Method of, and Apparatus for, Measuring the Pressure of a Gas
Abstract
A method for measuring the pressure of a gas, the method comprises: a) measuring the oscillation frequency of a piezoelectric oscillator (210) in contact with the gas; b) determine the gas pressure from the oscillation frequency of the piezoelectric oscillator, the known temperature of the gas and the known molecular weight of the gas.
Term
4.2 yearsto projected expiry
Projected expiry 29 November 2030, counted from filing; an application has no term until it is granted.
- Priority and filed
- Published
- Today
- Projected expiry
16 claims: 7 independent, 9 dependent
- 1REIVINDICACIONES 1. Un método para medir la presión de un gas, el método comprende:a) medir la frecuencia de oscilación de un oscilador piezoeléctrico (210) en contacto con el gas;b) determinar la presión del gas a partir de la frecuencia de oscilación del oscilador piezoeléctrico, la temperatura conocida del gas y el peso molecular conocido del gas.
- 2Un método según la reivindicación 1, en donde la etapa a) comprende:impulsar, por medio de un circuito impulsor (212;240), el oscilador piezoeléctrico de tal manera que el oscilador piezoeléctrico resuene a una frecuencia resonante;y medir dicha frecuencia resonante durante un período de tiempo predeterminado para determinar la presión de gas.
- 3Un método según la reivindicación 1 o 2, en donde el método comprende además:medir la temperatura del gas utilizando un sensor de temperatura (214).
- 4Un método según cualquiera de las reivindicaciones precedentes, en donde se proporcionan dos osciladores piezoeléctricos (402, 404), uno de los osciladores piezoeléctricos tiene un coeficiente de sensibilidad mayor que el otro de los osciladores piezoeléctricos y el método comprende además, antes de la etapa a), seleccionar uno de los osciladores piezoeléctricos.
- 5Un método según cualquiera de las reivindicaciones precedentes, en donde dicho oscilador piezoeléctrico se proporciona aguas abajo de un dispositivo de reducción de presión (150;250).
- 6Un manómetro (200;260) para medir la presión de un gas, el manómetro comprende un alojamiento (202) conectable a la fuente de gas y que comprende un interior (206) que, durante el uso, está en comunicación con dicho gas, el manómetro comprende además un conjunto de sensor (204) ubicado dentro de dicho alojamiento y que incluye un procesador (230) y un oscilador piezoeléctrico (210) que, durante el uso, se ubica en contacto con dicho gas, dicho conjunto de sensor se dispone para medir la frecuencia de oscilación de dicho oscilador piezoeléctrico en dicho gas y dicho procesador se configura para determinar, a partir de la medición de frecuencia y la temperatura conocida y el peso molecular conocido del gas, la presión del gas.
- 7Un manómetro según la reivindicación 6, en donde el conjunto de sensor comprende además un sensor de temperatura (214) para medir la temperatura del gas dentro de dicho alojamiento.
- 8Un manómetro según cualquiera de las reivindicaciones 6 o 7, en donde el conjunto de sensor comprende un circuito impulsor (212;240) para impulsar dicho oscilador piezoeléctrico a dicha frecuencia resonante.
- 9Un manómetro según la reivindicación 8, en donde el circuito impulsor comprende un par Darlington (218) dispuesto en una configuración de realimentación desde un amplificador de emisor común (220).
- 10Un método o manómetro según cualquiera de las reivindicaciones precedentes, en donde el oscilador piezoeléctrico comprende un oscilador de cristal de cuarzo.
- 11Un dispositivo de reducción de presión (150;250) que comprende el manómetro de cualquiera de las reivindicaciones 6 a 10.
- 12Un dispositivo de reducción de presión según la reivindicación 11, en forma de un regulador de presión.
- 13Un dispositivo de reducción de presión según la reivindicación 12, en donde el regulador de presión es un regulador electrónico de presión (250) y el manómetro puede funcionar para controlar el regulador electrónico de presión.
- 14Un dispositivo de reducción de presión según la reivindicación 13, en donde el regulador electrónico de presión comprende una electroválvula (252), el conjunto de sensor puede funcionar para controlar, durante el uso, la electroválvula.
- 15Un producto de programa informático ejecutable por un aparato programable de procesamiento, que comprende una o más partes de software para realizar las etapas de cualquiera de las reivindicaciones 1 a 5.
- 16Un medio de almacenamiento utilizable por ordenador que tiene un producto de programa según la reivindicación 15 almacenado en el mismo.
Independent claims16
231 paragraphs in 1 section, as filed
p00001Method and apparatus for measuring the pressure of a gas
p00002The present invention is related to a method and an apparatus for measuring the pressure of a gas. More particularly, the present invention relates to a method and an apparatus for measuring the pressure of a gas using a piezoelectric oscillator.
p00003The methods and apparatus described herein are particularly applicable to systems in which relatively high pressure fluids may be present (for example about 10 bar or more), such as, for example, the supply of gas from cylinders at high pressure or manufacturing plants that use high pressure gases. The present invention is particularly related to "clean" gases, ie gases with few or no impurities or contaminants, such as water vapor or dust.
p00004A compressed gas cylinder is a pressurized container designed to contain gases at high pressures, that is to say at significantly higher pressures than atmospheric pressure. Compressed gas cylinders are used in a wide variety of markets, from the general low cost industrial market, through the medical market, to higher cost applications, such as the manufacture of electronics using specific high purity, corrosive gases, Toxic or pyrophoric. Commonly, pressurized gas containers comprise steel, aluminum or compounds and are capable of storing compressed, liquefied or dissolved gases with a maximum filling pressure up to 450 bar pressure for most gases, and up to 900 bar for gases such as hydrogen and helium.
p00005The present invention is particularly applicable to permanent gases. Permanent gases are gases that cannot be liquefied only by pressure, and for example they can be supplied in gas cylinders at pressures up to 450 bar of manometric pressure. Examples are argon and nitrogen. However, this should be taken as limiting and the term gas can be considered to cover a broader range of gases, for example, a permanent gas and a vapor of a liquefied gas.
p00006Vapors of liquefied gases are present above the liquid in a compressed gas cylinder. Gases that liquefy under pressure when compressed to fill in a cylinder are not permanent gases and are more accurately described as liquefied gases under pressure or as liquefied gas vapors. As an example, nitrous oxide is supplied in a cylinder in liquid form, with an equilibrium vapor pressure of 44.4 bar gauge at 15 ° C. Such vapors are not permanent or true gases since they are liquefiable by pressure or temperature around ambient conditions.
p00007In order to dispense gases efficiently and controllable from a gas cylinder or other pressurized container, a regulator is needed. The regulator can regulate the gas flow in such a way that the gas is dispensed at a constant or variable pressure by the user.
p00008Pressure measurement in such systems is well known in the art and there are a variety of devices that work to measure pressure. The most conventional type uses an elastic diaphragm equipped with strain gage elements. Another commonly used manometer is a Bourdon meter. Such a meter comprises a flattened tube with closed ends and a thin wall that connects at the hollow end to a fixed pipe that contains the fluid pressure to be measured. An increase in pressure causes the closed end of the tube to describe an arc.
p00009While these types of pressure gauges are of relatively low cost, they tend to have a relatively large size, and have a mechanical structure that is relatively complex and expensive to make. Additionally, such meters comprise delicate components that make them vulnerable to damage to environmental factors, such as exposure to high pressures.
p00010For example, a conventional pressure gauge designed to operate reliably at a pressure between 0-5 bar will be irreparably damaged if it is exposed to significantly larger pressures such as 200 bar. If this occurs, the meter will need replacement. In addition, the meter may fail dangerously and may leak. This is a particular issue if flammable or combustible gases are present.
p00011A situation in which such a meter could be inadvertently exposed to excessively high pressures is known as "creep or creep." Consider an arrangement whereby a pressure gauge is provided at the outlet of a high pressure regulator of a high pressure gas cylinder, and the outlet is disconnected. In this case, the gas cylinder can be, for example, at 300 bar internal pressure. When left for a period of time, even a small gas leak through the regulator valve seat can lead to pressures between the regulator and the closed outlet that are close and possibly equal to the internal pressure of the gas cylinder. Such pressures can damage a conventional pressure gauge and be irreparable.
p00013As another example, consider a fixed pressure regulator at 300 bar that has an inlet connected, through a high pressure isolation valve, to a high pressure gas cylinder. The regulator outlet is connected to a low pressure gauge. Such fixed pressure arrangements are configured to provide a constant output pressure of, for example, 5 bar. However, when the high pressure isolation valve is first opened, the pressure will briefly give a boost to a much higher value before the regulator diaphragm is able to adjust to regulate the pressure. This brief high pressure pulse can damage the pressure gauge.
p00014An alternative type of device used to measure the physical properties of gases is a piezoelectric device such as a quartz crystal. Quartz crystals demonstrate piezoelectric behavior, that is, the application of voltage to them results in a slight shrinkage or stretching of the solid, and vice versa.
p00015The document "A Precise And Robust Quartz Sensor Based On Tuning Fork Technology For (SF6) -Gas Density Control" by Zeisel et al, Sensors and Actuators 80 (2000) 233-236 describes an arrangement using a glass sensor quartz to measure the density of SF6 gas in high and medium voltage electrical equipment. Measuring the density of SF6 gas is critical to the safety of the device. Therefore, this description does not concern pressure measurement.
p00016US 4,644,796 describes a method and an apparatus for measuring the pressure of a fluid using a quartz crystal oscillator housed within a variable volume housing comprising a bellows arrangement. The internal volume of the housing varies due to compression / expansion of the bellows by the pressure of the external fluid. Consequently, the density of the fluid inside the housing varies as the internal volume of the housing varies. The density within the housing can be measured using a quartz crystal oscillator. However, the quartz crystal oscillator is not in contact with the fluid that is measured and, instead, indirectly measures the gas pressure by changes in the internal volume of the housing.
p00017US-A-4,734,609 describes a gas density transducer that compares the resonant frequency of a reference oscillated glass oscillator crystal with the resonant frequency of a detector fingerboard crystal oscillator exposed to the surrounding gas. The oscillation frequency of the exposed detector crystal oscillator varies according to the gas density. The frequency of the detector oscillator is compared with the frequency of the reference oscillator to determine the gas density.
p00018US-A-5,471,882 describes a pressure transducer assembly for measuring fluid pressure. The transducer assembly includes a thickness shear mode resonator pressure sensor and a thickness shear mode resonator temperature sensor for temperature compensation of the pressure sensor. EP-A-0273649 describes means that perceive pressure in shear mode in thickness and a temperature sensor. The device can work to compensate for temperature gradients.
p00019According to a first aspect of the present invention, a method for measuring the pressure of a gas is provided, the method comprises: a) measuring the oscillation frequency of a piezoelectric oscillator in contact with the gas; b) determine the gas pressure from the oscillation frequency of the piezoelectric oscillator, the known temperature of the gas and the known molecular weight of the gas.
p00020By providing such a method, an overpressure-proof pressure gauge can be provided and is still accurate. The piezoelectric oscillator is a solid-state device that is resistant to high pressures, sudden changes in pressure or other environmental factors. This allows the piezoelectric oscillator to be completely submerged in the gas and invulnerable to creep or creep or other overpressure situations. This is unlike conventional meters (such as a Bourdon meter) that requires a pressure differential in order to function and is permanently damaged by overpressure situations.
p00021In one embodiment, step b) comprises: driving, by means of a driving circuit, the piezoelectric oscillator such that the piezoelectric oscillator resonates at a resonant frequency; and measuring said resonant frequency for a predetermined period of time to determine the gas pressure.
p00022In one embodiment, the method further comprises: measuring the temperature of the gas using a temperature sensor.
p00023In one embodiment, two piezoelectric oscillators are provided, one of the piezoelectric oscillators has a higher sensitivity coefficient than the other of the piezoelectric oscillators and the method further comprises, before step a), selecting one of the piezoelectric oscillators.
p00024In one embodiment, said piezoelectric oscillator is provided downstream of a pressure reducing device.
p00025In one embodiment, each piezoelectric oscillator comprises a quartz crystal oscillator.
p00026In one embodiment, the quartz crystal comprises at least one spike. In a variation, the quartz crystal 5 comprises a pair of flat spikes.
p00027In one embodiment, the quartz crystal is in AT cut or SC cut.
p00028In a variation, the surface of the quartz crystal is directly exposed to the gas.
p00029In one embodiment, a sensor assembly comprising a drive circuit is provided. In one variation, the sensor assembly comprises a drive circuit comprising a Darlington pair arranged in a feedback configuration from a common emitter amplifier.
p00030fifteen In one embodiment, the sensor assembly comprises a power source. In one arrangement, the power supply comprises a lithium ion battery.
p00031In one embodiment, the sensor assembly comprises a processor.
p00032twenty According to a second aspect of the present invention, a manometer is provided for measuring the pressure of a gas, the manometer comprises a housing connectable to the gas source and comprising an interior which, during use, is in communication with said gas, The pressure gauge further comprises a sensor assembly located within said housing and which includes a processor and a piezoelectric oscillator which, during use, is in contact with said gas, said sensor assembly is arranged to measure the oscillation frequency of said
p0003325 Piezoelectric oscillator in said gas and said processor is configured to determine, from the measurement of known frequency and temperature and the known molecular weight of the gas, the gas pressure.
p00034By providing such a gauge, an overpressure-proof pressure gauge can be provided and is still accurate. The piezo oscillator is a solid state device that is resistant to high pressures, changes
p0003530 sudden pressure or other environmental factors. This allows the piezoelectric oscillator to be completely submerged in the gas and invulnerable to creep or creep or other overpressure situations. This is unlike conventional meters (such as a Bourdon meter) that requires a pressure differential in order to function and is permanently damaged by overpressure situations.
p0003635 In one arrangement, the sensor assembly further comprises a temperature sensor for measuring the temperature of the gas within said housing.
p00037In one arrangement, the sensor assembly comprises a driving circuit for driving said piezoelectric oscillator at said resonant frequency.
p00038In one embodiment, the sensor assembly comprises one or more of: a drive circuit, a processor and a power supply.
p00039In one embodiment, the drive circuit comprises a Darlington pair arranged in a feedback configuration from a common emitter amplifier.
p00040In one embodiment, said piezoelectric oscillator comprises a quartz crystal oscillator.
p00041In one embodiment, the quartz crystal comprises at least one spike. In a variation, the quartz crystal 50 comprises a pair of flat spikes.
p00042In one embodiment, the quartz crystal is in AT cut or SC cut.
p00043In a variation, the surface of the quartz crystal is directly exposed to the gas.
p00044In one embodiment, the sensor assembly comprises a drive circuit. In one variation, the sensor assembly comprises a drive circuit comprising a Darlington pair arranged in a feedback configuration from a common emitter amplifier.
p0004560 In one embodiment, the sensor assembly comprises a power source. In one arrangement, the power supply comprises a lithium ion battery.
p00046In one embodiment, the sensor assembly comprises a processor.
p00047According to a third aspect of the present invention, a pressure reducing device comprising the manometer of the second aspect is provided.
p00048In one embodiment, the pressure reducing device is in the form of a pressure regulator.
p00049In one embodiment, the pressure reduction device is in the form of a valve or a valve with integrated pressure regulator.
p00050In one embodiment, the pressure regulator has a pressure range between 0 to 5 bar.
p00051In one embodiment, the pressure regulator is an electronic pressure regulator and the manometer can function to control the electronic pressure regulator.
p00052In one embodiment, the electronic pressure regulator comprises an electrovalve, the sensor assembly can function to control, during use, the solenoid valve.
p00053In one embodiment, the pressure regulator has a pressure range between 0 to 5 bar.
p00054According to a fourth aspect of the present invention, a computer program product executable by a programmable processing apparatus is provided, comprising one or more software parts for performing the steps of the first aspect.
p00055According to a fifth aspect of the present invention, a computer-usable storage medium is provided having a program product according to the fourth aspect stored therein.
p00056Embodiments of the present invention will now be described in detail, with reference to the accompanying drawings, in which:
p00057Figure 1 is a schematic diagram of a regulator and gas cylinder assembly; Figure 2 is a schematic diagram showing an upper part of a gas cylinder, a regulator and a pressure gauge arrangement according to a first embodiment of the invention; Figure 3 is a schematic diagram showing an upper part of a gas cylinder, a regulator and a pressure gauge arrangement according to a second embodiment of the invention; Figure 4 is a schematic diagram of a drive circuit for use with an embodiment of the present invention; Figure 5 is a schematic diagram showing an alternative to the drive circuit for use with an embodiment of the present invention; Figure 6 shows a graph of frequency (kHz) of quartz crystal on the Y axis as a function of density (kg / m3) for several different gases; Figure 7 shows a graph of the frequency change (in kHz) on the Y axis as a function of the pressure (gauge bars) on the X axis for a quartz crystal oscillator submerged in Ferromax 15 (comprising 82.5% Ar, 15% CO2 and 2.5% O2) for low pressures; Figure 8 shows a graph of the frequency change (in kHz) on the Y axis as a function of the pressure (gauge bars) on the X axis for a quartz crystal oscillator submerged in Ferromax 15 (comprising 82.5% Ar, 15% CO2 and 2.5% O2) for high pressures; Figure 9 is a flow chart illustrating a method according to a described embodiment; Figure 10 shows a graph of the frequency behavior of different types of crystal; Figure 11 is a schematic diagram showing an alternative sensor assembly comprising two quartz crystals; and Figure 12 is a schematic diagram showing an additional alternative sensor assembly comprising two quartz crystals; and Figure 13 shows an alternative arrangement using a remote electronic data unit.
p00058Figure 1 shows a schematic view of a gas cylinder assembly 10, regulator and pressure gauge. The gas cylinder assembly 10 comprises a gas cylinder 100 having a gas cylinder body 102 and a valve
p00059104. The gas cylinder body 102 comprises a generally cylindrical pressure container having a flat base 102a arranged to allow the gas cylinder assembly 10 to stand without supports on a flat surface.
p00060The gas cylinder body 102 is formed of steel, aluminum and / or composite material and is adapted and arranged to withstand internal pressures up to approximately 900 gauge bars. An opening 106 is located at a proximal end of the gas cylinder body 102 opposite the base 102a and comprises a thread (not shown) adapted to receive the valve 104.
p00062The gas cylinder 100 defines a pressurized container having an internal volume V. Any suitable fluid can be contained within the gas cylinder 100. However, the present embodiment is related, but not limited to this, with purified permanent gases that are free of impurities such as dust and / or moisture. Some non-exhaustive examples of such gases can be: Oxygen, Nitrogen, Argon, Helium, Hydrogen, Methane, Nitrogen Trifluoride, Carbon Monoxide, Krypton or Neon.
p00063The valve 104 comprises a housing 108, an outlet 110, a valve body 112 and a valve seat 114. The housing 108 comprises a complementary thread for coupling with the opening 106 of the gas cylinder body 102. The outlet 110 is adapted and arranged to allow the gas cylinder 100 to connect to other components in a gas assembly; for example, hoses, tubes or pressure valves or additional regulators. The valve 104, optionally, can comprise a VIPR (Valve with Integrated Pressure Regulator). In this situation, regulator 150 (described below) may optionally be omitted.
p00064The valve body 112 can be adjusted axially with respect to the valve seat 114 by means of the rotation of a handle 116 that can be grasped to selectively open or close the outlet 110. In other words, the movement of the valve body 112 approaching or moving away of the valve seat 112 selectively controls the area of the communication conduit between the interior of the gas cylinder body 102 and the outlet 110. This, in turn, controls the flow of gas from inside the gas cylinder assembly 100 to the external environment.
p00065A regulator 150 is located downstream of the outlet 110. The regulator 150 has an inlet 152 and an outlet 154. The inlet 152 of the regulator 150 is connected to an inlet tube 156 which provides a communication path between the outlet 110 of the cylinder of gas 100 and regulator 150. Inlet 152 of regulator 150 is arranged to receive high pressure gas from outlet 110 of gas cylinder 100. This can be any suitable pressure; however, generally, the pressure of the gas leaving the outlet 110 will be greater than 20 bar and more likely will be in the region of 100-900 bar.
p00066The outlet 154 is connected to an outlet tube 158. A coupling 160 is located at the distal end of the outlet tube 158 and is adapted for connection to additional tubes or devices (not shown) for which the gas is needed.
p00067A pressure gauge arrangement 200 is located in communication with the outlet tube 158 between the outlet 154 and the coupling 160. The pressure gauge arrangement 200 is located immediately downstream of the regulator 150 and is arranged to determine the gas pressure downstream of the regulator 150
p00068The regulator 150 and the pressure gauge arrangement 200 are shown in more detail in Figure 2.
p00069In this embodiment, regulator 150 comprises a regulator of a diaphragm. However, the person skilled in the art will be readily aware of variations that could be used with the present invention; for example, a two diaphragm regulator or other arrangement.
p00070The regulator 150 comprises a valve region 162 in communication with the inlet 152 and the outlet 154. The valve region 162 comprises a stem valve 164 located adjacent to a valve seat 166. The stem valve 164 is connected to a diaphragm 168 that is configured to allow the translational movement of the stem valve 164 approaching and moving away from the valve seat 166 to respectively close and open an opening 170 in between.
p00071Diaphragm 168 is predisposed with resilience by a spring 172 located around a rod 174. A handle 176 is provided that can be grasped to allow a user to adjust the predisposition force of spring 172, thereby moving the position of diaphragm 168 , and, as a result, adjusting the equilibrium spacing between the stem valve 164 and the valve seat 166. This allows the adjustment of the dimensions of the opening 170 through which the high pressure gas flow can pass from the outlet 110.
p00072The regulator 150 can operate to receive gas from the outlet 110 at full cylinder pressure (for example 100 bar), but to deliver substantially constant fixed low pressure gas (for example 5 bar) to the outlet 154. This is achieved by a feedback mechanism whereby the gas pressure downstream of the opening 170 can function to act on the diaphragm 168 as opposed to the predisposing force of the spring 172.
p00073Therefore, if the gas pressure in the region adjacent to diaphragm 168 exceeds the specified level, diaphragm 168 can function to move up (relative in Figure 2). As a result, the stem valve 164 moves closer to the valve seat 166, reducing the size of the opening 170, and thereby restricting the flow of gas from inlet 152 to outlet 154.
p00074The pressure gauge arrangement 200 comprises a housing 202 and a sensor assembly 204. The housing 202 may comprise any suitable material; for example, steel, aluminum or compounds. The accommodation has a
p00076interior 206 which is in communication with the interior of the outlet tube 158 through a short feed tube
p00077208. Consequently, the interior 206 of the housing 202 is at the same pressure as the interior of the outlet tube
p00078158. During use, the housing 202 is generally sealed and isolated from the external atmosphere.
p00079Alternatively, the housing 202 could be provided as part of the outlet tube 158. For example, a part of the outlet tube 158 could be widened to house the sensor assembly 204. Alternatively, only part of the assembly of the tube 158 can be located inside the tube 158. sensor 204, and the rest be located outside or spaced thereof.
p00080Additionally, the housing 202 may form an integral part of the regulator 150. For example, the sensor assembly 204 may be located entirely within the outlet 154 of the regulator 150. The person skilled in the art will be readily aware of variations and alternatives that enter into the Scope of the present invention.
p00081The sensor assembly 204 comprises a quartz crystal oscillator 210 connected to a drive circuit 212, a temperature sensor 214 and a battery 216. These components are located inside the housing 202.
p00082Further, the drive circuit 212 and the quartz crystal oscillator 210 will be described in detail with reference to Figures 4 and 5. The temperature sensor 214 comprises a thermistor. Any suitable thermistor can be used. A thermistor with high precision is not required. For example, an accuracy of 0.5 ° C is suitable for this embodiment. Consequently, small cheap components can be used. However, in certain circumstances the temperature sensor 214 may be omitted. For example, in situations where the temperature is likely to be well known (for example at room temperature) or if the accuracy of the temperature measurement is not critical to the application (For example, it can be assumed that the temperature is within a particular range).
p00083In this embodiment, the quartz crystal oscillator 210 is located in communication with the gas of the high pressure gas source. In other words, the quartz crystal oscillator 210 is in contact and is exposed to the gas from the gas source. A processor 230 may also be provided (shown in Figure 3), either separately or as part of the drive circuit 212. This is described below.
p00084In this arrangement, the quartz crystal oscillator 210 is constantly under isostatic pressure within the housing 202 of the gauge arrangement 200, and consequently does not experience a pressure gradient. In other words, the mechanical stress caused by the pressure difference between the external atmosphere and the internal components of the pressure gauge arrangement 200 is expressed through the housing 202.
p00085In the embodiment of Figure 2, the entire sensor assembly 204 is located within the housing 202. Therefore, the quartz crystal oscillator 210, the drive circuit 212 (and the processor 230, if provided) and the battery 216 are located inside the interior 210 of the housing 202 of the pressure gauge arrangement 200. In other words, all the components of the sensor assembly 204 are completely submerged in the gas and are under the isostatic pressure of gas inside the housing 202.
p00086However, it is not necessary that this be so. For example, inside the housing 202, only the quartz crystal oscillator 210 and the temperature sensor 214 can be located, with the rest of the sensor assembly 204 located externally thereto.
p00087The inventors have found that only a few components of sensor assembly 204 are sensitive to high pressure. In particular, larger components such as batteries may be susceptible to high pressures. However, it has been found that lithium ion batteries behave particularly well at high pressures that are within the gas cylinder 100. Accordingly, battery 216 comprises lithium ion cells. However, one skilled in the art could easily contemplate suitable alternative power supplies.
p00088The location of the sensor assembly 204 entirely within the housing 202 provides additional flexibility in configuring the regulators 150. In particular, the location of relatively fragile electronic components entirely within the strong metal or composite walls of the housing 202 provides considerable protection. against environmental or accidental damage. This is particularly important, for example, in storage areas or stations, in which the gas cylinders 100 comprising regulators 150 are located adjacent to other gas cylinders 100, heavy machinery or rough surfaces.
p00089Additionally, the internal location of the sensor assembly 204 protects these components from environmental conditions such as salt, water and other contaminants. This would allow, for example, the use of a high impedance circuit that is highly sensitive to salt and water damage as part of the sensor assembly 204.
p00090The benefits of the internal location of the sensor assembly 204 are unique to solid state sensor devices such as the quartz crystal oscillator 210. For example, a conventional pressure sensor such as a Bourdon meter cannot be located in this way. . While a crystal-based sensor can operate fully submerged in constant pressure gas, a conventional pressure sensor is not able to measure isostatic pressure
p00092and requires a pressure gradient to function. Consequently, a conventional pressure gauge must be located between the high pressure to be measured and the atmosphere. This increases the risk of damage to the external components of the pressure gauge.
p00093A second embodiment of the invention is shown in Figure 3. The characteristics of the second embodiment shown in Figure 3 that are common with the first embodiment of Figure 2 are assigned the same reference numbers and will not be described here again.
p00094In the embodiment of Figure 3, the regulator 250 differs from the regulator 150 of the embodiment of Figure 2 in that the regulator 250 is arranged to provide automatic control of the gas from the outlet 154 by means of a solenoid valve 252. The solenoid valve 252 It comprises an armature 254 that is movable in response to an electric current through the coils (not shown) of the solenoid valve 252. The frame 254 is movable to open or close the stem valve 164, and consequently the opening 170.
p00095The solenoid valve 252 shown in Figure 3 is in the normally open state. In other words, in the absence of an electric current through the solenoid valve 252, the armature 254 is in an extended position such that the stem valve 164 is open, ie the opening 170 is open. If a current is applied to solenoid valve 252, the armature 254 will retract and the stem valve 164 will close.
p00096The person skilled in the art will be readily aware of the alternative solenoid valve variations that could be used with the present invention. For example, instead of acting directly on the stem valve 164, the armature 254 could act directly on a diaphragm such as the diaphragm 168 shown in Figure 2. Alternatively, the armature 254 could control the flow through a narrow conduit in communication with the outlet 154 in order to regulate the movement of the diaphragm 168. Such an arrangement is known as a diaphragm piloted valve. Alternatively, the stem valve could be removed and a diaphragm could be the valve member that directly controls the flow of gas from inlet 152 to outlet 154.
p00097The second embodiment comprises a pressure gauge arrangement 260. The components of the pressure gauge arrangement 260 common with the pressure gauge arrangement 200 are assigned the same reference numbers for reasons of clarity.
p00098The pressure gauge arrangement 260 is substantially similar to the pressure gauge arrangement 200 of the first embodiment. However, the pressure gauge arrangement 260 further comprises an electronic solenoid impeller 262 connected to the solenoid valve 252 and the sensor assembly 204. The solenoid impeller 262 is arranged to receive a signal from the sensor assembly 204 and to control the solenoid valve. 252 in response to that signal. Consequently, the pressure gauge arrangement 260 can function to control the flow of gas through the regulator 250. In other words, the pressure gauge arrangement 260 and the solenoid valve 252 form a feedback circuit that allows precise and remote pressure regulation, downstream of exit 154. This may be particularly applicable to situations where remote pressure flow management is needed, for example, in automatic applications such as welding machines.
p00099Solenoid impeller 262 may comprise any impeller circuit suitable for controlling the solenoid valve.
p00100252 A suitable circuit may be an operational amplifier arrangement having a input from the sensor assembly 204 to the negative terminal of the operational amplifier. Consequently, a variable resistor could be connected to the positive terminal. The variable resistor can be arranged to provide a constant reference level and act as a comparator. The reference level can be varied automatically or manually.
p00101A contribution from the sensor assembly 204 to the solenoid impeller 262 will cause the solenoid valve 252 to operate. For example, if the input signal from the sensor assembly 204 (or, alternatively, the processor 230) exceeds a particular threshold level , solenoid impeller 262 can energize solenoid valve 252. Solenoid valve 252 can be controlled in a digital manner (ie active or inactive) in which a DC voltage is varied between a maximum and a minimum value. Alternatively, the DC voltage from the solenoid impeller 262 can be continuously variable to precisely adjust the position of the stem valve 164.
p00102Additionally or alternatively, solenoid impeller 262 can control solenoid valve 252 by means of a DC output comprising an AC component. Since the extension of the armature 254 from the solenoid valve 252 is approximately proportional to the applied current, this causes the armature 254 of the solenoid valve 252 to oscillate. Such oscillations mitigate the static friction of the armature 254, that is to say help prevent the Armor 254 gets stuck or stuck.
p00103Alternatively, other control arrangements, such as FET, processors or ASIC may be used as appropriate to control the operation of solenoid valve 252. In addition, solenoid valve 252 may operate in digital (i.e. active / inactive) or analog ( continuously variable) to allow precise movement of the stem valve 164 or the like.
p00105Figure 3 shows the main components of the pressure gauge arrangement 260 separately from regulator 250. In such a situation, regulator 250 can be remotely controlled by means of wireless communication between sensor assembly 204 and solenoid impeller 252. However, it is not necessary that this be so. For example, the pressure gauge arrangement 260 could be integrated entirely in regulator 250 and form an integral part thereof. Therefore, the arrangement of manometer 260 and regulator 250 can form a unit component with self-regulation that could be placed at the outlet to a gas source and that could automatically and remotely control the pressure of the gas flowing from it.
p00106The sensor assembly 204 will now be described in more detail with reference to Figures 4 and 5. The quartz crystal oscillator 210 comprises a small thin section of cut quartz. Quartz shows a piezoelectric behavior, that is, the application of a voltage across the crystal causes the crystal to change shape, generating a mechanical force. On the contrary, a mechanical force applied to the crystal produces an electric charge.
p00107Two parallel surfaces of the quartz crystal oscillator 210 are metallized in order to provide electrical connections through the raw glass. When a voltage is applied across the crystal through the metal contacts, the crystal changes shape. With the application of an alternating voltage to the crystal, it can be swung to the crystal.
p00108The physical size and thickness of the quartz crystal determine the resonant or characteristic frequency of the quartz crystal. Certainly, the resonant or characteristic frequency of crystal 210 is inversely proportional to the physical thickness between the two metallized surfaces. Quartz crystal oscillators are known in the art and thus the structure of the quartz crystal oscillator 210 will no longer be described here.
p00109Additionally, the resonant frequency of vibration of a quartz crystal will vary depending on the environment in which the crystal is located. In a vacuum, the crystal will have a particular frequency. However, this frequency will change in different environments. For example, in a fluid, the vibration of the crystal will be damped by the surrounding molecules and this will affect the resonant frequency and the energy needed to oscillate the crystal at a given amplitude.
p00110Additionally, the deposition of surrounding materials on the crystal will affect the mass of the vibrating crystal, altering the resonant frequency. This forms the basis for commonly used selective gas analyzers in which an absorbent layer is formed in the glass and the mass increases as the gas is absorbed.
p00111However, in the present case, no coating is applied to the quartz crystal oscillator 210. Certainly, in the present case the adsorption or deposition of material on the quartz crystal oscillator 210 is not desirable since the accuracy of the measurement can be affected.
p00112The quartz crystal oscillator 210 of the present embodiment is in the form of a fingerboard and comprises a pair of spikes 210a (Figure 4) approximately 5 mm long arranged to oscillate at a resonant frequency of 32.768 kHz. The spikes 210a are formed in the flat section of quartz. The fork spikes 210a normally oscillate in their fundamental mode, in which they move synchronously approaching and moving away from each other at the resonant frequency.
p00113Molten (or non-crystalline) quartz has a very low temperature-dependent expansion coefficient and a low elasticity coefficient. This reduces dependence on the fundamental frequency with temperature and, as will be shown, the effects of temperature are minimal.
p00114Additionally, it is desirable to use quartz with AT cut or SC cut. In other words, the flat section of quartz is cut at particular angles, so that the temperature coefficient of the oscillation frequency can be arranged to be parabolic with a wide peak around the ambient temperature. Therefore, the crystal oscillator can be arranged such that the slope at the top of the peak is precisely zero.
p00115Such crystals are commonly available with a relatively low cost. Unlike most quartz crystal oscillators that are used in a vacuum, in the present embodiment the quartz crystal oscillator 210 is exposed to the gas at the pressure in the housing 202.
p00116The drive circuit 212 to drive the quartz crystal oscillator 210 is shown in Figure 4. The drive circuit 212 must meet several specific criteria. First, the quartz crystal oscillator 210 of the present invention can be exposed to a range of gas pressures; potentially, the pressures can vary from atmospheric pressure (when the gas cylinder 100 is empty) to about 900 bar pressure if the gas cylinder contains a pressurized gas such as hydrogen. Thus, it is necessary for the quartz crystal oscillator 210 to function (and restart after a period without use) under a wide range of pressures.
p00118Accordingly, the quality factor (Q) of the quartz crystal oscillator 210 will vary considerably during use. The Q factor is a dimensionless parameter related to the damping rate of an oscillator or resonator. Equivalently, it can characterize the bandwidth of a resonator with respect to its center frequency.
p00119In general, the higher the Q factor of an oscillator, the lower the rate of energy loss with respect to the energy stored in the oscillator. In other words, the oscillations of a high Q factor oscillator are reduced in amplitude more slowly in the absence of an external force. Sinusoidally driven resonators that have the greatest Q factors resonate with greater amplitudes at the resonant frequency but have a lower frequency bandwidth around that frequency for which they resonate.
p00120The drive circuit 212 must be able to drive the quartz crystal oscillator 210 despite the changing Q factor. As the pressure in the gas cylinder 100 increases, the oscillation of the quartz crystal oscillator 210 will be increasingly damped, and the Q factor will fall. The falling Q factor requires that a higher gain be provided by an amplifier in the drive circuit 212. However, if too high amplification is provided, the drive circuit 212, the response from the quartz crystal oscillator 210 may become difficult to distinguish. In this case, the drive circuit 212 may simply oscillate at an unrelated frequency, or at a non-fundamental frequency of the quartz crystal oscillator 210.
p00121As a further limitation, the drive circuit 212 must be of low power to be able to operate in small low power batteries for a long time with or without supplementary power, such as photovoltaic cells.
p00122The drive circuit 212 will now be described with reference to Figure 4. In order to drive the quartz crystal oscillator 210, the drive circuit 212 essentially takes a voltage signal from the quartz crystal oscillator 210, amplifies it and introduces that signal again in the quartz crystal oscillator 210. The fundamental resonant frequency of the quartz crystal oscillator 210 is, in essence, a function of the expansion and contraction index of the quartz. This is generally determined by the cut and the size of the crystal.
p00123However, external factors also affect the resonant frequency. When the energy of the generated output frequencies coincides with the losses in the circuit, an oscillation can be maintained. The drive circuit 212 is arranged to detect and maintain this oscillation frequency. The frequency can then be measured by the processor 230, can be used to calculate the appropriate property of the gas needed by the user and, if necessary, can be taken out for adequate means of exposure (as will be described below).
p00124The drive circuit 212 is powered by a 6V battery 216. The battery 216, in this embodiment, comprises a lithium ion battery. However, alternative power supplies will be readily apparent to the person skilled in the art; for example, other types of battery, rechargeable and non-rechargeable, and a solar cell arrangement.
p00125The drive circuit 212 further comprises a Darlington pair Common Emitter amplifier 218. The Darlington pair comprises a composite structure consisting of two NPN bipolar transistors D1 and D2 configured such that the current amplified by a first transistor is further amplified by the second. This configuration allows to obtain a greater current gain when compared with each transistor taken separately. Alternatively, PNP bipolar transistors can be used.
p00126The Darlington 218 pair is arranged in a feedback configuration from a single Transistor 220 Common Emitter amplifier (T1). A bipolar NPN splice transistor is shown in Figure 5. However, the person skilled in the art will be aware of alternative arrangements of transistors that can be used; for example, a bipolar splicing PNP transistor or Metal Oxide Semiconductor Field Effect Transistors (MOSFET).
p00127As a variant, an automatic gain control (not shown) could be implemented in the feedback circuit between the Darlington 218 pair and the Common Emitter amplifier 220. This may take the form of a potentiometer, variable resistor or other suitable component located in place of, for example, the rightmost resistor 22k shown in Figure 4.
p00128Automatic gain control allows compensation for changes in the Q factor with pressure and changes in the supply voltage (for example, in low-battery conditions). Automatic gain control may be particularly applicable for low pressure applications.
p00129The drive circuit 212 comprises an additional transistor T2 emitter follower NPN which acts as a separating amplifier 222. The separating amplifier 222 is arranged to function as a buffer between the circuit and the external environment. However, this feature is optional and may not be necessary; for example, a FET could be connected directly to drive circuit 212.
p00131A capacitor 224 is placed in series with the quartz crystal oscillator 210. The capacitor 224, in this example, has a value of 100 pF and allows the drive circuit 212 to drive the quartz crystal oscillator 210 in situations where the Crystal has been contaminated, for example by salts or other deposited materials.
p00132Additionally, the drive circuit 212 can be optimized for a quick start of the quartz crystal oscillator
p00133210. To achieve this, an additional resistor and an additional capacitor can be connected between the base of transistor D1 and ground. These components may comprise, for example, a 10 MΩ resistor and a 10 nF capacitor.
p00134An alternative drive circuit 240 will now be described with reference to Figure 5. The drive circuit shown in Figure 6 is similarly configured to a Pierce oscillator. Pierce oscillators are known from the IC clock digital oscillators. In essence, the drive circuit 240 comprises a single digital inverter (in the form of a transistor) T, three resistors R1, R2 and Rs, two capacitors C1, C2, and the quartz crystal oscillator 210.
p00135In this arrangement, the quartz crystal oscillator 210 functions as a highly selective filter element. The resistor R1 acts as a load resistor for the transistor T. The resistor R2 acts as a feedback resistor, which predisposes the inverter T in its linear operating region. This effectively allows the inverter T to function as a high gain inverting amplifier. To limit the gain and to dampen unwanted oscillations in the circuit, another resistor RS is used between the output of the inverter T and the quartz crystal oscillator 210.
p00136The quartz crystal oscillator 210, in combination with C1 and C2, forms a network bandpass filter Pi. This allows a 180 degree phase change and a voltage gain from the output to the input of approximately the resonant frequency of the quartz crystal oscillator. The drive circuit 240 described above is reliable and inexpensive to manufacture since it comprises relatively few components.
p00137The gain of the drive circuit 240 is generally smaller than for the drive circuit 212. A lower gain may make it more difficult to reset the quartz crystal oscillator 210 when the quartz crystal oscillator 210 is exposed to high pressures. However, in the present application, circuit 240 is particularly attractive due to a generally low pressure environment in which the pressure gauge arrangements 200, 260 are likely to be used.
p00138As mentioned above, the sensor assembly 204 may include a processor 230 that receives inputs from the quartz crystal oscillator 210 and the drive circuit 212. The processor 230 may comprise any suitable arrangement. The processor 230 may comprise a microprocessor or central processing unit (CPU), or it may comprise a Specific Application Integrated Circuit (ASIC) or Field Programmable Gate Distribution (FPGA). Alternatively, processor 230 may simply be a collection of logic gates or another simple processor configured to perform the necessary calculation required in the embodiments described above.
p00139When used with the quartz crystal oscillator 210, the processor 230 can be configured to measure the frequency fo the period of the signal of the drive circuit 212. This can be achieved, for example, by counting oscillations in a fixed time, and converting that frequency in a density value that uses an algorithm or query table. This value is passed to processor 230.
p00140The processor 230 can optionally be designed for mass production in order to be identical in all the manometer arrangements 200, with different features in the software and hardware enabled for different gases.
p00141Additionally, processor 230 can also be configured to minimize power consumption by implementing standby or sleep modes that can encompass processor 230 and additional components such as drive circuit 212 and quartz crystal oscillator 210.
p00142Several schemes can be implemented; for example, processor 230 may be on hold for 10 seconds of every 11 seconds. In addition, the processor 230 can control the quartz crystal oscillator 210 and the drive circuit 212 such that these components are put on hold for most of the time, activating only the most hungry energy components for ½ second every 30 seconds. .
p00143Additionally, the pressure gauge arrangement 200 can be connected to an antenna (not shown) for remote communication with, for example, a base station. This is mentioned later. In this case, the antenna can be located internally or externally of the housing 202 and connected to the sensor assembly 204 by means of an equivalent cable or connector. The antenna itself can be adapted and arranged to use some suitable communications protocol; For example, a non-exhaustive list can be RFID, Bluetooth, Infrared (IR), 802.11 wireless, frequency modulated (FM) transmission or a cellular network.
p00145Alternatively, communication can be implemented over a single cable. Communication by a single cable only needs a metallic conductor to communicate: the circuit's 'return' path is provided by the capacitive coupling through the air between the communicated devices. The person skilled in the art will be readily aware of alternatives to the antenna (and associated physical transmission equipment) that could be used with the embodiments mentioned herein.
p00146However, remote communication is possible without explicitly needing an external antenna. For example, the communication can be carried out by means of acoustic transmission from inside the housing 202. The acoustic transmission can be carried out by a transmitter located inside the housing 202. The transmitter can comprise, for example, a simple piezoelectric resonator of fixed frequency.
p00147A complementary receiver is also needed and this component can be located at a distance from the pressure gauge arrangement 200 and can comprise physical equipment such as, for example, a phase locked circuit tone detector integrated with a microphone. That type of acoustic arrangement provides the advantage that no feed passage is needed (as is the case for an external antenna) and that all electronic components can be located entirely within the housing 202 of the gauge arrangement 200.
p00148The theory and operation of the pressure gauge arrangement 200 will now be described with reference to Figures 6 to 8.
p00149The quartz crystal oscillator 210 has a resonant frequency that depends on the density of the fluid in which it is located. Exposure of a oscillating fingerboard crystal oscillator to the gas leads to a change and damping of the resonant frequency of the crystal (when compared to the resonant frequency of the crystal in a vacuum). There are many reasons for this. While there is a gas damping effect on the oscillations of the crystal, the gas adheres to the vibrating spikes 210a of the fingerboard crystal oscillator 210 that increases the mass of the oscillator. This leads to a reduction in the resonant frequency of the quartz crystal oscillator according to the movement of an elastic, fixed and unilateral beam:
p00150Where
p00151is the relative change in the resonant angular frequency, ρ is the density of gas, t is the thickness of the quartz oscillator, ρq is the density of the quartz oscillator and w is the width of the fork, c 1 and c2 are
p00152geometrically dependent constants and is the thickness of the gas surface layer as defined by:
p00153Where η is the viscosity dependent on the gas temperature.
p00154The two parts of equation 1) relate to a) the mass of the additive of the gas in the spikes of the quartz crystal oscillator 210 and with b) the shear forces that arise in the outermost surface layer of the spikes during the oscillation.
p00155The equation can be rewritten in this way based on frequency and simplified to:
p00156Where A = and C is a compensation constant. f0 is the resonant frequency Natural glass in a vacuum. The inventors have found that a properly good approach can be obtained by approximating:
p00157Figure 6 shows, for several different gas / gas mixtures, that the resonant frequency of the quartz crystal oscillator 210 varies linearly as a function of density.
p0015810 In general, the sensitivity of the quartz crystal oscillator 210 is that a 5% change in frequency is seen with, for example, Oxygen gas (having a mass number 32) at 250 bar when compared to atmospheric pressure. Such gas pressures and densities are typical of the storage cylinders used for permanent gases, which are normally between 137 and 450 gauge bars for most gases, and up to 700 or 900 gauge bars for helium and hydrogen.
p00159fifteen Additionally, the quartz crystal oscillator 210 is particularly suitable for use as a sensor for commercially supplied gases. First of all, in order to correctly perceive the density of a gas, it is necessary that the gas be free of dust and liquid droplets, which is guaranteed with commercially supplied gases, but not with air or in the generality of pressure monitoring situations .
p00160twenty The aforementioned illustrates that the frequency response of the quartz crystal oscillator 210 is, in a good approximation, proportional to the density. However, in order to measure pressure, a relationship between pressure and density needs to be derived. This is determined from:
p00161Where P is the gas pressure, V is the volume of gas, n is the number of moles of gas, R is the gas constant and T is the temperature. Following in:
AND
p00163where MW is the molecular weight of gas and M is the mass of gas. Therefore, substituting V in equation 5) leads to:
p0016440 Accordingly, for a known molecular weight of gas (or average molecular weight of gas in the case of a known mixture), the gas pressure can be accurately derived from the density of the gas and the temperature of the gas.
p00165The above approaches assume that the compressibility of the gas, Z, is equal to one. In the provisions
p00166Four. Five Conventional, this approach is only maintained for low pressures in cases where a direct pressure measurement is made. At high pressures, the compressibility Z is not proportional to the gas pressure as expected in an ideal gas. Therefore, a conventional manometer such as a Bourdon meter must be corrected for compressibility in order to correctly read the content - gas mass - of a gas cylinder at high pressures. It was previously shown that quartz crystal oscillator 210 is intrinsically corrected
p00167fifty for compressibility Z when density is measured. But when measuring pressure at high pressure values, a quartz meter must be corrected for Z.
p00168Figures 7 and 8 illustrate the frequency response of the quartz crystal oscillator 210 as a function of pressure. Figure 7 shows a graph of the frequency change (in kHz) on the Y axis for the 55 quartz crystal oscillator 210 as a function of the pressure (gauge bars) on the X axis for pressures in the gauge range 0 - 6 bars . Figure 8 shows a graph of the frequency change (in kHz) on the Y axis for the quartz crystal oscillator 210 as a function of the pressure (gauge bars) on the X axis for pressures in the range 0
<dl><dt>-</dt><dd> 300 gauge bars. In both cases, the gas used was Ferromax 15, which comprises 82.5% of Ar, 15% of CO2 and 2.5% of O2.</dd></dl>
p00170As illustrated in Figures 7 and 8, in a good approximation, the change in the frequency Δf of the quartz crystal oscillator 210 is linear with the pressure on two orders of magnitude of the pressure. Therefore, if the temperature and molecular weight of the gas is known, then the quartz crystal oscillator 210 can function as a precise manometer.
p00171As described above, temperature can be easily measured using cheap and widely available components, such as a thermistor. In addition, in the case of permanent gases supplied to consumers packaged in gas cylinders, the molecular weight of the gas (or average molecular weight of a homogeneous mixture of gases) is generally well known.
p00172Therefore, although the approach described above may be inaccurate if the gas is not uniform - for example, if the gas is a non-uniform mixture such as a cylinder partially filled with fluid or a recently prepared and insufficiently mixed mixture of light gases and heavy, such a situation is unlikely to occur in most gas packaging applications.
p00173Additionally, it is surprising that the quartz crystal oscillator 210 can operate in a pressure range between 0 to 300 bar gauge, while it is accurate enough to accurately measure pressure values two orders of magnitude less than the upper limit of this range . This property makes the quartz crystal oscillator 210 particularly suitable for use as a pressure gauge as part of the pressure gauge arrangement 200.
p00174This is because the pressure gauge arrangement 200 is able to reliably and accurately measure small pressure variations as can typically be measured in a low pressure application (for example between 0 and about 5 bar gauge) such as immediately downstream of regulator 150.
p00175The arrangement as described above is particularly suitable for measuring low pressures in which there is a risk that high pressures will occur during use. Since the quartz crystal oscillator 210 is a solid state component and can operate at pressures up to 900 bar, if an initial overpressure condition occurs in the outlet tube 158, the sensor assembly 204 will not be affected. and will continue to function as necessary. In other words, the inventors have developed a precise pressure gauge at low pressure that is entirely resistant to exposure to high pressures.
p00176In contrast, a conventional manometer such as a Bourdon meter will be permanently damaged and may fail if it is exposed even to a brief impulse of high pressure gas, such as can occur during creep conditions.
p00177or creep "or when a gas cylinder is operated for the first time.
p00178Additionally, the arrangement of the present invention allows to measure pressures with very high precision with a definition of parts per million. Together with the linear response of the quartz crystal oscillator 210 with the density and / or the pressure, the high precision allows to accurately measure even very light gases such as H2 and He.
p00179In addition, if compressibility is taken into account, then the same meter is able to read even higher pressures without any modification. On the contrary, a conventional pressure gauge would only be suitable for a particular range of pressures and would have to be replaced in order to read a different range of pressures.
p00180A method according to an embodiment of the present invention is now described with reference to Figure 9. The method described below is applicable to the first and second embodiments described above.
p00181Stage 300: Initialize measurement
p00182In step 300, the measurement of the gas pressure is initialized downstream of the outlet 158. This can be activated, for example, by a user who presses a button outside the gas cylinder 100. Alternatively, the measurement it can be initiated by means of a remote connection, for example a signal transmitted through a wireless network and received by the pressure gauge arrangement 200 through an antenna.
p00183Alternatively or additionally, the pressure gauge arrangement 200 can be configured to be initialized remotely or on a timer. The method proceeds to step 302.
p00184Stage 302: Boost the quartz crystal oscillator
p00185Once initialized, the drive circuit 212 is used to drive the quartz crystal oscillator 210. During initialization, the drive circuit 212 applies a random AC voltage of noise across the crystal 210. At least
p00187a part of that random voltage will be at a suitable frequency to oscillate the crystal 210. The crystal 210 will then begin to oscillate in synchrony with that signal.
p00188By means of the piezoelectric effect, the movement of the quartz crystal oscillator 210 will then generate a voltage in the resonant frequency band of the quartz crystal oscillator 210. The drive circuit 212 then amplifies the signal generated by the quartz crystal oscillator 210 , such that the signals generated in the frequency band of the quartz crystal resonator 202 dominate the output of the drive circuit 212. The narrow band of resonance of the quartz crystal filters all unwanted frequencies and the drive circuit 212 then drives the quartz crystal oscillator 210 to the fundamental resonant frequency f. Once the quartz crystal oscillator 210 has stabilized at a particular resonant frequency, the method proceeds to step 304.
p00189Stage 304: Measure resonant frequency of quartz crystal oscillator
p00190The resonant frequency f depends on the pressure conditions inside the housing 202. In turn, the pressure conditions inside 206 of the housing 202 are representative of the pressure conditions downstream of the outlet 154 of the regulator 150.
p00191In the present embodiment, the change in resonant frequency Δf is, in a good approximation, proportional in magnitude to the change in gas pressure inside 206 of housing 202 and will decrease with increasing pressure.
p00192In order to make a measurement, the frequency of the quartz crystal oscillator 210 is measured over a period of approximately 1 s. This is to allow the reading to stabilize and to have enough oscillations to determine an accurate measurement. The frequency measurement is carried out on the processor 230. The processor 230 can also record the moment, T1, at which the measurement was started.
p00193Once the frequency has been measured, the method continues to step 306.
p00194Step 306: Measure gas temperature
p00195In step 306, the temperature sensor 214 measures the temperature of the gas inside the housing 202. This measurement is carried out in order to calculate the pressure from the frequency change measured in the stage.
p00196304.
p00197It is not necessary that the temperature measurement be particularly accurate. For example, if the temperature sensor 214 is accurate to 0.5 ° C, then this corresponds to an error of only about a portion of six hundred (assuming normal atmospheric temperatures) in the absolute temperature value necessary for the pressure calculation in step 308.
p00198However, in certain circumstances the temperature sensor 214 may be omitted. For example, in situations where the temperature is likely to be well known (for example at room temperature) or if the accuracy of the temperature measurement is not critical to the application (For example, it can be assumed that the temperature is within a particular range). In this case, the determination of the temperature in step 306 can be considered to be the assignment of a particular temperature value stored by the processor 230 and is used in the calculation of the pressure in subsequent sub stages .
p00199Step 308: Determine the gas outlet pressure
p00200Once the frequency of the quartz crystal oscillator 210 has been satisfactorily measured in step 304 and the temperature measured in step 306, the processor 230 then calculates the gas pressure within the interior 206 of the housing 202.
p00201This is done using equation 8) above in which the pressure P of the gas can be calculated directly from the density, temperature and molecular weight of the gas in question. Therefore, knowing the resonant frequency as measured in step 304, the known temperature T of the gas in the housing 202 measured in step 306 and the known molecular weight of the gas (or average molecular weight of a gas mixture), an accurate pressure measurement can be made. The method then proceeds to step 310.
p00202Stage 310: Communicate and store results
p00203Gas pressure is exposed in several ways. For example, a screen (not shown) connected to housing 202 or regulator 150 could expose the gas pressure downstream of outlet 154 of regulator 150. In the alternative, the pressure measurement could be communicated remotely to a base station or to a meter located in an adjacent accessory as will be described later.
p00205Once the gas pressure has been determined, this can also be recorded in an internal memory associated with the processor 230 of the pressure gauge arrangement 200 for later recovery. As a still additional alternative, the gas pressure at time T1 could be stored in a local memory of said processor 230 to generate a time register.
p00206The method then proceeds to step 312.
p00207Step 312: Turn off the sensor assembly
p00208It is not necessary to keep the 200 gauge arrangement operational at all times. On the contrary, it is beneficial to reduce energy consumption by deactivating the pressure gauge arrangement 200 when not in use. This prolongs battery life 216.
p00209The configuration of the drive circuit 212 allows the quartz crystal oscillator 210 to be reset without taking into account the gas pressure in the housing 202. Therefore, the pressure gauge arrangement 200 can be disconnected as and when necessary in order to save battery power
p00210Variations of the above embodiments will be apparent to the person skilled in the art. The precise configuration of hardware and software components may differ and still fall within the scope of the present invention. The person skilled in the art will be easily aware of alternative configurations that could be used.
p00211For example, the embodiments described above have used a quartz crystal oscillator that has a fundamental frequency of 32.768 kHz. However, crystals that work at alternative frequencies can be used. For example, with the embodiments described above, quartz crystal oscillators operating at 60 kHz and 100 kHz can be used. A graph showing the change in frequency with the density for different crystals is shown in Figure 10. As an additional example, a crystal oscillator that operates at a frequency of 1.8 MHz could be used.
p00212Higher frequency operation allows the frequency to be monitored more frequently because a shorter period of time is required to sample a given number of cycles. Additionally, the higher frequency crystals allow a shorter duty cycle to be used in a "sleep" mode of a crystal. By way of explanation, in most cases, the crystal and the drive circuit will be most of the idle time, it is only activated for a second or so when a measurement is needed. This can happen, for example, once in a minute. When a higher frequency crystal is used, the pressure can be measured faster. Therefore, the time in which the crystal is operational can be reduced. This can reduce energy consumption and concomitantly improve battery life.
p00213A further variation is described with reference to Figure 11. A sensor assembly 400 is shown in Figure 11. The sensor assembly 400 comprises a first quartz crystal oscillator 402 and a second quartz crystal oscillator 404. The first quartz crystal oscillator 402 is driven by a drive circuit
p00214408 The second quartz crystal oscillator 404 is driven by a drive circuit 410.
p00215The first quartz crystal oscillator 402 and a second quartz crystal oscillator 404 differ in their sensitivity coefficients σ, where
p00216Where Δf is the change in the frequency of the quartz crystal oscillator 402, 404 and ρ is the pressure of the gas being measured. The first quartz crystal oscillator 402 may have a large sensitivity coefficient σ1, which provides a large change in frequency with pressure. However, such a crystal may not be suitable for high-pressure operation, where excessive damping (ie a loss of the Q factor) reduces the performance of such a crystal. Therefore, the second quartz crystal oscillator 404 is provided which has a lower sensitivity coefficient σ2 (where σ1> σ2) which allows high pressures to be measured reliably.
p00217Another situation in which it may be useful to have two crystals is in the event that there is a danger that one or both crystals will be contaminated either permanently or temporarily. Here the use of two identical crystals is recommended. The contamination will affect both crystals, but, due to their different position in the gas path, this will almost always differ slightly.
p00218In correct operation both will give the same frequency. However, in the case of contamination, the two will indicate an incorrect frequency, but, because of their different levels of contamination, frequencies
p00220Different incorrect: this discrepancy can be indicated to the user as a warning that the sensor assembly needs cleaning or replacement in the case of permanent contamination and that the pressure indication can be in any case inaccurate.
p00221An electronic switch 412 can be provided which allows one of the quartz crystal oscillators 452, 454 to be selected, depending on whether a low or high pressure measurement is to be made. Such adaptability cannot be achieved with a conventional manometer such as a Bourdon meter, which must be replaced with a different meter to measure different pressure ranges.
p00222Additionally, the above embodiments have been described by measuring the absolute frequency of a quartz crystal oscillator. However, in self-contained electronics incorporated in a regulator associated with a gas cylinder, it can be advantageous to measure the change in the frequency of the sensor by comparing that frequency with a reference crystal of identical type but enclosed in a vacuum package or under pressure. The pressurized package may contain gas with a selected density, gas in atmospheric conditions or it may be open to the external atmosphere of the gas cylinder.
p00223A suitable sensor assembly 450 is shown in Figure 12. The sensor assembly 450 comprises a first quartz crystal oscillator 452 and a second quartz crystal oscillator 454. The first quartz crystal oscillator 452 is a reference crystal. which is located inside a vacuum sealed container 456. The first quartz crystal oscillator 452 is driven by a drive circuit 458.
p00224The second quartz crystal oscillator 454 is a crystal similar to crystal 210 described in the first embodiments. The second quartz crystal oscillator 454 is exposed to the gas environment inside the housing
p00225202. The second quartz crystal oscillator 454 is driven by a drive circuit 460.
p00226This comparison can be made using an electronic mixer circuit 464 that combines the two frequency signals and produces an output at a frequency equal to the difference between the two crystals. This arrangement allows small changes to be canceled due, for example, to temperature.
p00227In addition, the network of circuits used in the sensor assembly 204 can be simplified because it is only necessary to measure the frequency difference. In addition, this approach is particularly suitable for use with a high frequency crystal oscillator (MHz), in which it can be difficult to directly measure the crystal frequency.
p00228Additionally, all the electronics necessary to measure and expose the density, mass or mass flow need not be mounted on or inside the housing 202. For example, electronic functions could be divided between units permanently mounted on the cylinder and units mounted at a station for customer use or temporarily mounted at the cylinder outlet such as the position normally used for a conventional flowmeter.
p00229An example of this arrangement is shown with reference to Figure 13. The arrangement comprises a gas cylinder assembly 50 comprising a gas cylinder 500, a regulator 502 and a manometer arrangement 504. The gas cylinder 500, the regulator 502 and the pressure gauge arrangement 504 are substantially similar to the gas cylinder 100, the regulator 150 and the pressure gauge arrangement 200 as described above with reference to previous embodiments.
p00230In this embodiment, the manometer arrangement 504 comprises a quartz crystal oscillator and a drive circuit (not shown) similar to the quartz crystal oscillator 210 and the drive circuit 212 of the first embodiments. An antenna 506 is provided for communication by any suitable remote communication protocol; for example, Bluetooth, Infrared (IR) or RFID. Alternatively, communication by a single cable can be used.
p00231As an additional alternative, acoustic methods of communication can be used. The advantage of such methods is that remote communication can be carried out without the requirement of an external antenna 506.
p00232A connection tube 508 is connected to the outlet of the gas cylinder 500. The connection tube is terminated with a quick connection 510. The quick connection 510 allows the connection tubes or the components to be easily and quickly connected and disconnected from the cylinder. gas 500.
p00233A quick connect unit 550 is provided for connection to the gas cylinder 500. A complementary quick connect connector 512 is provided for connection to the connector 510. In addition, the quick connect unit 550 is provided with a data unit 552. The data unit 552 comprises a display 554 and an antenna 556 for communication with the antenna 506 of the pressure gauge arrangement 504. The display 554 may comprise, for example, an LCD, LED or light-readable display to minimize power consumption and maximize display visibility.
p00234The data unit 552 can record several parameters as measured by the sensor assembly 502 of the gas cylinder assembly 50. For example, the data unit 552 could point the pressure against time. Such a note could be useful, for example, for welding contractors who wish to verify that there was sufficient pressure during long gas welding procedures on critical components, or to provide data to a company.
p002355 about the use of a particular customer.
p00236Alternatively, the data from the data unit 550 can be extracted for a computer-enabled welding machine (for welding applications) or other equipment that uses gas, to allow calculation of derived parameters, together with warning messages.
p0023710 Additionally, data unit 550 may be arranged to provide the following functions: contain and display gas pressure data, ie what types of welding, what types of welded metal, or provide links so that mobile phones or computers can collect the detailed data; provide multi-mode operation, for example a supplier / supplier mode and a client mode; expose different amounts to the customer
p00238fifteen of those exposed by the gas company that refills the cylinders; allow data input; Provide data such as a cylinder number, the type of gas, a certificate of analysis, a customer history (which had the cylinder on a few dates), the cylinder can carry safety data and functional advice in the form of a summary.
p00239Alternatively, all of the above examples can optionally be processed, stored or obtained from a
p00240twenty system located entirely in (or inside) the gas cylinder 500 as mentioned in terms of the pressure gauge arrangement 200, 502.
p00241While the above embodiments have been described with reference to the use of a quartz crystal oscillator, the person skilled in the art will be readily aware of alternative piezoelectric materials that could also
p0024225 be used. For example, a non-exhaustive list may include crystal oscillators comprising: lithium asylate, lithium niobate, lithium borate, berlinite, gallium arsenide, lithium tetraborate, aluminum phosphate, bismuth germanium oxide, titanate ceramic polycrystalline zirconium, high-alumina ceramic, zinc-silicon oxide compound,
p00243or dipotassium tartrate.
23 members in 13 offices
Members23
| Document | Office | Kind | |
|---|---|---|---|
| EP2458357A1 | European Patent Office (EPO) | A1 | |
| CA2817793A1 | Canada | A1 | |
| WO2012072590A1 | World Intellectual Property Organization (WIPO) | A1 | |
| TW201229480A | Taiwan Province of China | A | |
| MX2013005951A | Mexico | A | |
| KR20130100789A | Republic of Korea | A | |
| US2013333774A1 | United States of America | A1 | |
| CN103477198A | China | A | |
| CL2013001502A1 | Chile | A1 | |
| EP2458357B1 | European Patent Office (EPO) | B1 | |
| PT2458357E | Portugal | E | |
| ES2467697T3This record | Spain | T3 | |
| PL2458357T3 | Poland | T3 | |
| TWI454676B | Taiwan Province of China | B | |
| KR101486831B1 | Republic of Korea | B1 | |
| CA2817793C | Canada | C | |
| CN103477198B | China | B | |
| US9239271B2 | United States of America | B2 | |
| EP2458357B2 | European Patent Office (EPO) | B2 | |
| ES2467697T5 | Spain | T5 | |
| PL2458357T5 | Poland | T5 | |
| BR112013013327A2 | Brazil | A2 | |
| BR112013013327B1 | Brazil | B1 |
Numbers
- Publication
- 2467697
- Application
- 10192966
Titles2
- Spanish
- Método y aparato para medir la presión de un gas
- English
- Method and apparatus for measuring the pressure of a gas
Classification
- CPC, 4
- G01L9/0022
- G01L9/08
- Y10T137/7761
- G01L9/00
- IPC, 1
- G01L9 00