Reduced height penalty for folded camera

FIELD

0001Embodiments disclosed herein relate in general to digital cameras and in particular to thin folded optics cameras.

BACKGROUND

0002In recent years, mobile devices such as cell-phones (and in particular smart-phones), tablets and laptops have become ubiquitous. Many of these devices include one or two compact cameras including, for example, a main rear-facing camera (i.e. a camera on the back side of the device, facing away from the user and often used for casual photography) and a secondary front-facing camera (i.e. a camera located on the front side of the device and often used for video conferencing).

0003Although relatively compact in nature, the design of most of these cameras is similar to the traditional structure of a digital still camera, i.e. it comprises a lens assembly (or a train of several optical elements) placed on top of an image sensor. The lens assembly (also referred to as "lens module" or simply "lens") refracts the incoming light rays and bends them to create an image of a scene on the sensor. The dimensions of these cameras are largely determined by the size of the sensor and by the height of the optics. These are usually tied together through the focal length ("f') of the lens and its field of view (FOV) - a lens that has to image a certain FOV on a sensor of a certain size has a specific focal length. Keeping the FOV constant, the larger the sensor dimensions the larger the focal length and the optics height.

0004The assembly process of a traditional camera may include handling of a few sub-assemblies: a lens, a sensor board sub-assembly and an actuator. The lens may include a lens barrel made for example of plastic or metal and includes a few (3-7) lens elements which may be made of plastic or glass. The sensor board sub-assembly may include the image sensor, a printed circuit board (PCB) and electronics needed for the operation of the camera, as known in the art. The actuator is used to move the lens for optical needs (for example for focusing (and in particular auto focusing (AF)) and/or optical image stabilization (OIS)) and for mechanical protection of the other parts of the camera. In known art, the lens is inserted and attached (e.g. glued) to the actuator from one side, along the lens optical axis, whereas the sensor board is attached (e.g. glued) to the actuator from the opposite side along the optical axis.

0005"Folded camera modules" (or simply "folded cameras") are known and have been suggested for incorporation in various "host" devices (e.g. smart-phones, tablets, laptops, smart TVs, etc.). In a folded camera, an optical path folding element (OPFE) e.g. a prism or a mirror (otherwise referred to herein collectively as "reflecting element") tilts light arriving in a first optical path or direction (e.g. perpendicular to a back surface of a smart-phone) to a second optical path or direction (e.g. parallel to the smart-phone back surface). If the folded camera is part of a dual-aperture camera, this provides a folded optical path through one lens assembly (e.g. a Tele lens). Such a camera is referred to herein as "folded-lens dual-aperture camera" or "dual-aperture camera with a folded lens". In general, the folded camera may be included in a multi-aperture camera, for example together with two "non-folded" (upright) camera modules in a triple-aperture camera, or in multi-aperture cameras with more than 3 cameras.

0006Actuators used for AF and OIS in smart-phone cameras are known. A commonly used actuator is based on voice coil motor (VCM) technology. In VCM technology, a permanent (or "fixed") magnet and a coil are used to create actuation force. The coil is positioned in the vicinity of the magnetic field of the fixed magnet. Upon driving current in the coil, a Lorentz force is created on the coil, an in return an equal counter-force is applied on the magnet. The magnet or the coil is rigidly attached to an optical element to construct an actuating assembly. The actuating assembly is then moved by the magnetic Lorenz force. A VCM may also be referred to as "VCM engine" and an actuator including such a VCM (or VCM engine) may be referred to as to as "VCM actuator" or simply "actuator". An actuator may be partially or fully surrounded by an envelope (sometimes also referred to as "shield") having an envelope thickness.

0007In a folded camera with a moving lens mechanism (actuated by an actuator/VCM), at least one air gap is needed to allow movement. The envelope and other optional top and bottom elements or parts (e.g. a plate) added to protect the mechanism increase the total height of the actuator. A small height of a folded camcra is important to allow a host device that includes it to be as thin as possible. The height of the camera is limited many times by the industrial design. In contrast, increasing the available height for the lens, sensor and OPFE may improve optical properties.

0008Envelope and other optional top and/or bottom parts add to the folded camera height. The height thus has a "penalty" that needs to be reduced.

0009In VCMs, in addition to the magnetic force, a mechanical rail is known to set the course of motion for the optical element. The mechanical rail keeps the motion of the lens in a desired path, as required by optical needs. One example of mechanical rail is known in the art as "spring-guided rail", in which a spring or set of springs is used to set the motion direction. A VCM that includes a spring-guided rail is referred to as a "spring-guided VCM". For example, <patcit id="pcit0001" dnum="US20110235196A"><text>US patent application No. 20110235196</text></patcit> discloses a lens element shifted in a linear spring rail to create focus. For example, international patent application <patcit id="pcit0002" dnum="WOIB2016052179W" dnum-type="L"><text>PCT/IB2016/052179</text></patcit> discloses the incorporation and use of a spring guided VCM in a folded camera. The disclosure teaches a lens element shifted to create focus and OIS and an optical path folding element (OPFE) shifted in a rotational manner to create OIS. Also, <patcit id="pcit0003" dnum="WOIB2016052179W" dnum-type="L"><text>PCT/IB2016/052179</text></patcit> teaches AF + OIS in a folded actuator where the actuator does not add to the folded camera height.

0010Another example mechanical rail is known in the art a "ball-guided rail", see e.g. <patcit id="pcit0004" dnum="US8810714B"><text>US patent No. 8810714</text></patcit>. With a ball-guided rail, the lens is bound to move in the desired direction by set of balls confined in a groove (also referred to as "slit"). A VCM that includes a ball-guided rail is referred to as a "ball-guided VCM". A ball-guided VCM has several advantages over a spring-guided VCM. These include: (1) lower power consumption, because in a spring-guided VCM the magnetic force has to oppose a spring mechanical force, which does not exist in a ball-guided VCM, and (2) higher reliability in drops that may occur during the life cycle of a camera that includes the VCM. The actuation method in <patcit id="pcit0005" dnum="US8810714B"><text>US patent 8810714</text></patcit> is designed for an exemplary non-folded lens, where the lens optical axis is directly pointed at the object to be photographed and cannot be used in a folded camera.

0011<patcit id="pcit0006" dnum="US2018017844A"><text>US 2018/017844</text></patcit> discloses a lens driving module including a reflecting element, a base, a frame, a holder, an optical lens, a first electromagnetic driving assembly, and a second electromagnetic driving assembly. The frame is connected to the base, and the holder holds the optical lens and movably connects to the base. The reflecting element reflects light from the outside along a light incident direction to an optical lens along a first direction, wherein the light incident direction is substantially perpendicular to the first direction. The first and second electromagnetic driving assemblies are configured to force the holder and the optical lens to move relative to the base, wherein the first and second electromagnetic driving assemblies are situated in different positions in the light incident direction.

0012<patcit id="pcit0007" dnum="WO2010122841A"><text>WO 2010/122841</text></patcit> discloses a mirror-lens barrel that is of small size and that is capable of automatic assembly. The mirror-lens barrel is provided with: a lens frame having a main guide section that holds the lens and that is formed as a V shape or arcuate shape: a first guide shaft that is arranged parallel with the optical axis of the lens and along which the main guide section slides: a lead screw that has a male screw-thread and is arranged parallel with the optical axis: a female screw-thread member having a female screw-thread that screws together with the male screw-thread of the lead screw and is formed solely by a part thereof in the circumferential direction and is rotatably journaled in the lens frame in the direction orthogonal to the optical axis: and a biasing member positioned between the lens frame and the female screw-thread member, that causes the main guide section of the lens frame to contact the first guide shaft and that biases the female screw-thread of the female screw-thread member so as to contact the male screw-thread of the lead screw. The lens frame is moved along the first guide shaft by rotation of the lead screw, through the female screw-thread member.

0013<patcit id="pcit0008" dnum="US2017187962A"><text>US 2017/187962</text></patcit> discloses an imaging device module including: an imaging device including a first optical element on which a first light is incident and an image sensor: and a first optical image stabilization (OIS) operator configured to move back and forth along an optical axis direction of a second light reflected from the first optical system, wherein a third light having an optical path adjusted by the first OIS operator may be incident on the image sensor.

0014<patcit id="pcit0009" dnum="WO2017037688A"><text>WO 2017/037688</text></patcit> discloses a folded digital camera module comprising an optical path folding element (OPFE) for folding light from a first optical path with a first optical axis to a second optical path with a second optical axis perpendicular to the first optical axis, an image sensor, and a lens module carrying a lens with a symmetry axis parallel to the second optical axis. The camera module is adapted to perform optical image stabilization (OIS) involving at least one tilt motion of the OPFE tilt around an axis such that the OPFE tilt creates an image Roll movement and a shift movement, the OPFE tilt-created image Roll movement compensating for a folded camera module-induced Roll movement and the shift movement cancellable by a movement of the lens module.

0015<patcit id="pcit0010" dnum="US2009109556A"><text>US 2009/109556</text></patcit> discloses a lens barrel including: a plurality of lenses disposed in an outer enclosure: an imaging device that converts image light introduced through the plurality of lenses into an image signal: a movable unit including a movable lens and a lens holder that holds the movable lens: a lead screw rotated by a drive motor: a nut member made of a metal material threadably engaging the lead screw and connected to the lens holder, the nut member moved by the rotation of the lead screw in the optical axis direction moving the movable unit in the optical axis direction: a guide shaft that guides the movable unit in the optical axis direction, both axial ends of the guide shaft held by the outer enclosure: and an urging spring that presses part of the lens holder against the nut member when the movable unit moves in the optical axis direction.

0016There is a need for, and it would be advantageous to reduce height and length penalties in folded cameras both with respect to structures and to the design of a linear ball guided VCM.

SUMMARY

0017Therefore, a folded camera according to claim 1 is provided. Embodiments disclosed herein relate to reduced height lens actuators (e.g. of VCM design) and folded cameras having such actuators. The term "lens" may refer to a lens assembly, comprising a train of several optical elements and a lens housing the lens elements.

0018A lens is characterized by a fixed effective focal length (EFL), a clear aperture (CA), both of which are defined in international patent application <patcit id="pcit0011" dnum="WOIB2018050988W" dnum-type="L"><text>PCT/IB2018/050988</text></patcit>, and a height, which is the distance along topmost and bottommost points on the lens. Lens elements may be made from plastic, glass and other materials known in the art.

0019The height of actuators and folded cameras is determined mainly by the lens diameter (height) and a "penalty". In this description, any height that is additional to the lens diameter is considered herein to be a "penalty". More specifically, a penalty is the sum of an upper (or top) height penalty and a lower (or bottom) height penalty, with the "upper", "lower" and "penalty" terms described in detail below.

0020In various embodiments, a reduced height lens actuator disclosed herein may have an envelope with a bottom opening, a top opening or both bottom and top openings. A folded camera including such as actuator has a "reduced height penalty", the reduction in height penalty brought about by the bottom opening, top opening or both bottom and top openings which allow to reduce the distance between the lens and outmost (e.g. top or bottom) surfaces of the envelope. The envelope may surround the lens actuator (e.g. be made of a sheet folded or bent around the lens actuator, or made of a few parts soldered or glued together. As mentioned, the envelope has an envelope thickness. The term "envelope thickness" refers to the thickness of the material forming the envelope (e.g. stainless steel, plastic, copper, etc.). If the envelope is made of different parts, the term "envelope thickness" refers to the thickness of each part.

0021In this description, an optical path-folding element (OPFE) is an optical element comprising a reflective plane, the OPFE capable of folding the light from one axis to a second axis, the two optical axes being substantially perpendicular to one another, with the reflective plane being tilted by 45 degrees relative to both optical axes.

0022In various embodiments, there are provided folded cameras, comprising: a movable lens positioned in an optical path between an OPFE and an image sensor, wherein the OPFE folds light from a first direction to a second direction and wherein the lens includes a lens optical axis parallel to the second direction, a lens height substantially aligned with the first direction, a first lens surface and a second lens surface diametrically opposed to the first surface, the first and second lens surfaces being in planes perpendicular to the first direction; and an envelope surrounding the lens in at least some sections and including, along the first direction, a first envelope section with a first opening positioned on a first side of the lens and a second envelope section without an opening positioned on a second, diametrically opposed side of the lens, wherein the first lens surface is distanced along the first direction from an external surface of the first envelope section by a first air gap, wherein the second lens surface is distanced along the first direction from an internal surface of the second envelope section by a second air gap, wherein the second envelope section has a second envelope section thickness and wherein the folded camera has a camera height substantially aligned with the first direction and substantially equal to a sum of the lens height, the first air gap, the second air gap and the second envelope section thickness.

0023In various embodiments, there are provided folded cameras, comprising: a movable lens positioned in an optical path between an optical path folding element (OPFE) and an image sensor, wherein the OPFE folds light from a first direction to a second direction and wherein the lens includes a lens optical axis parallel to the second direction, a lens height substantially aligned with the first direction, a first lens surface and a second lens surface diametrically opposed to the first surface, the first and second lens surfaces being in planes perpendicular to the first direction; and an envelope surrounding the lens and including, along the first direction, a first envelope section with a first opening positioned on a first side of the lens and a second envelope section with a second opening positioned on a second, diametrically opposed side of the lens, wherein the first lens surface is distanced along the first direction from an external surface of the first envelope section by a first air gap, wherein the second lens surface is distanced along the first direction from an external surface of the second envelope section by a second air gap, and wherein the folded camera has a camera height substantially aligned with the first direction and substantially equal to a sum of the lens height, the first air gap and the second air gap.

0024In some exemplary embodiments of a folded camera as above or below, each of the first and second air gaps may be in the range of 10-50µm. In some exemplary embodiments, each of the first and second air gaps may be in the range of 10-100µm. In some exemplary embodiments, each of the first and second air gaps may be in the range of 10-150µm.

0025In some exemplary embodiments, the lens may be movable for focusing.

0026In some exemplary embodiments, the lens may be movable for optical image stabilization.

0027In some exemplary embodiments, the lens may be movable in two directions in a single plane for focusing and optical image stabilization, the single plane being perpendicular to the first direction.

0028In some exemplary embodiments, a folded camera as above has a height that does not exceed the lens height by more than about 600 µm. In some embodiments, the folded camera height does not exceed the lens height by more than 400 µm. In some embodiments, the folded camera height does not exceed the lens height by more than 300 µm.

0029In some exemplary embodiments, a folded camera as above may be included together with an upright camera in a dual-camera.

0030In an embodiment there is provided a folded camera, comprising: a lens actuator for moving a lens in at least one direction and including an envelope surrounding the lens in at least some sections and having an envelope thickness, the lens having a lens height and being positioned in an optical path between an optical path folding element and an image sensor and movable in the at least one direction, wherein the folded camera has a height smaller than the sum of the lens height, the size of a first air gap from the lens to the envelope, the size of a second air gap from the lens to the envelope and twice the envelope thickness.

0031In an embodiment there is provided a folded camera,: a lens actuator for moving a lens in at least one direction and including an envelope surrounding the lens in at least some sections and having an envelope thickness, the lens having a lens height and being positioned in an optical path between an optical path folding element and an image sensor and movable in the at least one direction, wherein the folded camera has a height smaller than the sum of the lens height, the size of a first air gap from the lens to an external surface of the envelope, the size of a second air gap from the lens to the envelope and the envelope thickness.

0032In various embodiments, there are provided lens actuators for moving a lens, the lens having a lens optical axis parallel to a second direction and a lens height substantially aligned with a first direction that is substantially perpendicular to the second direction, the actuators comprising: an envelope surrounding the lens in at least some sections and including, along the first direction, a first envelope section with a first opening positioned on a first side of the lens and a second envelope section and without an opening positioned on a second, diametrically opposed side of the lens, wherein the first lens surface is distanced along the first direction from an external surface of the first envelope section by a first air gap, wherein the second lens surface is distanced along the first direction from an internal surface of the second envelope section by a second air gap, wherein the second envelope section has a second envelope section thickness and wherein the folded camera has a camera height substantially aligned with the first direction and substantially equal to a sum of the lens height, the first air gap, the second air gap and the second envelope section thickness.

0033In various embodiments, there are provided lens actuators for moving a lens, the lens having a lens optical axis parallel to a second direction and a lens height substantially aligned with a first direction that is substantially perpendicular to the second direction, the actuators comprising: an envelope surrounding the lens in at least some sections and including, along the first direction, a first envelope section with a first opening positioned on a first side of the lens and a second envelope section with a second opening positioned on a second, diametrically opposed side of the lens, wherein the first lens surface is distanced along the first direction from an external surface of the first envelope section by a first air gap, wherein the second lens surface is distanced along the first direction from an external surface of the second envelope section by a second air gap, and wherein the folded camera has a camera height substantially aligned with the first direction and substantially equal to a sum of the lens height, the first air gap and the second air gap.

0034In some exemplary embodiments of an actuator as above or below, each of the first and second air gaps may be in the range of 10-50µm. In some exemplary embodiments, each of the first and second air gaps may be in the range of 10-100µm. In some exemplary embodiments, each of the first and second air gaps may be in the range of 10-150µm.

0035In some exemplary embodiments, the lens may be movable for focusing.

0036In some exemplary embodiments, the lens may be movable for optical image stabilization.

0037In some exemplary embodiments, the lens may be movable in two directions in a single plane for focusing and optical image stabilization, the single plane being perpendicular to the first direction.

0038In some exemplary embodiments, an actuator as above or below has a height that does not exceed the lens height by more than about 600 µm. In some embodiments, the actuator height does not exceed the lens height by more than 400 µm. In some embodiments, the actuator height does not exceed the lens height by more than 300 µm.

0039In various embodiments, there are provided folded cameras comprising: a lens positioned in an optical path between an optical path folding element and an image sensor, the lens having a lens height and an optical axis, wherein the folded camera has a height not exceeding the lens height by more than 500 µm.

0040In an exemplary embodiment, the folded camera above may have a height not exceeding the lens height by more than 400 µm.

0041In an exemplary embodiment, the folded camera above may have a height not cxcccding the lens height by more than 250µm.

0042In an exemplary embodiment, the folded camera above may be included together with an upright camera in a dual-camera.

0043In an embodiment there is provided an actuator for actuating a lens having a lens optical axis for AF and optical image stabilization OIS, the actuator comprising: a stationary sub-assembly that includes an OIS coil having an OIS coil plane and an AF coil having an AF coil plane; and a lens actuating sub-assembly movable relative to the stationary sub-assembly and including a lens holder holding the lens, wherein the OIS coil plane is perpendicular to AF coil plane and wherein the lens optical axis lies between the OIS coil plane and the AF coil plane.

0044In an exemplary embodiment, the stationary sub-assembly further includes a plurality of upper stepping yokes, wherein the lens actuating sub-assembly further includes a plurality of stepping magnets coupled to the plurality of upper stepping yokes, and wherein the plurality of stepping yokes and the plurality of stepping magnets are operable to create stepping forces in a direction perpendicular to the lens optical axis for stepping.

0045In some exemplary embodiments, an actuator as above or below further comprises a middle actuating sub-assembly for AF and OIS positioned between the stationary sub-assembly and the lens top actuating sub-assembly.

0046In some exemplary embodiments, the stationary sub-assembly further includes an OIS Hall sensor bar used in conjunction with one of the stepping magnets to perform position sensing.

0047In some exemplary embodiments, some yokes of the plurality of stepping yokes are positioned on a first surface, wherein other yokes of the plurality of stepping yokes are positioned on a second surface, and wherein the first and second surfaces are parallel.

0048In some exemplary embodiments, an actuator as above may be included in a folded camera.

0049In various embodiments, there are provided folded cameras comprising: a lens having a lens optical axis, an optical path folding elelement for folding light from a first direction to a second direction, the second direction being essentially aligned with the lens optical axis, an image sensor and an actuator for actuating the lens for AF and OIS, the actuator comprising an AF VCM that includes an AF coil positioned in an AF plane and is operable to move the lens in an AF direction, and an OIS VCM that includes an OIS coil positioned in an OIS plane and is operable to move the lens in an OIS direction, wherein the AF plane and the OIS plane are perpendicular to each other, and wherein the two VCMs are located on opposite sides of a plane defined by the first and second directions.

BRIEF DESCRIPTION OF THE DRAWINGS

0050Non-limiting examples of embodiments disclosed herein are described below with reference to figures attached hereto that are listed following this paragraph. The <figref idref="f0001 f0002 f0003 f0004 f0005 f0006 f0007">figures 1A-3E</figref>, <figref idref="f0014">10A</figref> are related to embodiments not part of the invention as specified by the claims. The <figref idref="f0008 f0009 f0010 f0011">figures 4A-5B</figref> are related to embodiments falling under the scope of the invention as specified by the claims.

0051Identical structures, elements or parts that appear in more than one figure are generally labeled with a same numeral in all the figures in which they appear. The drawings and descriptions are meant to illuminate and clarify embodiments disclosed herein and should not be considered limiting in any way. In the drawings: <ul id="ul0001" list-style="none" compact="compact"><li><figref idref="f0001">FIG. 1A</figref> shows an embodiment of a folded camera disclosed herein;</li><li><figref idref="f0001">FIG. 1B</figref> shows a cross section along cuts A-A and B-B of the folded camera of <figref idref="f0001">FIG. 1A</figref>;</li><li><figref idref="f0002">FIG. 1C</figref> shows another folded camera disclosed herein;</li><li><figref idref="f0002">FIG. 1D</figref> shows a side cut along a line B'-B' of the folded camera in <figref idref="f0002">FIG. 1C</figref>;</li><li><figref idref="f0003">FIG. 2A</figref> shows schematically the elements of a folded camera disclosed herein;</li><li><figref idref="f0003">FIG. 2B</figref> shows an embodiment of a reduced height folded lens actuator with a bottom opening disclosed herein in a top perspective view;</li><li><figref idref="f0003">FIG. 2C</figref> shows the actuator embodiment of <figref idref="f0003">FIG. 2B</figref> without an upper envelope from a top perspective view;</li><li><figref idref="f0004">FIG. 2D</figref> shows the actuator embodiment of <figref idref="f0003">FIG. 2B</figref> from a bottom perspective view;</li><li><figref idref="f0004">FIG. 2E</figref> shows the actuator embodiment of <figref idref="f0003">FIG. 2B</figref> in a front section view along sections between sections C-C and D-D;</li><li><figref idref="f0005">FIG. 2F</figref> shows an embodiment of a reduced height folded camera that includes a lens actuator as in <figref idref="f0003 f0004">FIGS. 2B-2E</figref>;</li><li><figref idref="f0005">FIG. 2G</figref> shows a side cut along a cut D'-D' of the folded camera embodiment of <figref idref="f0005">FIG. 2F</figref>;</li><li><figref idref="f0006">FIG. 3A</figref> shows an embodiment of a reduced height folded lens actuator with a top opening disclosed herein in a top perspective view;</li><li><figref idref="f0006">FIG. 3B</figref> shows the actuator embodiment of <figref idref="f0006">FIG. 3A</figref> without an upper envelope from a top perspective view;</li><li><figref idref="f0006">FIG. 3C</figref> shows the actuator embodiment of <figref idref="f0006">FIG. 3A</figref> from a bottom perspective view;</li><li><figref idref="f0006">FIG. 3D</figref> shows the actuator embodiment of <figref idref="f0006">FIG. 3B</figref> from a bottom perspective view;</li><li><figref idref="f0007">FIG. 3E</figref> shows the actuator embodiment of <figref idref="f0006">FIGS. 3A-3D</figref> in a front section view along sections between sections A-A and B-B in <figref idref="f0006">FIG. 3A</figref>;</li><li><figref idref="f0008">FIG. 4A</figref> shows an embodiment of a reduced height folded lens actuator with a top opening and a bottom opening disclosed herein in a top perspective view;</li><li><figref idref="f0008">FIG. 4B</figref> shows the actuator embodiment of <figref idref="f0008">FIG. 4A</figref> with a separated upper envelope from a bottom perspective view;</li><li><figref idref="f0009">FIG. 4C</figref> shows the actuator embodiment of <figref idref="f0008">FIG. 4A</figref> with a top opening and a bottom opening from a bottom perspective view;</li><li><figref idref="f0009">FIG. 4C</figref> shows the actuator embodiment of <figref idref="f0008">FIG. 4A</figref> in a section view between sections H-H and I-I in <figref idref="f0008">FIG. 4A</figref>;</li><li><figref idref="f0010">FIG. 5A</figref> shows an exploded view of the reduced height folded lens actuator of <figref idref="f0008 f0009">FIGS. 4A-C</figref>;</li><li><figref idref="f0011">FIG. 5B</figref> shows another exploded view of the reduced height folded lens actuator of <figref idref="f0008 f0009">FIGS. 4A-C</figref>;</li><li><figref idref="f0012">FIG. 6</figref> shows an exploded view of an electronic sub-assembly in a reduced height folded lens actuator disclosed herein;</li><li><figref idref="f0012">FIG. 7</figref> shows an exploded view of a base sub-assembly in a reduced height folded lens actuator disclosed herein;</li><li><figref idref="f0013">FIG. 8</figref> shows an exploded view of a lens sub-assembly in a reduced height folded lens actuator disclosed herein;</li><li><figref idref="f0013">FIG. 9</figref> shows an exploded view of an OIS/AF plate sub-assembly in a reduced height lens actuator disclosed herein;</li><li><figref idref="f0014">FIG. 10A</figref> shows an exploded view of an embodiment and various parts of a folded camera lens sub-assembly according to some aspects of presently disclosed subject matter;</li><li><figref idref="f0015">FIG. 10B</figref> shows the positioning of the AF and OIS coils relative to the lens optical axis from one view;</li><li><figref idref="f0015">FIG. 10C</figref> shows the positioning of the AF and OIS coils relative to the lens optical axis from another view;</li><li><figref idref="f0016">FIG. 10D</figref> shows a envelope in the lens sub-assembly of <figref idref="f0014">FIG. 10A</figref> with an added top opening;</li><li><figref idref="f0016">FIG. 10E</figref> shows a lower plate in the lens sub-assembly of <figref idref="f0014">FIG. 10A</figref> with an added bottom opening;</li><li><figref idref="f0017">FIGS. 11A</figref> and <figref idref="f0018">11B</figref> show exploded views from two perspectives of a first VCM actuator in the lens sub-assembly;</li><li><figref idref="f0019">FIGS. 11C and 11D</figref> show respectively rails in the middle chassis and rails in the base;</li><li><figref idref="f0020">FIGS. 12A and 12B</figref> show exploded views from two perspectives of a second VCM actuator in the lens sub-assembly;</li><li><figref idref="f0021">FIGS. 12C and 12D</figref> show respectively rails in the middle chassis and rails in the base;</li><li><figref idref="f0022">FIGS. 13A and 13B</figref> show parts of the lens sub-assembly related to the actuation;</li><li><figref idref="f0023">FIGS. 14A and 14B</figref> show the top actuating sub-assembly in respectively, an exploded perspective view and an assembled view;</li><li><figref idref="f0024">FIGS. 14C and 14D</figref> show two different embodiments in cross section along the optical axis of the top actuating sub-assembly of <figref idref="f0023">FIGS. 14A, 14B</figref> and a prism;</li><li><figref idref="f0025">FIG. 15</figref> shows an embodiment of a dual camera comprising an upright camera and a folded camera with an actuator disclosed above or below.</li></ul>

DETAILED DESCRIPTION

0052<figref idref="f0001">FIG. 1A</figref> shows an embodiment of a folded camera numbered 100. Folded camera 100 comprises a lens actuator 102 carrying a lens 104, an OPFE (e.g. a prism, a mirror. etc.) 106 and an image sensor 108. Camera 100 may be used to image a photographed object or a scene 110. In an example, light coming from the direction of object or scene 110 along a first direction (also referred to as "entrance optical axis") 112 enters OPFE 106, is folded to a second direction (also referred to as "lens optical axis ") 114, enters lens actuator 102 and then arrives at image sensor 108. Lens 104 may comprise several lens elements, which may be held in one lens barrel or in a plurality of lens barrels. Lens 104 may have a fixed focal length or a changing (variable) focal length ("zoom lens"). Lens 104 may be shifted (actuated) for example for the purposes of focus (or auto focus - AF) or optical image stabilization (OIS). The actuation of lens 104 dictates that an air gap should be kept between the lens and other stationary parts such as an envelope 122 (see <figref idref="f0001">FIG. 1B</figref>). Folded camera 100 may include other parts such as an actuation mechanism for OPFE 106 (as in <patcit id="pcit0012" dnum="WOIB2017052383W" dnum-type="L"><text>PCT/IB2017/052383</text></patcit>), a housing (not shown for simplicity) for image sensor 108 to prevent stray light and mechanical damages, and other components known in the art, not shown for simplicity. More details on the operation of such a folded camera may be found in co-owned patent applications <patcit id="pcit0013" dnum="WOIB2015056004W" dnum-type="L"><text>PCT/IB2015/056004</text></patcit>, <patcit id="pcit0014" dnum="WOIB2016052179W" dnum-type="L"><text>PCT/IB2016/052179</text></patcit> and <patcit id="pcit0015" dnum="WOIB2017058403W" dnum-type="L"><text>PCT/IB2017/058403</text></patcit>.

0053<figref idref="f0001">FIG. 1B</figref> shows a cross section of lens actuator 102 along a cut A-A to B-B seen in <figref idref="f0001">FIG. 1A</figref>. Lens actuator 102 has an actuator height <b>H_A</b> 102 between an external surface 140 of a top (upper) section (or "side") 126 of envelope 122 and an external surface 128 of a bottom (lower) section 130 of envelope 122. The top and bottom envelope sections may be planar members with surfaces perpendicular to first direction 112 (i.e. with a plane normal aligned with first direction 112). As used herein, the terms "top" or "upper" refer to a side of the lens actuator (and of the folded camera) that is closer to and facing object or scene 110 along Y, while "bottom", "below" or "lower" refers to a side of the lens actuator (and of the folded camera) that is farthest and facing away from the imaged object or scene along Y. Height <b>H_{A 102}</b> is measured along the Y axis, or parallel to the first optical axis 112, as described below. As used herein, "height", "part height", "module height", "actuator height" or "camera height", refer to a dimension of the respective object along the Y axis, namely along an axis perpendicular to lens optical axis 114 and parallel to entrance optical axis 112 facing the object.

0054Actuator height <b>H_{A 102}</b> is a sum of a lens height <b>H_L</b> of lens <b>104,</b> an upper height penalty <b>134</b> and a lower height penalty <b>136.</b> Upper height penalty <b>134</b> is defined as the distance between a topmost surface <b>138</b> of the lens and external top surface <b>140.</b> Lower height penalty <b>136</b> is defined as the distance between a lowest (bottom) surface <b>124</b> of the lens and external bottom surface <b>128.</b> In other words, upper height penalty <b>134</b> is the sum of the thickness of upper envelope section <b>126</b> and the size of an upper air gap <b>142</b> required between lens <b>104</b> and upper envelope section <b>126</b> (e.g. to allow actuation and movement of the lens for AF and/or OIS). Lower height penalty <b>136</b> is the sum of the thickness of lower envelope section <b>130</b> and the size of a lower air gap <b>144</b> needed between lens <b>104</b> and lower envelope section <b>130</b> e.g. to allow actuation and movement of the lens for AF and/or OIS). In turn, height <b>H_{A 102}</b> is the sum of the largest dimension of the lens in the Y direction (i.e. <b>H_L</b>) plus necessary air gaps <b>142</b> and <b>144</b> plus the thicknesses of the upper and lower envelope sections <b>126</b> and <b>130.</b> In other words, lens actuator height <b>H_{A 102}</b> is the largest dimension of actuator <b>120</b> along the Y direction.

0055<figref idref="f0002">FIG. 1C</figref> shows another folded camera <b>150,</b> similar to camera <b>100.</b> Camera 150 includes a lens actuator section with lens actuator <b>102</b> holding the lens, an image sensor holder section <b>152</b> that includes the image sensor and has a height <b>H_S</b>, and a prism holder section <b>154</b> that includes OPFE <b>106</b> and has a height <b>Hp.</b> Additionally, an infra-red (IR) filter <b>156</b> may be positioned between lens <b>104</b> and image sensor <b>108,</b><figref idref="f0002">FIG. 1D. FIG. 1D</figref> shows a side cut of camera <b>150</b> along a line B'-B' seen in <figref idref="f0002">FIG. 1C</figref>. In camera <b>150,</b> a folded camera height <b>H_FC</b> is limited by the maximum value <b>of Hp, H_S</b> and <b>H_{A 102}</b>. Thus <b>H_FC</b> may be limited by lens actuator height <b>H_{A 102}</b>, and a reduction in <b>H_{A 102}</b> may lead to a reduction of <b>H_FC</b>. In other words, the folded camera height may be determined by (and may be equal to) the lens actuator height.

0056<figref idref="f0003">FIG. 2A</figref> shows schematically the elements of a folded camera disclosed herein and numbered <b>200</b> in an exemplary coordinate system XYZ. Folded camera <b>200</b> includes a reduced height lens actuator <b>202</b> having a top opening <b>203,</b> a lens <b>204,</b> an OPFE <b>206</b> and an image sensor <b>208,</b> see also <figref idref="f0005 f0006 f0007 f0008 f0009 f0010 f0011 f0012 f0013">FIGS. 2-9</figref>.

0057OPFE <b>206</b> folds light arriving from an object or sccnc <b>210</b> along a first direction (entrance optical axis) <b>212</b> parallel to the Y direction, to a second direction (lens optical axis) <b>214</b> parallel to the Z direction toward image sensor <b>208.</b>

0058<figref idref="f0003 f0004">FIGS. 2B-2E</figref> provide various views of lens actuator <b>202.</b><figref idref="f0003">FIG. 2B</figref> shows lens actuator <b>202</b> in a top perspective view, <figref idref="f0003">FIG. 2C</figref> shows lens actuator <b>202</b> without an upper envelope section <b>216</b> from a top perspective view. <figref idref="f0004">FIG. 2D</figref> shows lens actuator <b>202</b> with a separated upper envelope section <b>216</b> from a bottom perspective view. Arrow <b>260</b> shows the direction from which upper envelope section <b>216</b> is installed. <figref idref="f0004">FIG. 2E</figref> shows lens actuator <b>202</b> in a section view between sections C-C and D-D in <figref idref="f0003">FIG. 2A</figref>. Top opening <b>203</b> allows for an upper height penalty <b>234</b> smaller than upper height penalty <b>134</b> in lens actuator <b>102.</b> Upper height penalty (air-gap) <b>234</b> is measured between lens top surface <b>238</b> and an external top surface <b>224</b> of the upper envelope section <b>216.</b> Upper height penalty (air-gap) <b>234</b> is equal to the size of the air-gap between lens top surface <b>238</b> and an external top surface <b>224</b> measured along the first direction (Y axis). A second air gap <b>232</b> is positioned on the diametrically opposed side of lens <b>204</b> relative to air gap <b>234.</b> Air gap <b>232</b> is between lens <b>204</b> and an internal surface <b>236</b> of bottom envelope section <b>220,</b> and allows the motion of lens <b>204</b> relative to bottom envelope section <b>220.</b> In some examples, <b>H_{A 202}</b> is equal to the lens height <b>H_L</b> plus the size of two air-gaps <b>234</b> and <b>232</b> plus the thickness of a bottom envelope section <b>220.</b> Exemplarily, the size of air-gap <b>234</b> and/or <b>232</b> can be 50-150µm, the thickness of bottom envelope section <b>220</b> is 100-150µm, and lens actuator height <b>H_{A 202}</b> can be equal to <b>H_L</b> plus 250µm-500µm. All other dimensions being equal, a lens actuator height <b>H_{A 202}</b> in folded camera <b>200</b> will be smaller than lens actuator height <b>H_{A 102}</b> in folded camera <b>100.</b>

0059<figref idref="f0005">FIG. 2F</figref> shows another embodiment of a folded camera disclosed herein and numbered <b>250,</b> similar to folded camera <b>200.</b> Camera <b>250</b> includes lens actuator <b>202</b> with lens actuator height <b>H_{A 202}</b> and carrying lens <b>204.</b> Image sensor <b>208</b> is held in an image sensor holder <b>252.</b> An OPFE <b>206</b> is held in a prism holder <b>254.</b> Additionally, in some embodiments, an IR filter <b>256</b> is optionally positioned between lens <b>204</b> and image sensor <b>208.</b><figref idref="f0005">FIG. 2G</figref> shows a side cut of camera <b>250</b> along a line D'-D' seen in <figref idref="f0005">FIG. 2F</figref>. In camera <b>250,</b> folded camera height <b>H_FC</b> is limited by the maximum of <b>H_{A 202}</b>, <b>Hp</b> and <b>H_S</b>. Thus, a reduction <b>H_{A 202}</b> may lead to a reduction of <b>H_FC</b>.

0060Alternatively, for a given folded camera height, a higher lens (i.e. a lens with large <b>H_L</b>) with better optical properties can be used in a design with an opening, relative to a design with no opening. Evidently, the design of camera <b>250</b> has an advantage over the design of camera <b>150</b> by either having a lower camera height for the same optics, or by having better optics for the same camcra height.

0061<figref idref="f0006 f0007">FIGS. 3A-3E</figref> provide various views of a second embodiment of a lens actuator numbered <b>302,</b> in which the lens actuator envelope <b>314</b> has a bottom opening <b>304</b> in a bottom lid <b>306.</b> Lens actuator <b>302</b> is similar to lens actuator <b>202</b> and can be installed in a folded camera such as folded camera <b>200</b> in a similar manner. <figref idref="f0006">FIG. 3A</figref> shows lens actuator <b>302</b> actuating lens <b>310</b> in a top perspective view, <figref idref="f0006">FIG. 3B</figref> shows lens actuator <b>302</b> without an upper envelope section from a top perspective view. <figref idref="f0006">FIG. 3C</figref> shows lens actuator <b>302</b> from a bottom perspective view. <figref idref="f0006">FIG. 3D</figref> shows lens actuator <b>302</b> without an upper envelope section from a bottom perspective view, and <figref idref="f0007">FIG. 3E</figref> shows lens actuator <b>302</b> in a section view between sections E-E and F-F in <figref idref="f0006">FIG. 3A</figref>. Bottom opening <b>304</b> allows for a lower height penalty (air-gap) <b>336</b> and equal to the air-gap between a bottom surface <b>324</b> of the lens and an external bottom surface <b>328</b> of a bottom envelope section <b>306</b> measured along the first direction (Y axis). That is, lower height penalty <b>336</b> is smaller than lower height penalty <b>136</b> in <figref idref="f0001 f0002">FIGS. 1</figref>. A second air gap <b>332</b> is positioned on the diametrically opposed side of lens <b>310</b> relative to air gap <b>336.</b> An air gap <b>232</b> is between lens <b>310</b> and the internal surface <b>362</b> of upper envelope section <b>360,</b> and allows the motion of lens <b>310</b> relative to upper envelope section <b>360.</b> In some examples, <b>H_{A 302}</b> is equal to <b>H_L</b> plus the size of the two air-gaps <b>332</b> and <b>336,</b> plus the thickness of upper envelope section <b>360.</b> Exemplarily, the height of each of air-gaps <b>332</b> and <b>336</b> can be 50-150µm, the thickness of upper envelope section <b>360</b> can be 100-150µm, and <b>H_{A 302}</b> can be equal to the lens height <b>H_L</b> plus 250µm-500µm. All other dimensions being equal, a lens actuator height <b>H_{A 302}</b> of camera <b>300</b> will be smaller than lens actuator height <b>H_{A 102}</b> in camera <b>100.</b> Like lens actuator <b>202,</b> lens actuator <b>302</b> may be combined in a folded camera between an OPFE and an image sensor, such that the height of the folded camera H_FC may be equal to the height of the lens actuator H_A<b>302</b>.

0062<figref idref="f0008 f0009">FIGS. 4A-4C</figref> provide various views of a third embodiment of a folded lens actuator numbered <b>402</b> actuating a lens <b>410,</b> in which a lens actuator envelope <b>414</b> has both a bottom opening and a top opening. <figref idref="f0008">FIG. 4A</figref> shows lens actuator <b>402</b> in a top perspective view, <figref idref="f0008">FIG. 4B</figref> shows lens actuator <b>402</b> with a separated upper envelope section <b>416</b> from a bottom perspective view, and <figref idref="f0009">FIG. 4C</figref> shows lens actuator <b>402</b> in a section view between sections G-G and H-H in <figref idref="f0008">FIG. 4A</figref>. Arrow <b>460</b> shows the direction from which upper envelope section <b>216</b> is installed. Lens actuator <b>402</b> includes upper envelope section <b>416</b> with an opening <b>403</b> like opening <b>203</b> in lens actuator <b>202</b> and a bottom envelope section <b>406</b> with an opening <b>404</b> like opening <b>304</b> in lens actuator <b>302.</b> The two openings <b>403</b> and <b>404</b> are positioned on diametrically opposed sides of lens <b>410.</b> Thus, lens actuator <b>402</b> combines the advantages provided by top opening <b>203</b> of lens actuator <b>202</b> and bottom opening <b>304</b> of lens actuator <b>302,</b> with a final lens actuator height <b>H_A 402</b> smaller than the lens actuator heights in actuators <b>102, 202</b> and <b>302.</b> In some examples, lens actuator height <b>H_A 402</b> is equal to the lens height plus the size of two air-gaps <b>418</b> and <b>432.</b> Exemplarily, the size of each of the air-gaps <b>418</b> and <b>432</b> can be 50-150µm and lens actuator height <b>H_A 402</b> can be equal to <b>H_L</b> plus 100µm or 250µm or 300µm. Like lens actuator <b>202,</b> lens actuator <b>402</b> may be combined in a folded camera between an OPFE and an image sensor, such that the height of the folded camera H_FC may be equal to the height of the lens actuator H_A, <b>402.</b>

0063<figref idref="f0010">FIGS. 5A</figref>, <figref idref="f0011">5B</figref>, <figref idref="f0012">6, 7</figref>, <figref idref="f0013">8 and 9</figref> show one exemplary lens actuator design using VCM actuation. Such a design may be used in conjunction with envelope designs of lens actuators <b>202, 302</b> and <b>402.</b>

0064<figref idref="f0010">FIG. 5A</figref> and <figref idref="f0011">FIG. 5B</figref> show, respectively, exploded bottom and top perspective views of a VCM <b>502.</b> VCM <b>502</b> comprises an envelope <b>506,</b> an OIS/AF plate sub-assembly <b>508,</b> four upper balls <b>510,</b> a lens carrier sub-assembly <b>512,</b> lens <b>514,</b> four lower balls <b>516,</b> an electronic sub-assembly <b>530,</b> a base sub-assembly <b>540</b> and a lower plate <b>522.</b> VCM <b>502</b> is capable of actuating any of the lenses above in two orthogonal directions, for example for focusing and optical image stabilization.

0065<figref idref="f0012">FIG. 6</figref> shows an exploded view of electronic sub-assembly <b>530.</b> Electronic sub-assembly <b>530</b> comprises an OIS Hall bar sensor <b>602,</b> an OIS coil <b>604,</b> an AF Hall bar sensor <b>606,</b> a first rigid printed board circuit (PCB) <b>608,</b> a second rigid PCB <b>610</b> and a flex PCB <b>612.</b> The control of the motion of any of the lenses above or below can be done in close loop mode using the position sensing allowed by Hall bar sensors <b>602</b> and <b>606.</b>

0066<figref idref="f0012">FIG. 7</figref> shows an exploded view of base sub-assembly <b>540.</b> Base sub-assembly <b>540</b> comprises an AF VCM <b>704,</b> an AF stepping yoke <b>702</b> and a base <b>706.</b>

0067<figref idref="f0013">FIG. 8</figref> shows an exploded view of lens carrier sub-assembly <b>512.</b> Lens carrier sub-assembly <b>512</b> comprises an OIS VCM magnet <b>804,</b> an OIS sensing magnet <b>802</b> and a lens carrier <b>806.</b>

0068<figref idref="f0013">FIG. 9</figref> shows an exploded view of OIS/AF plate sub-assembly <b>508.</b> OIS/AF plate sub-assembly <b>408</b> comprises an AF motor magnet <b>902,</b> an OIS stepping yoke <b>904</b> and an OIS/AF plate <b>906.</b>

0069<figref idref="f0016 f0017 f0018 f0019 f0020 f0021 f0022 f0023 f0024">FIGS. 10-14</figref> show another exemplary lens actuator design using VCM actuation. <figref idref="f0014">FIG. 10A</figref> shows an exploded view of a lens actuator <b>1004</b> using VCM actuation according to some aspects of presently disclosed subject matter, lens actuator <b>1004</b> comprises an envelope <b>1014</b> serving as protection for the lens and other mechanical parts, a lens <b>1016</b> with a lens optical axis <b>1012,</b> a lens carrier (holder) <b>1018,</b> a plurality (e.g. four) of stepping magnets <b>1020a, b, c</b> and <b>d,</b> an OIS magnet <b>1022,</b> four upper balls <b>1024,</b> an AF magnet <b>1026,</b> a middle chassis <b>1028,</b> four lower balls <b>1030,</b> a base <b>1032,</b> a plurality (e.g. four) of upper stepping yokes <b>1034a, b, c</b> and <b>d,</b> an AF Hall sensor bar <b>1036,</b> an AF coil <b>1038,</b> an OIS coil <b>1040,</b> a PCB <b>1042</b> serving as platform for placement of electrical components and electrical linkage between these electrical components, and OIS Hall sensor bar <b>1044</b> and a lower plate <b>1048</b> serving as bottom mechanical protection for the camera. In some embodiments, some of the stepping yokes may positioned on a first surface, and other stepping yokes may be positioned on a second surface, wherein the first and second surfaces are parallel.

0070<figref idref="f0015">FIGS. 10B and 10C</figref> show the positioning of AF coil <b>1038</b> and OIS coil <b>1040</b> relative to the lens optical axis <b>1012</b> from two different views. Each coil has a stadium shape, such that it has two long dimensions (typically 1-5mm long) and one short dimension (typically 0.1-0.5mm thick). Each coil typically has a few tens of windings (for example, in a non-limiting range of 50-250), with an exemplary resistance of 10-30 ohm. The plane in which the long dimensions of the coil reside will be considered henceforth to be the respective "coil plane". In the example shown, an "OIS coil plane" of OIS coil <b>1040</b> is parallel to the XZ plane, namely its two long dimensions are in XZ plane while its short dimension is along the Y axis. In the example shown, an "AF coil plane" of AF coil <b>1038</b> is parallel to the YZ plane, namely its two long dimensions are in the YZ plane while its short dimension is along the X axis. Thus, in this example the OIS coil plane is perpendicular to the AF coil plane. In an embodiment, OIS coil <b>1040</b> faces OIS magnet <b>1022</b> (<figref idref="f0014">FIG. 10A</figref>). The OIS magnet is a fixed (i.e. permenant) magnet. Magnet <b>1022</b> may be fabricated (e.g. sintered, cut) such that it has a changing magnetic field polarity: on its positive X size, OIS magnet <b>1022</b> has a magnetic field facing the negative Y direction, while on its negative X side, OIS magnet <b>1022</b> has a magnetic field facing the positive Y direction. Upon driving of current in OIS coil <b>1040,</b> a Lorenz force is created by the magnetic filed of OIS magnet <b>1022</b> on OIS coil <b>1040</b> in the negative or positive Y direction. Consequently, an equal force is applied on OIS magnet <b>1022</b> in the Y direction. Having OIS coil <b>1040</b> in XZ plane has the advantage in that, while in actuation, OIS magnet is kept at a constant distance from OIS coil <b>1022.</b> That is, Lorentz force for OIS is uniform for different AF positions, and the OIS position reading is linear for OIS motion and uniform for different AF positions.

0071In the example of <figref idref="f0015">FIG. 10B</figref>, lens optical axis <b>1012</b> is in the Z direction. Each of the OIS and AF planes is parallel to lens optical axis <b>1012.</b> In addition, relative to a plane defined by the first optical axis <b>1010</b> and the second (lens) optical axis <b>1012,</b> the OIS coil and the AF coil arc on opposite sides of this plane. This feature has an advantage in that it reduces magnetic interference of the two VCMs.

0072In an embodiment, AF coil <b>1038</b> faces AF magnet <b>1026.</b> The AF magnet is a fixed (i.e. permenant) magnet. AF magnet <b>1026</b> may be fabricated (e.g. sintered, cut) such that it has a changing magnetic field polarity: on its positive Z size, AF magnet <b>1026</b> has a magnetic field facing the negative X direction, while on its negative Z side OIS magnet <b>1022</b> has a magnetic field facing the positive X direction. Upon driving of current in AF coil <b>1038,</b> a Lorenz force is created by the magnetic filed of AF magnet <b>1026</b> on AF coil <b>1038</b> in the negative or positive Z direction. Consequently, an equal force is applied on AF magnet <b>1026</b> in the Z direction. Having AF coil <b>1038</b> in YZ plane has the advantage in that, while in actuation, the AF magnet is kept at a constant distance from OIS coil <b>1040.</b> That is, the Lorentz force for AF is uniform for different OIS positions, and the AF position reading is linear for AF motion and uniform for different OIS positions.

0073<figref idref="f0016">FIG. 10D</figref> shows an envelope <b>1014'</b> which is similar to envelope <b>1014</b> in VCM <b>1004,</b> with an added top opening <b>1062.</b><figref idref="f0016">FIG. 10E</figref> shows a lower plate <b>1048'</b> similar to lower plate <b>1048</b> in VCM <b>1004,</b> with an added bottom opening <b>1064.</b> Openings <b>1062</b> and <b>1064</b> allow reducing the height of VCM <b>1004,</b> in a manner similar to openings <b>203</b> and <b>304</b> described above. All descriptions of embodiments <b>202, 302, 402,</b> with regard to benefits of top and bottom openings are applicable to the description of VCM <b>1004</b> and may be used in VCM <b>1004.</b>

0074<figref idref="f0017">FIGS. 11A</figref> and <figref idref="f0018">11B</figref> show exploded views from two perspectives of a first VCM actuator numbered <b>1100</b> included in lens actuator <b>1004.</b> In an example, VCM actuator <b>1100</b> may be used for AF. In another example, VCM actuator <b>1100</b> may be used for OIS. In VCM actuator <b>1100,</b> a top actuating sub-assembly <b>1110</b> is movable relative to an AF stationary sub-assembly <b>1120</b> in a direction parallel to oprtical axis <b>1012.</b> Top actuating sub-assembly <b>1110</b> comprises lens <b>1016,</b> lens holder <b>1018,</b> middle chasis <b>1028,</b> AF magnet <b>1026</b> and the four stepping magnets <b>1020a, b, c</b> and <b>d,</b> OIS magnet <b>1022,</b> and four upper balls <b>1024.</b> Middle chassis <b>1028</b> and AF magnet <b>1026</b> form a middle actuating sub-assembly <b>1130.</b> AF stationary sub-assembly <b>1120</b> comprises a lower stepping yoke <b>1050,</b> OIS Hall sensor bar <b>1044,</b> printed circuit board <b>1042,</b> OIS coil <b>1040,</b> AF coil <b>1038,</b> AF Hall sensor bar <b>1036,</b> four upper stepping yokes <b>1034a, b, c</b> and <b>d</b> and base <b>1032</b> (only some of which are seen in these figures). Middle actuating sub-assembly <b>1130</b> is movable relative to an AF stationary sub-assembly <b>1120</b> in a direction parallel to optical axis <b>1012</b> and movable relative to lens actuating sub-assembly <b>1210</b> in a direction perpendicular to optical axis <b>1012.</b>

0075<figref idref="f0019">FIGS. 11C and 11D</figref> show respectively four rails <b>1052</b> in middle chassis <b>1028</b> and four rails <b>1054</b> in base <b>1032.</b> While one of rails <b>1054</b> is hidden in <figref idref="f0019">FIG. 11D</figref>, it is understood by a person skilled in the art that its location is symmetric with other visible rails.

0076In VCM actuator <b>1100,</b> each of the four rails <b>1052</b> faces one respective rail of rails <b>1054,</b> while one ball of lower balls <b>1030</b> is between the rails. The rails and ball structure confines the motion of top actuating sub-assembly <b>1110</b> relative to AF stationary sub-assembly <b>1120</b> in a direction parallel to optical axis <b>1012.</b> In addition, top actuating sub-assembly <b>1110</b> is pulled to AF stationary sub-assembly <b>1120</b> in the Y direction due to the magnetic force of magnets <b>1020</b> and upper stepping yokes <b>1034</b> (see below), while balls <b>1030</b> keep the distance between top actuating sub-assembly <b>1110</b> and AF stationary sub-assembly <b>1120</b> constant in the Y direction. In this description, the term "constant distance" with respect to moving parts refers to a distance between the parts in a direction perpendicular to the motion direction that is constant with a tolerance of ±10 µm, ±30 µm, ±50 µm, or even ±100 µm.

0077<figref idref="f0020">FIGS. 12A and 12B</figref> show exploded top and bottom perspective views of a second VCM actuator in lens sub-assembly <b>1004,</b> numbered <b>1200.</b> VCM actuator <b>1200</b> includes a lens actuating sub-assembly <b>1210</b> movable relative to an OIS stationary sub-assembly <b>1220.</b> VCM actuator <b>1200</b> may be used for OIS. Lens actuating sub-assembly <b>1210</b> comprises lens <b>1016,</b> lens holder <b>1018,</b> four stepping magnets <b>1020</b> and OIS magnet <b>1022</b> (which is also part of top actuating sub-assembly <b>1110</b>)<b>.</b> OIS stationary sub-assembly <b>1220</b> comprises lens holder <b>1018,</b> middle chasis <b>1028,</b> AF magnet <b>1026,</b> AF stationary sub-assembly <b>1120</b> and the four lower balls <b>1030.</b>

0078<figref idref="f0021">FIGS. 12C and 12D</figref> show respectively four rails <b>1056</b> in lens carrier <b>1018</b> and four rails <b>1058</b> in middle chassis <b>1028.</b> In VCM actuator <b>1200,</b> each of the four rails <b>1056</b> faces one respective rail of rails <b>1058,</b> while one ball of upper balls <b>1024</b> is between the rails. The rails and ball structure confine the motion of lens actuating sub-assembly <b>1210</b> relative to OIS stationary actuating sub-assembly <b>1220</b> in a direction perpendicular to optical axis <b>1012.</b> In addition, lens actuating sub-assembly <b>1210</b> is pulled to OIS stationary sub-assembly <b>1220</b> in the Y direction due to the magnetic force of magnets 1020<b>a,b,c</b> and <b>d</b> and stepping yokes <b>1034a,b,c</b> and <b>d</b> (see beolw), while upper balls <b>1024</b> keep the distance between lens actuating sub-assembly <b>1210</b> and OIS stationary sub-assembly <b>1220</b> constant in the Y direction.

0079In some embodiments, the lens actuating sub-assembly is pulled toward the stationary sub-assembly, with the middle actuating sub-assembley positioned therebetween.

0080In use of actuator <b>1100</b> for AF, an electrical current in AF coil <b>1038</b> creates force on AF magnet <b>1026,</b> driving middle chassis <b>1028</b> in directions parallel to lens optical axis <b>1012,</b> for example along the positive or negative Z direction. Middle chassis <b>1028</b> holds lens actuating sub-assembly <b>1210</b> and while moving in the AF direction it carries lens actuating sub-assembly <b>1210</b> along, such that lens <b>1016</b> is operative to focus on image sensor <b>1006,</b> as required by optical demands. The AF movement is directed by the rolling and/or sliding of the four lower balls <b>1030</b> inside the four respective rails <b>1052</b> located in middle chassis <b>1028</b> and inside four compatible rails <b>1054</b> located in base <b>1032.</b>

0081In use of actuator <b>1200</b> for OIS, electrical current in OIS coil <b>1040</b> creates force on OIS magnet <b>1022,</b> driving lens carrier <b>1018</b> in directions perpendicular to the lens optical axis <b>1012</b> and parallel to the X axis (shown in the examplary coordinate system XYZ). During this movement, lens carrier <b>1018</b> (which holds lens <b>1016)</b> moves together with the lens in any OIS direction. The movement for OIS is directed by the rolling and/or sliding of four upper balls <b>1024</b> inside four rails <b>1056</b> located on lens carrier <b>1018</b> and inside another four compatible rails <b>1058</b> located on the middle chassis <b>1028.</b>

0082The four stepping magnets <b>1020a, 1020b, 1020c</b> and <b>1020d</b> located on the lens carrier <b>1018</b> are assocated with four stepping yokes <b>1034a, 1034b, 1034c</b> and <b>1034d</b> located on AF stationary sub-assembly <b>1120,</b> creating a stepping force indicated by arrows in a direction perpendicular to optical axis <b>1012.</b> Stepping magnets <b>1020a-d</b> and stepping yokes <b>1034a-d</b> are seen in <figref idref="f0022">FIG. 13A</figref>, which shows an exploded view of VCM <b>1100,</b> and in <figref idref="f0022">FIG. 13B</figref> which shows only the magnets and yokes along with the force direction, which is directed in the negative Y direction. In an embodiment, lens actuating sub-assembly <b>1210</b> is pulled toward AF stationary sub-assembly <b>1120,</b> while OIS stationary sub-assembly <b>1220</b> is positioned therebetween. Upper balls <b>1024</b> located between lens actuating sub-assembly <b>1210</b> and OIS stationary sub-assembly <b>1220</b> prevent contact between the two sub-assemblies. Similarly, lower balls <b>1030</b> located between OIS stationary sub-assembly <b>1220</b> and AF stationary sub-assembly <b>1120</b> prevent contact between the two sub-assemblies. At the same time, the pull force created between four stepping magnets <b>1020</b> and four stepping yokes <b>1034</b> hold actuator <b>1100</b> as one unit and prevent all moving parts from coming apart. In some examples, the three stepping magnets are used only for stepping, while the fourth magnet is used for stepping and sensing.

0083<figref idref="f0023">FIGS. 14A and 14B</figref> show top actuating sub-assembly <b>1110</b> in, respectively, an exploded perspective view and an assembled view. In some embodiments, lens carrier <b>1018</b> has an an opening <b>1402</b> which allows light to pass from an OPFE to lens <b>1016.</b> Opening <b>1402</b> is surrounded by walls <b>1404 a, b, c</b> and <b>d.</b> In an embodiment, middle chassis <b>1028</b> comprises walls <b>1406 a, b, c</b> and <b>d.</b> Wall <b>1406b</b> can be used to add mechanical strength and connect between the rails. <figref idref="f0024">FIGS. 14C and 14D</figref> show two different embodiments in cross section along the optical axis of top actuating sub-assembly <b>1110</b> and a prism <b>1410.</b> The embodiments shown in <figref idref="f0024">FIGS. 14C and 14D</figref> describe two relative positions of walls <b>1406b</b> and <b>1404b.</b> In the embodiment of <figref idref="f0024">FIG. 14C</figref>, wall <b>1406b</b> is located below wall <b>1404b</b> (in the -Y direction).

0084In contrast, in the embodiment of <figref idref="f0024">FIG. 14D</figref> wall <b>1406b'</b> replaces wall <b>1406b</b> and is located beside wall <b>1404b</b> (in the -Z direction). A distance <b>1408</b> denotes the minimal distance of top actuating sub-assembly <b>1110</b> from prism <b>1410.</b> Distance <b>1408</b> is determined by a stroke for AF of top actuating sub-assembly <b>1110,</b> as required by optical needs and assembly tolernces, as required by mechanical needs. Distance <b>1408</b> is constant in both configurations (<figref idref="f0024">FIGS. 14C and 14D</figref>). Thus, the configuration in <figref idref="f0024">FIG. 14C</figref> has an advantage, since it allows a shorter actuator along the optical axis direction (-Z direction), namely a reduction in the length of folded camera <b>1000</b> (<figref idref="f0014">FIG. 10A</figref>).

0085<figref idref="f0025">FIG. 15</figref> shows a dual camera <b>1500</b> comprising an upright camera <b>1502</b> and a folded camera<b>1504</b>. Folded camera <b>1504</b> may include a lens actuator like any actuator/VCM disclosed above, for example actuators/VCMs <b>102, 202, 302, 402, 502</b> or <b>1004.</b>

0086While this disclosure describes a limited number of embodiments, it will be appreciated that many variations, modifications and other applications of such embodiments may be made. In general, the disclosure is to be understood as not limited by the specific embodiments described herein, but only by the scope of the appended claims.