Electrode for electrochemical cells.

Negative electrodes may be used for the purpose of accumulating electricity (11) in the case of active batteries and accumulators. Gallerskivan (11) is used to make a net of plastic material which forms a genome with the result that a metal and a mixture is obtained with the name of the person and the body of the Bly-tenn-blandning or Bly. Gallerskivan (11) are used in the accumulation and assembly (12) of which the genome is used for the preparation of active masses and in the formulation (14) for the determination and accumulation.

Electrode for electrochemical cells

The invention relates to an electrode for electrochemical cells, in particular a negative electrode for batteries, in particular lead-acid batteries, consisting of a grating plate which acts as a support for the active mass and for supplying and discharging current.

It is known that an electrochemical energy battery, also called an electrochemical cell, consists of three basic components, namely active masses, gratings for receiving and supporting active masses, and electrolytes between the gratings. In general, the positive and negative gates are still separated by separators.

The gate plate of the electrochemical cell acts both as a support for the mass and to control the electron current in the charge or discharge reactions of the active masses. The electron current is handed over to the consumer in the discharge and is supplied in charge from the power supply to the active masses via the grating plates.

It is already known to manufacture lattice plates of negative electrodes, especially for lead-acid batteries, from metal. The lattice sheets are then produced, in most cases, by casting lead or also by using a copper mesh metal, which is finally coated with lead-tin alloys and / or lead (DE-OS 33 12 550).

One problem with the known lattice sheets is that they are relatively heavy and that the casting process or the production of copper mesh metal also limits the feasible lattice forms.

In order to reduce the amount of lead in the batteries, it is already known (DE-PS 27 16 131) to use a plastic lattice as the basic frame of the lattice plate and to provide a fan-like structure consisting of lead slopes, which is connected to the plastic lattice by heating. Thus, the activities of conducting the active mass carrier and the current are divided here into two different components of the grating plate, which results in batch fabrication and poor efficiency. It is further known (US-PS 3,607,412) to coat a conventionally formed planar plastic lattice by spraying molten lead onto it and thus making it conductive.

One common problem with using plastic gratings as a lattice sheet is that there is usually insufficient and evenly distributed current conductivity when a metal coating is used, and the absorbency of the active mass is limited. Furthermore, the distances of the active mass from the conductive parts of the lattice plate are often so great that the efficiency is insufficient. Likewise, the attachment of the active mass is unsatisfactory.

The object of the invention is thus to provide an electrode of the type mentioned at the outset, which can be manufactured very economically, has the lowest possible weight, can be manufactured in many complex forms and has very good electrochemical efficiency, whereby good and electrically effective adhesion of the active mass is guaranteed.

In order to solve this problem, the invention starts from a lattice plate formed as a plastic mesh, the plastic mesh preferably consisting of highly conductive, thin metal layers, especially copper-clad plastic wires, and provided with a has been magnified. Such plastic nets, which are very suitable for the purposes of the present invention, are disclosed in the co-pending patent application of the applicant and Hoechst AG, entitled Electrode filr galvanische Primär- und Sekundrelemente (DE-OS 3922425).

In order to solve the above-mentioned object, according to the present invention, it is provided that the plastic mesh is coated with at least one other coating consisting of a lead-tin alloy or lead and divided into at least one storage area with several recesses and / or protrusions, as well as at least one current conductor region with a planar, two-dimensional structure in the network. In this case, it is expedient for the network to be twisted in the accumulator region at substantially all points, preferably to a largely equal extent in two dimensions, while in the current-carrying region it is non-twisted. It is further advantageous if in the storage area only the plastic wires are coated with lead-tin alloy or lead and the meshes of the net remain free, while in the current-carrying areas the meshes between the plastic wires are also filled with lead-tin alloy or lead. The inventive idea can thus be seen in that a plastic network formed of plastic wires is optimally formed, in particular as a negative electrode of a lead-acid battery, by dividing it primarily into accumulator regions with a three-dimensional, wire-like structure for receiving active mass , to conduct it into the active mass, and to conduct current areas, which are preferably suitably arranged distributed between the accumulator areas and are suitable, due to the small mesh size and shorter current paths, in particular for conducting current from the accumulator areas to the solder lug or from the solder lug to the accumulator areas as irresistibly as possible. Due to the small eyes of the plastic mesh in the current-conducting areas, the meshes of the plastic mesh are filled there with lead tin or lead, which is very important for the most irresistible conductor possible. On the other hand, the meshes of the storage areas are preferably so large throughout that in these areas only the plastic wires are coated with lead tin or lead, while the meshes themselves remain free. Thus, the active mass can be anchored not only between the walls of the recesses or protrusions, but also to the eyes that remain open, and thus a large total surface area is available for the transfer of current from the active mass to the lattice plate and vice versa.

In any case, there could be even smaller non-twisted areas between the twisted protrusions and recesses, which do not significantly interfere with the attachment and power supply of the active mass.

Very good current conductivity is obtained when plastic wires consist of several relatively loosely adjacent, thin monofilaments of synthetic material, so that coating these monofilaments with a highly conductive metal, especially copper, provides a large metal surface and thus a relatively large cross-section for the current conductors. Furthermore, in this way, also liquid lead / tin or lead, lead can penetrate into the spaces between several monofilament strands of plastic wires and thereby also help to achieve the highest possible conductive metal cross-section there. In addition to this, lead / tin or lead is thus anchored very well in the plastic mesh.

Plastic yarns can be joined either by weaving or also by other techniques into a plastic mesh. Furthermore, several yarns, each consisting of several monofilament strands, can also be twisted or braided together, whereby the application of the highly conductive me97653 stable layer takes place only after the production of the plastic mesh, including the recesses and / or the protrusions.

The smaller the diameter of the monofilament filaments used in plastic wires and the more monofilament filaments arranged per plastic wire, the larger the surface area available to receive a highly conductive metal layer and also to fill lead / tin or lead in the interstices.

Since plastics have a substantially lower specific gravity than metals, the lattice sheet according to the invention is characterized by a very low weight.

Likewise, the conductive and electrochemical properties are better than in conventional lattice sheets because the nets of plastic wires formed of several monofilament strands can be formed very finely and thus a very large effective surface is available for applying metal coatings. Since the plastic nets can be bent or otherwise deformed in all desired ways, even deviating from the uniform structure, the lattice sheet according to the invention can be implemented in all desired shapes and can also be formed, for example, in the form of a coil.

The plastic wires are preferably coated with a highly conductive, thin metal layer by first forming, for example, a metal film of copper having a thickness of 0.5 to 2 and then electrolytically metallizing with copper until a metal coating having a thickness of 1 to 200 is obtained, especially 5 to 100 and preferably 10 to 50. Polyester can preferably be used as the material of the plastic yarns, in which case the plastic mesh is suitably shape-stabilized with thermoplastics or duroplastics. Phenol resin and acrylic resin are particularly suitable for this purpose.

Preferred embodiments of the electrode according to the invention are set out in claims 4-6.

The galvanic coating of the plastic mesh is therefore advantageous in that the plastic is not heated in this case, which could cause it to melt or even disperse.

However, it is also possible to immerse the plastic mesh already galvanically coated with a highly conductive metal in a lead or lead-alloy molten metal bath for a short time according to claims 7, 8, if the immersion times are dimensioned to be sufficiently short. The highly conductive metal layer then also acts advantageously as a thermal insulator.

It is expedient that the plastic mesh already coated with a highly conductive metal layer is subjected to a cleaning process in accordance with claims 9-11 before the other coatings are applied. The use of a cooled cleaning bath is particularly expedient, since it counteracts the excessive heating of the plastic mesh in connection with the subsequent coating in the molten metal bath.

Claims 12 to 17 define highly advantageous embodiments, in particular that the current-conducting areas are distributed on the surface of the grating plate in such a way that a highly irresistible current supply or discharge is guaranteed from all and all storage areas.

The production of the electrode according to the invention or the sets of plates formed therefrom can be made very economical according to the features of claim 18.

By using a plastic mesh that can be shaped in a simple manner as a grating plate according to claim 19, mass support strips can also be provided on the perimeter of the grating plate, by means of which the active mass in the recesses or protrusions can be fastened very advantageously from the side, bottom

If the elongate current-conducting regions arranged according to the invention still have too high a resistance, then an embodiment according to claim 20 can be used, by means of which the metal cross-section of the current-conducting regions is increased and thus the resistance is further reduced.

According to claim 21, the electrodes according to the invention can be manufactured in a continuous process with a conveyor belt.

The invention will now be described by way of example with reference to the accompanying drawings, in which Figure 1 shows a schematic plan view of an electrode according to the invention, Figure 2 shows a highly schematic enlarged sectional view taken along line II-II in Figure 1, Figure 3 shows an enlarged schematic sectional view along the line III-III electrode, Fig. 4 shows an enlarged part of the region IV of Fig. 2, Fig. 5 shows an enlarged plan view of a part of the electrode in the accumulator region, Fig. 6 shows a corresponding plan view in the current conducting region, Fig. 7 shows a highly schematic electrode manufacturing device according to the invention, Fig. 8 shows another preferred embodiment of such a manufacturing device, Fig. 9 shows a perspective view of a different Fig. 10 shows a schematic perspective view of the assembly of Fig. 9 in a finished state, Fig. 11 shows a plan view of the electrodes of the invention formed as a unitary strip, and Fig. 12 shows a perspective view of the electrode strip of Fig. 11 formed into a plate set.

According to Figs. In each case, several, e.g. three plastic wires (Fig. 4) can be connected to each other by braiding or twisting into larger elongate structures. The assembly of monofilament strands 13 'of the plastic yarn 13 is suitably twisted. A lead or lead-tin alloy coating 24 (Figures 4, 5) having a thickness of 40 to 60 μm is applied to these plastic wires 13. The coating 24 expediently penetrates through the plastic wires 13 or at least superficially thereto, so as to provide the largest possible current transfer surface between the coating 24 and the copper coatings of the monofilament strands 13 '.

According to Figs. which together form va97653 limb regions 12 into which the active mass is subsequently placed. Between them and at the edge in the plane of the grating plate 11 or above, according to Figs. that the lead-tin or lead layer 24 applied on the plastic wires 13 also fills the meshes of the plastic mesh.

Although the intermittent and punctate formation of plastic wires 13 or res, outwardly from the plane of the grating plate 11, especially according to Fig. 2, increases the electrical resistance due to the resulting elongation of the plastic wires 13 and the formation of metal-free interstices 34 between the eyes (Fig. 5). lead-tin, or lead, helps to reduce resistance in current-conducting areas 14.

Due to the deep drawing event, in order to provide the recesses 32 or protrusions 33 therein, the interstices 34 are enlarged (Fig. 5) so that, for example, the lead coating 24 applied by the immersion method covers only the plastic The good adhesion of the active mass is further ensured by the recesses 32 and the protrusions 33 themselves, which fix the mass on practically all sides except for the side away from the plate plane. The width of the protrusions 33 and the recesses 32 is 3 to 10 mm, especially 4 to 6 mm. The depth of the protrusions 33 and the recesses 32 is 1 to 5 mm, especially 2 to 3 mm. The width to depth ratio should be 2: 1 to 3: 1. In this regard, the depth of the protrusions 33 and the recesses 32 is shown in Figure 2 to clarify the idea of ​​the invention excessively. It is very significant that the adjacent protrusions 33 and the recesses 32 are immediately adjacent so that the plastic mesh is also two-dimensionally twisted in the boundary areas of the adjacent protrusions 33 and the recesses and has increased interstices 34. Alternating protrusions 33 and recesses 32 twisted in opposite directions provide a lattice plate 11 very suitable for receiving large amounts of active pulp, for very good mechanical attachment of the active pulp and for short-term current discharge from the active pulp, or for supplying current to the active pulp.

Also, bending the edges of the grating plate at 35 in accordance with Figures 1 and 2, specifically alternately on either side, provides a good adhesion of the active mass to be placed later from the edge of the grating plate 11.

The accumulator areas 12 in each case comprise a plurality of immediately adjacent protrusions 33 and recesses 32, between which there are preferably no two-dimensional current-carrying areas. Rather, the current conducting areas 14 occur exclusively at some or all of the boundaries of the storage areas 12. All the current-carrying regions 14 are in direct communication with each other, so that at some point in the current-carrying region 14 at least one current path containing only the other current-carrying regions 14 leads to the solder lug 15.

As can be seen in Figure 1, the accumulator areas 12 are arranged as large as possible inside the relatively narrow current conductor regions 14 as islands, so that between the individual accumulator regions 12 there are in each case narrow bus-shaped current conductor regions 14 all connected to each other so that the solder or vast, the solder lug 15 is guaranteed. In total, the accumulator areas 12 and the current conducting areas 14 are divided on the surface of the grating plate 11 in such a way that the maximum charge capacity for the active mass is guaranteed, while sufficiently irresistible current conducting paths lead from individual accumulator areas 12 to a solder lug 15 which is equally flat.

If the solder lug 15 is arranged at an angle of the grating plate 11 according to Fig. 1, then a diagonally opposite diagonal current conducting area 14 must be led to the diagonally opposite angle 16. A similar arrangement is also advantageous when the solder lug 15 is moved slightly more towards the center of the grating plate 11.

According to Fig. 3, the bus-like current-carrying areas 14 can also be formed in the form of a trough and filled with, for example, lead 23, as a result of which the current-carrying capacity of these areas is improved. Instead of filling the chute 14 with lead, it can also be filled with active mass.

According to Fig. 7, the electrode plate according to the invention can advantageously be produced in such a way that the already shaped and copper-plated plastic network 11 'is guided in the form of a strip successively through a cleaning bath 19, a galvanic-tin alloy bath 20 and a galvanic lead bath 21 continuously. Through the electrically conductive guide rollers 25, which are in a negative voltage, the strip 11 'is then negatively charged. In cooperation with the electrode 26 in the positive potential present in the baths, the precipitation of the lead-tin mixture in the bath 20 and the precipitation of lead in the bath 21 on the strip 11 'is thus guaranteed. The strip exiting the galvanic lead bath 21 is thus provided with a copper layer, a lead-tin alloy layer and a lead layer.

According to Fig. 8, the strip 11 ', already copper-plated and provided with the accumulator areas 12 and the current-carrying areas 14, is guided through the lead melt 22 after passing through the cleaning bath 19 and the galvanic lead-tin alloy bath 20. The heat-resistant guide roller 27 arranged in the melt is then relatively close to the surface of the lead melt 22, so that the strip 11 'sinks into the lead melt 22 only for a very short time. In this way, melting or even scattering of the plastic wires of the plastic mesh 11 'is effectively avoided.

According to the invention, in order to avoid excessive heating of the strip 11 'in the lead melt 22, the guide roller 27 can also be cooled so that, for example, the coolant is guided through the axial cooling channels 28 shown schematically in the guide roller 27.

It is further expedient when, immediately after removing the grating plate from the molten metal bath, cooling of the grating plate 11 or the strip 11 'takes place. This can take place according to Fig. 8, e.g. by using a cooling roller 30 provided with cooling channels 31 to control the strip 11 '.

After cleaning, it is no longer necessary to provide galvanic pre-coating of the network as shown in Figures 7 and 8. A more economical and faster production can be realized by immediately immersing the grating plate 11 or the belt 11 'in the lead melt 22 immediately after cleaning (Fig. 8).

The lead temperature, residence time and subsequent cooling rate are crucial for the undamaged lead (in the melt bath) of the plastic material of the grating plate.

According to Fig. 9, the grating plate 11 can also be provided via two folding hinges 29 with two separating plates 17 of the same surface, which consist essentially of the same but uncoated plastic network as the grating plate.

11. In order to ensure a sufficient thickness of the separator plates 17, these can be formed in their entirety in the same way as the lattice plate 11 in the storage areas 12.

By turning both separator plates 17 around the folding hinges 29 in the direction of the arrow in Fig. 9, the system can be brought to the position shown in Fig. 10 so that the same plastic mesh can implement a negative electrode grating plate 11 and two separator plates 27 arranged on opposite sides of this grating plate. It is also conceivable to make a folded pocket from two separator plates and to fit a separately made carbon plate 11 in this pocket.

According to Fig. 11, for example, according to the method of manufacturing Figs. 7 and 8, a plurality of lattice plates 11 according to the invention can be manufactured in the form of a strip in one piece. After the reinforcement, a plurality of strip-like adjacent grating plates 11 can then be cut and folded together as shown in Fig. 12 into a series of plates 18, the individual plates being in conductive contact at the hinges so that only one or both ends are provided with solder lugs 15.

It is essential that the preparation of the grating plate for use in the battery by lead-tin or lead-coated is only carried out when the preformed and also copper-coated polymer network structure already in the current conducting regions 14 and the storage regions 12 is available.

When using the methods according to the invention, the geometric lattice structure is no longer limited by high-tech constraints or predetermined shapes of network metals. The methods according to the invention enable the production of hitherto unrealized structures.

The mechanical attachment of the active mass to the grating plate is a known problem in the manufacture of battery electrodes. The properties of the electrodes according to the invention described above have been improved in this respect in that the use of a plurality of thin strips formed with plastic wires or counter-fibers instead of less thick strips of conventional gratings significantly increases the contact surface between the grating and the active mass. Since the lattice strips formed by the plastic wires, and in particular also all the monofilament filaments contained therein, are coated with copper throughout, the electrical conductivity is therefore also advantageously affected. Furthermore, the utilization of the active mass in the electrode according to the invention is substantially improved.

It is crucial for the advantages of the electrode according to the invention e.g. the basic mesh size of a lattice structure typical of plastic nets, which, however, is greatly increased in the region of the recesses 32 and the protrusions 33.

In addition to the aqueous citric acid solution, aqueous solutions of other hydroxycarboxylic acids can also be used for the purification bath. The immersion time in the cleaning bath is expediently 2-10 sec.

After cleaning, the cleaning bath residues still attached to the grating plate must be removed with compressed air. The complete removal of residues from the cleaning bath before coating with lead-tin or tin is therefore important in order to obtain a complete and uninterrupted coating in the subsequent stage.

If a relatively brittle active mass is used, the recesses 32 and the protrusions 33 are formed narrower than if the most viscous mass were used.

The active mass can be applied, for example, with rollers on both sides over the electrode according to the invention. The mass must be evenly distributed in all recesses and ridges and possibly also in the gutters of the current-carrying area. Ultrasonic irradiation can be used to smooth and compact the active pulp, resulting in liquefaction of the pulp and thus an improved runoff process. When the mass is relatively low in viscosity and / or is ultrasonically irradiated, one-sided coating can also be performed, in which case the mass then passes through the eyes of the storage areas to the other side.

As the active mass, all pastes or pastes with a latch-like consistency can be used. Especially in the manufacture of lead battery electrodes, bases having a density of 3 to 5.7 g / ml can be used. The paste is then applied either by hand or by machine. To improve the distribution of the pulp, it is possible to use ultrasound to temporarily liquefy the pulp.

Especially in dense nets, double-sided paste application is advantageous in order to achieve complete cladding of all parts of the net. Furthermore, complete lining of the dense mesh can be accomplished by using more flowable compositions and then squeezing them out with an absorbent nonwoven material that is later used as an acid reservoir in the finished cell.

The protrusions 33 and the recesses 32 may have different shapes depending on the individual cases, e.g. the shape of cones or frustocones, pyramids or fractured pyramids with different polygonal bases, cylinders, prisms, spherical segments, etc. It is also very advantageous the surfaces are all in one plane and parallel to the base surface, which is equally true for the recesses.