulates included 2-3 wt% Lutrol®, provided lower immediate concentrations of azithromycin released from the forms, as compared to the immediate release Control Dosage Form, and substantially improved gastroí ntesti nal toleration relative to the immediate release Control Dosage Form while concurrently maintaining a bioavailability substantially equivalent to the immediate release control. Further, SR15 provided a relative degree of improvement, as compared to the control, of 1.6 for diarrhea, 3.2 for nausea, and 9.3 for vomiting while SR16 pravided a relative degree of improvement of 1.2 for diarrhea, 3.2 for nausea, and 6.8 for vomiting. Likewise, SR12 provided no
<img file="IS2672B_D0029.tif" />
<img file="IS2672B_D0030.tif" />
improvement in diarrhea over the control, a relative degree of improvement of 50 and no vomiting events as compared to the 6 events that occurred with the control. Note that the results for SR12 cannot be accurately compared to those for SR15 and SR16 due to the small population size of the SR12 study.
Example 7
In Vivo Comparison of Azithromycin MuItiparticulate Forms and an Immediate Release Azithromycin Dosage Form [0273] A clinical study was conducted to evaluate the pharmacokinetics and gastrointesti nal toleration of two azithromycin multiparticulate dosage forms which contaíned 2 gA or 3gA of azithromycin, respectively, and each of which contained 352 mg anhydrous TSP as an alkalizíng agent, as compared to an azithromycin immediate release dosage form which contained half as much TSP (176 mg) and no magnesium hydraxide. The sustained release dosage form was prepared as described in the following Step A, an in vitro release rate study of the 2 gA dosage form was performed as described in Step B, while the pharmacokinetics and side effects clinical studies, and their results, are described, respectively, in the following Steps C and D.
Step A - Preparation of Azithromycin Multiparticulate Dosage Forms [0274] Azithromycin multiparticulate dosage forms (bereinafter "SR17" and SR"18") were prepared by mixing 4.2 g (2 gA) or 6.3 g (3 gA), respectively, of azithromycin multiparticulates MP9 which prepared as described below, with excipients. The SR17 dosage form comprised a mixture of the azithromycin multiparticulates (MP9) and the excipient blend, described below.
Azithromycin Multiparticulates [0275] Azithromycin multiparticulates "MP9", which comprised 50 wt% azithromycin dihydrate, 46 wt% Compritol®, and 4 wt% Lulrol® , were made in the same manner as the MP9 muItiparticulates in Example 2, with the exception that the blend was fed through a Liestritz 27 mm twin-screw extruder, at a rate of 140 g/min, to form the molten mixture. The spinning disk atomizer was rotated at 5500 rpm to form the multi particu lates. The resulting m u Itipa rticu lates were exposed to 40°C and 75% relative humidity in an environmental chamber for 5 days.
Alkalizing Agents and Excipients [0276] An excipient blend, for use in combination with the azithromycin multiparticulates, was prepared. The excipient blend consísted of a mixtureof 352 mg anhydrous TSP asanalkalizing agent, 38.7 g sucrose (NF), 67 mg hydroxypropyl cellulose (NF), 67 mg xanthan gum (NF), 200 mg colloidal silicon dioxide (NF), 400 mg titanium dioxide (USP), 140 mg cherry flavoring, 330 mg vanilla flavoring and 230 mg banana flavoring.
Step B - In Vitro Azithromycin Release Rate Study [0277] An in vitro release rate study of muItipartículate dosage form SR 17 was performed as described ín Example 5.
<img file="IS2672B_D0031.tif" />
Step C - Pharmacokinetics Clinical Study [0278] The/n vwopharmacokineticsoftheSR17and SR18azithromycin multiparticulatedosageformswereevaluated in 300 fasting, healthy human subjects (100 subjects per treatment group) in a randomized, parallel group study. Subjects
<img file="IS2672B_D0032.tif" />
are randomly assigned to one of thefollowing 3 treatment groups: SR17 (2 gA), SR18 (3 gA) and 8 x 250 mgA Zithromax® tablets (control) which, in combination, contain 2 gA azithromycin, 1.1 g dibasic sodíum phosphate and other inactive ingredíents.
[0279] For all doses, a total volume of 240 mL of water was consumed. To dose the SR17 and SR18 formulations, SR17orSR18 was added to the bottle containing the excipient blend. Water (60 mL) was added to this bottle containing SR17 orSR18 and theexcipient blend. The bottle was shaken for 30 secondsto mixthe suspension. The entire contents of the bottle were administered directly into the subject's mouth. An additional 60 mL of water was added to rinse the bottle and the rinse was administered to the subject’s mouth. An additional 120 mL of water was administered using a dosing cup.
[0280] To dose the eight commercial Zithromax® 250 mg tablets, the subjects were given 240 mL of water to orally administer eight tablets one by one.
[0281] All subjects were orally dosed after an overnight fast. All subjects were then required to refrain from lying down, eating and drinking beverages other than water during the first 4 hours after dosing.
[0282] Sufficient blood was withdrawn from each subject to provide a minimum of 3 ml serum for azithromycin pharmacokinetics. The blood was collected in tubes having no preservative or anticoagulant or serum separator at the following times: 0 (just prior to dosing), 2 and 3 hours (around projected Tmax ) after drug administration. Serum azithromycin concentrations were determined using the hígh performance liquid chromatography assay described in Shepard el al., J Chromatography. 565:321-337 (1991).
[0283] The results of this study are provided in Table 8.
<img file="IS2672B_D0033.tif" /> [0284] Based upon the results in Table 8, the serum azithromycin concentration for SR17 and SR18 at 2 hours and 3 hours after dosing were no less than the serum concentrations for 8 Zithromax® tablets. The data indicated that there was no delay of drug release from SR17 or SR18 given the amount of alkalizing agent administered.
Step D - Gastrointestinal Toleration Clinical Study [0285] The toleratíon of the SR17 and SR18 azithromycin multipart iculate dosage forms tested in Step B was evaluated. On day 1 subjects were verbally queried for adverse events at least at the following approximate times: 0, 2, 4, 8, 12 and 24 hours. The incidence of gastrointestinal adverse events, experienced by the subjects tested, are provided in Table9.
<img file="IS2672B_D0034.tif" /> [0286] The results in Tables 7 and 8 show that the 2 gA or 3 gA azithromycin multiparticulate dosage forms tested, wherein the multiparticulates included 4 wt% Lutrol® and the excipient blend having TSP in the amount of 352 mg, provided no advantage in lowering serum concentration or improving Gl toleration as compared to the immediate release tabletdosageform.
[0287] Thus, as exhibited by the results in Tables 8 and 9, an effective amount of alkalizing agent was not used with
<img file="IS2672B_D0035.tif" />
<img file="IS2672B_D0036.tif" />
these specific multiparticulates to provide the desired release and Gl side effects profiles.
Example 8
Method for Determining Alkalizing Agent to be Used With Immediate Release Azithromycin [0288] The effective amount of alkaline agent that would suppress the dissolution of azithromycín in the stomach and thereby result in an improvement in the toleration of the immedíate release (IR) formulation was calculated as follows. The IR formulation, without an alkalizing agent, releases about 92% of the drug in 30 minutes at pH 6.0 as described in Example 5, í.e., 3.07 % per minute at pH 6.0. To improve the toleration, the azithromycin d issol ution rate must be reduced, preferably to a rate that will release only about 1.5 gA, or less, in the first 30 minutes or no greater than 2.5% per minute. It was assumed that the rate of drug dissolution from an IRformulation is directly proportional to the solubility of azithro-mycin, which is dependent on the pH as shown in Table 10.
<img file="IS2672B_D0037.tif" /> [0289] Because it was assumed that the azíthromycin release rate is directly proportional to its solubilíty, the azithromycin solubility at pH 6.0, at a rate of 3.07%, is 390 mg/mL which was obtained by interpolation from Table 10. The corresponding solubility that would give ímproved toleration is calculated as:
Solubility<sup>T</sup> = (390 mg/mL)(2.5%)/(3.07%) [0290] Solubility<sup>7</sup> is defined as the solubility at which the dissolution of azithromycin does not result in excessive Gl adverse effects. Solubility<sup>T</sup> from the equation was found to be 318 mg/mL. Again, by interpolation from Table 10 the pH corresponding to solubility<sup>T</sup> is 6.4.
[0291] Preferably, the amount of alkalizing agent formulated with IR azithromycin, or which is co-dosed with IR azi-thromycin, is that which, when dosed, will raise the pH in the stomach to 6.63 for at least 30 minutes. To calculale this amount, it is assumed that the basal amount of acid in the stomach is around 0.96 mmol H+ and that the average acid secretion rate is about 3 mmol per hour.
[0292] To calculate the amount of alkalizing agent or alkalizing agents that should be included in the formulation, we need titration data for various alkalizing agents and combinations of alkalizing agents was performed. Thus, solutions of several alkalizing agents and combinations of alkalizing agents were made and titrated with 0.1 N HCI and the resultant pH values were measured. From these data, one we can calculate a pH versus time profile as described in Step A of Example l.assuming that the basal amount of acid in the stomach is around 0.96 mmol H+ and that the average acid secretion rate is about 3 mmol per hour. These data are presented in Figs. 2 and 3.
[0293] From FIG. 3, it is seen that Formulations containing 176 mg TSP or 176 mg TSP plus 500 mg CaCO<sub>3</sub> are not
<img file="IS2672B_D0038.tif" />
expected to increase gastric pH to 6.8 for a period of 30 to 40 minutes while formulations containing (76 mg TSP and 500 mg TRIS, 176 mg TSP plus 1000 mg TRIS, or 176 mg TSP plus 250 mg Mg(OH)<sub>2</sub> are expected to provide the increased pH for at leastthat long. Formulation with 352 mg TSP appears to provide pH 6.48 for just a bit over 30 minutes and can therefore be considered as containing the minímum amount of alkalizing agent needed for reducing Gl side effects following administration of a high dose IRformulatíon of azithromycin. Considering inter-individual differences in the gastric acid secretion rates and considering robust performance of a dosage form, a quantity of alkalizing agent higher than the minimum is preferred.
[0294] By a similar analysis of the data in FIG. 2, 352 mg TSP and 352 mg TSP+500 mg calcium carbonate are predicted to barely provide adequate increased gastric pH for the desired duration while the remaining combinations tested are predicted to provide adequate increase in gastric pH for the desired time period. It should be noted that the above general procedure to determine the effective amount of alkalizing agent is dependent upon the assumptions made about the basal acid conditions in the stomach and the acid secretion rate. The values selected represent averages for generally healthy individuals and there can be significant inter-individual and within-individual variability. The effective amount of alkalizing agent under a different set of assumptions can be calculated by following the procedure outlined above.
68 members in 44 offices
Priority claims11
| Document | Office | Kind | Date |
|---|---|---|---|
| 52708403 | United States of America | P | |
| 52708403 | United States of America | P | |
| 76334004 | United States of America | A | |
| 76334004 | United States of America | A | |
| 2004001654 | International Bureau of the World Intellectual Property Organization (WIPO) | W | |
| 2004001654 | International Bureau of the World Intellectual Property Organization (WIPO) | W | |
| 10763340 | – | – | – |
| 60527084 | – | – | – |
| US20030527084P | – | – | – |
| US20040763340 | – | – | – |
| WO2004IB01654 | – | – | – |
Members68
| Document | Office | Kind | |
|---|---|---|---|
| AP2004003145A0 | African Regional Intellectual Property Organization (ARIPO) | A0 | |
| NO20043903L | Norway | L | |
| ECSP045351A | Ecuador | A | |
| CL2004001501A1 | Chile | A1 | |
| CA2467611A1 | Canada | A1 | |
| IS7464A | Iceland | A | |
| NL1026315A1 | Netherlands (Kingdom of the) | A1 | |
| EP1537859A2 | European Patent Office (EPO) | A2 | |
| US2005123627A1 | United States of America | A1 | |
| TW200518784A | Taiwan Province of China | A | |
| WO2005053650A1 | World Intellectual Property Organization (WIPO) | A1 | |
| AU2004216676A1 | Australia | A1 | |
| JP2005162733A | Japan | A | |
| DOP2004000994A | Dominican Republic | A | |
| EP1537859A3 | European Patent Office (EPO) | A3 | |
| MXPA04009424A | Mexico | A | |
| UY28509A1 | Uruguay | A1 | |
| PA8611501A1 | Panama | A1 | |
| BRPI0403935A | Brazil | A | |
| PE20050573A1 | Peru | A1 | |
| GT200400183A | Guatemala | A | |
| AR045630A1 | Argentina | A1 | |
| CN1697648A | China | A | |
| WO2005053650A8 | World Intellectual Property Organization (WIPO) | A8 | |
| IL164165A0 | Israel | A0 | |
| EA200401216A1 | Eurasian Patent Organization (EAPO) | A1 | |
| US6984403B2 | United States of America | B2 | |
| NL1026315C2 | Netherlands (Kingdom of the) | C2 | |
| US2006029677A1 | United States of America | A1 | |
| US2006039988A1 | United States of America | A1 | |
| HRP20040865A2 | Croatia | A2 | |
| MA27848A1 | Morocco | A1 | |
| KR20060033851A | Republic of Korea | A | |
| HK1080367A1 | Hong Kong, China | A1 | |
| OA12858A | African Intellectual Property Organization (OAPI) | A | |
| PL379984A1 | Poland | A1 | |
| ZA200408075B | South Africa | B | |
| RS84704A | Serbia | A | |
| GEP20074056B | Georgia | B | |
| UA78793C2 | Ukraine | C2 | |
| TNSN05319A1 | Tunisia | A1 | |
| CR7500A | Costa Rica | A | |
| US2008015343A1 | United States of America | A1 | |
| EA010110B1 | Eurasian Patent Organization (EAPO) | B1 | |
| EP1537859B1 | European Patent Office (EPO) | B1 | |
| AT407663T | Austria | T | |
| ATE407663T1 | Austria | T1 | |
| DE602004016444D1 | Germany | D1 | |
| DK1537859T3 | Denmark | T3 | |
| PT1537859E | Portugal | E | |
| SI1537859T1 | Slovenia | T1 | |
| PL1537859T3 | Poland | T3 | |
| ES2312929T3 | Spain | T3 | |
| NZ535464A | New Zealand | A | |
| KR100906290B1 | Republic of Korea | B1 | |
| CA2467611C | Canada | C | |
| JP2010132700A | Japan | A | |
| CN1697648B | China | B | |
| IS2672BThis record | Iceland | B | |
| HK1080367B | Hong Kong, China | B | |
| JP4602711B2 | Japan | B2 | |
| AP2218A | African Regional Intellectual Property Organization (ARIPO) | A | |
| AU2004216676B2 | Australia | B2 | |
| TWI351969B | Taiwan Province of China | B | |
| IL164165A | Israel | A | |
| CY1108486T1 | Cyprus | T1 | |
| BRPI0403935B1 | Brazil | B1 | |
| BRPI0403935B8 | Brazil | B8 |
Numbers
- Publication
- 2672
- Publication, DOCDB
- 2672
- Publication, EPODOC
- IS2672B
- Application
- 7464
- Application, DOCDB
- 7464
- Application, EPODOC
- IS20040007464
Titles2
- Icelandic
- Asíþrómýsín lyfjaskammtaform með minni hliðarverkanir
- English
- Asithromycin dosage form with minor side effects
Classification
- CPC, 18
- A61K9/1611
- A61K31/7052
- A61K9/143
- A61K9/1617
- A61K9/1623
- A61K9/1635
- A61K9/1641
- A61K9/1694
- A61K9/2009
- A61K9/2013
- A61K9/2031
- A61P31/00
- A61P31/04
- A61P33/00
- A61P33/02
- A61K9/16
- A61K9/20
- A61K31/7042
- IPC, 10
- A61K9 00
- C07H17 00
- A61K9 16
- A61K9 20
- A61K31 7052
- A61K47 02
- A61K47 14
- A61K47 18
- A61K47 44
- A61P31 04