IL276484A

Low-wetting electrostatic application device and associated method

Abstract

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Term

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23 claims: 18 independent, 5 dependent

  1. 1
    CLAIMS 1. An electrostatic device comprising:- an air flow regulator system comprising a pressure regulator (12) and an air flow regulator (13);- a liquid flow regulating system (35) comprising a set of restrictors (26);- an electrostatic system comprising an electrostatic emission antenna (7) and an insulating hood (9) of the electrostatic emission antenna;- an air-liquid nozzle (6) that is separated from the electrostatic emission antenna (7);- a tank (5);and - a positive displacement pump (4).
  2. 3
    The device according to any of claims 1 or 2, wherein the liquid flow regulating system (35) comprises an in-line set of restrictors (26), a binary switch system (40), a regulating valve (36), a flow control (37), and a flowmeter (38).
  3. 4
    The device according to any of claims 1 to 3, wherein the liquid flow regulating system (35) comprises a first line of liquid (22) coming out of the tank (5), driven by the pump (4) up to a fork (21) where it separates into:a second liquid line (23) and a return liquid line (24);wherein the second liquid line (23) comprises a set of restrictors (26) and a binary switch system (40) equipped with solenoid valves (41) that regulate the amount of liquid that goes to the nozzle, and wherein the regulating valve (36), the flow control (37) and the flowmeter (38) that measures the liquid flow that is returned to the tank (5) are located in the return liquid line (24).
  4. 6
    The device according to claims 3 or 4, wherein the set of restrictors (26) comprises restrictors (31, 32, 33, 34) having different internal diameters ranging from approximately 0.3 mm to 1 mm.
  5. 7
    The device according to any of claims 1 to 6, wherein the electrostatic system comprises an electrostatic emission antenna (7), a protective and insulating hood (9), a tube for the high-voltage conductive element (56) that carries the high voltage power line (8) and supports that secure the high-voltage conductive element tube (56) to a horizontal part of the nozzle holding tube (42), wherein the electrostatic emission antenna (7) is located at the bottom of the hood (9) that isolates the electrostatic emission antenna (7) from the rest of the components of the device.
  6. 8
    The device according to any of claims 1 to 7, wherein the hood (9) comprises an internal tube (52) and an external tube (53), an upper hole (54) for the entry of the high-voltage conductive element (56) that exits through a lower hole (61) of the internal tube (52), and a lower lateral hole (55) for the entry of dry air (57) that acts as an insulator.
  7. 9
    The device according to any of claims 1 to 8, wherein the hood (9) comprises a lower lateral hole (55) through which a hose that injects dry air (57) in the form of an air jet enters between an external tube (53) and an internal tube (52), wherein the air jet dries the area formed around the central space through which the high-voltage conductive element (56), that goes to the electrostatic emission antenna (7), exits;the air prevents the surface around the space where the high-voltage conductive element (56) exits from getting wet and prevents the formation of an electric arc that can produce an electric spark or a flame that can nullify the effect of the electrostatic field on the device.
  8. 10
    The device according to any of claims 1 to 9, wherein the nozzle comprises a liquid inlet (49) that receives the liquid coming from the third liquid line (30) and an air inlet (50) that it receives the air that comes from the first air line (17);wherein the nozzle (6) is housed in the space formed between a nozzle support (43) and the flat surface (75) of the lower end of the holding tube;wherein the nozzle holder (43) forms a rectangular frame with an open end, the open end comprises fastening tabs (76) having threaded holes into which bolts (45) are screwed to secure a nozzle cap (44);wherein the nozzle cap (44) has a flat shape and has two perpendicular surfaces that comprise a recess (73) designed to be inserted into an anchor slit (74) located at the rear of the lower end of the nozzle holding tube (42).
  9. 12
    The device according to any of claims 1 to 11, wherein the rectangular frame of the nozzle holder (43) is closed by an anchor plate (46) by means of bolts (45) that are inserted into holes located at the ends of the anchor plate (46);wherein the holes of the anchor plate (46) fit with the threaded holes located in the fastening tabs (76) of the nozzle holder (43);wherein the bolts pass through the holes in the anchor plate (46) and push the nozzle cap (44) into the slits (74) to hold the nozzle and heater in place.
  10. 13
    The device according to any of claims 1 to 12, wherein further comprising a compressor that provides dry air through an air line (16) that branches into two air lines:a first air line (17) that carries air to the nozzle, and a second air line (18) that carries air to the insulating hood (9) of the electrostatic emission antenna (7), and wherein the second air line (18) that carries air to the insulating hood (9) comprises a restrictor (19) that controls the amount of air going to the insulating hood.
  11. 15
    The device according to any of claims 1 to 14, wherein the tank (5) is made of stainless steel or PVC, has a 5 to 60 liters capacity, and comprises a stirring system including three pumps arranged in the tank base;the tank also includes a temperature control system that allows the product to be kept at a suitable temperature to prevent the liquid from freezing in the hoses when the ambient temperature is below 0 °C.
  12. 16
    An electrostatic application method comprising the steps of:- providing an air flow to an insulating hood (9) of an electrostatic emission antenna (7) and to an air-liquid nozzle (6) that is separate from the electrostatic emission antenna (7);- providing a liquid flow from a tank (5) to the air-liquid nozzle (6) by means of a positive displacement pump (4);- regulating the air flow by means of a pressure regulator (12) and an air flow regulator (13);- regulating the liquid flow (35) that passes through a set of restrictors (26);and - turning the power on that goes to the electrostatic emission antenna (7).
  13. 18
    The electrostatic application method according to any of claims 16 and 17, wherein further comprising powering a nozzle heater (11) which is supported by a heater cover (47);wherein the heater cover (47) is made of heat conducting material;wherein the nozzle heater (11) and the heater cover (47) are tightly fitted and are, in turn, tightly secured to a flat surface of the nozzle so that the nozzle heater (11) can heat the nozzle by contact.
  14. 19
    The electrostatic application method according to either of claims 16 or 18, wherein further comprising regulating the liquid flow going to the nozzle (6) by means of a binary switch system (40) comprising solenoid valves (41) that regulate the amount of liquid that passes through a set of restrictors (26);comprising opening or closing the solenoid valves (41) to regulate the amount of liquid that passes through the restrictors (31, 32, 33, 34) that have different internal diameters ranging from approximately 0.3 mm to 1 mm.
  15. 20
    The electrostatic application method according to any of claims 16 to 19, wherein further comprising regulating the flow of a return line (24) by means of a regulating valve (36), a flow control (37) and a flowmeter (38) that measures the liquid flow that is returned to the tank (5);wherein the liquid flow in the return liquid line (24) is greater, approximately 2 liters per minute, which allows to accurately measure the amount of return liquid and at the same time allows to stir the contents of the tank with the liquid that return to the tank.
  16. 21
    The electrostatic application method according to any of claims 16 to 20, wherein further comprising providing a dry air flow going to the insulating hood (9) of an electrostatic emission antenna (7), which comprises forming an air jet between an external tube (53) and an internal tube (52) of the hood (9), that dries the area formed around the central space through which the highvoltage conductive element (56), that goes to the electrostatic emission antenna (7), exits;the air jet prevents the surface around the space where the high voltage conductive element (56) exits from getting wet and prevents the formation of an electric arc that can produce an electric spark or a flame that can nullify the effect of the electrostatic field on the device.
  17. 22
    The electrostatic application method according to any of claims 16 to 21, wherein further comprising regulating the air flow by means of a pressure regulator (12) and an air flow regulator (13), wherein the air flow regulator (13) comprises a flowmeter provided with a small steel ball in a graduated column, where the steel ball is pushed by the flow of compressed air that is supplied by a compressor (15); wherein dry air exits from the compressor through an air line (16) that branches into two air lines:a first air line (17) that carries air to the nozzle, and a second air line (18) that carries air to the insulating hood (9) of the electrostatic emission antenna (7).
  18. 23
    The electrostatic application method according to any of claims 16 to 22, wherein further 5 comprising regulating the pressure of the first air line (17) that carries air to the nozzle by means of a pressure regulator (12) and an air flow regulator (13) on the control console (2);wherein regulating the air flow allows to regulate the droplet size coming out of the nozzle, where the droplet size is inversely proportional to the applied air flow.
Independent claims18