IN5740DEN2014A

Reduced sugar syrups and methods of making reduced sugar syrups

Abstract

A reduced sugar syrup having an advantageously low viscosity is prepared by hydrolysis of starch or starchy material using a particular type of alpha amylase enzyme which yields a saccharide distribution having a low DP1 2 and low DP11 + content. The DP4 content of the syrup may be favorably increased by using a maltotetragenic alpha amylase enzyme in combination with the aforementioned alpha amylase enzyme. The syrup is useful in the production of food beverage animal feed animal health and nutrition pharmaceutical and cosmetic compositions and may be combined with a high intensity sweetener to provide a composition capable of being substituted for conventional corn syrups.

IN5740DEN2014A, drawing sheet 1
Sheet 1 of 1

Term

No projected expiry on record.

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31 claims: 24 independent, 7 dependent

  1. 1
    What is claimed is:1. A method of making a reduced sugar, lower viscosity syrup for food, beverage, animal feed, animal health and nutrition, pharmaceutical, and cosmetic compositions, comprising contacting a starch or a starchy material with a first alpha amylase enzyme in an aqueous medium for a time effective to hydrolyze the starch or starchy material to provide a reaction product having a saccharide distribution having a DPI + DP2 content of about 10% to about 25%, a DP3-11 content of about 70% to about 90%, and a DP11+ content of 0% to about 15%, wherein the first alpha amylase enzyme is a polypeptide encoded by a nucleic acid having at least 70%, 71%, 72%, 73%, 74%, 75%, 76%, 77%, 78%, 79%, 80%, 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, 99%, or more, or complete (100%) sequence identity to GenBank Accession No. AF504065 or an amino acid sequence comprising an enzymatically active fragment of said polypeptide.
  2. 4
    The method of any one of the preceding claims, comprising a further step of contacting the reaction product with an ion exchange resin.
  3. 5
    The method of any one of the preceding claims, comprising a further step of removing water from the reaction product to achieve a dry solids content of from about 65% to about 85%.
  4. 6
    The method of any one of the preceding claims, comprising further steps of filtering the reaction product, contacting the reaction product with activated carbon and an ion exchange resin, and removing water from the reaction product to achieve a dry solids content of from about 65% to about 85%.
  5. 7
    The method of any one of the preceding claims, comprising a further step of subjecting the reaction product to ultrafiltration using a membrane,
  6. 8
    The method of any one of the preceding claims, comprising a further step of combining the reaction product with at least one high intensity sweetener.
  7. 9
    The method of any one of the preceding claims, wherein the starch or starchy material is not contacted with acid or any enzyme other than the first alpha amylase enzyme.
  8. 10
    The method of any one of the preceding claims, wherein the aqueous medium initially has a pH of from about 5 to about 7.
  9. 11
    The method of any one of the preceding claims, wherein the contacting is carried out at a temperature of from about 75°C to about 120°C.
  10. 12
    The method of any one of the preceding claims, wherein a slurry of the starch or starchy material, aqueous medium and first alpha amylase enzyme is initially jet cooked at a WO 2013/116175 PCT/US2013/023530 ~ 18 ~ first temperatu re of from about 100°C to about 115°C and then maintai ned at a second temperatu re of from about 80°C to about 95°C.
  11. 13
    The method of any one of the preceding claims, wherei n an amount of the first alpha amylase enzyme is used which is from about 0.01 to about 0.2 weight % of the amount of starch or starchy material .
  12. 14
    The method of any one of the preceding claims, wherein the starch is a corn starch or the sta rchy material is from corn .
  13. 15
    The method of any one of the preceding claims, wherein the DP1 1+ content is from 05%.
  14. 16
    The method of any one of the preceding claims, wherein the reaction product has a viscosity of less than about 1500 poise at 20°C when the reaction product has a dry solids content of 80% .
  15. 17
    The method of any one of the preceding claims, wherein the starch or starchy material is add itionally contacted with a maltotetragenic alpha amylase .
  16. 18
    The method of any one of the preceding claims, wherein a slurry of the starch or starchy material , aqueous medium and first alpha amylase enzyme is initial lyjet cooked to provide a liquefied starch mixtu re and the liquefied starch mixtu re is subsequently contacted with a maltotetragenic alpha amylase.
  17. 20
    The method of any one of claims 17 to 19, wherein the maltotetragenic alpha amylase is a variant of a Pseudomonas saccharophila maltotetraohydrolyase .
  18. 21
    The method of any one of claims 17 to 20, wherein the maltotetragenic alpha amylase is a variant of a wild-type maltotetraohydrolyase having the amino acid sequence of SEQ ID NO. 2 set forth in WO 2010/1 321 57, comprising :(i) a G223Eamino acid substitution, and (ii) up to 24 additional amino acid deletions, additions, insertions, or substitutions compared to the amino acid sequence of SEQ I D NO. 2 set forth in WO 2010/1 32157;or (iii) at least 70% sequence identity to the amino acid sequence of SEQ ID NO. 2 set forth in WO 201 0/1 32157, wherei n the variant has alpha-amylase activity.
  19. 22
    The method of any one of the preceding claims, wherei n the saccharides have a DP4 content of at least about 35%.
  20. 23
    The method of any one of the preceding claims, wherein the saccharides have a DP4 content of at least about 35% and a content of less than about 6% with respect to each of DPS to DP1 0. WO 2013/116175 PCT/US2013/023530 ~ 19 ~
  21. 24
    A syrup comprising water and saccharides, the saccharides having a saccharide distribution so as to provide a DPI + DP2 content of about 10% to about 25%, a DP3-11 content of about 70% to about 90%, and a DP11+ content of 0% to about 5%, wherein the syrup has a viscosity of not more than about 1400 poise at........20°C when the syrup......has a dry solids content of 80%.
  22. 27
    A syrup comprising water and saccharides, the saccharides having a saccharide distribution of DPI 1-4%;DP2 10-15%;DP3 9-13%;DP4 7-11%;DPS 6-10%;DP6 13-19%;DP7 12-17%;DP8 4-7%;DP9 3-7%;DP10 2-6%;DP11 7-15%;DP11+ 0-4%, the total equaling 100%.
  23. 30
    A method of making a reduced sugar, lower viscosity syrup, comprising:(a) contacting a starch or a starchy material with a first alpha amylase enzyme in an aqueous medium, optionally under high shear conditions, at a first temperature to provide a fluid mass of gelatinized starch;(b) maintaining the fluid mass at a second temperature for a time effective to provide a reaction product having a saccharide distribution having a DPI + DP2 content of about 10% to about 25%, a DP3-11 content of about 70% to about 90%, and a DP11+ content of 0% to about 15%, wherein the first alpha amylase enzyme is a polypeptide encoded by a nucleic acid having at least 70%, 71%, 72%, 73%, 74%, 75%, 76%, 77%, 78%, 79%, 80%, 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, 99%, or more, or complete (100%) sequence identity to GenBank Accession No. AF504065 or an amino acid sequence comprising an enzymatically active fragment of said polypeptide;and (c) subjecting the reaction product to one or more purification or processing steps to provide the reduced sugar, lower viscosity syrup;wherein the only type of enzyme used in the method is alpha amylase. WO 2013/116175 PCT/US2013/023530 ~ 20 ~
  24. 31
    33. A method of making a reduced sugar, lower viscosity syrup for food, beverage, animal feed, animal health and nutrition, pharmaceutical, and cosmetic compositions, comprising:(a) jet cooking a slurry of a starch or a starchy material, a first alpha amylase enzyme and an aqueous medium at a first temperature of from 100°C to 115°C;5 (b) maintaining the slurry at a second temperature of from 80°C to 95°C for a time effective to provide a reaction product having a saccharide distribution having a DPI + DP2 content of 10% to 25%, a DP3-11 content of 70% to 90%, and a DP11 + content of 0% to 15%, wherein the first alpha amylase enzyme is a polypeptide encoded by a nucleic acid having at least 70%, 71%, 72%, 73%, 74%, 75%, 76%, 10 77%, 78%, 79%, 80%, 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, 99%, or more, or complete (100%) sequence identity to GenBank Accession No. AF504065 or an amino acid sequence comprising an enzymatically active fragment of said polypeptide;and (c) subjecting the reaction product to one or more purification or processing steps to 15 provide the reduced sugar, lower viscosity syrup;wherein the only type of enzyme used in the method is alpha amylase. WO 2013/116175 PCT/US2013/023530 1 /1
Independent claims24