EP3516940B2

An autonomous lawn mower and a system for navigating thereof

Abstract

This record has no abstract on file.

EP3516940B2, drawing sheet 1
Sheet 1 of 38

Term

10.8 yearsleft in the term

Expires 30 June 2037.

  1. Priority and filed
  2. Granted
  3. Today
  4. Expires

14 claims: 6 independent, 8 dependent

  1. 1
    An autonomous lawn mower (100), comprising:a mower body (102) having at least one motor arranged to drive a cutting blade (212b) and to propel the mower body (102) on an operating surface via a wheel arrangement (104);a controller (202);a navigation system (204) arranged to assist the controller (202) to control operation of the mower body (102) within a predefined operating area;and a height adjustment system (1100);characterized in that the height adjustment system (1100) is arranged to assist the controller (202) to restrict operation of the cutting blade (212b) within a predefined operating height;wherein the height adjustment system (1100) includes: a height adjustment motor (1110);a worm shaft (1120) arranged to be driven by the height adjustment motor (1110);a carrier (1161) connected with the cutting blade (212b) and arranged to be driven by the motor (1100) to move between a top position and a bottom position;and one or more sensors arranged to detect presence of thus the cutting blade (212b) at a predetermined vertical position;and wherein the autonomous lawn mower (100) further comprises a hall sensor (1140) positioned on top of the height adjustment motor (1110) for counting number of rotations of the height adjustment motor (1110), for determining vertical displacement of the carrier (1161) based on direction and number of rotations of the height adjustment motor (1110) in conjunction with a gearbox ratio of a gearbox (1112) associated with the height adjustment motor (1110) and a thread pitch of the worm shaft (1120).
  2. 2
    An autonomous lawn mower (100) in accordance with claim 1, wherein the height adjustment system (1100) is arranged to communicate with the controller (202) for terminating rotation of the cutting blade (212b) upon the cutting blade (212b) reaching the predetermined vertical position.
  3. 3
    An autonomous lawn mower (100) in accordance with claim 1 or 2, wherein the one or more sensors (1160) are further arranged to use a current of the height adjustment motor (1110) to determine whether the carrier (1161) has reached the top position and the bottom position.
  4. 4
    An autonomous lawn mower (100) in accordance with claim 1 or 2, wherein the mower body (102) further includes a mower chassis (1165) and a profile (1164) attached to the mower chassis (1165);wherein the one or more sensors (1160) include a switch (1160) with a rollerball (1162) on a lever arm (1163) attached to the carrier (1161), the rollerball (1162) and the lever arm (1163) being free to remain in their standard position between minimum and maximum cut heights;and when the carrier (1161) is in the top position or the bottom position, the rollerball (1162) makes contact with the profile (1164), which engages the switch and in turn alerts the autonomous lawn mower (100) to stop the motion of the carrier (1161).
  5. 5
    An autonomous lawn mower (100) in accordance with claim 1 or 2, wherein the mower body (102) further includes a mower chassis (1165) and a profile (1164) attached to the carrier (1161);wherein the one or more sensors include a switch (1160) with a rollerball (1162) on a lever arm (1163) attached to the mower chassis (1165), the rollerball (1162) and the lever arm (1163) being free to remain in their standard position between minimum and maximum cut heights;and when the carrier (1161) is in the top position or the bottom position, the rollerball (1162) makes contact with the profile (1164), which engages the switch (1160) and in turn alerts the autonomous lawn mower (100) to stop the motion of the carrier (1161).
  6. 6
    An autonomous lawn mower (100) in accordance with any one of claims 1 to 5, further comprising a detachable docking module (900) arranged to receive the mower body (102);and wherein the mower body (102) further includes a sensor arranged to assist the controller (202) to terminate movement of the mower body (102) upon the mower body (102) being received by the detachable docking module (900).
  7. 7
    An autonomous lawn mower (100) in accordance with claim 6, wherein the detachable docking module (900) includes a magnetic member (930) arranged to communicate with the sensor, and optionally, wherein the mower body (102) includes an opening within which the sensor is positioned, and optionally wherein the magnetic member (930) is inserted into the opening upon the mower body (102) is received by the detachable docking module (900).
  8. 8
    An autonomous lawn mower (100) in accordance with any one of claims 1 to 7, wherein the mower body further includes a heat absorbing unit (1700) on the outer surface of the mower body (102) for directing heat generated within the mower body (102) towards the atmosphere.
  9. 9
    An autonomous lawn mower (100) in accordance with claim 8, wherein the heat absorbing unit (1700) is further provided sealing means for protecting the mower body (102) against moisture of the atmosphere;and/or wherein the controller (202) is attached to the heating absorbing unit (1700), and optionally, further comprising a heat conducting layer (1710) positioned between the controller (202) and the heating absorbing unit (1700), and/or wherein the heat absorbing unit (1700) is a heat sink.
  10. 10
    An autonomous lawn mower (100) in accordance with any one of claims 1 to 9, further comprising a detachable docking module (900) arranged to provide battery charging to the mower body (102);wherein the detachable docking module (900) further includes a rotatable member (940) arranged to contact the mower body (102) with a predefined vertical offset relative to the detachable docking module (900) for battery charging.
  11. 11
    An autonomous lawn mower (100) in accordance with claim 10, wherein the rotatable member (940) extends laterally from the detachable docking module (900), and/or wherein the rotatable member (940) is pivotable about a horizontal axis that is parallel to the operating surface, and/or wherein the mower body (102) includes an opening (922) for receiving the rotatable member (940), and/or wherein the detachable docking module (900) is provided a pair of resilient means (942) for acting against the opposite sides of the rotatable member (940) to maintain the orientation of the rotatable member (940), and/or wherein the rotatable member (940) is provided a protective gasket (944) for reducing the impact between the rotatable member (940) and the mower body (102).
  12. 12
    An autonomous lawn mower (100) in accordance with any one of claims 1 to 11, wherein the mower body (102) further includes a hinge system (1800) to move a cover (1810) between first and second positions for covering and exposing an user interface area (1820) without hindering an exposed portion of the navigation system (204) positioned on the mower body (102).
  13. 13
    An autonomous lawn mower (100) in accordance with claim 12, wherein the exposed user interface area receives a remote control therein, and optionally, wherein the remote control is arranged to control the movement of the mower body (102).
  14. 14
    An autonomous lawn mower (100) in accordance with any one of claims 1 to 13, wherein the navigation system (204) includes an optical surveying module (222) arranged to scan and survey the proximate area around the autonomous lawn mower (100) to devise the surveyed representation of the predefined operating area;wherein the mower body (102) further includes a guiding member (950) extending laterally therefrom for indicating the minimum clearance distance of the optical surveying module (222) from a predefined perimeter or obstacle.