Method for improving shelf life and / or stability of products which may spoil by the influence of microbes
Abstract
THE PRESENT INVENTION REFERS TO A PROCESS FOR THE IMPROVEMENT OF CONSERVABILITY AND / OR STABILIZATION OF PRODUCTS LOST BY MICROBES, WHERE DURING THE PRODUCTION, PROCESSED OR PACKAGING PROCEDURE, THE SURFACES OF THE PRODUCTS AND / OR ITS ENVIRONMENT IN PARTICULAR AND THE AIR / OR THE SURFACES OF ANY EQUIPMENT OR MATERIAL THAT COMES IN DIRECT OR INDIRECT CONTACT WITH THE PRODUCT, ARE TREATED WITH ONE OR MORE AUXILIARY AGENTS OF THE PROCESS, CONTAINING AT LEAST A MICROBICIDE AROMATIC SUBSTANCE.
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9 claims: 9 independent, 0 dependent
- 1ES 2 173 274 T3 IS 2 173 274 T3 CLAIMS REIVINDICACIONES 1. Procedure to improve the preservation and / or for the stabilization of perishable products by microbes, in which before, after or during the process for the manufacture, elaboration or packaging of the products, the surfaces and / or their environment are requested, in particular the ambient air and / or the surfaces of the equipment or other materials that directly or indirectly come into contact with the products with one or more processing aids, characterized in that the processing aid is a microbicidal composition, which contains benzyl alcohol and at least one other aromatic substance GRAS (Generally Recognized As Safe) with a microbicidal effect, the aromatic substance GRAS being chosen from:1. Procedimiento para mejorar la conservabilidad y/o para la estabilizaciéon de productos perecederos por microbios, en el que antes, despues o durante el proceso para la fabricacion, elaboracién o el envasado de los productos se solicitan las superficies y/o el entorno de estos, en particular el aire ambiente y/o las superficies de los equipos u otros materiales que entran directa o indirectamente en contacto con los productos con uno o varios coadyuvantes de proceso, caracterizado porque el coadyuvante de proceso es una composicién microbicida, que contiene alcohol bencílico y al menos otra sustancia aromética GRAS (Generally Recognized As Safe) con efecto microbicida, eligiendose la sustancia aromética GRAS entre: (1) alcoholes, eligiendose entre acetoína, etanol, 1-propanol, 2-propanol, propilenglicol, glicerina, alcohol n-butélico, alcohol isobutflico, alcohol hexélico, L-mentol, alcohol oct él ico, alcohol cinémico, alcohol heptílico, 1-pentanol, 3-metil-1-butanol, alcohol anísico, citronelol, n-decanol, geraniol, 3-hexenol, linalol, nerolidol, 2,6-nonadien-1-ol, alcohol nonflico, rodinol, terpineol, borneol, cineol, alcohol cuminflico, 10-undecen-1-ol y 1-hexadecanol;(1) alcohols, choosing from acetoin, ethanol, 1-propanol, 2-propanol, propylene glycol, glycerin, n-butyl alcohol, isobutyl alcohol, hexelic alcohol, L-menthol, oct helic alcohol, kinemic alcohol, heptyl alcohol, 1 -pentanol, 3-methyl-1-butanol, anisic alcohol, citronellol, n-decanol, geraniol, 3-hexenol, linalol, nerolidol, 2,6-nonadien-1-ol, nonphilic alcohol, rodinol, terpineol, borneol, cineol , copper alcohol, 10-undecen-1-ol and 1-hexadecanol;
- 2(2) aldehidos, eligiendose entre aldehido acético, aldehido anísico, aldehido benzoico, metil-1-propanal, citral, citronelal, n-decanal, vainillina etélica, fufural, heliotropina, heptanal, hexanal, 2-hexenal, 3-fenil1-propanal, dodecanal, aldehédo nonélico, aldehédo octélico, aldehédo fenilacéetico, propanal, vainillina, aldehédo cinéamico, perillaaldehédo y aldehédo cuménico;(2) aldehydes, choosing from acetic aldehyde, anisic aldehyde, benzoic aldehyde, methyl-1-propanal, citral, citronellal, n-decanal, ethereal vanillin, fufural, heliotropin, heptanal, hexanal, 2-hexenal, 3-phenyl-1-propanal , dodehyde, nonelic aldehyde, octelic aldehyde, phenylacetic aldehyde, propanal, vanillin, kinemic aldehyde, perillaaldehyde and coumenic aldehyde;
- 3(3) fenoles, eligiéendose entre timol, metileugenol, acetileugenol, safrol, eugenol, isoeugenol, anetol, fenol, metilchavicol, carvacrol, α-bisabolol, fornesol, anisol y propenilguaetol;(3) phenols, being chosen from thymol, methyleugenol, acetyleugenol, safrole, eugenol, isoeugenol, anethole, phenol, methylchavicol, carvacrol, α-bisabolol, fornesol, anisole and propenylguaetol;
- 4(4) acetates, choosing from isoamyl acetate, benzyl acetate, benzyl phenylacetate, n-butyl acetate, cinnamyl acetate, citronellyl acetate, ethyl acetate, eugenol acetate, geranyl acetate, hexyl acetate, acetate of hydrocinamyl, linalyl acetate, octyl acetate, phenylethyl acetate, terpinyl acetate, triacetin, potassium acetate, sodium acetate, and calcium acetate;(4) acetatos, eligiéendose entre acetato de isoamilo, acetato de bencilo, fenilacetato de bencilo, acetato de n-butilo, acetato de cinamilo, acetato de citronelilo, acetato de etilo, acetato de eugenol, acetato de geranilo, acetato de hexilo, acetato de hidrocinamilo, acetato de linalilo, acetato de octilo, acetato de feniletilo, acetato de terpinilo, triacetina, acetato de potasio, acetato de sodio y acetato de calcio;
- 5(5) acids, choosing from acetic acid, acontic acid, adic acid, foermic acid, maleic acid, caproic acid, 3-phenyl-1-propionic acid, nonenic acid, lactic acid, phenoxyacetic acid, phenylacetic acid, acetylene acid, valeric acid isovaleric acid, kinemic acid, citric acid, tonsillar acid, tartaric acid, fumaraic acid, teanic acid and / or the physiologically acceptable salts thereof;(5) aécidos, eligiéendose entre éacido acéetico, éacido aconético, éacido adépico, aécido foérmico, éacido maélico, écido caproico, acido 3-fenil-1-propiónico, acido nonénico, acido léctico, écido fenoxiacetico, écido fenilacéetico, éacido valeriéanico, aécido isovaleriaénico, éacido cinéamico, éacido cétrico, aécido amigdéalico, aécido tartéarico, éacido fumaérico, éacido téanico y/o las sales fisioloégicamente aceptables de estos;
- 6(6) alicina;(6) allicin;
- 7(7) terpenes, being chosen from camphor, limonene and β-caryophyllene;(7) terpenos, eligiéndose entre alcanfor, limoneno y β-cariofileno;
- 8(8) Acetals, being chosen from acetal, acetic aldehyde dibutyl acetal, acetic aldehyde dipropylacetal, acetic aldehyde phenethylpropylacetal, cinnamon aldehyde ethylene glycol acetal, decanaldimethylacetal and acetic aldehyde dipropylacetal, heptanyl acetal dimethyl acetal, heptanyl dimethyl acetal (8) acetales, eligiéendose entre acetal, dibutilacetal de aldehédo acéetico, dipropilacetal de aldehédo acéetico, fenetilpropilacetal de aldehédo acéetico, etilenglicolacetal de aldehédo cinéamico, decanaldimetilacetal, heptanaldimetilacetal, heptanalglicerilacetal y propilenglicolacetal de aldehédo benzoico;
- 9(9) polifenoles; y (10) aceites esenciales y/o extractos alcoholicos, glicélicos u obtenibles mediante procedimientos a alta presion de CO2 de las plantas indicadas a continuacion:(9) polyphenols;and (10) essential oils and / or extracts alcoholic, glycelic or obtainable by means of high pressure CO processes.2 of the plants listed below: (a) aceites o extractos con una parte elevada de alcoholes: melisa, cilantro, cardamomo, eucalipto;(a) oils or extracts with a high part of alcohols: lemon balm, coriander, cardamom, eucalyptus;(b) aceites o extractos con una parte elevada de aldehédos: eucalipto citriodora, canela, limoén, lemongraés, melisa, citronela, limeta, naranja;(b) oils or extracts with a high part of aldehydes: eucalyptus citriodora, cinnamon, limoen, lemongrass, lemon balm, citronella, lime, orange;(c) aceites o extractos con una parte elevada de fenoles: oreégano, tomillo, romero, naranja, clavo, hinojo, alcanfor, mandarina, anés, cascarilla, estragén y pimiento de Jamaica;(c) oils or extracts with a high part of phenols: oregano, thyme, rosemary, orange, clove, fennel, camphor, mandarin, anise, husk, estragene and allspice;(d) aceites o extractos con una parte elevada de acetatos: lavanda;(d) oils or extracts with a high proportion of acetates: lavender;(e) aceites o extractos con una parte elevada de éesteres: mostaza, cebolla, ajo;(e) oils or extracts with a high proportion of esters: mustard, onion, garlic;(f) aceites o extractos con una parte elevada de terpenos: pimienta, naranjo amargo, comino, eneldo, liméon, menta, nuez moscada. (f) oils or extracts with a high part of terpenes: pepper, bitter orange, cumin, dill, lemon, mint, nutmeg. 2. Procedimiento segun la reivindicación 1, caracterizado porque el coadyuvante de proceso presenta two. Method according to claim 1, characterized in that the processing aid has ES 2 173 274 T3 a duration of microbicidal action of less than 24 hours, preferably less than 12 hours. ES 2 173 274 T3 una duraciáon de la acciáon microbicida menor de 24 horas, preferiblemente menor de 12 horas. 3. Process according to claim 2, characterized in that the duration of the microbicidal action of the processing aids is less than 1 hour, preferably less than 15 minutes. 3. Procedimiento segun la reivindicaciún 2, caracterizado porque la duracián de la accián microbicida de los coadyuvantes de proceso es menor de 1 hora, preferiblemente menor de 15 minutos. 4. Procedimiento seguán una o varias de las reivindicaciones 1 a 3, caracterizado porque la solicitaciáon con el coadyuvante de proceso se realiza para aplicar con brocha, lubricar, emulsionar, separar, limpiar, pulverizar, atomizar, gasificar y cortar. Four. Procedure will follow one or more of claims 1 to 3, characterized in that the application with the processing aid is carried out to apply with a brush, lubricate, emulsify, separate, clean, spray, atomize, aerate and cut. 5. The process will follow one or more of claims 1 to 4, characterized in that the processing aid contains more than 50% by weight of benzylic alcohol. 5. Procedimiento seguán una o varias de las reivindicaciones 1 a 4, caracterizado porque el coadyuvante de proceso contiene máas de un 50 % en peso de alcohol bencálico. 6. Process according to one or more of Claims 1 to 4, characterized in that the processing aid contains less than 50% by weight, preferably less than 30% by weight, especially preferably less than 20% by weight of benzylic alcohol or a mixture of benzylic alcohol with ethanol and / or 2-propanol. 6. Procedimiento segun una o varias de las reivindicaciones 1 a 4, caracterizado porque el coadyuvante de proceso contiene menos de un 50 % en peso, preferiblemente menos de un 30 % en peso, de forma especialmente preferible menos de un 20 % en peso de alcohol bencálico o de una mezcla de alcohol bencálico con etanol y/o 2-propanol. 7. The process will follow one or more of claims 1 to 6, characterized in that the part of aromatic substances in the processing aid varies between 0.05 and 100% by weight. 7. Procedimiento seguán una o varias de las reivindicaciones 1 a 6, caracterizado porque la parte de sustancias aromáaticas en el coadyuvante de proceso varáa entre un 0,05 y un 100 % en peso. 8. Process according to claim 7, characterized in that the proportion of aromatic substances in the processing aid is 100% by weight. 8. Procedimiento segun la reivindicacion 7, caracterizado porque la parte de sustancias aromáticas en el coadyuvante de proceso es de un 100 % en peso. 9. Microbicidal composition, containing benzylic alcohol and at least one other microbicidal GRAS aromatic substance, as defined in claims 1 to 8. 9. Composicián microbicida, que contiene alcohol bencálico y al menos otra sustancia aromática GRAS microbicida, como se ha definido en las reivindicaciones 1 a 8. 10. Use of a processing aid, as defined in claims 1 to 8, for the application of surfaces of perishable products by microbes and / or their environment to apply with a brush, lubricate, emulsify, separate, clean, spray, atomize, aerate and cut. 10. Uso de un coadyuvante de proceso, como se ha definido en las reivindicaciones 1 a 8, para la solicitacioán de superficies de productos perecederos por microbios y/o el entorno de estos para aplicar con brocha, lubricar, emulsionar, separar, limpiar, pulverizar, atomizar, gasificar y cortar. INFORMATION NOTE: In accordance with the reservation of art. 167.2 of the European Patent Convention (CPE) and the Transitory Provision of RD 2424/1986, of October 10, relative to the application of the European Patent Convention, the European patents that designate Spain and requested before 7-10-1992 , will not produce any effect in Spain to the extent that they confer protection to chemical and pharmaceutical products as such. NOTA INFORMATIVA: Conforme a la reserva del art. 167.2 del Convenio de Patentes Europeas (CPE) y a la Disposición Transitoria del RD 2424/1986, de 10 de octubre, relativo a la aplicación del Convenio de Patente Europea, las patentes europeas que designen a Espana y solicitadas antes del 7-10-1992, no producirán ningun efecto en Espana en la medida en que confieran proteccion a productos químicos y farmacéuticos como tales. Esta informacion no prejuzga que la patente esté o no incluida en la mencionada reserva. This information does not prejudge whether or not the patent is included in the aforementioned reservation.
Independent claims9
383 paragraphs in 18 sections, as filed
IS 2 173 274 T3
DESCRIPTION
Procedure to improve the preservation and / or for the stabilization of perishable products by microbes.
The present invention deals with a process to improve the preservation and / or for the stabilization of perishable products by microbes, a process aid for carrying out this procedure, as well as the use of the process aid for the application of perishable product surfaces. by microbes and / or their environment.
Food and fodder, cosmotics, pharmaceutical products and other products that are perishable by microbes that are industrially treated must be able to be preserved for a certain period of time, not too short, to be able to reach the consumer after transport and sale through the usual routes in perfect condition. The consumer also hopes that the purchased product will not spoil immediately after purchase, but that it can be kept, depending on the product, for a few days or weeks, as a reserve.
If they did not receive any treatment, most of the food and forages would spoil in a few days, since fungi and / or bacteria could reproduce without hindrance in an ideal culture medium for them, at best made difficult by refrigeration. Topical examples are mold spoilage of bread, eg aspergillus niger, meat products (eg sausage) by Enterobacteriaceae or Lactobacilli, salmonella contamination of birds and many others. Since fungi, including yeasts or their spores, gram-positive and gram-negative bacteria are anywhere where a sterile environment is not generated by special, costly measures, which for economic considerations cannot be applied at an industrial level, adequate measures must be taken against it.
Therefore, the durability of food and forages, cosmetics, pharmaceutical products, paints, paper and cellulose and other products with preservatives is increased, listed according to the Food and Agriculture Organization of the United Nations Food Code List (FAO / WHO Food Standard Programs) in division 3 Food Additives Preservatives 3.73 as “synthetic preservatives” and which are generally used in the form of monosubstances or combinations thereof. Syntotic preservatives of this type, the combination of these with "natural" preservatives, as well as combinations of natural preservatives are known, eg, from the following documents:
DE-A-31 38 277 describes the synergistic combination of alcohol and acid;
DE-A-41 29 531 describes the synergistic combination of cynomic aldehyde and onion or garlic extract;
GB-A-172 993 describes the use of alcohols, aldehydes, terpenes together with aliphatic alcohols;
document GB-A-1 060 447 describes the disinfection of premises and food using a mixture of essential oils, acetic or adric acid and ethanol or isopropanol;
US patent N<sup>or</sup> 4,446,161 describes the use of benzyl alcohol, optionally with other preservatives;
EP-A-0 557 946 describes the use of extraction substances (allylisothiocyanate) in lubricants or cutting oils;
JP-A-6038678 describes the use of spices containing allicin for the preservation of rice (gas phase);
JP-A-2132703 describes the use of essential oils, containing citronellal, 1perillaaldehyde and myrtle against microorganisms and fungi;
JP-A-57194775 describes the synergistic preservation of foods by cinnamic acid in combination with acids; and JP-A-621111675 describes the synergistic mixture of d-limonene and ethanol.
The preservatives indicated in the mentioned list have a bacteriostatic and / or fungistatic action.
ES 2 173 274 T3 and considerably improve shelf life. However, they are rejected by many consumers, since their effects on the health of the consumer are not known or since negative effects cannot be excluded, in particular in case of repeated ingestion over a prolonged period.
A drawback of these preservatives is, in particular, that they are regularly added to food. In this way, when they are consumed, relatively high concentrations of these substances also reach the human body. The consequence is the reactions that occur today in many cases in the form of allergic diseases.
An alternative to preservation by adding synthetic preservatives is heat inactivation of germs, eg by pasteurization. Pasteurization is understood to be a heat treatment lasting 30 to 120 minutes at temperatures between 70 and 85<sup>or</sup> C.
Pasteurization considerably improves the shelf life of products treated in this way, but it is technically complicated and involves great energy expenditure. Furthermore, in many cases the viability of the spores is not impeded, or only in a very incomplete way. On the other hand, a pasteurization cannot be applied to products sensitive to high temperatures or it leads to a considerable loss of quality, since the pasteurized product loses its "degree of freshness", at the latest by the second heat treatment (at temperatures up to 85<sup>or</sup> C) which in many cases is necessary. Furthermore, it is precisely the valuable components of food, cosmetics or pharmaceutical products that are heat unstable, eg vitamins, amino acids and many pharmaceutical active ingredients, so that it is impossible to apply a thermal treatment under the usual pasteurization conditions.
Another possibility to improve shelf life is to hermetically pack the product with the risk of spoiling under nitrogen or CO.<sub>2</sub> or to provide different packages, as is done, for example, in the case of ground coffee. However, these procedures are expensive and complicated, so there are many foods for which the same cannot be applied.
The objective of the invention is, therefore, to provide a process to improve the shelf life and / or for the stabilization of perishable products by microbes, in which the surfaces of the products are treated during the manufacturing, processing or packaging process of the products. these and / or their environment, in particular the ambient air and / or the surfaces of the equipment or other materials that come into direct or indirect contact with the products with one or more processing aids. In this way, it must be possible, in particular, to improve the preservation and stabilization of foods and forages, cosmetics, pharmaceutical products and other products with the risk of spoiling, without mixing synthetic preservatives with these treated substances or without than apply a pasteurization at temperatures of 70 to 85<sup>or</sup> C. In addition, a reduction in agents used to improve shelf life and for stabilization should be achieved.
The present invention deals with:
(I) a procedure to improve the preservation and / or for the stabilization of perishable products by microbes, in which before, after or during the process for the manufacture, elaboration or packaging of the products, the surfaces and / or the their environment, in particular ambient air and / or equipment surfaces or other materials that directly or indirectly come into contact with the products with one or more processing aids, characterized in that the processing aid is a microbicidal composition, containing benzelic alcohol and at least one other flavoring substance GRAS (Generally Recognized As Safe) with a microbicidal effect, choosing the flavoring substance GRAS from:
(1) Alcohols, choosing from acetoene, ethanol, 1-propanol, 2-propanol, propylene glycol, glycerin, n-butyl alcohol, isobutyl alcohol, hexelic alcohol, L-menthol, octelic alcohol, kineamic alcohol, heptelic alcohol, 1-pentanol , 3-methyl-1-butanol, annesic alcohol, citronellol, n-decanol, geraniol, 3-hexenol, linalol, nerolidol, 2,6-nonadien-1-ol, nomic alcohol, rodinol, terpineol, borneol, cineol, alcohol cumi ^ Rco, 10-undecen-1-ol and 1-hexadecanol;
(2) aldehydes, choosing from acetic aldehyde, anisic aldehyde, benzoic aldehyde, methyl-1-propanal, citral, citronellal, n-decanal, ethereal vanillin, fufural, heliotropin, heptanal, hexanal, 2-hexenal, 3-phenyl-1-propanal , dodehyde, nonelic aldehyde, octelic aldehyde, phenylacetic aldehyde, propanal, vanillin, kinemic aldehyde, perillaaldehyde and coumenic aldehyde;
(3) phenols, being chosen from thymol, methyleugenol, acetyleugenol, safrole, eugenol, isoeugenol, anethole,
ES 2 173 274 T3 phenol, methylchavicol, carvacrol, α-bisabolol, fornesol, anisole and propenylguaetol;
(4) acetates, choosing from isoamyl acetate, benzyl acetate, benzylphenyl acetate, n-butyl acetate, cinnamyl acetate, citronellyl acetate, ethyl acetate, eugenol acetate, geranyl acetate, hexyl acetate, acetate of hydrocinamyl, linalyl acetate, octyl acetate, phenylethyl acetate, terpinyl acetate, triacetin, potassium acetate, sodium acetate, and calcium acetate;
(5) acids, choosing from acetic acid, aconitic acid, adipic acid, formic acid, malic acid, capronic acid, 3-phenyl-1-propionic acid, nonane acid, lactic acid, phenoxyacetic acid, phenylacaetic acid, valeriaanic acid, acid isovaleriaanic, cinnamic acid, catric acid, tonsil acid, tartaric acid, fumaric acid, tannic acid and / or the physiologically tolerable salts thereof;
(6) allicin;
(7) terpenes, being chosen from camphor, limonene and β-caryophyllene;
(8) acetals, being chosen from acetal, acetic aldehyde dibutyl acetal, acetic aldehyde dipropylacetal, acetic aldehyde phenethylpropylacetal, cinnamic aldehyde ethylene glycol acetal, decanal dimethyl acetal, heptanalyl dimethanyl acetal glycol acetal, heptanalyl dimethyl acetal glycol acetal;
(9) polyphenols; and (10) essential oils and / or alcoholic, glycylic or extracts obtainable by means of high pressure CO processes.<sub>2</sub> of the plants listed below:
(a) oils or extracts with a high part of alcohols: lemon balm, coriander, cardamom, eucalyptus;
(b) oils or extracts with a high part of aldehydes: eucalyptus citriodora, cinnamon, limoan, lemongrass, lemon balm, citronella, lime, orange;
(c) oils or extracts with a high part of phenols: oregano, thyme, rosemary, orange, clove, fennel, camphor, mandarin, anise, husk, tarragan and allspice;
(d) oils or extracts with a high proportion of acetates: lavender;
(e) oils or extracts with a high proportion of esters: mustard, onion, garlic;
(f) oils or extracts with a high part of terpenes: pepper, bitter orange, cumin, dill, limo, mint, nutmeg;
(11) a microbicidal composition, containing benzyl alcohol and at least one other microbicidal GRAS aromatic substance, as defined in (I); and (III) the use of a processing aid, as defined in (I), for the application of surfaces of perishable products by microbes and / or the environment of these to apply with a brush, lubricate, emulsify, separate, clean , pulverize, atomize, aerate and cut.
The aromatic substances contained in the processing aids according to the invention are exclusively natural aromatic substances or synthetic substances, identical to those that exist in nature, which have been recognized as safe according to FEMA (GRAS - Generally Recognized As Safe). The list mentioned is the FEMA GRAS Flavor Substances List GRAS 3-16 N<sup>or</sup> 2001-3834 (status 1993), which indicates natural aromatic substances and synthetic substances, identical to those existing in nature, that have been admitted by the American FDA health authority to be used in food (FDA Regulation 21 CFR 172.515 for synthetic aromatic substances identical to those existing in nature (Synthetic Flavoring Substances and Adjuvants) and FDA Regulation 21 CFR 182.20 for natural aromatic substances (Natural Flavoring Substances and Adjuvants). Aromatic substances that meet these FDA standards can be used "quantum satis", that is, foods can contain them up to the maximum concentration at which they still do not cause damage in terms of the smell or taste of the food to which they are added. The aromatic substances indicated according to FEMA largely coincide with the substances contained in the corresponding European standard, the COE.
According to the invention, it is also possible to use the aromatic substances classified according to the article
IS 2 173 274 T3
V European Community Directive Flavors (22.06.88) as “NAT4”, as long as they are considered safe according to the above mentioned FEMA-GRAS list. NAT4 substances are substances that can be declared under certain preconditions as substances identical to those that exist in nature, e.g. when these substances are used in combination and as a component of a natural aromatic substance or a substance identical to one that exists in nature.
The special advantage of the processing aid according to the invention is that it can be added without further ado to foods in the “quantum satis” concentration range, since they appear on the FEMA GRAS list and are recognized as harmless components by the US health authority FDA. which is surely the most critical healthcare authority in the world.
Another special advantage is that the processing aids do not influence the taste or odor of the treated products.
The process aids according to the invention are used, for example, in the form of lubricants, emulsifiers and cleaning agents, agents to be sprayed, agents to be atomized, active agents in the gas phase, heat transfer agents, as well as cutting agents or agents. separation. Processing aids can also be used as additives to the indicated agents.
It is essential to the invention that processing aids are not added to or mixed with food. With processing aids, only the surfaces or cutting surfaces of the food are applied. This can be done in such a way that the food surfaces or cutting surfaces are directly applied with the processing aids. It is also possible to apply the processing aids on the surfaces of equipment, production machines, packaging devices, transport devices, packaging materials, as well as mixing them with ambient air.
It is surprising that, according to the invention, the microbicidal action of the processing aids occurs already when applying low concentrations. Only 0.01 to 5 g / kg, preferably 0.05 to 1 g / kg of food is used for the request of these. When used for ambient air, for example only 0.001 to 10 g / m are used<sup>3</sup> of air. For equipment surfaces only 0.000001 g to 0.1 g / cm are used<sup>2</sup> Of surface.
If these concentrations are respected, the detectable amounts in food amount to only 0.001% by weight. According to the state of the art, on the other hand, between 0.1 and 3% by weight of preservatives will be found in food. Despite these extremely low concentrations, it is surprising that, following the invention, a shelf life of up to 50% is achieved compared to conventionally preserved foods.
It should be noted especially and it is especially surprising that already by means of processing aids that are applied indirectly in food, only 0.001% by weight is enough to achieve stabilization or improved shelf life accompanied by a better quality of the product.
This effect is even more surprising if it is taken into account that the duration of the microbicidal action of the aroma substances used according to the invention is less than 24 hours, preferably less than 12 hours. It is especially preferable to choose the processing aids and the concentrations in such a way that the duration of the microbicidal action is less than 1 hour, preferably less than 15 minutes.
In contrast, the objective of conventional preservatives is the longest possible action in food, that is, several weeks and months. Despite the very short duration of action of the processing aids used according to the invention, the shelf life is significantly higher compared to treated foods according to the state of the art with preservatives or conventional preservation procedures.
The processing aid according to the invention includes aromatic substances that are chosen from the group of alcohols, aldehydes, phenols, acetates, acids, asters, terpenes, acetals and the physiologically tolerable salts of these, essential oils and vegetable extracts.
Preferable embodiments of the processing aids according to the invention include one or more flavoring substances, which are chosen from one or more of the following groups:
IS 2 173 274 T3
I. Alcohols
Acetoin (acetylmethylcarbinol), ethyl alcohol (ethanol), propyl alcohol (1-propanol), isopropyl alcohol (2-propanol, isopropanol), propylene glycol, glycerin, benzyl alcohol, n-butyl alcohol (n-propylcarbinol), isobutyl alcohol (2 -methyl-1-propanol), hexyl alcohol (hexanol), L-menthol, octyl alcohol (n-octanol), cinnamon alcohol (3-phenyl-2-propen-1-ol), heptyl alcohol (heptanol), n alcohol -amyl (1-pentanol), isoamyl alcohol (3-methyl-1-butanol), anisic alcohol (4-methoxybenzyl alcohol, p-anisic alcohol), citronellol, n-decyl alcohol (n-decanol), geraniol, β-γ-hexenol (3hexenol), lauric alcohol (dodecanol), linalol, nerolidol, nonadienol (2,6 -nonadien-1-ol), nonyl alcohol (nonanol-1), rodinol, terpineol, borneol, cineol (eucalyptol), anisole, cuminyl alcohol (cuminol), 10undecen-1-ol, 1-hexadecanol.
II. Aldehydes
Acetic aldehyde, anisic aldehyde, benzoic aldehyde, isobutyl aldehyde (methyl-1-propanal), citral, citronellal, n-capric aldehyde (n-decanal), ethyl vanillin, fufural, heliotropin (piperonal), heptanaldehyde), aldehyde heptanyl (heptanaldehyde) hexyl (hexanal), 2-hexenal (β-propylacrolein), hydrokinemic aldehyde (3-phenyl-1-propanal), lauric aldehyde (dodecanal), nonyl aldehyde (n-nonanal), octyl aldehyde (noctanal), phenylacetic aldehyde (1 -oxo-2-phenylethane), Propionic aldehyde (propanal), vanillin, cinnamic aldehyde (3-phenylpropenal), perillaaldehyde and cumin aldehyde.
III. Phenols
Thymol, methyleugenol, acetyleugenol, safrole, eugenol, isoeugenol, anethole, phenol, methylchavicol (estragol; 3-4-methoxyphenyl-1-propene), carvacrol, α-bisabolol, fornesol, anisole (methoxybenzene), propenylguaetol (2-propenyl-guaetol) ethoxyphenol).
IV. Acetates
Isoamyl acetate (3-methyl-1-butyl acetate), benzyl acetate, benzylphenyl acetate, n-butyl acetate, cinnamyl acetate (3-phenylpropenyl acetate), citronellyl acetate, ethyl acetate (acetic ester ), eugenol acetate (acetyleugenol), geranyl acetate, hexyl acetate (hexanyl ethanoate), hydrocinamyl acetate (3-phenylpropyl acetate), linalyl acetate, octyl acetate, phenylethyl acetate, terpinyl acetate , triacetin (glyceryl triacetate), potassium acetate, sodium acetate, calcium acetate.
V. Acids and / or physiologically tolerable salts thereof
Acetic acid, aconitic acid, adipic acid, formic acid, mlic acid (1-hydroxysuccinic acid), caprinic acid, hydrokinemic acid (3-phenyl-1-propionic acid), pelarginic acid (noninic acid), lactic acid (2-acid hydroxypropioinic acid), phenoxyacetic acid (phenyl ether of glycolic acid), phenylacetic acid (α-toluene acid), valerianic acid (pentynic acid), isovalerianic acid (3-methylbutyanic acid), cinaimic acid-3-citric acid) Amygdalic acid (hydroxyphenylacetic acid), tartairic acid (2,3-dihydroxybutainic acid; 2,3-dihydroxysuccinic acid), fumairic acid, thyanic acid.
SAW. Esters
Allicin
VII. Terpenes
Camphor, limonene and β-caryophyllene.
VIII. Acetals
Acetal, acietic aldehyde dibutyl acetal, acetic aldehyde dipropylacetal, acetic aldehyde phenethylpropylacetal, cinaimic aldehyde ethylene glycol acetal, decanaldimethyl acetal, heptanedimethyl dimethyl acetal, benzene aldehyde glyceryl acetal and heptanalglyceryl acetal.
IS 2 173 274 T3
IX. Polyphenol
X. Essential oils and / or alcoholic or glycolic extracts or extracts obtainable by means of high pressure CO processes.<sub>2</sub> of the plants listed below:
(a) oils or extracts with a high proportion of alcohols:
lemon balm, coriander, cardamom, eucalyptus;
(b) oils or extracts with a high part of aldehydes:
eucalyptus citriodora, cinnamon, lemon, lemongras, lemon balm, citronella, lime, orange;
(c) oils or extracts with a high proportion of phenols:
oregano, thyme, rosemary, orange, cloves, fennel, camphor, tangerine, anise, husk, tarragon and allspice;
(d) oils or extracts with a high proportion of acetates:
lavender;
(e) oils or extracts with a high proportion of esters:
mustard, onion, garlic;
(f) oils or extracts with a high part of terpenes:
pepper, bitter orange, cumin, dill, limo, mint, nutmeg.
If the processing aid contains only one of the specified aromatic substances, neither isopropanol nor ethanol are used. Surprisingly, it has been shown that a combination of at least two of the indicated aromatic substances has a much greater action than the action that is achieved with a monosubstance.
Most of the aromatic substances indicated in the GRAS FEMA list are not water soluble, that is, they are hydrophobic. If they are used mainly in foods that contain fats, they can be used directly without solvent thanks to their lipophilic character. However, the share of lipophilic foods is relatively low. In order to be effective in food or forages, cosmetics or pharmaceutical products, which are generally hydrophilic, they are preferably used in combination with a water-soluble solubilizer. In order to fulfill the objective of the invention of providing process aids that are harmless to health, exclusively solubilizing aromaotic substances admitted for food are used, e.g. ex. alcohols.
The processing aids are applied undiluted and / or in water-soluble dilutions with water and / or food-acceptable solvents (eg alcohols) and / or in fat-soluble dilutions with vegetable oils (fats).
In the process aids according to the invention, it is possible to use, for example, alcohols with good solubility in water, preferably in concentrations between 0.1 and 99% by weight with respect to the process aid in combination with other aromaotic substances. The processing aids according to the invention preferably contain less than 50% by weight of benzyl alcohol or of a mixture of benzyl alcohol with ethanol and / or isopropanol. It is especially preferable that the part of the indicated alcohols is less than 30% by weight, in particular less than 20% by weight. If processing aids containing bencholic alcohol and at least one other aromaotic substance are used, the part of bencholic alcohol can also be greater than 50% by weight. Surprisingly, processing aids containing, for example, only 20% by weight of ethanol or isopropanol in combination with aromatic aldehodes and phenols in concentrations of the order of a few per thousand, have a very strong fungicidal and bactericidal action; even the processing aids that contain 1% by weight of the indicated water-soluble alcohols in combination with less than 3 per thousand of an aldehyde and aromaotic phenol have a microbicidal action between 70 and 100%.
From the foregoing it can be deduced that the process aids according to the invention have surprising microbicidal actions on the production environment or the production process.
IS 2 173 274 T3
A use of the processing aids for the production in food and feed, cosmetics, pharmaceuticals, paints, paper and / or celluloses is preferable.
In especially preferred embodiments, processing aids are used to improve the shelf life and for stabilization of foods selected from the following group:
Bread, bakery and pastry products, auxiliary bakery products, yeasts, powders for flan, beverages, diet foods, essences, fine foods, fish and fish products, potatoes and potato products, spices, flour, margarine, fruit and vegetables and fruit and vegetable-based products, pickles, starch products, sweets and candies, soups, pasta, meat and meat products, dairy products, dairy products and cheese, poultry and poultry products, oils, fats and products containing oils or fats.
The processing aid according to the invention acts in the environment of the perishable product, for example a food or fodder, eg on parts of machines that come into contact with the product to be treated or processed or in the air. Thanks to direct contact with the surface of the perishable product, they also act there, that is, they have an effect on the surface or, when penetrating the product, inside it.
The special advantage of the process aid according to the invention is therefore that, on the one hand, it reliably decontaminates, its efficacy having been tested against gram-positive and gram-negative bacteria, fungi, including yeasts and also against viruses, whereas, on the other hand, On the other hand, it does not represent any danger for the consumer of the food, since for this it is totally harmless, not having any late technological, microbicidal effect on the food, since the microbicidal efficacy refers to the production environment, in which contaminating microorganisms are eliminated by the measures according to the invention.
The processing aid according to the invention can be a lubricant, which serves simultaneously for the lubrication, the decontamination of the lubricated parts and, therefore, indirectly to stabilize the shelf life of the products that are in contact with these parts. .
According to the invention, the processing aid can also be an emulsifier, a separating agent or a cleaning agent. These agents serve for emulsification and / or cleaning and, therefore, also for the decontamination of surfaces, objects, machines, devices, equipment, cutting surfaces or devices, transport devices and the like. In addition, it can be used for decontamination and cleaning of food, raw materials, cosmetics, pharmaceutical products, paints, paper, cellulose, livestock, poultry, fish and waste.
The processing aid according to the invention can also be an agent to be sprayed. An agent to be sprayed of this type allows a fine distribution of the active decontaminating principles in all parts of the machine, transport devices, cutting devices, work surfaces, etc. and it can simultaneously lead to the fact that packaged foods immediately after the cutting or separating process and / or after the packaging and portioning process are preserved in a climate with decontaminating and / or shelf-stabilizing properties thanks to the enclosed pulverized agents. Furthermore, the forms of embodiment suitable for atomizing or spraying are very economical because relatively small amounts are needed.
The agent to be sprayed can also be blown or sprayed / atomized into and / or onto packages, such as, for example, bags, cartons or the like, in order to achieve in this way that the packaged product can be preserved for a longer time.
The agents to be sprayed also serve to be able to be atomized in the production environment (room, refrigeration, ventilation, fresh air) at weak points in terms of hygiene (eg refrigeration sections), to reduce, therefore, the number of germs, without damaging the personnel who work there.
Additionally, processing aids can be used to spray onto food surfaces or cutting surfaces to remove or reduce spoilage agents found in food.
In addition, these agents to be sprayed can be used in transport devices, warehouses and cold rooms and the like.
IS 2 173 274 T3
In another embodiment, the process aid according to the invention is an active agent in the gas phase, which is used for decontamination and / or active deodorization in the gas phase in more or less closed systems, such as containers, waste systems, systems of containers, places of transport or warehouses and the like. The effect of the active agent in the gaseous phase acts both on the products packed, contained, transported or stored in the container as well as on the air and the corresponding environment.
The processing aid according to the invention has also proven to be a good heat transfer agent. The term heat transfer agent refers to cooling, heating and heating agents, which can be used in circulation systems of liquid cooling, heating and heat systems as decontamination additives. For this they are added to aqueous or oily systems, to prevent the growth of microorganisms in the liquids, to prevent contamination, eg in case of leaks in refrigeration systems.
In a particularly preferred embodiment, the processing aid according to the invention is a cutting or separating agent for cutting knives and / or cutting devices of any type and for all perishable products to be cut, to prevent contamination of cutting surfaces.
In the food industry, contamination by gram-negative or gram-positive bacteria, fungi, yeasts and other possible spoilage agents frequently occurs on the cutting or separating surfaces of food, which can considerably impair the shelf life of the cut or separated products, thus causing both health and economic damage. Contamination can be caused by raw materials, product / raw material remains, personnel, machine parts or processes conditioned by production or air.
Traditionally, cut or separated foods or foods to be cut or separated are pasteurized or treated technically to decontaminate them and thus achieve better preservation or are mixed with preservatives, applying this system until today. As already mentioned above, a thermal treatment is not possible or permissible in all cases and eventually leads to a lower quality of the product.
A support measure to improve food preservation is cleaning or even disinfection of the environment with chemical disinfectants, which is governed by the biocide regulation. These substances are more or less toxic and should not get into food. However, chemical disinfection is a discontinuous measure, which can only be used in a pragmatic way at certain moments of the production in parts of the machine and in the environment, being necessary a washing with water to eliminate the remaining substances after having applied them. Consequently, direct, permanent removal of spoilage agents was not guaranteed.
Therefore, in the state of the art, an attempt has been made to optimize the hygiene in machines by means of a better aptitude of stains for cleaning or by means of facilities to generate or maintain a pure air or with few or no germs. Experience has shown, however, that this does not lead to a better shelf life of cut or separated foods or that it is no longer justifiable from an economic point of view or that it cannot be carried out safely.
An example from the sliced bread industry shows that due to cutting or separating types of bread, such as whole-dough, wholemeal, white, cereal mixes or sliced bread and the subsequent packaging considerably reduces the shelf life of the sliced bread. compared to uncut bread. It is between 2 and 5 days, depending on the type of bread. Due to heat treatment (pasteurization in ovens or microwave ovens at a core temperature of 60 to 90<sup>or</sup> C), which today is applied in most cases, the shelf life of bread normally increases to a duration of 4 to approx. 20 days, if normal packaging in vapor permeable polyethylene bags are used. With other sheets, eg polypropylene, which are nevertheless much more expensive, a higher shelf life can be achieved due to their lower vapor permeability. Containers with polyether plastics and an introduced nitrogen-containing atmosphere lead to even greater shelf life. However, all these measures are either very expensive or can only be used for special, expensive products and markets, and lead in part to considerable losses in the quality of the sliced bread, e.g. due to the formation of condensate in the bread bag, to a soft consistency of bread or for the bread to dry sooner. None of these measures is a solution for the real causes of contamination by the cutting or separation process, which introduces or distributes the possible spoilage agents existing both in the environment and in the product or in the machine through the device. cutting eg cutting blades in food.
IS 2 173 274 T3
Generally, mineral compositions are used as cutting or separating aids, which are no longer accepted in many countries, or vegetable cutting oils, which in many cases are already contaminated per se, that is to say, they are loaded with bacteria. See eg G. Schuster: Investigations on mold contamination of sliced bread, Backer & Konditor 27 (11), p. 345-347; G. Spicher: Die Quellen der direkten Kontamination des Sprouts mit Schimmelpilzen; Das Schneidol als Faktor der Schimmelkontamination; Getreide, Mehl und Brot 32 (4), p. 91-94 (Sources of direct fungal contamination of bread; Cutting oil as a factor of fungal contamination; Cereals, flour and bread).
Therefore, there is an urgent need to obtain a cutting or separating agent that allows decontamination of the machine parts that will be in contact with the food during the cutting process and thus achieves better shelf life. cut product, which is satisfied with the cutting or separating agent will follow the invention.
The cutting or separating agent according to the invention can be used in all places where it is cut or separated industrially, the cut product being subject to the risk of being spoiled by bacteria or fungi or contamination by viruses. This is the case, for example, of cellulose and paper, but especially of food and feed.
In a preferable embodiment, the processing aid according to the invention is suitable for cutting or separating bread, bakery and pastry products, fish and fish products, potatoes and potato-based products, fruit and vegetables, and products based on fruit and vegetables, sweets and candies, starch products, pasta, meat and meat products, cheese products, poultry and poultry products.
If the processing aid according to the invention is a cutting or separating agent (e.g. for cutting bread), it can be manufactured from the usual base of vegetable oil-fat-wax, adding microbicidal processing aids based on aromatic substances. It is preferable that the cutting or separating agent according to the invention (eg for application in the meat products industry) consists exclusively of one or more aromatic substances.
Natural emulsifiers, eg lecithins, can also be added to the vegetable oils, waxes and fats, in a concentration of 1 to 25% by weight, as corresponds to the state of the art. Examples of emulsifiers are lecithins, citric acid monoglycerides, diacetyltartaric acid, Nacetylphosphatidylethanolamine, phosphatidylinositol, phosphatidylserine, phosphatidic acids, phosphatidylcholine. If the cutting or separating agent according to the invention is provided, instead, as an aqueous-based emulsion, vegetable oils, vegetable fats and vegetable waxes with C-Cysunsaturated and saturated fatty acids are used, which also have a viscosity of approx. 10 mPas (20<sup>or</sup> C) at approx. 500 mPas (20 ° C).
The cutting and separating agent composed, for example, of the fatty acids or oils and emulsifiers mentioned above, can be used after it has been mixed with water in a ratio of 1: 1 to 1:40 as a cutting or milk emulsion. separation.
In practice, the cutting or separating agent according to the invention is applied at least to the parts of the machine that will be in contact with the product to be cut, to decontaminate these. The agents are used from experience in dosages of 1-20 g / kg of food, the dosage depending on the cutting or separating device used and the product to be cut.
The cutting and separating agents are applied in most cases in the cutting or separating devices, eg they are sprayed on circular plate bread slicers when cutting bread, with which they are subsequently cut, eg. eg slices of bread. According to the invention, parts of the cutting devices, eg. circular plate knives, band slicers (rotary band saws), knives or devices with electric or mechanical knives or saws or devices with electric or mechanical saws, chain saws or devices with electric or mechanical chain saws, so that the cutting or separating agent can act in a decontaminating or microbicidal way on the corresponding machine part, as well as the surface that has been generated by cutting or separating.
The advantageous effect of the cutting and separating agents according to the invention is manifested in a greater shelf life of the cut product, eg cut bread. It is based above all on the fact that the cutting and separating agent penetrates the surface of the cut product, also decontaminating the deepest layers of the cut food, specifically by means of the aroma substances contained in the cutting oil.
IS 2 173 274 T3
The aromatic substances described here also act in a microbicidal manner in the vapor phase, since most of the aromatic substances are easily evolved. They therefore act in the so-called food environment, eg in the food packaging, if the food is packaged after the cutting process, eg in a foil packaging.
This process of decontamination of the cut product after the cutting process itself can be supported by a gentle thermal post-treatment of the food, without loss of quality of this, in the container. The bread is packaged, for example, after cutting in polyethylene sheets and is then heated, for example by microwaves, in a period of time between 10 seconds and 5 minutes at a core temperature between 30<sup>or</sup> C and 50<sup>or</sup> C o is heat treated for a period of up to one hour at a core temperature between 30<sup>or</sup> C and 50<sup>or</sup> C, which reinforces the decontaminating effect of the cutting or separating agent.
The advantageous effect of the cutting or separating agent can be partly increased considerably if the application and cutting or separating techniques are improved or renewed in such a way that intensive moistening of the food is carried out with the cutting or separating agent. E.g. In tests of cutting bread, the cutting blade of the circular plate was provided with separate guide grooves and grooves, so that a careful and intense application of the cutting or separating agent was possible.
The following examples will explain the invention:
Examples 1-5
The effectiveness of the processing aids was tested in different trials. These are shown to surprisingly achieve improved shelf life and stabilization if used as cutting agents, as spraying agents, as cleaning agents or as parting agents. In this way, the number of spoilage germs on cutting surfaces, transport surfaces or cutting surfaces could be strongly reduced. Simultaneously, for example, the shelf life of sausage was prolonged by 30% compared to a conventional shelf life.
In the bread example, a significant improvement in shelf life was achieved by spraying loaves of bread and slices of bread with cutting agents by spraying the processing aid on the surfaces of the cutting knives.
In the example of bakery and pastry products, it was found that, when spraying a processing aid, the content of fungi per m<sup>2</sup> of air could be significantly reduced. Shelf life is considerably improved without the additional addition of preservatives to bread or baked goods.
Example 1
Use of a processing aid as a cutting agent for cutting knives and as a spray agent for butchery conveyors.
Procedure description
a) -c) analyze the number of acidifying germs, such as lactobacilli. To determine this number of germs, the usual laboratory technique is used as a series of dilutions and liquid agar.
Culture medium used: MRS agar (OXOID)
d) To determine the germ-reducing effect on the sausage surface, the transfer procedure was applied. The number of germs was determined before, after an action time of 10 minutes (after spraying with HIQProSlice (HIQProSlice is a trade name for a composition that includes between 0.5 and 20% of benzylic alcohol and between a 0.1 and 30% lactic acid as well as a suitable solvent), registered trademark of Schur in Process GmbH, after cooling and before packaging.
Culture medium for total number of RODAC germs with TSA, TW 80 and lecithin.
Surface: 25 cm<sup>2</sup>
IS 2 173 274 T3
Sample description
The object of the study has been chosen a sausage to grill.
The product can be kept for 2 to 3 weeks.
The sausage for grilling is made as follows:
The meat and fat are cut in the cutter and mixed with the ingredients. After introducing the dough into the casing, the sausage is blanched at 75<sup>or</sup> C. After cooling, the products are vacuum packed, putting 3 units per container.
<td>N<sup>or</sup> shows:</td><td>Sample description</td>
<td> 1</td><td>Grill sausage shows zero</td>
<td> 2</td><td>Zero sample + ProSlice on outer skin (1g / 1000g sausage)</td>
<td> 3</td><td>Decontaminated facility with ProSlice</td>
<td> 4</td><td>as 3 + ProSlice on outer skin (1g / 1000g of sausage)</td>
<td> 5</td><td>as 3 + 1% ProSlice as additive</td>
<td> 6</td><td>as 5 + ProSlice on the outer skin (1g / 1000g of sausage)</td>
<td> 7</td><td>as 3 + 3% ProSlice as additive</td>
<td> 8</td><td>as 7 + ProSlice on outer skin (1g / 1000g sausage)</td>
Results
a) The preservation of a product in case of use as an additive.
Lactobacilli germ count / g
<td>N<sup>or</sup> shows</td><td>Day 1</td><td>Day 7</td><td>Day 14</td>
<td> 1</td><td> 100</td><td> 31.000</td><td> 2.100.000</td>
<td> 5</td><td> 200</td><td> 26.000</td><td> 5.000.000</td>
<td> 7</td><td> 100</td><td> 40.000</td><td> 5.000.000</td>
b) The preservation of a product in case of use as an agent to be sprayed on the outer skin of the product.
Number of lactobacilli germs / g
<td>N<sup>or</sup> shows</td><td>Day 1</td><td>Day 7</td><td>Day 14</td>
<td> 1</td><td> 100</td><td> 31.000</td><td> 2.100.000</td>
<td> 4</td><td> < 100</td><td> 2.700</td><td> 450.000</td>
<td> 6</td><td> < 100</td><td> 19.000</td><td> 1.100.000</td>
<td> 8</td><td> < 100</td><td> 18.000</td><td> 1.200.000</td>
IS 2 173 274 T3
c) The preservation of a product in case of use as an agent to be sprayed on surfaces that are directly in contact with the product.
<td>N<sup>or</sup> shows</td><td>Day 1</td><td>Day 7</td><td>Day 14</td>
<td> 1</td><td> 100</td><td> 31.000</td><td> 2.100.000</td>
<td> 3</td><td> 200</td><td> 5.500</td><td> 900.000</td>
d) The number of germs after spraying on the outer side of the product. Before (sample 1)
<td>N<sup>or</sup> shows</td><td>N<sup>or</sup> total germs / 2 5cm<sup>2</sup> before</td><td>N<sup>or</sup> total germs / 2 5cm<sup>2</sup> after having acted 10 minutes</td>
<td> 1</td><td> 120</td><td> 95</td>
<td> 2</td><td> 65</td><td>No growth</td>
<td> 4</td><td> 110</td><td>No growth</td>
<td> 6</td><td>covered</td><td>No growth</td>
<td> 8</td><td> 18</td><td>No growth</td>
Comment regarding:
a) The preservation of a product in case of use as an additive.
The table shows that the addition of HIQProSlice does not influence the prolongation of the shelf life, even if it is used in considerable quantities. HIQProSlice does not have a preservative effect if added as an additive.
b) The preservation of a product in case of use as an agent to be sprayed on the outer side of the product.
The table shows that by spraying the sausage with 1 g per 1000 g of product, an improvement in shelf life is achieved.
c) The preservation of a product in case of use as an agent to be sprayed on surfaces that are directly in contact with the product.
The table shows that spraying on surfaces and equipment improves shelf life.
d) The number of germs after spraying on the outer side of the product.
By spraying on the surface of the sausage a reduction in the number of log RF germs of at least 2 in 10 minutes is achieved.
Example 2
Technological effect (downstream) of process aids for spraying on the example of a spraying agent / cutting agent for cutting and spraying conveying devices in the production / cutting of poultry meat.
Test result with HIQ Pro HIQ (Pro Chick is a trade name for a composition that includes 0.5-20% benzyl alcohol and 0.5-10% tannic acid, as well as a solvent adequate) (at 1%), checking the cancellation of a bactericidal / bacteriostatic effect (after effect without microbiological-technological) after contact with poultry proteone based on method B 4.2.3. BGA according to E. Petermann and G. Cemy.
Material to be analyzed: 1 sample of HIQ Pro Chick concentrate, registered trademark of Schur in Process GmbH, Monchengladbach
IS 2 173 274 T3
Analysis method: B IV 4.2.3. BGA, microbiological measurement procedure; agar diffusion test
Implementation: From the material sent, a 1% dilution was first made in a lysate of a chicken breast fillet, Fa. Wiesenhof, cl. com. A with a protein content of 30 g / l (biuret method). This mixture was incubated for 18 hours at 6<sup>OR</sup>C. The next day, this mixture was pipetted with 10 µl, 50 µ! and 100 μ! on a CASO agar with a pH of 7.0 into which spores of Bacillus subtilis, strain BGA (DSM 614) had been spilled; preparation in 3 trays, respectively.
After a previous diffusion of 2 hours to 4<sup>OR</sup>C, the plates were incubated at 30<sup>OR</sup>C for 3 days with bacillus spores and the formation of zones of inhibition was controlled.
For the bacillus strain, a plate of antibiotics was used as a positive control; As a growth control, an agar only mixed with spores was used.
In addition, the HIQ Pro Chick was analyzed in the amounts indicated above both as a concentrated solution, as a 10% solution and as a 1% solution, without contact with proteins, verifying its inhibitory action against bacillus subtilis. This test was carried out on 2 different days.
Result. d. analysis: Positive control: 40 mm zone of inhibition around the antibiotic.
Growth control: Good growth of bacillus subtilis BGA.
Sample to be analyzed: HIQ Pro Chick 1% in proteon: there are no zones of inhibition when using sample quantities of 10, 50 and 100 µl.
HIQ Pro Chick without proteon: there are no zones of inhibition when using sample amounts of 10, 50 and 100 µl and 100%, 10% and 1% solution.
Assessment according to method B IV 4.2.3. BGA:
According to the analysis procedure used here according to BGA (BgVV), it is not possible to verify a bactericidal or bacteriostatic effect for the HIQ Pro Chick sample in any of the preparations used in the test, not even when using a dosage ten times higher, that is to say Neither can any subsequent microbiological-technological effect be verified with meat extract from chicken muscles.
Example 3
The processing aids for spraying on cutting knives as cutting means and for spraying on transport devices in the example of cut sausage, taking into account the reduction of spoilage agents (Enterobacteria / Lactobacilli) in cutting knives, cutting devices. transport and cutting surfaces of the sausage and improvement / prolongation of shelf life.
2nd. Standard procedure
<td>N<sup>OR</sup> shows:</td><td>Sample description</td><td>Result Total number of germs / 7 cm<sup>2</sup></td><td>Observation</td>
<td> 1</td><td>Headband</td><td> 67</td><td></td>
<td> 2</td><td>Headband</td><td> ± 100</td><td></td>
<td> 3</td><td>Headband</td><td> ± 100</td><td></td>
<td> 4</td><td>Headband</td><td> 51</td><td>20 mushrooms</td>
<td> 5</td><td>Inlay support</td><td> 8</td><td></td>
<td> 6</td><td>Inlay support</td><td> 0</td><td></td>
<td> 7</td><td>Knife (outer side)</td><td> 39</td><td></td>
<td> 8</td><td>Knife (inner side)</td><td> 28</td><td></td>
<td> 9</td><td>Knife box (inner side)</td><td>large quantities</td><td></td>
IS 2 173 274 T3
2b. After treatment of cutting and transport surfaces
<td>N<sup>or</sup> shows:</td><td>Sample description</td><td>Result Total number of germs / 7 cm<sup>2</sup></td>
<td> 18</td><td>Tape after spreading with paper (1:12 p.m.)</td><td> 1</td>
<td> 19</td><td>Tape after spreading with paper (1:12 p.m.)</td><td> 0</td>
<td> 20</td><td>Tape after spreading with paper (1:22 p.m.)</td><td> 0</td>
<td> 21</td><td>Tape after spreading with paper (1:20 p.m.)</td><td> 1</td>
<td> 22</td><td>Tape after spreading with paper (1:30 p.m.)</td><td> 18</td>
<td> 23</td><td>Tape after spreading with paper (1:30 p.m.)</td><td> 4</td>
<td> 24</td><td>Tape during continuous spraying</td><td> 0</td>
<td> 25</td><td>Tape during continuous spraying</td><td> 0</td>
<td> 26</td><td>Cut sausage (top side)</td><td> 1</td>
<td> 27</td><td>Cut sausage (bottom side)</td><td> 0</td>
2 C. Checking the shelf life of packed sausage
Identification of samples
V = Sample before treatment
M = Sample after spreading
R = Sample after spraying the tape only
MB = Sample during continuous spraying of tape and knife
<td>Date</td><td>Show</td><td>N<sup>or</sup>TG</td><td>Whole</td><td>Lacto</td><td>This f.</td><td>Levad.</td><td>Fungus</td><td>N<sup>or </sup>esp.</td>
<td>Week 1</td><td>V</td><td> <10<sup>2</sup></td><td> <10</td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td></td><td>M</td><td> <10<sup>2</sup></td><td> <10</td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td></td><td>R</td><td> <10<sup>2</sup></td><td> <10</td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td></td><td>MB</td><td> <10<sup>2</sup></td><td> <10</td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
IS 2 173 274 T3
<td>Date</td><td>Show</td><td>N<sup>OR</sup>TG</td><td>Whole</td><td>Lacto</td><td>This f.</td><td>Levad.</td><td>Fungus</td><td>N<sup>OR</sup> esp.</td>
<td>Week two</td><td>V</td><td> 7,2*10<sup>3</sup></td><td> <10</td><td> >3410<sup>6</sup></td><td> <10</td><td> <10</td><td> <10</td><td> <10<sup>2</sup></td>
<td></td><td>M</td><td> 3,2410<sup>2</sup></td><td> <10</td><td> 2410<sup>2</sup></td><td> <10</td><td> <10</td><td> <10</td><td> <10<sup>2</sup></td>
<td></td><td>R</td><td> 1,4*10<sup>3</sup></td><td> <10</td><td> 1,5410<sup>3</sup></td><td> <10</td><td> <10</td><td> <10</td><td> <10<sup>2</sup></td>
<td></td><td>MB</td><td> 1,8410<sup>4</sup></td><td> <10</td><td> 1,7410<sup>4</sup></td><td> <10</td><td> <10</td><td> <10</td><td> <10<sup>2</sup></td>
<td>Date</td><td>Show</td><td>N<sup>OR</sup> TG</td><td>Whole</td><td>Lacto</td><td>This f.</td><td>Levad.</td><td>Fungus</td><td>N<sup>OR </sup>esp.</td>
<td>Week 3</td><td>V</td><td> 4,2410<sup>5</sup></td><td> 20</td><td> 2,9410<sup>8</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td></td><td>M</td><td> 2,4410<sup>4</sup></td><td> 60</td><td> 6,3410<sup>4</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td></td><td>R</td><td> 6,3410<sup>5</sup></td><td> 1,2410<sup>4</sup></td><td> 3,0410<sup>5</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td></td><td>MB</td><td> 4,0410<sup>5</sup></td><td> 90</td><td> 6,0410<sup>5</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td>Date</td><td>Show</td><td>N<sup>OR</sup> TG</td><td>Whole</td><td>Lacto</td><td>This f.</td><td>Levad.</td><td>Fungus</td><td>N<sup>OR</sup> esp.</td>
<td>Week 4</td><td>V</td><td> 7,0410<sup>7</sup></td><td> <10</td><td> 2,9410<sup>8</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td></td><td>M</td><td> 8,0410<sup>7</sup></td><td> <10</td><td> 6,3410<sup>4</sup></td><td> <10<sup>2</sup></td><td> 200</td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td></td><td>R</td><td> 1,8410<sup>7</sup></td><td> <10</td><td> 3,0410<sup>5</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td></td><td>MB</td><td> 10<sup>4</sup></td><td> <10</td><td> 6,0410<sup>5</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td>
<td>Date</td><td>Show</td><td>N<sup>OR</sup> TG</td><td>Whole</td><td>Lacto</td><td>This f.</td><td>Levad.</td><td>Fungus</td><td>N<sup>OR</sup> esp.</td>
<td>Week 5</td><td>V</td><td> 3,5410<sup>8</sup></td><td> <10</td><td> 6,6410<sup>8</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> 10</td>
<td></td><td>M</td><td> 5,0410<sup>5</sup></td><td> <10</td><td> 7,0410<sup>8</sup></td><td> <10<sup>2</sup></td><td> 200</td><td> <10<sup>2</sup></td><td> 250</td>
<td></td><td>R</td><td> 10<sup>4</sup></td><td> <10</td><td> 10<sup>5</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> 50</td>
<td></td><td>MB</td><td> 2410<sup>2</sup></td><td> <10</td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> <10<sup>2</sup></td><td> 30</td>
Outcome
In the production of cut sausage, the shelf life of the sausage is indirectly prolonged by the continuous application of the processing aids on the cutting knives and on the transport device, since the number of spoilage agents in the devices is reduced. considerably.
IS 2 173 274 T3
According to these test results, the preservation of the sausage improves significantly thanks to the use of the cutting means that is applied to the cutting devices. Furthermore, surprisingly good cleaning of the cutting surfaces and cutting devices is achieved. In addition, it also improves the cutting ability of the sausage. Despite the high dilution of the substances used, the shelf life improves considerably. With vegetable oils excellent results can be obtained in a dilution of 1:10 to 1: 100.
Example 4
Process aids for cutting (cutting oil) by spraying on cutting knives (belt slicer), circular plate slicer and spraying agents to pulverize food surfaces in the example of sliced bread, taking into account the reduction of spoilage agents on machine parts and on bread and / or cutting surfaces (fungi / aspergillus niger) to simultaneously improve / prolong shelf life.
3rd. Conservation assessment - use of spray agents and cutting oil additive (called Jet and Cut)
<td>Sample coding</td><td>N<sup>or </sup>samples</td><td colspan="20">Number of failures in days</td>
<td></td><td></td><td> 5</td><td> 6</td><td> 7</td><td> 8</td><td> 9</td><td> 10</td><td> 11</td><td> 12</td><td> 13</td><td> 14</td><td> 15</td><td> 16</td><td> 17</td><td> 18</td><td> 19</td><td> 20</td><td> 21</td><td> 22</td><td> 23</td><td> 24</td>
<td>V1- 1.8g Jet / pan mold</td><td> 70</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 1</td><td> 0</td><td> 2</td>
<td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td>GOES</td><td></td><td>GOES</td>
<td>V2- 1.0g Jet / pan pan</td><td> 70</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 1</td><td> 3</td>
<td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td>YOU</td><td>YOU</td>
<td>V3-0.6g Jet / pan mold</td><td> 70</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 2</td><td> 1</td>
<td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td>GOES</td><td>GOES</td>
<td>V4-Salto Knife with Cut</td><td> 70</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 1</td><td> 2</td><td> 4</td><td>X</td>
<td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td>YOU</td><td>YOU</td><td>YOU</td><td></td>
<td>V5-standard or past.</td><td> 70</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 1</td><td> 3</td><td> 5</td><td> 10</td><td> 16</td><td>X</td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td>
<td></td><td></td><td></td><td></td><td></td><td></td><td>YOU</td><td>YOU</td><td>YOU</td><td>YOU</td><td>YOU</td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td>
ES 2 173 274 T3 (Continued)
<td>Sample coding</td><td>N<sup>or </sup>samples</td><td colspan="20">Number of failures in days</td>
<td></td><td></td><td> 5</td><td> 6</td><td> 7</td><td> 8</td><td> 9</td><td> 10</td><td> 11</td><td> 12</td><td> 13</td><td> 14</td><td> 15</td><td> 16</td><td> 17</td><td> 18</td><td> 19</td><td> 20</td><td> 21</td><td> 22</td><td> 23</td><td> 24</td>
<td>V6 standard</td><td> 70</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 2</td><td> 4</td><td> 3</td><td> 4</td><td> 5</td><td> 7</td><td>X</td><td></td><td></td><td></td>
<td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td>
Legend: Fungi color: V = green, A = yellow, N = black, B = white, C = chalky
Fungi location: Ar = top, A = bottom, l = Side, M = cut surface, D = various points
3b. Environmental hygiene
<td>N<sup>or</sup> show</td><td>Description</td><td>Hour</td><td>Bact./m<sup>3</sup></td><td>Mushrooms</td>
<td> 1</td><td>Ribbon slicer input</td><td>15:15 h</td><td> 260</td><td> 50</td>
<td> 2</td><td>Slicer output</td><td>15:25 h</td><td> 225</td><td> 25</td>
<td> 3</td><td>Refr tower. center room</td><td>15:30 h</td><td> 13</td><td> <13</td>
<td> 4</td><td>Packaging machine</td><td>15:30 h</td><td> 400</td><td> 62</td>
<td> 5</td><td>CO injector<sup>2</sup></td><td>15:40 h</td><td> 750</td><td> 88</td>
<td> 6</td><td>Container</td><td>16:00 h</td><td> 63</td><td> 25</td>
Outcome
In the production of cut bread, the shelf life of the bone is indirectly prolonged by the continuous application of the processing aids to spray them on the surfaces of the bread and cutting the bread with cutting oil (addition of the processing aid - proportional to the cutting oil mixed with normal cutting oil), since the number of fungi (rotting agents) are considerably reduced. Chemical preservation or pasteurization is no longer necessary.
Example 5
Process adjuvant to atomize in the air, taking into account the reduction of the agents that cause putrefaction in the air (fungus / Aspergillus niger) and preventing re-sedimentation in bakery and pastry products, in the example of bakery and pastry products with the result of an improvement / prolongation of the shelf life.
4th. Measurements of the number of germs in the air before treatment
Air sampler - biotest, every 2 min., Respectively (80 l of air)
IS 2 173 274 T3
<td>N<sup>or</sup> shows</td><td>Sample description</td><td>Bacteria</td><td>Mushrooms</td>
<td> 1</td><td>Cold room ant. of atomization between cooling towers.</td><td> 38</td><td></td>
<td> 2</td><td>Stairs area before entering the cold room</td><td> 1500</td><td></td>
<td> 3</td><td>Cold chamber outlet to packaging</td><td> 2500</td><td> 625</td>
<td> 4</td><td> 1<sup>to</sup> cooling tower front corr. air inst. of refr. - before atomization 10:00 h</td><td> 75</td><td> 13</td>
<td> 5</td><td> 1<sup>to</sup> cooling tower front corr. of air inst. of refr. directly before atomization 11:30 h.</td><td> 80</td><td> 140</td>
4b. Measurements of the number of germs in the air during / after treatment
<td>N<sup>or</sup> shows</td><td>Sample description</td><td>Bacteria</td><td>Mushrooms</td>
<td> 6</td><td> 1<sup>to</sup> cooling tower front corr. of air inst. of refr. - during atomization 11:45 h</td><td> 15</td><td> 13</td>
<td> 7</td><td> 1<sup>to</sup> cooling tower front corr. of air inst. of refr. at the end of the atomization 13:00 h</td><td> 0</td><td> 0</td>
<td> 8</td><td> 1<sup>to</sup> cooling tower front corr. of air inst. of refr. after the atomization 14:00 h.</td><td> 0</td><td> 0</td>
4c. Assessment of shelf life after the use of the agent to be sprayed (called FOG)
<td>Coding of samples</td><td>N<sup>or</sup>samples after</td><td colspan="19">Number of failures in days</td>
<td></td><td></td><td> 10</td><td> 11</td><td> 12</td><td> 13</td><td> 14</td><td> 15</td><td> 16</td><td> 17</td><td> 18</td><td> 19</td><td> 20</td><td> 21</td><td> 22</td><td> 23</td><td> 24</td><td> 25</td><td> 26</td><td> 27</td><td> 28</td>
<td>532 with additive</td><td> 16</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 2</td><td> 2</td><td> 3</td><td> 1</td><td> 2</td><td> 0</td><td> 1</td><td> 1</td><td> 2</td><td> 3</td>
<td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td>GOES</td><td>GOES</td><td>GOES</td><td>GOES</td><td>GOES</td><td></td><td>GOES</td><td>GOES</td><td>GOES</td><td>YOU</td>
<td>505 with additive</td><td> 16</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 1</td><td> 1</td><td> 1</td><td> 0</td><td> 1</td><td> 1</td><td> 1</td><td> 2</td>
<td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td>GOES</td><td>Nar</td><td>GOES</td><td></td><td>GOES</td><td>GOES</td><td>GOES</td><td>YOU</td>
<td>505 with fog after. of 60 min.</td><td> 16</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 1</td><td> 2</td><td> 8</td>
<td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td>GOES</td><td>GOES</td><td>GOES</td>
ES 2 173 274 T3 (Continued)
<td>Sample coding</td><td>N<sup>or</sup>samples</td><td colspan="19">Number of failures in days</td>
<td></td><td></td><td> 10</td><td> 11</td><td> 12</td><td> 13</td><td> 14</td><td> 15</td><td> 16</td><td> 17</td><td> 18</td><td> 19</td><td> 20</td><td> 21</td><td> 22</td><td> 23</td><td> 24</td><td> 25</td><td> 26</td><td> 27</td><td> 28</td>
<td>505 with fog after. 120 min.</td><td> 16</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 1</td><td> 4</td>
<td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td>YOU</td><td>YOU</td>
<td>505 with fog after. 180 min.</td><td> 16</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 2</td>
<td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td>GOES</td>
<td>505 with fog after. of 240 min.</td><td> 16</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td><td> 0</td>
Legend: Fungi color: V = green, A = yellow, N = black, B = white, C = chalky
Mushroom location: Ar = top, A = bottom, L = side, M = cut surface, D = various points
Additive = preservative
Fog = without preservative with use of the agent to be atomized in the air
Outcome
In the production of bakery and pastry products, their shelf life is indirectly prolonged by the continuous application of the process aid to atomize it in the air (cooling tower, refrigeration / transport section), considerably reducing the number of fungi in the air. Chemical preservation or pasteurization of bakery and pastry products is no longer necessary.
Examples 6 to 17
In the examples described below, the following materials and methods were used:
Materials and methods:
<td>1. Test organisms:</td><td>E. Coli ATCC11229 Staph. aureus ATCC6538 . aeruginosa ATCC15442 C. albicans ATCC10231 A. niger ATCC16404 Cladosporium herbarum (own isolate)</td>
<td>2. Culture media:</td><td>CSA (Tryptone Soya Agar Oxoid CM 131) CSB (Tryptone Soya Broth Oxoid Cm 129) YGC agar (Merck 16000) Tween 80 (Merck)</td>
IS 2 173 274 T3
3. Carrying out the test
3.1 In vivo test to determine minimum shelf life
Fungi and bacteria are collected with a cotton pad (roll over the coated plate with rotary movements) and pass regularly, e.g., across the cut surface of a sample in the shape of a loaf of bread, so that reach a concentration of 10<sup>3</sup> - 10<sup>4</sup> spores or microorganisms per 100 cm<sup>2</sup>.
0.2 - 0.3 ml of the test agent is sprayed with an aerosol spray in 100 cm<sup>2</sup> surface area of a slice of bread. The bread samples are packed in plastic bags (polyethylene or polypropylene), the plastic bags are closed and stored at room temperature in the light.
The growth of microorganisms in the contaminated breads is compared to that of the control bread. The minimum preservation is the number of days after which a growth of microorganisms can be seen for the first time with the naked eye.
3.2 In vitro test - Quantitative suspension procedure according to DGHM I 2.3.1. (Deutsche Gesellschaft fur Hygiene und Mikrobiologie -German Society for Hygiene and Microbiology-; standards for the verification and evaluation of chemical disinfection procedures. Zentralblatt fur Bakteriologie, Mikrobiologie und Hygiene, Reihe B, volume 172, number 6 (1981)).
Overnight cultures (or, for example, in the case of A. niger and C. albicans, 3-day cultures) are suspended in a physiological salt solution (0.8%), until the desired concentration (10<sup>8 </sup>mushrooms / ml or 10<sup>8</sup>bacteria / ml). Next, 1 ml of the suspension is inoculated into 9 ml of the test agent.
For germs like staph. aureus, pseudomonas and E. coli an action time of 5 min to 1 hour is chosen, for A. niger and C. albicans an action time of 1.6 and 24 hours. During the time it is stirred regularly.
After the action time has elapsed, a series of dilutions of the test suspensions are made in CSB (oxoid), which contain substances that inactivate the aromatic substance (s) to be tested, respectively. For the inactivation of aldehydes, for example, 0.1% by weight of histidine is added, for the inactivation of phenols, 1% by weight of Tween 80®, for the inactivation of alcohols, 0.2% by weight of Tween<sup>1</sup>® and for the inactivation of acids, esters and others, 0.03% by weight of lecithin. In the case of bacteria, CSA (oxoid) is poured on top of 1 ml of each dilution, in the case of A. niger / C. albicans, YGC Agar (Merck) is used.
After an incubation of 24 - 48 hours, the plates are titrated and the destruction factor is determined as a reduction factor (RF) in relation to a growth control of 10<sup>5</sup>- 10<sup>7</sup> KBE / ml.
3.3 Gas phase test procedures
The gas phase test procedure is used to determine the destruction factor when using active gas phase processing aids.
The determination is carried out in a so-called double Petri dish. On an absorbent surface, eg bread or blocks of urea / formaldehyde foam (0.5 x 1 x 3 cm) apply 0.5 ml of the active agent in the gas phase. The bread or foam block is placed in a compartment of a divided Petri dish.
A filter paper disc inoculated with approx. 10<sup>8</sup> to 10<sup>9</sup> germs (diameter: 13 mm). The capsule is hermetically closed and incubated for 24 hours at a temperature of 30<sup>or</sup>C.
Following incubation, the filter paper disc is suspended in 9 ml of CSB and a series of dilutions are made in CSB. The tubes are incubated at 30<sup>or</sup> C and are valued later. The destruction factor is determined in comparison with that of a control.
3.4 Gas phase suspension procedure
With the gas phase suspensioan procedure, a first check is made of whether there are
ES 2 173 274 T3 bactericidal and / or fungicidal properties.
To carry out the procedure, molten culture media corresponding to the microorganism to be tested are inoculated with 10<sup>5</sup> to 10<sup>6</sup> germs per ml. The culture media are poured into Petri dishes and cooled.
μ! of the agent to be tested (additive or processing aid) are applied to a filter paper disk (diameter: 13 mm; Schleicher & Schull, article 601/2) and four of the filters thus prepared are distributed evenly on the surface of a capsule Petri dish prepared. The plates are then incubated for 24 hours at 37<sup>or</sup>C.
After incubation, the size of the zone of inhibition that eventually occurs is determined.
3.5 Conservation test
The shelf life test was performed according to USP XXII / NF XVII, US Pharmacopeia, United States Pharmacopeial Convention, Rockville, MD 20852.
Examples 11 - 17
Next, examples of the processing aids will be presented:
<td>Example</td><td>6 Cutting Agents</td>
<td></td><td>7 Heat / cold transfer agents</td>
<td></td><td>8 Emulsifying agents, parting and cleaning agents</td>
<td></td><td>9 Lubricating agents</td>
<td></td><td>10 Active agents in the gas phase</td>
<td></td><td>11 Agents to be sprayed</td>
<td></td><td>12 Agents to be sprayed</td>
The processing aids are used undiluted or after having been diluted with water and / or solvents allowed for food and / or vegetable oils (fats) and / or emulsifiers in amounts that vary between 0.01% by weight and 99%, 99% by weight, preferably in a mixing ratio of 1: 1 to 1: 100.
Some examples of applications for the use of one or more processing aids for stabilization and / or improvement of the preservation and / or the application of the environment, e.g .:
IS 2 173 274 T3
<td></td><td>Process adjuvant application</td><td>Example N<sup>or</sup></td>
<td>Bread</td><td>Agent to be sprayed Cutting agent Agent to be sprayed</td><td> 11 6 12</td>
<td>Cake shop</td><td>Agent to be sprayed</td><td> 11</td>
<td>Cut sausage</td><td>Emulsifying cutting agent, parting agent, cleaning agent</td><td> 6 8</td>
<td>Grill sausage</td><td>Agent to be sprayed</td><td> 12</td>
<td>Heating boiler water for heating chocolate masses</td><td>Heat / cold transfer agent</td><td> 7</td>
<td>Conveyer belt</td><td>Lubricating agent</td><td> 9</td>
<td>Trash cubes</td><td>Active agent in gas phase</td><td> 10</td>
The following Recipe Examples 1-2 are representative examples of aromatic functional groups separately or in combination and / or in synergistic combination.
<td>Functional group</td><td>Flavor FDA</td><td>Example% by weight</td>
<td>1 Alcohol</td><td>Benzyl alcohol</td><td> 77</td>
<td>Phenol</td><td>Isoeugenol</td><td> 18</td>
<td>Acid</td><td>Fumaric acid</td><td> 5</td>
<td>2 Terpene</td><td>Limonene</td><td> 42</td>
<td>Ester</td><td>Allicin</td><td> 15</td>
<td>Alcohol</td><td>Benzyl alcohol</td><td> 25</td>
<td>Aldehyde</td><td>Vanillin</td><td> 18</td>
Contents18
Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| ES2357389A1 | Cited by | Spain | Search report |
| WO2012123605A1 | Cited by | World Intellectual Property Organization (WIPO) | International search |
| CN103429087A | Cited by | China | Search report |
21 members in 10 offices
Priority claims5
| Document | Office | Kind | Date |
|---|---|---|---|
| 19512147 | Germany | A | |
| 19512147 | Germany | A | |
| 19951012147 | Germany | – | |
| 19512147 | – | – | – |
| DE1995112147 | – | – | – |
Members21
| Document | Office | Kind | |
|---|---|---|---|
| WO9629895A1 | World Intellectual Property Organization (WIPO) | A1 | |
| AU5275096A | Australia | A | |
| DE19612340A1 | Germany | A1 | |
| EP0762837A1 | European Patent Office (EPO) | A1 | |
| JPH10501445A | Japan | A | |
| EP1116446A2 | European Patent Office (EPO) | A2 | |
| EP0762837B1 | European Patent Office (EPO) | B1 | |
| AT213593T | Austria | T | |
| ATE213593T1 | Austria | T1 | |
| DE59608782D1 | Germany | D1 | |
| DK0762837T3 | Denmark | T3 | |
| PT762837E | Portugal | E | |
| ES2173274T3This record | Spain | T3 | |
| US6514551B1 | United States of America | B1 | |
| EP1116446A3 | European Patent Office (EPO) | A3 | |
| US2003198718A1 | United States of America | A1 | |
| US7108879B2 | United States of America | B2 | |
| US2007087094A1 | United States of America | A1 | |
| EP1116446B1 | European Patent Office (EPO) | B1 | |
| AT544359T | Austria | T | |
| ATE544359T1 | Austria | T1 |
1 legal event, as the office reported them to INPADOC
Events
| Event | Code | |
|---|---|---|
| Definitive protectionFG2A | FG2A |
Numbers
- Publication
- 2173274
- Publication, DOCDB
- 2173274
- Publication, EPODOC
- ES2173274T
- Application
- 96909141
- Application, DOCDB
- 96909141
- Application, EPODOC
- ES19960909141T
Titles2
- Spanish
- PROCEDIMIENTO PARA MEJORAR LA CONSERVABILIDAD Y/O PARA LA ESTABILIZACION DE PRODUCTOS PERECEDEROS POR MICROBIOS.
- English
- PROCEDURE TO IMPROVE CONSERVABILITY AND / OR FOR THE STABILIZATION OF PRODUCTS LOST BY MICROBES.
Classification
- CPC, 8
- A23B4/22
- A23B4/20
- A23L3/3463
- A23L3/34635
- A23L3/3472
- A23L3/3481
- Y10S426/805
- Y02A40/90
- IPC, 6
- A23B4 20
- A23B4 22
- A23L3 3463
- A23L3 3472
- A23L3 3481
- A61L2 16