Glass with anti-reflection film and method for manufacturing same
13 claims: 2 independent, 11 dependent
- 1A glass with an antireflection film, wherein the glass with the antireflection film includes a glass substrate having a first surface and a second surface, and a first laminated film located on the first surface of the glass substrate, wherein the first laminated film includes, from a side close to the first surface of the glass substrate, a first layer, a second layer, a third layer, and an outermost layer, wherein the second layer is located adjacent to the first layer, wherein the third layer includes a material selected from a group formed of titania, niobium oxide, zirconia, ceria, and tantalum oxide, wherein the outermost layer is formed of zirconia-doped silica, wherein the zirconia doping amount is in a range from 5 at% to 50 at%, wherein the third layer that does not include silica is located immediately below the outermost layer, wherein the second layer has a refractive index that is less than the refractive index of the first layer, wherein the third layer has a refractive index that is greater than the refractive index of the second layer, which is located immediately below, and wherein the first layer is located on the first surface of the glass substrate.
- 5The glass with the antireflection film according to any one of claims 1 to 4, wherein, in a state where surface roughing processing is applied to the second surface of the glass substrate, visible light reflectivity of the glass with the antireflection film that is measured based on JIS R 3106 is less than or equal to 1%.
- 10The glass with the antireflection film according to any one of claims 1 to 9, wherein, when a reflected color in a 10 degree visual field in a standard illuminant D65 is represented by color coordinates (a*, b*) of a L*a*b* color system according to JIS Z 8729, the reflected color is inside a pentagon with five apexes, which are (0, 0), (20, -20), (-15, -20), (-15, 10), and (0, 10).
- 11A manufacturing method of a glass with an antireflection film, the method comprising:(1) a step of forming a first layer on a first surface of a glass substrate;(2) a step of forming a second layer immediately above the first layer, wherein the second layer has a refractive index that is less than the refractive index of the first layer;(3) a step of forming a third layer immediately above the second layer, wherein the third layer includes a material selected from a group formed of titania, niobium oxide, zirconia, ceria, and tantalum oxide and does not include silica, and wherein the third layer has a refractive index that is greater than the refractive index of the second layer, which is located immediately below;(4) a step of forming an outermost layer formed of zirconia-doped silica immediately above the third layer, wherein the outermost layer formed of zirconia-doped silica is formed by a cylindrical magnetron sputtering method and the zirconia doping amount is in a range from 5 at% to 50 at%.
Independent claims7
273 paragraphs in 11 sections, as filed
TECHNICAL FIELD
0001The present invention relates to a glass with an antireflection film, and a manufacturing method thereof.
BACKGROUND ART
0002A glass with an antireflection film has high transparency, and it is expected to be applied, for example, to a facade of a building, and an outdoor building, such as a store and a spot garden.
0003The glass with the antireflection film is formed by forming a laminated film at least on one surface of a glass substrate. By properly selecting each film included in the laminated film, light reflection reduction effect is obtained, whereby glass with an antireflection film having high transparency can be obtained.
0004For example, Patent Document 1 discloses that, by forming a laminated film having a TiO<sub>2</sub> layer, an Al-doped SiO<sub>2</sub> layer, a TiO<sub>2</sub> layer, and an Al-doped SiO<sub>2</sub> layer, in this order, on a glass substrate, reflectivity of the glass substrate is reduced.
0005Patent Document 2 discloses antireflection articles having an outer layer of silica doped with zirconia or silicon zirconium oxynitride. The articles have excellent chemical durability to acids and alkalis.
PRIOR ART DOCUMENTS
PATENT DOCUMENTS
0006<ul id="ul0001" list-style="none" compact="compact"><li>Patent Document 1: <patcit id="pcit0001" dnum="WO2005030663A"><text>WO 2005/030663</text></patcit></li><li>Patent Document 2: <patcit id="pcit0002" dnum="JP6067019A"><text>JP-06-067019</text></patcit></li></ul>
SUMMARY OF THE INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
0007As described above, for a glass with an antireflection film, by properly designing a configuration of a laminated film, high transparency can be exhibited by the glass substrate.
0008However, for a usual glass with an antireflection film, it may not be said that an alkali-resistance property of the laminated film is favorable.
0009Consequently, there is a problem that, for a case of applying, for example, to an outdoor building, a usual glass with an antireflection film, the glass with the antireflection film is deteriorated upon contacting moisture including an alkali component, which is included in concrete, for example. Furthermore, if such deterioration occurs in the laminated film, a favorable reflection reduction effect may not be exhibited, and reflectivity of the glass with the antireflection film may be increased.
0010The present invention is achieved in view of such a circumstance, and an object of the present invention is to provide a glass with an antireflection film having a significant alkali-resistance property, compared to a usual one. Further, it is also an object of the present invention to provide a manufacturing method of such a glass with an antireflection film.
MEANS FOR SOLVING THE PROBLEM
0011According to the present invention, there is provided a glass with an antireflection film as defined in claim 1, wherein the glass with the antireflection film includes a glass substrate having a first surface and a second surface, and a first laminated film located on the first surface of the glass substrate, wherein the first laminated film includes, from a side close to the first surface of the glass substrate, a first layer, a second layer, and an outermost layer, wherein the second layer is located adjacent to the first layer, wherein the outermost layer is formed of zirconia-doped silica, and wherein a layer that does not include silica is located immediately below the outermost layer.
0012Further, according to the present invention, there is provided a manufacturing method of a glass with an antireflection film as defined in claim 11, the method including (1) a step of forming a first layer on a first surface of a glass substrate; (2) a step of forming a second layer immediately above the first layer; (3) a step of forming a third layer immediately above the second layer, wherein the third layer is formed of a layer not including silica; (4) a step of forming a layer formed of zirconia-doped silica immediately above the third layer, wherein the layer formed of zirconia-doped silica is formed by a cylindrical magnetron sputtering method.
ADVANTAGEOUS EFFECT OF THE INVENTION
0013According to the present invention, a glass with an antireflection film can be provided, which has a significant alkali-resistance property, compared to a usual one. Further, it is also an object of the present invention to provide a manufacturing method of such a glass with an antireflection film.
BRIEF DESCRIPTION OF THE DRAWINGS
0014<ul id="ul0002" list-style="none" compact="compact"><li><figref idref="f0001">FIG. 1</figref> is a diagram schematically illustrating a configuration of a glass with a usual antireflection film;</li><li><figref idref="f0001">FIG. 2</figref> is a diagram schematically illustrating an example of a configuration of a glass with a first antireflection film not according to the present invention;</li><li><figref idref="f0002">FIG. 3</figref> is a diagram schematically illustrating an example of a configuration of a glass with a second antireflection film not according to the present invention;</li><li><figref idref="f0003">FIG. 4</figref> is a diagram schematically illustrating an example of a configuration of a glass with a third antireflection film according to the present invention;</li><li><figref idref="f0003">FIG. 5</figref> is a diagram schematically illustrating an example of a configuration of a glass with a fourth antireflection film not according to the present invention;</li><li><figref idref="f0004">FIG. 6</figref> is a diagram schematically illustrating an example of a configuration of a glass with a fifth antireflection film not according to the present invention;</li><li><figref idref="f0005">FIG. 7A</figref> is a diagram schematically illustrating an example of a configuration of a glass with a sixth antireflection film not according to the present invention;</li><li><figref idref="f0006">FIG. 7B</figref> is a flow diagram schematically illustrating an example of a manufacturing method of a glass with an antireflection film according to an embodiment of the present invention;</li><li><figref idref="f0007">FIG. 8</figref> is a graph illustrating a change in reflectivity prior to and after a dipping process, which was obtained for a sample according to example 1;</li><li><figref idref="f0008">FIG. 9</figref> is a graph illustrating a change in reflectivity prior to and after a dipping process, which was obtained for a sample according to example 2;</li><li><figref idref="f0009">FIG. 10</figref> is a graph illustrating a change in reflectivity prior to and after a dipping process, which was obtained for a sample according to example 3;</li><li><figref idref="f0010">FIG. 11</figref> is a graph illustrating a change in reflectivity prior to and after a dipping process, which was obtained for a sample according to example 4;</li><li><figref idref="f0011">FIG. 12</figref> is a graph illustrating a change in reflectivity prior to and after a dipping process, which was obtained for a sample according to example 5;</li><li><figref idref="f0012">FIG. 13</figref> is a graph illustrating a change in reflectivity prior to and after a dipping process, which was obtained for a sample according to example 6; and</li><li><figref idref="f0013">FIG. 14</figref> is a graph illustrating a change in reflectivity prior to and after a dipping process, which was obtained for a sample according to example 7.</li></ul>
EMBODIMENTS FOR IMPLEMENTING THE INVENTION
0015The present invention is described below in details by referring to accompanying drawings.
(Glass with a usual antireflection film)
0016First, in order to better understand a configuration and a feature of glass of the present invention, an example of a configuration of a glass with a usual antireflection film is described by referring to <figref idref="f0001">FIG. 1</figref>.
0017<figref idref="f0001">FIG. 1</figref> schematically illustrates an example of a configuration of a glass with a usual antireflection film.
0018As illustrated in <figref idref="f0001">FIG. 1</figref>, the glass 10 with the usual antireflection film is formed of a glass substrate 20; and a laminated film 30.
0019The glass substrate 20 is provided with a first surface 22; and a second surface 24. The laminated film 30 is formed at the side of the first surface 22 of the glass substrate 20.
0020By properly designing a number of layers included in the laminated film 30, material of each layer, and an order of formation, an antireflection property can be exhibited by the laminated film 30. In this manner, the glass 10 with an antireflection film can also be obtained.
0021Note that, usually, there are various types of laminated films with various configurations, and it is difficult to describe all of them here. Thus, a laminated film having a four-layer structure, such as the one described in above-described Patent Document 1, is described below, as an example.
0022In this case, as illustrated in <figref idref="f0001">FIG. 1</figref>, the laminated film 30 is formed by sequentially laminating, from the side closer to the first surface 22 of the glass substrate 20, a first layer 40, a second layer 45, a third layer 50, and a fourth layer 55.
0023The first layer 40 and the third layer 50 are TiO<sub>2</sub> layers, for example. Additionally, the second layer 45 and the fourth layer 55 are SiO<sub>2</sub> layers, for example. In the SiO<sub>2</sub> layer, another element, such as aluminum, may be doped.
0024Here, the refractive index of the TiO<sub>2</sub> layer is approximately 2.4. Further, the refractive index of SiO<sub>2</sub> layer is approximately 1.47. Consequently, the laminated film 30 has a repeated structure of high refractive index layers (the first layer 40 and the third layer 50) and low refractive index layers (the second layer 45 and the fourth layer 55), and by this repeated structure, the laminated film 30 can demonstrate the antireflection property.
0025In this manner, by forming the laminated film 30 on the first surface 22 of the glass substrate 20, the glass 20 with the antireflection film can be obtained.
0026However, according to the knowledge of the inventors of the present application, a problem with such a glass 10 with a usual antireflection film is that the alkali-resistant property may be insufficient. Consequently, if the glass 10 with the antireflection film is applied, for example, to an outdoor building, the laminated film 30 is deteriorated when the glass 10 with the antireflection film contacts moisture including an alkali component, which is included in concrete, for example. Furthermore, if such deterioration occurs in the laminated film 30, a favorable reflection reduction effect by the laminated film 30 may not be exhibited, so that there is a problem that reflectivity of the glass with the antireflection film increases.
(Glass with an antireflection film according to the present invention)
0027In contrast, according to the present invention, there is provided a glass with an antireflection film including a glass substrate having a first surface and a second surface, and a first laminated film formed on the first surface of the glass substrate, wherein the first laminated film includes, from a side close to the first surface of the glass substrate, a first layer, a second layer, and an outermost layer, wherein the second layer is formed adjacent to the first layer, wherein the outermost layer is formed of zirconia-doped silica, and wherein a layer that does not include silica is formed immediately below the outermost layer.
0028The zirconia-doped silica layer (which may also be referred to as "ZrO<sub>2</sub> doped SiO<sub>2</sub> layer," hereinafter) indicates a favorable alkali-resistance property. Thus, in the glass with the antireflection film according to the present invention, the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer at the outermost layer of the laminated film functions as a protection layer against alkaline matter. Thus, even if the laminated film contacts moisture including an alkali component, the laminated layer can be significantly prevented from being deteriorated.
0029Thus, according to the present invention, a glass with an antireflection film can be provided, which has a significantly high alkali-resistant property, compared to a usual one.
0030However, the inventors of the present application have found that, if a silica layer is located immediately below the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer, the alkali-resistant property of such a laminated film is lowered.
0031To avoid the above-described problem, a second feature of the present invention is that a silica layer is not located immediately below the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer, namely, a layer that does not include silica is formed immediately below the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer.
0032In this case, deterioration of the alkali-resistant property of the glass with the antireflection film can be significantly suppressed. Note that, in the present application, the term "outermost layer" means the layer at the outermost in the laminated film formed to exhibit the antireflection function. Thus, it should be noted that another one layer or two or more layers formed not to affect the antireflection function (e.g., a transparent protection layer) may further be placed above the "outermost layer." In other words, the term "outermost layer" is used to represent the relative positional relationship in the laminated film for exhibiting the antireflection function, so that the "outermost layer" in the glass with the antireflection film may not be the layer that is at the outermost.
(Glass with the antireflection film)
0033Next, a structure of a glass with an antireflection film not according to the present invention (which is referred to as the "glass with the first antireflection film," hereinafter) is described by referring to <figref idref="f0001">FIG. 2</figref>.
0034As illustrated in <figref idref="f0001">FIG. 2</figref>, the glass 100 with the first antireflection film includes a glass substrate 120; and a laminated film 130.
0035The glass substrate 120 is provided with a first surface 122 and a second surface 124; and the laminated film 130 is located at the side of the first surface 122 of the glass substrate 120.
0036In the example illustrated in <figref idref="f0001">FIG. 2</figref>, the laminated film 130 is formed of three layers, namely, it includes a first layer 140; a second layer 145; and an outermost layer 160.
0037The first layer 140 has a refractive index that is greater than the refractive index of the second layer 145. For example, the first layer 140 has the refractive index that is greater than or equal to 2.0; and the second layer 145 has the refractive index that is in a range from 1.4 to 1.8. The second layer is formed of a layer other than silica.
0038By using the two layers 140 and 145 having different refractive indexes in the laminated film 130, the glass 100 with the first antireflection film can be caused to have a low reflection property.
0039Here, the outermost layer 160 is formed of zirconia-doped silica, namely, it is the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer.
0040Due to the existence of the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer at the outermost layer 160, the glass 100 with the first antireflection film provided with such a structure can exhibit a significantly enhanced alkali-resistant property, compared to the usual glass with the antireflection film.
0041Furthermore, in the glass 100 with the first antireflection film, the silica layer is not located immediately below the outermost layer 160, namely, the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer. Consequently, in the glass 100 with the first antireflection film, the alkali-resistant property can be significantly prevented from being deteriorated with time.
(Glass with another antireflection film)
0042Next, a structure of another glass with an antireflection film (which is referred to as the "glass with the second antireflection film," hereinafter) which is not according to the present invention is described by referring to <figref idref="f0002">FIG. 3</figref>.
0043As illustrated in <figref idref="f0002">FIG. 3</figref>, the glass 200 with the second antireflection film has a structure similar to the structure of the glass 100 with the first antireflection film illustrated in <figref idref="f0001">FIG. 2</figref>. Thus, in the glass 200 with the second antireflection film, for components that are the same as the components of the glass 100 with the first antireflection film, reference numerals that are obtained by adding 100 to the reference numerals illustrated in <figref idref="f0001">FIG. 2</figref> are used. For example, the glass 200 with the second antireflection film is provided with a glass substrate 220; and a laminated film 230.
0044However, in the glass 200 with the second antireflection film, the structure of the laminated film 230 is different from the structure of the laminated film 130 of the above-described glass 100 with the first antireflection film.
0045More specifically, as illustrated in <figref idref="f0002">FIG. 3</figref>, the laminated film 230 is formed of five layers, namely, a first layer 240, a second layer 245, a third layer 250, a fourth layer 255, and an outermost layer 260.
0046Here, the first layer 240, the second layer 245, and the outermost layer 260 are provided with the structures that are the same as the above-described first layer 140, the second layer 145, and the outermost layer 160, respectively.
0047However, it should be noted that the second layer 245 is different from the second layer 145 of the glass 100 with the first antireflection film, and the second layer 245 can be a silica layer. The reason is that the fourth layer 255 is located immediately below the outermost layer 260, and that the second layer 245 does not directly contact the outermost layer 260.
0048The third layer 250 has a refractive index that is greater than a refractive index of the adjacent second layer 245, for example, a refractive index greater than or equal to 2.0. Here, a composition of the third layer 250 may be the same as a composition of the first layer 240.
0049Further, the fourth layer 255 has a refractive index that is less than the refractive index of the adjacent third layer 250, for example, the refractive index in a range from 1.4 to 1.8. Here, a composition of the fourth layer 255 may be the same as a composition of the second layer 245, as long as the fourth layer 255 is not a silica layer.
0050By using the laminated layer 230 provided with a set of the first layer 240 and the second layer 245 having respective different refractive indexes, and a set of the third layer 250 and the fourth layer 255 having respective different refractive indexes, the glass 200 with the second antireflection film can be caused to have a low reflection property.
0051Here, it should be apparent to a person ordinarily skilled in the art that, for the glass 200 with the second antireflection film, an effect that is the same as the effect of the glass 100 with the first antireflection film, i.e., a significantly enhanced alkali-resistant property is obtained, compared to the usual glass with the antireflection film.
0052Note that, in the example illustrated in <figref idref="f0002">FIG. 3</figref>, the laminated film 230 of the glass 200 with the second antireflection film is formed of the five layers from the first layer 240 to the outermost layer 260.
0053However, the laminated film 230 is formed of four layers according to claim 1. In this case, for example, in the laminated film 230 illustrated in <figref idref="f0002">FIG. 3</figref>, the fourth layer 255 is omitted.
0054Alternatively, the laminated layer 230 may be formed of six or more layers, which is outside the scope of the present invention. For example, in the laminated film 230 illustrated in <figref idref="f0002">FIG. 3</figref>, one additional layer or two or more additional layers may be located between the fourth layer 255 and the outermost layer 260. In this case, these additional layers may include one or more sets of a high refractive index layer and a low refractive index layer.
(Each component forming the glass with the antireflection film according to the present invention)
0055Next, each component forming the glass with the antireflection film according to the present invention is described in details.
0056Here, each component is described by exemplifying the glass 200 with the second antireflection film illustrated in <figref idref="f0002">FIG. 3</figref>. Thus, for representing the components, the reference numerals indicated in <figref idref="f0002">FIG. 3</figref> are used. However, it is apparent to a person ordinarily skilled in the art that the following descriptions can be similarly applied to the glass 100 with the first antireflection film illustrated in <figref idref="f0001">FIG. 2</figref>, and further to the glass with the antireflection film, which is indicated below.
(Glass substrate 220)
0057The glass substrate 220 is provided with the first surface 222, and the second surface 224; and the laminated film 230 is formed on the first surface 222.
0058The composition of the glass substrate 220 is not particularly limited. The glass substrate 220 may be a non-alkaline glass, a soda-lime glass, and an aluminosilicate glass, for example. Additionally, the glass substrate 220 may be physically strengthened or chemically strengthened. If the glass is chemically strengthened, the plate thickness of the glass can be less than or equal to 1.5 mm. For example, a glass substrate of a chemically strengthened soda-lime glass includes, in terms of mass% on the basis of oxides, 60 to 75% SiO<sub>2</sub>; 2 to 12% Al<sub>2</sub>O<sub>3</sub>; 2 to 11% MgO; 0 to 10% CaO; 0 to 3% SrO; 0 to 3% BaO; 10 to 18% Na<sub>2</sub>O; 0 to 8% K<sub>2</sub>O; and 0 to 4% ZrO<sub>2</sub> (the total of the above-described components is less than or equal to 100% and usually greater than or equal to 95%). Further, a glass substrate of a chemically strengthened aluminosilicate glass includes, in terms of mass% on the basis of oxides, 61 to 70% SiO<sub>2</sub>; 1 to 18% Al<sub>2</sub>O<sub>3</sub>; 0 to 15% MgO; 0 to 5% CaO; 0 to 1% SrO; 0 to 1% BaO; 8 to 18% Na<sub>2</sub>O; 0 to 8% K<sub>2</sub>O; 0 to 6% K<sub>2</sub>O; 0 to 4% ZrO<sub>2</sub>; and 0 to 8% B<sub>2</sub>O<sub>3</sub>.
(Laminated film 230)
0059The laminated film 230 includes, from the side of the glass substrate 220, the first layer 240; the second layer 245; the third layer 250; the fourth layer 255, ... Here, the laminated film 230 is provided with the outermost layer 260, i.e., the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer at the uppermost portion.
0060Here, since the first layer 240 has the refractive index that is greater than the refractive index of the second layer 245, the first layer 240 is referred to as a "high refractive index layer" 240; the second layer 245 is referred to as a "low refractive index layer" 245; and both of them are referred to as a "different refractive index pair."
0061In this case, for the example of <figref idref="f0001">FIG. 2</figref>, a number of the different refractive index pairs in the laminated film 130 is one (three layers in total); and for the example of <figref idref="f0002">FIG. 3</figref>, a number of the different refractive index pairs in the laminated film 230 is two (five layers in total). The number of the different refractive index pairs may be greater than or equal to 3 (seven layers in total).
0062The high refractive index layer (the third layer 250) is immediately below the outermost layer 260. Here, when the third layer 250 (the high refractive index layer) is immediately below the outermost layer 260, the number of the different refractive index pairs can be written as 1.5.
0063According to this notation, the number of the different refractive index pairs in the laminated film 230 may be 2.5, 3.5, 4.5, ..., and so forth, which is outside the scope of the present invention.
(First layer 240)
0064The first layer 240 has the refractive index that is greater than the refractive index of the second layer 245, which is located immediately above.
0065The first layer 240 may have a refractive index that is greater than or equal to 2.0, for example. The refractive index of the first layer 240 may be greater than or equal to 2.1, for example.
0066As material forming such a "high refractive index layer" 240, for example, there are titania, niobium oxide, zirconia, ceria, and tantalum oxide, though the material is not limited to them.
0067The thickness of the first layer 240 is in a range from 5 nm to 20 nm, for example; and preferably in a range from 7 nm to 17 nm.
(Second layer 245)
0068The second layer 245 has the refractive index that is less than the refractive index of the first layer 240, which is located immediately below. Further, if the number of the different refractive index pairs is greater than or equal to 1.5, the second layer 245 has the refractive index that is less than the refractive index of the third layer 245, which is located immediately above.
0069The second layer 245 may have, for example, a refractive index in a range from 1.4 to 1.8. The refractive index of the second layer 245 may be, for example, in a range from 1.45 to 1.7.
0070As material forming such a "low refractive index layer" 245, for example, there are silica and alumina, though the material is not limited to them. In silica, another element, such as aluminum, may be doped. However, if the number of the different refractive index pairs is one, which is outside the scope of the present invention, the second layer 245 is required to be a layer other than silica.
0071The thickness of the second layer 245 is in a range from 15 nm to 45 nm, for example; and preferably in a range from 20 nm to 40 nm.
(Third layer 250)
0072If, in the laminated film 230, the number of the different refractive index pairs is greater than or equal to 1.5, there exists the third layer 250.
0073The third layer 250 has the refractive index that is greater than the refractive index of the second layer 245, which is located immediately below. Further, if the number of the different refractive index pairs is greater than or equal to 2.0, which is outside the scope of the present invention, the third layer 250 has the refractive index that is greater than the refractive index of the fourth layer 245, which is located immediately above.
0074The third layer 250 may have, for example, a refractive index that is greater than or equal to 2.0. The refractive index of the third layer 250 may be, for example, greater than or equal to 2.1.
0075The thickness of the third layer 250 is in a range from 45 nm to 125 nm, for example; and preferably in a range from 50 nm to 115 nm.
0076The third layer 250 may be formed of material that is the same as the material of the first layer 240, and includes a material selected from the group formed of titania, niobium oxide, zirconia, ceria and tantalum oxide. The third layer 250 may have the same refractive index as the refractive index of the first layer 240.
(Fourth layer 255)
0077If, in the laminated film 230, the number of the different refractive index pairs is greater than or equal to 2.0, there exists the fourth layer 255, which is outside the scope of the present invention.
0078The fourth layer 255 has the refractive index that is less than the refractive index of the third layer 250, which is located immediately below. Further, if the number of the different refractive index pairs is greater than or equal to 2.5, which is outside the scope of the present invention, the fourth layer 255 has the refractive index that is less than the refractive index of the fifth layer, which is located immediately above.
0079The fourth layer 255 may have, for example, a refractive index in a range from 1.4 to 1.8. The refractive index of the fourth layer 255 may be, for example, in a range from 1.45 to 1.7.
0080As material forming such a "low refractive index layer" 255, for example, there are silica and alumina, though the material is not limited to them. In silica, another element, such as aluminum, may be doped.
0081The thickness of the fourth layer 255 is in a range from 0 nm to 110 nm, for example; and preferably in a range from 0 nm to 100 nm.
0082The fourth layer 255 may be formed of material that is the same as the material of the second layer 245, and the fourth layer 255 may have the same refractive index as the refractive index of the second layer 245. However, if the number of the different refractive index pairs is two, which is outside the scope of the present invention, the second layer 245 is required to be a layer other than silica.
(Fifth and subsequent layers)
0083Each of the fifth layer, the sixth layer, ..., and the n-th layer (n is an integer greater than or equal to 5), if they exist, which would be outside the scope of the present invention, and the adjacent layer may mutually form a different refractive index pair.
0084For example, the fifth layer has the refractive index that is greater than the refractive index of the fourth layer and the reflective index of the sixth layer; the sixth layer has the refractive index that is less than the refractive index of the fifth layer and the refractive index of the seventh layer, and so on.
0085As for the specifications of these layers, reference may be made to the descriptions of the above-described column for the first layer 240, and the column for the second layer 245.
(Outermost layer 260)
0086As described above, the outermost layer 260 is formed of the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer.
0087The thickness of the outermost layer 260 is not particularly limited; however, the thickness of the outermost layer 260 may be in a range from 5 nm to 110 nm, for example; and may be in a range from 10 nm to 100 nm, for example.
0088The zirconia doping amount is in the range from 5 at% to 50 at%. If the zirconia doping amount is greater than or equal to 5 at%, the alkali-resistant property of the laminated film 230 is enhanced. The lower limit of the zirconia doping amount is, for example, 6 at%; preferably 7 at%; more preferably 8 at%; and further more preferably 9 at%. Whereas, if the zirconia doping amount is less than or equal to 50 at%, the acid-resistant property is enhanced. The zirconia doping amount may preferably be in a range from 10 at% to 33 at%.
0089If the zirconia doping amount is 5 at%, the refractive index of the outermost layer 260 is approximately 1.50; if the zirconia doping amount is 10 at%, the refractive index of the outermost layer 260 is approximately 1.54; if the zirconia doping amount is 33 at%, the refractive index of the outermost layer 260 is approximately 1.69; and if the zirconia doping amount is 50 at%, the refractive index of the outermost layer 260 is approximately 1.79.
0090Each layer forming the laminated film may be formed by any method. Each layer may be formed by an evaporation method, a sputtering method, a CVD (chemical vapor deposition) method, and so forth. The outermost layer is formed by cylindrical magnetron sputtering.
(Another glass with an antireflection film according to an embodiment of the present invention)
0091Next, a structure of a glass with an antireflection film according to an embodiment of the present invention (which is referred to as the "glass with the third antireflection film") is described by referring to <figref idref="f0003">FIG. 4</figref>.
0092As illustrated in <figref idref="f0003">FIG. 4</figref>, the glass 300 with the third antireflection film includes a glass substrate 320; a first laminated film 330; and a second laminated film 365.
0093The glass 300 with the third antireflection film includes the components that are the same as the components of the glass 200 with the second antireflection film, which is illustrated in <figref idref="f0002">FIG. 3</figref>. Thus, in the glass 300 with the third antireflection film, for the components that are the same as the components of the glass 200 with the second antireflection film, reference numerals that are obtained by adding 100 to the reference numerals illustrated in <figref idref="f0002">FIG. 3</figref> are used.
0094However, the glass 300 with the third antireflection film is different from the structure of the glass 200 with the second antireflection film in that laminated films are formed on both surfaces 323 and 324 of the glass substrate 320.
0095More specifically, as illustrated in <figref idref="f0003">FIG. 4</figref>, a first laminated film 330 is located at the side of the first surface 322 of the glass substrate 320, and a second laminated film 365 is located at the side of the second surface 324 of the glass substrate 320.
0096In the example illustrated in <figref idref="f0003">FIG. 4</figref>, the first laminated film 330 is formed of four layers in total, and the number of the different refractive index pairs is 1.5. Namely, the first laminated film 330 includes a first layer 340 as the "high refractive index layer," a second layer 345 as the "low refractive index layer," a third layer 350 as the "high refractive index layer," and a first outermost layer 360.
0097Similarly, the second laminated film 365 is formed of four layers in total, and the number of the different refractive index pair is 1.5. Namely, the second laminated film 365 includes a first layer 370 as the "high refractive index layer," a second layer 375 as the "low refractive index layer," a third layer 380 as the "high refractive index layer," and a second outermost layer 390.
0098In the glass 300 with the third antireflection film, the first laminated film 330 and the second laminated film 365 located at respective sides of the glass substrate 320 have different refractive index pairs. Consequently, in the glass 300 with the third antireflection film, a more favorable low reflection property can be exhibited.
0099Here, it should be apparent to a person ordinarily skilled in the art that, due to the existence of the first outermost layer 360 and the second outermost layer 390, even for the glass 300 with the third antireflection film, the effect that is the same as those of the glass 100 with the first antireflection film and the glass 200 with the second antireflection film, namely, a significantly enhanced alkali-resistant property is obtained, compared to the usual glass with the antireflection film.
0100In the example illustrated in <figref idref="f0003">FIG. 4</figref>, the first laminated film 330 of the glass 300 with the third antireflection film is formed of the four layers, which are from the first layer 340 to the outermost layer 360.
0101Further, in the example illustrated in <figref idref="f0003">FIG. 4</figref>, the second laminated film 365 is provided with the layered structure that is the same as the layered structure of the first laminated film 330. However, this is merely an example, and the second laminated film 365 may be provided with any structure, as long as the low reflection property can be exhibited.
0102For example, the second laminated film 365 may be provided with a structure, such as those of the laminated films 30, 130, and 230, which are illustrated in <figref idref="f0001 f0002">FIGS. 1 to 3</figref>, respectively.
0103Further, the second laminated film 365 is not always required to have the outermost layer 390, which is formed of the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer; and any layer may be positioned as the second outermost layer.
0104For example, if it is assumed that the glass 300 with the third antireflection film is used as a window glass for a building, an alkaline component may hardly flow from the concrete due to rain on the indoor side. Thus, if the glass with the antireflection film is installed, so that the side of the laminated film that does not include the outermost layer formed of the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer faces the indoor side, a phenomena hardly occurs where the laminated film is deteriorated by the alkaline component, whereby the low reflection property of the glass with the antireflection film can be prevented from being lowered.
0105However, if both surfaces of the glass substrate are provided with respective outermost layers, which are formed of the ZrO<sub>2</sub> doped SiO<sub>2</sub> layers, the laminated film can be significantly prevented from being deteriorated by the alkaline component, regardless of which side faces the outdoor side. Consequently, for the case of the glass 300 with the third antireflection film, such as that of shown in <figref idref="f0003">FIG. 4</figref>, the glass with the antireflection film can be used without paying attention to the direction of the glass substrate 320.
(Another glass with an antireflection film)
0106Next, a structure of another glass with an antireflection film not according to the present invention (which is referred to as the "glass with the fourth antireflection film") is described by referring to <figref idref="f0003">FIG. 5</figref>.
0107As illustrated in <figref idref="f0003">FIG. 5</figref>, the glass 400 with the fourth antireflection film is provided with a structure that is the same as the structure of the glass 100 with the first antireflection film, which is illustrated in <figref idref="f0001">FIG. 2</figref>. Namely, the glass 400 with the fourth antireflection film includes a glass substrate 420; and a laminated film 430, and the laminated film 430 is formed of three layers, which are a first layer 440, a second layer 445, and an outermost layer 460.
0108However, in the glass 400 with the fourth antireflection film, the structure of the laminated film 430 is different from the structure of the laminated film 130 of the above-described glass 100 with the first antireflection film.
0109More specifically, the first layer 440 of the laminated film 430 has a refractive index which is less than a refractive index of the second layer 445, which is at immediately above; and the second layer 445 has the refractive index which is greater than the refractive index of the first layer 440. Namely, contrary to the laminated film 130, the laminate film 430 includes, from the side close to the glass substrate 420, the "low refractive index layer" and the "high refractive index layer", which are the different refractive index pair.
0110Even for a case where the laminated film 430 has the different refractive index pair with such a structure, the glass 400 with the fourth antireflection film can be caused to have a low reflection property.
0111Here, in the laminated film 430, the outermost layer 460 is formed of the above-described ZrO<sub>2</sub> doped SiO<sub>2</sub> layer. Furthermore, no silica layer is formed immediately below the outermost layer 460.
0112Thus, in the glass 400 with the fourth antireflection film, the effect that is the same as that of the glass 100 with the first antireflection film, namely, a significantly enhanced alkali-resistant property is obtained, compared to the usual glass with the antireflection film.
0113Here, the first layer 440 of the laminated film 430 may be a "low refractive index layer," such as the second layer 245 of the above-described laminated film 230. A specification of such a "low refractive index layer" is described in the column of the above-described second layer 245. Furthermore, the second layer 445 of the laminated film 430 may be a "high refractive index layer," such as the first layer 240 of the above-described laminated layer 230. A specification of such a "high refractive index layer" is described in the column of the above-described first layer 240.
(Another glass with an antireflection film)
0114Next, a structure of another glass with an antireflection film not according to the present invention (which is referred to as the "glass with the fifth antireflection film") is described by referring to <figref idref="f0004">FIG. 6</figref>.
0115As illustrated in <figref idref="f0004">FIG. 6</figref>, the glass 500 with the fifth antireflection film is provided with a structure that is the same as the structure of the glass 200 with the second antireflection film, which is illustrated in <figref idref="f0002">FIG. 3</figref>. Namely, the glass 500 with the fifth antireflection film includes a glass substrate 520; and a laminated film 530, and the laminated film 530 is formed of five layers, which are a first layer 540; a second layer 545; a third layer 550; a fourth layer 555; and an outermost layer 560.
0116However, in the glass 500 with the fifth antireflection film, the structure of the laminated film 530 is different from the structure of the laminated film 230 of the above-described glass 200 with the second antireflection film.
0117More specifically, the first layer 540 of the laminated film 530 has a refractive index that is less than a refractive index of the second layer 545, which is at immediately above. Further, the second layer 545 has the refractive index that is greater than the refractive index of the first layer 540 and a refractive index of the third layer 550. Further, the third layer 550 has the refractive index that is less than the refractive index of the second layer 545 and the refractive index of the fourth layer 555; and the fourth layer 555 has the refractive index that is greater than the refractive index of the third layer 550.
0118Namely, in the glass 500 with the fifth antireflection film, the layer structure of the laminated film 530 is inverted from that of the laminated film 230 of the glass 200 with the second antireflection film, which is illustrated in <figref idref="f0002">FIG. 3</figref>; and the glass 500 with the fifth antireflection film includes two different refractive index pairs of the "low refractive index layer" and the "high refractive index layer," from the side close to the glass substrate 520.
0119Even for a case where the laminated film 530 has the different refractive index pairs with such structures, the glass 500 with the fifth antireflection film can be caused to have a low reflection property.
0120Here, in the laminated film 530, the outermost layer 560 is formed of the above-described ZrO<sub>2</sub> doped SiO<sub>2</sub> layer. Furthermore, no silica layer is formed immediately below the outermost layer 560.
0121Thus, in the glass 500 with the fifth antireflection film, the effect that is the same as those of the glass 100 with the first antireflection film to the glass 400 with the fourth antireflection film, namely, a significantly enhanced alkali-resistant property is obtained, compared to the usual glass with the antireflection film.
0122Here, the first layer 540 and the third layer 550 of the laminated film 530 may be "low refractive index layers," such as the second layer 245 of the above-described laminated film 230. A specification of such a "low refractive index layer" is described in the column of the above-described second layer 245. Furthermore, the second layer 545 and the fourth layer 555 of the laminated film 530 may be "high refractive index layers," such as the first layer 240 of the above-described laminated layer 230. A specification of such a "high refractive index layer" is described in the column of the above-described first layer 240.
0123In the example illustrated in <figref idref="f0004">FIG. 6</figref>, in the glass 500 with the fifth antireflection film, the laminated film 530 is formed of the five layers, which are the first layer 540 to the outermost layer 560. However, this is merely an example, and is should be noted that the number of the layers forming the laminated film 530 may not be particularly limited, as long as the number of the layers is greater than or equal to 4.
(Another glass with an antireflection film)
0124Next, a structure of another glass with an antireflection film not according to the present invention (which is referred to as the "glass with the sixth antireflection film") is described by referring to <figref idref="f0005">FIG. 7A</figref>.
0125As illustrated in <figref idref="f0005">FIG. 7A</figref>, a glass 600 with the sixth antireflection film includes a glass substrate 620; a first laminated film 630; and a second laminated film 665.
0126The glass 600 with the sixth antireflection film includes the components that are same as the components of the glass 500 with the fifth antireflection film, which is illustrated in <figref idref="f0004">FIG. 6</figref>. Thus, in the glass 600 with the sixth antireflection film, for the components that are the same as the components of the glass 500 with the fifth antireflection film, reference numerals that are obtained by adding 100 to the reference numerals illustrated in <figref idref="f0004">FIG. 6</figref> are used.
0127However, the glass 600 with the sixth antireflection film is different from the structure of the above-described glass 500 with the fifth antireflection film in a point that laminated films are formed on both surfaces of the glass substrate 620.
0128More specifically, as illustrated in <figref idref="f0005">FIG. 7A</figref>, the first laminated film 630 is formed at the side of the first surface 622 of the glass substrate 620, and the second laminated film 665 is formed at the side of the second surface 624 of the glass substrate 620.
0129In the example illustrated in <figref idref="f0005">FIG. 7A</figref>, the first laminated film 630 is formed of four layers in total, and the number of the different refractive index pairs is 1.5. Namely, the first laminated film 630 includes a first layer 640 as the "low refractive index layer," a second layer 645 as the "high refractive index layer," a third layer 650 as the "low refractive index layer," and a first outermost layer 660.
0130Similarly, the second laminated film 665 is formed of four layers in total, and the number of the different refractive index pair is 1.5. Namely, the second laminated film 665 includes a first layer 670 as the "low refractive index layer," a second layer 675 as the "high refractive index layer," a third layer 680 as the "low refractive index layer," and a second outermost layer 690.
0131In the glass 600 with the sixth antireflection film, the first laminated film 630 and the second laminated film 665 formed at respective sides of the glass substrate 620 have different refractive index pairs. Consequently, in the glass 600 with the sixth antireflection film, a more favorable low reflection property can be exhibited.
0132Further, the first outermost layer 660 and the second outermost layer 690 are formed of the ZrO<sub>2</sub> doped SiO<sub>2</sub> layers, respectively. Furthermore, no silica layer is located immediately below the first outermost layer 660, and immediately below the second outermost layer 690.
0133Thus, it should be apparent to a person ordinarily skilled in the art that, in the glass 600 with the sixth antireflection film, the effect that is the same as those of the glass 400 with the fourth antireflection film and the glass 500 with the fifth antireflection film, namely, a significantly enhanced alkali-resistant property is obtained, compared to the usual glass with the antireflection film.
0134In the example illustrated in <figref idref="f0005">FIG. 7A</figref>, the first laminated film 630 of the glass 600 with the sixth antireflection film is formed of the four layers, which are from the first layer 640 to the outermost layer 660. However, it is merely an example, and the number of the layers forming the first laminated film 630 is not particularly limited, as long as the number of the layers is greater than or equal to 3.
0135For example, the first laminated film 630 may be provided with a three layer structure, such as that of the laminated film 430 illustrated in <figref idref="f0003">FIG. 5</figref> (the number of the different refractive index pairs = 1). Alternatively, the first laminated film 630 may be provided with a five layer structure, such as that of the laminated film 530 illustrated in <figref idref="f0004">FIG. 6</figref> (the number of the different refractive index pairs = 2). Alternatively, the first laminated layer 630 may be formed of six or more layers (the number of the different refractive index pairs ≥ 2.5).
0136Further, in the example illustrated in <figref idref="f0005">FIG. 7A</figref>, the second laminated film 665 is provided with the layered structure that is the same as the layered structure of the first laminated film 630. However, this is merely an example, and the second laminated film 665 may be provided with any structure, as long as the low reflection property can be exhibited.
0137Further, the second laminated film 665 is not always required to have the outermost layer 690, which is formed of the ZrO<sub>2</sub> doped SiO<sub>2</sub> layer; and any layer may be disposed as the second outermost layer.
(Manufacturing method of the glass with the antireflection film according to an embodiment of the present invention)
0138Next, an example of a manufacturing method of the glass with the antireflection film according to an embodiment of the present invention is briefly described, which has the above-described features.
0139Note that the manufacturing method shown below is merely an example, and the glass with the antireflection film according to the present invention may be manufactured by another method. Further, in the following description, by exemplifying a structure where the fourth layer 255 of the laminated film 230 is omitted in the glass 200 with the second antireflection film, which is illustrated in <figref idref="f0002">FIG. 3</figref> (i.e., the glass with the antireflection film provided with a laminated film having a four layer structure), the manufacturing method thereof is described, as an example.
0140<figref idref="f0006">FIG. 7B</figref> schematically illustrates an example of a flow of the manufacturing method of such a glass with the antireflection film.
0141As illustrated in <figref idref="f0006">FIG. 7B</figref>, the manufacturing method (which is referred to as the "first manufacturing method," hereinafter) includes a step of forming a first layer on a side of a first surface of a glass substrate (step S110); a step of forming a second layer immediately above the first layer (step S120); a step of forming a third layer immediately above the second layer, wherein the third layer is formed of a layer not including silica (step S130); a step of forming a layer formed of zirconia-doped silica immediately above the third layer, wherein the layer formed of zirconia-doped silica is formed by a cylindrical magnetron sputtering method (step S140); and a step of thermally processing the glass substrate after step S140 (step S150).
0142However, step S150 may be omitted.
0143Each step is described below. Note that, in the following description, for clarity, the reference numerals indicated in <figref idref="f0002">FIG. 3</figref> are used for describing each of the components.
(Step S110)
0144First, a glass substrate 220 with a first surface 222 and a second surface 224 is prepared. The composition of the glass substrate 220 is not particularly limited. The glass substrate 222 may be, for example, a non-alkaline glass, a soda-lime glass, an aluminosilicate glass, and so forth.
0145Next, a first layer 240 is formed on a side of the first surface 222 of the glass substrate 220.
0146As described above, the first layer 240 is formed of a material having a refractive index that is greater than a refractive index of a second layer 245, which is formed at step S120 below. The first layer 240 may be titania, niobium oxide, zirconia, ceria, or tantalum oxide, for example.
0147The method of forming the first layer 240 is not particularly limited. A film of the first layer 240 may be formed on the first surface 222 of the glass substrate 220, for example, by an evaporation method, a sputtering method, a CVD (chemical vapor deposition) method, and so forth.
(Step S120)
0148Subsequently, the second layer 245 is formed immediately above the first layer 240. As described above, the second layer 245 is formed of a material having the refractive index that is less than the refractive index of the first layer 240, and the material has the refractive index that is less than the refractive index of a third layer 255, which is formed at step S130 below. The second layer 245 may be silica or alumina, for example.
0149The method of forming the second layer 245 is not particularly limited. A film of the second layer 245 may be formed, for example, by an evaporation method, a sputtering method, a CVD (chemical vapor deposition) method, and so forth.
(Step S130)
0150Subsequently, the third layer 250 is formed immediately above the second layer 245.
0151As described above, the third layer 250 is formed of a material having a refractive index that is greater than the refractive index of the second layer 245. The third layer 250 includes titania, niobium oxide, zirconia, ceria, or tantalum oxide. Here, the third layer 250 is formed of a layer not including silica.
0152The method of forming the third layer 250 is not particularly limited. A film of the third layer 250 may be formed, for example, by an evaporation method, a sputtering method, a CVD (chemical vapor deposition) method, and so forth.
(Step S140)
0153Subsequently, a ZrO<sub>2</sub> doped SiO<sub>2</sub> layer (the so-called outermost layer 260) is formed immediately above the third layer 250.
0154The zirconia doping amount in the outermost layer 260 is in the range from 5 at% to 50 at%. A film of the outermost layer 260 is formed by a sputtering method, according to claim 11.
0155In particular, among the sputtering methods, a cylindrical magnetron sputtering method is used. In this "cylindrical magnetron sputtering method," a hollow cylindrical target is used, instead of a usual planar target. While rotating the hollow cylindrical target in an extending axis direction, sputtering film formation is performed (e.g., Japanese Patent No. <patcit id="pcit0003" dnum="JP4639764B"><text>4639764</text></patcit>).
0156As described in detail below, for a case of forming a film of the outermost layer 260 by the "cylindrical magnetron sputtering method," adhesion of debris (foreign matter) to the laminated film is significantly suppressed. Consequently, a glass with a antireflection film can be obtained, which has fewer defects.
(Step S150)
0157Subsequently, if it is necessary, the glass substrate 220 with the first surface 222 on which the laminated film 230 (the first layer 240, the second layer 245, the third layer 250, and the outermost layer 260) is formed is thermally processed. The thermal processing is performed to reinforce the glass substrate 220, or to bend the glass substrate 220. However, this step may be omitted.
0158The thermal processing is performed under the air atmosphere, for example, in a temperature range from 550 °C to 700 °C. The thermal processing may be performed, for example, by rapidly cooling, by air blowing, the glass substrate 220 that has been heated to 650 °C.
0159By the above-described processes, the glass with the antireflection film can be produced, which is formed of the glass substrate 220, and the laminated film 230.
0160The example of the manufacturing method of the glass with the antireflection film according to the embodiment of the present invention is described above. Here, it is apparent to a person ordinarily skilled in the art that the above description is merely an example, and that the glass with the antireflection film according to the embodiment of the present invention can be produced by another method. For example, in the above description, it is described by exemplifying the case where only the film of the outermost layer 260 is formed by the cylindrical magnetron sputtering method; however, at least one film of the first layer to the third layer may further be formed by the cylindrical magnetron sputtering method.
0161Furthermore, in the above description, by exemplifying the structure where the fourth layer 255 of the laminated film 230 is omitted in the glass 200 with the second antireflection film, which is illustrated in <figref idref="f0002">FIG. 3</figref>, the manufacturing method thereof is described. However, it is apparent to a person ordinarily skilled in the art that the above-described first manufacturing method can be similarly applied to the glass with the antireflection film, which includes a laminated film with another structure.
[Embodiments]
0162Next, embodiments of the present invention are described. Note that, in the description below, example 1 to example 4 are the embodiments; and example 5 to example 7 are comparative examples.
(Example 1)
0163A laminated film was formed on one surface of a glass substrate by the following method, and a sample of a glass with an antireflection film (which is referred to as the "sample according to example 1," hereinafter) was produced.
0164The sample according to example 1 was produced as follows.
0165First, a glass substrate (a soda-lime glass) with a length of 25 mm × a width of 50 mm × a thickness of 2 mm was prepared.
0166Subsequently, a laminated film formed of four layers in total, which were a first layer to a fourth layer, was formed on one surface of the glass substrate by a sputtering method. The laminated film had the following layer structure, from the side close to the glass substrate: <ul id="ul0003" list-style="none" compact="compact"><li>a first layer: a TiO<sub>2</sub> layer with a thickness of 11 nm,</li><li>a second layer: a SiO<sub>2</sub> layer with a thickness of 31 nm,</li><li>a third layer: a TiO<sub>2</sub> layer with a thickness of 99 nm, and</li><li>a fourth layer: a 90 at% SiO<sub>2</sub> - 10 at% ZrO<sub>2</sub> layer with a thickness of 83 nm.</li><li>For the first layer, a TiOx target (x < 2) (product name TXO Target: produced by AGC CERAMICS CO., LTD) was used as a target, and a film was formed by the sputtering method under Ar + O<sub>2</sub> atmosphere (oxygen 8 vol%). The sputtering pressure was 0.37 Pa.</li></ul>
0167For the second layer, a Si target was used as a target, and a film was formed by the sputtering method under Ar + O<sub>2</sub> atmosphere (oxygen 60 vol%). The sputtering pressure was 0.17 Pa.
0168For the third layer, the above-described TiOx target (x < 2) was used, and a film was formed by the sputtering method under Ar + O<sub>2</sub> atmosphere (oxygen 8 vol%). The sputtering pressure was 0.37 Pa.
0169For the fourth layer, a 10 at% Zr doped Si target was used as a target, and a film was formed by the sputtering method under Ar + O<sub>2</sub> atmosphere (oxygen 60 vol%). The sputtering pressure was 0.12 Pa.
0170Here, on the surface of the glass substrate at the side where the laminated film was not formed, antireflection processing (surface roughing processing) was performed.
(Example 2)
0171A sample of a glass with an antireflection film (which is referred to as the "sample according to example 2," hereinafter) was produced by the method that was the same as the method of example 1. However, in example 2, the laminated film had the following layer structure: <ul id="ul0004" list-style="none" compact="compact"><li>a first layer: a TiO<sub>2</sub> layer with a thickness of 13 nm,</li><li>a second layer: a SiO<sub>2</sub> layer with a thickness of 28 nm,</li><li>a third layer: a TiO<sub>2</sub> layer with a thickness of 97 nm, and</li><li>a fourth layer: a 80 at% SiO<sub>2</sub> - 20 at% ZrO<sub>2</sub> layer with a thickness of 68 nm.</li></ul>
0172Here, for the fourth layer, a 20 at% Zr doped Si target was used as a target, and a film was formed by the sputtering method under Ar + O<sub>2</sub> atmosphere (oxygen 60 vol%). The sputtering pressure was 0.12 Pa.
(Example 3)
0173A sample of a glass with an antireflection film (which is referred to as the "sample according to example 3," hereinafter) was produced by the method that was the same as the method of example 1. However, in example 3, the laminated film had the following layer structure: <ul id="ul0005" list-style="none" compact="compact"><li>a first layer: a TiO<sub>2</sub> layer with a thickness of 16 nm,</li><li>a second layer: a SiO<sub>2</sub> layer with a thickness of 25 nm,</li><li>a third layer: a TiO<sub>2</sub> layer with a thickness of 65 nm, and</li><li>a fourth layer: a 67 at% SiO<sub>2</sub> - 33 at% ZrO<sub>2</sub> layer with a thickness of 76 nm.</li></ul>
0174Here, for the fourth layer, a 20 at% Zr doped Si target was used as a target, and a film was formed by the sputtering method under Ar + O<sub>2</sub> atmosphere (oxygen 60 vol%). The sputtering pressure was 0.12 Pa.
(Example 4)
0175A sample of a glass with an antireflection film (which is referred to as the "sample according to example 4," hereinafter) was produced by the method that was the same as the method of example 1. However, in example 4, identical laminated films were formed on both surfaces of the glass substrate (consequently, antireflection processing (surface roughing process) was not performed on the glass substrate). Each laminated film had the following layer structure: <ul id="ul0006" list-style="none" compact="compact"><li>a first layer: a TiO<sub>2</sub> layer with a thickness of 12 nm,</li><li>a second layer: a SiO<sub>2</sub> layer with a thickness of 30 nm,</li><li>a third layer: a TiO<sub>2</sub> layer with a thickness of 99 nm, and</li><li>a fourth layer: a 90 at% SiO<sub>2</sub> - 10 at% ZrO<sub>2</sub> layer with a thickness of 81 nm.</li></ul>
(Example 5)
0176A sample of a glass with an antireflection film (which is referred to as the "sample according to example 5," hereinafter) was produced by the method that was the same as the method of example 1. However, in example 5, the laminated film had the following layer structure: <ul id="ul0007" list-style="none" compact="compact"><li>a first layer: a TiO<sub>2</sub> layer with a thickness of 13 nm,</li><li>a second layer: a SiO<sub>2</sub> layer with a thickness of 28 nm,</li><li>a third layer: a TiO<sub>2</sub> layer with a thickness of 97 nm, and</li><li>a fourth layer: a SiO<sub>2</sub> layer with a thickness of 81 nm.</li></ul>
0177Here, for the fourth layer, a Si target was used as a target, and a film was formed by the sputtering method under Ar + O<sub>2</sub> atmosphere (oxygen 60 vol%). The sputtering pressure was 0.17 Pa.
(Example 6)
0178A sample of a glass with an antireflection film (which is referred to as the "sample according to example 6," hereinafter) was produced by the method that was the same as the method of example 1. However, in example 6, identical laminated films were formed on both surfaces of the glass substrate (consequently, antireflection processing (surface roughing process) was not performed on the glass substrate). Each laminated film had the following layer structure: <ul id="ul0008" list-style="none" compact="compact"><li>a first layer: a TiO<sub>2</sub> layer with a thickness of 11 nm,</li><li>a second layer: an Al doped SiO<sub>2</sub> layer with a thickness of 31 nm,</li><li>a third layer: a TiO<sub>2</sub> layer with a thickness of 97 nm, and</li><li>a fourth layer: an Al doped SiO<sub>2</sub> layer with a thickness of 86 nm.</li></ul>
0179Here, for the second layer, a 10 wt% Al doped Si target was used as a target, and a film was formed by the sputtering method under Ar + O<sub>2</sub> atmosphere (oxygen 60 vol%). The sputtering pressure was 0.17 Pa.
0180For the fourth layer, a film was formed under a film forming condition that is the same as the film forming condition of the second layer.
(Example 7)
0181A sample of a glass with an antireflection film (which is referred to as the "sample according to example 7," hereinafter) was produced by the method that was the same as the method of example 1. However, in example 7, the laminated film had the following layer structure: <ul id="ul0009" list-style="none" compact="compact"><li>a first layer: a TiO<sub>2</sub> layer with a thickness of 11 nm,</li><li>a second layer: a SiO<sub>2</sub> layer with a thickness of 30 nm,</li><li>a third layer: a TiO<sub>2</sub> layer with a thickness of 103 nm,</li><li>a fourth layer: a SiO<sub>2</sub> layer with a thickness of 17 nm, and</li><li>a fifth layer: a 90 at% SiO<sub>2</sub> - 10 at% ZrO<sub>2</sub> layer with a thickness of 60 nm.</li></ul>
0182Here, for the fifth layer, a 10 at% Zr doped Si target was used as a target, and a film was formed by the sputtering method under Ar + O<sub>2</sub> atmosphere (oxygen 60 vol%). The sputtering pressure was 0.12 Pa.
(Evaluation)
0183Alkali-resistant properties were evaluated by using each of the samples according to example 1 to example 7 produced by the above-described method. Evaluation of the alkali-resistant properties was made by the following alkali resistance test.
(Alkali resistance test)
0184For each sample, light was irradiated from the side on which the laminated film was located (from either side for the samples according to example 4 and example 6), and reflectivity (initial reflectivity) was measured by a spectrophotometer.
0185Subsequently, each sample was dipped for two hours in an aqueous solution of NaOH with concentration of 0.1 kmol/m<sup>3</sup>, which was heated at 90 °C. After that, the samples were taken out from the aqueous solution, the samples were washed with pure water, and the samples were dried.
0186By using the dried samples, measurement was made, which was the same as the measurement prior to the dipping process; and the reflectivity was measured (the reflectivity after processing).
0187For each sample, the alkali-resistant property was evaluated by comparing the initial reflectivity with the reflectivity after processing.
(Visible light reflectivity)
0188It can be said that, as the visible light reflectivity of the glass with the antireflection film becomes lower, the low reflection property becomes better.
0189Under the condition where a laminated film is formed only on one surface of the glass substrate, and the surface roughing process is performed on the other surface, if the visible light reflectivity of the glass with the antireflection film that is measured based on JIS R 3106 exceeds 1%, the low reflection property is insufficient. It is preferable that the visible light reflectivity be less than or equal to 1%.
0190Under the condition where laminated films are formed on both surfaces of the glass substrate, if the visible light reflectivity of the glass with the antireflection film that is measured based on JIS R 3106 exceeds 2%, the low reflection property is insufficient. It is preferable that the visible light reflectivity be less than or equal to 2%. In particular, it is preferable that the visible light reflectivity be less than or equal to 1%.
(Reflected color)
0191In general, a glass with an antireflection film where a reflected color is a reddish color or an orange color tends not to be favored, while a glass with an antireflection film where a reflected color is a blue color or a green color tends to be favored. However, even if the reflected color is a blue color or a green color, it tends not be favored if the colorfulness is too strong.
0192If a reflected color in a 10 degree visual field in the standard illuminant D65 is represented by color coordinates (a*, b*) of the L*a*b color system according to JIS Z 8729, it is desirable that the reflected color of the glass with the antireflection film is inside a pentagon with five apexes, which are (0, 0), (20, -20), (-15, -20), (-15, 10), and (0, 10). In this case, the reflected color of the glass with the antireflection film is not a reddish color nor an orange color, and the colorfulness is not too strong.
(Result)
0193<figref idref="f0007">FIG. 8</figref> shows a result of the alkali resistant test that was obtained for the sample according to example 1.
0194As shown in <figref idref="f0007">FIG. 8</figref>, for the sample according to example 1, the characteristic of the reflectivity prior to the dipping process almost matches the characteristic of the reflectivity after the dipping process, so that no significant difference was found between them. Namely, it was found that, for both cases of prior to and after the dipping process, the sample according to example 1 exhibits sufficiently low reflectivity in a wavelength range from approximately 400 nm to approximately 650 nm. As shown in Table 2, the visible light reflectivity of the sample according to example 1 prior to and after the dipping process were 0.26% and 0.26%, respectively. Namely, the visible light reflectivity of the sample according to example 1 was less than or equal to 1% for both prior to and after the dipping process.
0195In this manner, it was confirmed that the sample according to example 1 has a favorable alkali-resistant property.
0196Additionally, as shown in Table 2, the reflected colors (a*, b*) of the sample according to example 1 prior to and after the dipping process were (- 0.47, - 4.14) and (- 0.45, - 3.61), respectively. Namely, both reflected colors of the sample according to example 1 prior to and after the dipping process were inside the above-described pentagon.
0197<figref idref="f0008">FIG. 9</figref> shows a result of the alkali resistant test that was obtained for the sample according to example 2.
0198As shown in <figref idref="f0008">FIG. 9</figref>, for the sample according to example 2, the characteristic of the reflectivity prior to the dipping process almost matches the characteristic of the reflectivity after the dipping process, so that no significant difference was found between them. Namely, it was found that, for both cases of prior to and after the dipping process, the sample according to example 2 demonstrates sufficiently low reflectivity in a wavelength range from approximately 400 nm to approximately 650 nm. As shown in Table 2, the visible light reflectivity of the sample according to example 2 prior to and after the dipping process were 0.87% and 0.90%, respectively. Namely, the visible light reflectivity of the sample according to example 2 was less than or equal to 1% for both prior to and after the dipping process.
0199In this manner, it was confirmed that the sample according to example 2 has a favorable alkali-resistant property.
0200Additionally, as shown in Table 2, the reflected colors (a*, b*) of the sample according to example 2 prior to and after the dipping process were (- 3.35, 0.75) and (- 2.28, - 1.03), respectively. Namely, both reflected colors of the sample according to example 2 prior to and after the dipping process were inside the above-described pentagon.
0201<figref idref="f0009">FIG. 10</figref> shows a result of the alkali resistant test that was obtained for the sample according to example 3.
0202As shown in <figref idref="f0009">FIG. 10</figref>, for the sample according to example 3, the characteristic of the reflectivity prior to the dipping process almost matches the characteristic of the reflectivity after the dipping process, so that no significant difference was found between them. Namely, it was found that, for both cases of prior to and after the dipping process, the sample according to example 3 exhibits sufficiently low reflectivity in a wavelength range from approximately 450 nm to approximately 650 nm. As shown in Table 2, the visible light reflectivity of the sample according to example 2 prior to and after the dipping process were 0.71% and 0.70%, respectively. Namely, the visible light reflectivity of the sample according to example 3 was less than or equal to 1% for both prior to and after the dipping process.
0203In this manner, it was confirmed that the sample according to example 3 has a favorable alkali-resistant property.
0204Additionally, as shown in Table 2, the reflected colors (a*, b*) of the sample according to example 3 prior to and after the dipping process were (9.98, -15.44) and (11.02, - 17.86), respectively. Namely, both reflected colors of the sample according to example 3 prior to and after the dipping process were inside the above-described pentagon.
0205Here, the visible light reflectivity of example 1 through the visible light reflectivity of example 3 are compared. The outer most layers of example 1 through example 3 are the 90 at% SiO<sub>2</sub> - 10 at% ZrO<sub>2</sub> layer, the 80 at% SiO<sub>2</sub> - 20 at% ZrO<sub>2</sub> layer, and the 67 at% SiO<sub>2</sub> - 33 at% ZrO<sub>2</sub> layer, respectively. It can be seen that the visible light reflectivity of example 1 is the lowest, in which the 90 at% SiO<sub>2</sub> - 10 at% ZrO<sub>2</sub> layer, which has the lowest refractive index, is the outermost layer, so that a favorable low reflection property is achieved.
0206<figref idref="f0010">FIG. 11</figref> shows a result of the alkali resistant test that was obtained for the sample according to example 4.
0207As shown in <figref idref="f0010">FIG. 11</figref>, for the sample according to example 4, the characteristic of the reflectivity prior to the dipping process almost matches the characteristic of the reflectivity after the dipping process, so that no significant difference was found between them. Namely, it was found that, for both cases of prior to and after the dipping process, the sample according to example 4 exhibits sufficiently low reflectivity in a wavelength range from approximately 450 nm to approximately 650 nm. As shown in Table 2, the visible light reflectivity of the sample according to example 4 prior to and after the dipping process were 0.77% and 0.74%, respectively. In the sample according to example 4, similar to example 1, the 90 at% SiO<sub>2</sub> - 10 at% ZrO<sub>2</sub> layer, which has a low refractive index as a ZrO<sub>2</sub> doped SiO<sub>2</sub> layer, is the outermost layer. Consequently, though the laminated films are formed on both surfaces of the glass substrate, the visible light reflectivity is less than or equal to 1%, which is less than 2%, and it can be seen that a favorable low reflection property is achieved.
0208In this manner, it was confirmed that the sample according to example 4 has a favorable alkali-resistant property.
0209Additionally, as shown in Table 2, the reflected colors (a*, b*) of the sample according to example 4 prior to and after the dipping process were (- 1.76, - 6.28) and (- 1.18, 2.34), respectively. Namely, both reflected colors of the sample according to example 4 prior to and after the dipping process were inside the above-described pentagon.
0210<figref idref="f0011">FIG. 12</figref> shows a result of the alkali resistant test that was obtained for the sample according to example 5.
0211As shown in <figref idref="f0011">FIG. 12</figref>, for the sample according to example 5, a significant difference was found between the characteristic of the reflectivity prior to the dipping process and the characteristic of the reflectivity after the dipping process. Namely, though the sample according to example 5 exhibited a favorable low reflection property prior to the dipping process, it was found that, after the dipping process, the reflectivity increased over a wavelength range from approximately 400 nm to approximately 750 nm. As shown in Table 2, the visible light reflectivity of the sample according to example 5 prior to and after the dipping process were 0.27% and 10.35%, respectively.
0212In this manner, it was confirmed that the sample according to example 5 does not exhibit a favorable alkali-resistant property.
0213<figref idref="f0012">FIG. 13</figref> shows a result of the alkali resistant test that was obtained for the sample according to example 6.
0214As shown in <figref idref="f0012">FIG. 13</figref>, for the sample according to example 6, a significant difference was found between the characteristic of the reflectivity prior to the dipping process and the characteristic of the reflectivity after the dipping process. Namely, though the sample according to example 6 exhibited a favorable low reflection property prior to the dipping process, it was found that, after the dipping process, the reflectivity increased over almost the entire wavelength range. As shown in Table 2, the visible light reflectivity of the sample according to example 6 prior to and after the dipping process were 0.55% and 22.47%, respectively.
0215In this manner, it was confirmed that the sample according to example 6 does not exhibit a favorable alkali-resistant property.
0216<figref idref="f0013">FIG. 14</figref> shows a result of the alkali resistant test that was obtained for the sample according to example 7.
0217As shown in <figref idref="f0013">FIG. 14</figref>, for the sample according to example 7, a significant difference was found between the characteristic of the reflectivity prior to the dipping process and the characteristic of the reflectivity after the dipping process. Namely, though the sample according to example 7 exhibited a favorable low reflection property prior to the dipping process, it was found that, after the dipping process, the reflectivity increased over almost the entire wavelength range. As shown in Table 2, the visible light reflectivity of the sample according to example 7 prior to and after the dipping process were 0.43% and 10.81%, respectively.
0218In this manner, it was confirmed that the sample according to example 7 does not exhibit a favorable alkali-resistant property.
0219Table 1 below shows the specifications of the laminated films of the samples according to example 1 through example 7. <tables id="tabl0001" num="0001"><table frame="all"><title>[Table 1]</title><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="18mm" /><colspec colnum="2" colname="col2" colwidth="18mm" /><colspec colnum="3" colname="col3" colwidth="36mm" /><colspec colnum="4" colname="col4" colwidth="17mm" /><colspec colnum="5" colname="col5" colwidth="38mm" /><colspec colnum="6" colname="col6" colwidth="40mm" /><thead><row><entry morerows="1" align="center" valign="middle">Example</entry><entry namest="col2" nameend="col6" align="center" valign="middle">Laminated film</entry></row><row><entry align="center" valign="middle">First layer</entry><entry align="center" valign="middle">Second layer</entry><entry align="center" valign="middle">Third layer</entry><entry align="center" valign="middle">Fourth layer</entry><entry align="center" valign="middle">Fifth layer</entry></row></thead><tbody><row><entry align="center" valign="middle">1</entry><entry align="center" valign="middle">TiO<sub>2</sub> 11 nm</entry><entry align="center" valign="middle">SiO<sub>2</sub> 31 nm</entry><entry align="center" valign="middle">TiO<sub>2</sub> 99 nm</entry><entry align="center" valign="middle">10 at% ZrO<sub>2</sub> doped SiO<sub>2</sub> 83 nm</entry><entry align="center" valign="middle">-</entry></row><row><entry align="center" valign="middle">2</entry><entry align="center" valign="middle">TiO<sub>2</sub> 13 nm</entry><entry align="center" valign="middle">SiO<sub>2</sub> 28 nm</entry><entry align="center" valign="middle">TiO<sub>2</sub> 97 nm</entry><entry align="center" valign="middle">20 at% ZrO<sub>2</sub> doped SiO<sub>2</sub> 68 nm</entry><entry align="center" valign="middle">-</entry></row><row><entry align="center" valign="middle">3</entry><entry align="center" valign="middle">TiO<sub>2</sub> 16 nm</entry><entry align="center" valign="middle">SiO<sub>2</sub> 25 nm</entry><entry align="center" valign="middle">TiO<sub>2</sub> 65 nm</entry><entry align="center" valign="middle">33 at% ZrO<sub>2</sub> doped SiO<sub>2</sub> 76 nm</entry><entry align="center" valign="middle">-</entry></row><row><entry align="center" valign="middle">4*</entry><entry align="center" valign="middle">TiO<sub>2</sub> 12 nm</entry><entry align="center" valign="middle">SiO<sub>2</sub> 30 nm</entry><entry align="center" valign="middle">TiO<sub>2</sub> 99 nm</entry><entry align="center" valign="middle">10 at% ZrO<sub>2</sub> doped SiO<sub>2</sub> 81 nm</entry><entry align="center" valign="middle">-</entry></row><row><entry align="center" valign="middle">5</entry><entry align="center" valign="middle">TiO<sub>2</sub> 13 nm</entry><entry align="center" valign="middle">SiO<sub>2</sub> 28 nm</entry><entry align="center" valign="middle">TiO<sub>2</sub> 97 nm</entry><entry align="center" valign="middle">SiO<sub>2</sub> 81 nm</entry><entry align="center" valign="middle">-</entry></row><row><entry align="center" valign="middle">6*</entry><entry align="center" valign="middle">TiO<sub>2</sub> 11 nm</entry><entry align="center" valign="middle">10 wt% Al doped SiO<sub>2</sub> 31 nm</entry><entry align="center" valign="middle">TiO<sub>2</sub> 97 nm</entry><entry align="center" valign="middle">10 wt% Al doped SiO<sub>2</sub> 86 nm</entry><entry align="center" valign="middle">-</entry></row><row><entry align="center" valign="middle">7</entry><entry align="center" valign="middle">TiO<sub>2</sub> 11 nm</entry><entry align="center" valign="middle">SiO<sub>2</sub> 30 nm</entry><entry align="center" valign="middle">TiO<sub>2</sub> 103 nm</entry><entry align="center" valign="middle">SiO<sub>2</sub> 17 nm</entry><entry align="center" valign="middle">10 at% ZrO<sub>2</sub> doped SiO<sub>2</sub> 60 nm</entry></row></tbody></tgroup><tgroup cols="6" rowsep="0"><colspec colnum="1" colname="col1" colwidth="18mm" /><colspec colnum="2" colname="col2" colwidth="18mm" /><colspec colnum="3" colname="col3" colwidth="36mm" /><colspec colnum="4" colname="col4" colwidth="17mm" /><colspec colnum="5" colname="col5" colwidth="38mm" /><colspec colnum="6" colname="col6" colwidth="40mm" /><tbody><row><entry namest="col1" nameend="col6" align="justify">*: For examples 4 and 6, laminated films having the same structures are formed on both surfaces of the glass substrate.</entry></row></tbody></tgroup></table></tables>
0220Table 2 below collectively shows the visible light reflectivity; the color coordinates a*, b*; and the results of the alkali resistance test of the samples according to example 1 through example 7 prior to and after the dipping process. The visible light reflectivity represents values that were measured based on JIS R 3106. Further, the color coordinates a*, b* represent the reflected colors in the 10 degree visual field in the standard illuminant D65, and they are based on the L*a*b* color system according to JIS Z 8729. <tables id="tabl0002" num="0002"><table frame="all"><title>[Table 2]</title><tgroup cols="8"><colspec colnum="1" colname="col1" colwidth="20mm" /><colspec colnum="2" colname="col2" colwidth="35mm" /><colspec colnum="3" colname="col3" colwidth="12mm" /><colspec colnum="4" colname="col4" colwidth="14mm" /><colspec colnum="5" colname="col5" colwidth="35mm" /><colspec colnum="6" colname="col6" colwidth="14mm" /><colspec colnum="7" colname="col7" colwidth="14mm" /><colspec colnum="8" colname="col8" colwidth="26mm" /><thead><row><entry morerows="1" align="center" valign="middle">Examples</entry><entry namest="col2" nameend="col4" align="center" valign="middle">Prior to dipping</entry><entry namest="col5" nameend="col7" align="center" valign="middle">After dipping</entry><entry morerows="1" align="center" valign="middle">Alkali-resistant property</entry></row><row><entry align="center" valign="middle">Visible light reflectivity (%)</entry><entry align="center" valign="middle">a*</entry><entry align="center" valign="middle">b*</entry><entry align="center" valign="middle">Visible light reflectivity (%)</entry><entry align="center" valign="middle">a*</entry><entry align="center" valign="middle">b*</entry></row></thead><tbody><row><entry align="center" valign="middle">1</entry><entry align="center" valign="middle">0.26</entry><entry align="center" valign="middle">-0.47</entry><entry align="center" valign="middle">-4.14</entry><entry align="center" valign="middle">0.26</entry><entry align="center" valign="middle">-0.45</entry><entry align="center" valign="middle">-3.61</entry><entry align="center" valign="middle">Favorable</entry></row><row><entry align="center" valign="middle">2</entry><entry align="center" valign="middle">0.87</entry><entry align="center" valign="middle">-3.35</entry><entry align="center" valign="middle">0.75</entry><entry align="center" valign="middle">0.90</entry><entry align="center" valign="middle">-2.84</entry><entry align="center" valign="middle">-1.03</entry><entry align="center" valign="middle">Favorable</entry></row><row><entry align="center" valign="middle">3</entry><entry align="center" valign="middle">0.71</entry><entry align="center" valign="middle">9.98</entry><entry align="center" valign="middle">-15.44</entry><entry align="center" valign="middle">0.70</entry><entry align="center" valign="middle">11.02</entry><entry align="center" valign="middle">-17.86</entry><entry align="center" valign="middle">Favorable</entry></row><row><entry align="center" valign="middle">4</entry><entry align="center" valign="middle">0.77</entry><entry align="center" valign="middle">-1.76</entry><entry align="center" valign="middle">-6.28</entry><entry align="center" valign="middle">0.74</entry><entry align="center" valign="middle">-1.18</entry><entry align="center" valign="middle">2.34</entry><entry align="center" valign="middle">Favorable</entry></row><row><entry align="center" valign="middle">5</entry><entry align="center" valign="middle">0.27</entry><entry align="center" valign="middle">5.04</entry><entry align="center" valign="middle">-5.79</entry><entry align="center" valign="middle">10.35</entry><entry align="center" valign="middle">12.35</entry><entry align="center" valign="middle">30.43</entry><entry align="center" valign="middle">Not good</entry></row><row><entry align="center" valign="middle">6</entry><entry align="center" valign="middle">0.55</entry><entry align="center" valign="middle">5.89</entry><entry align="center" valign="middle">-10.96</entry><entry align="center" valign="middle">22.47</entry><entry align="center" valign="middle">5.65</entry><entry align="center" valign="middle">-1.64</entry><entry align="center" valign="middle">Not good</entry></row><row><entry align="center" valign="middle">7</entry><entry align="center" valign="middle">0.43</entry><entry align="center" valign="middle">-4.90</entry><entry align="center" valign="middle">2.16</entry><entry align="center" valign="middle">10.81</entry><entry align="center" valign="middle">5.91</entry><entry align="center" valign="middle">-3.85</entry><entry align="center" valign="middle">Not good</entry></row></tbody></tgroup></table></tables>
0221As described above, for the samples according to example 1 through example 4, which adopt the glass with the antireflection film according to the present invention, it was confirmed that the alkali-resistant property was significantly enhanced.
(Productivity evaluation)
0222Next, the glass with the antireflection film according to the embodiment of the present invention was continuously manufactured, and the productivity was evaluated.
0223The glass with the antireflection film had a structure such that a laminated film with a four-layer structure, which was similar to that of above-described example 1, was formed on a first surface of a glass substrate (formed of soda-lime glass) having a length/width size of 254 cm x 366 cm (100 inches x 144 inches). Here, a condition of the structure of each layer was as follows: <ul id="ul0010" list-style="none"><li>a first layer: a TiO<sub>2</sub> layer with a thickness of 12 nm,</li><li>a second layer: a SiO<sub>2</sub> layer with a thickness of 35 nm,</li><li>a third layer: a TiO<sub>2</sub> layer with a thickness of 105 nm,</li><li>a fourth layer (the outermost layer): a 90 at% SiO<sub>2</sub> - 10 at% ZrO<sub>2</sub> layer with a thickness of 84 nm.</li></ul>
0224Among these, a film of the first layer was formed by a sputtering method in which a usual flat TiOx target (x < 2) was used. Furthermore, films of the second layer through the fourth layer were formed by a cylindrical magnetron sputtering method in which a cylindrical target was used.
0225The glass with the antireflection film was continuously manufactured by conveying the glass substrate having the above-described size toward inside a single coater by rollers. The atmosphere inside the coater was the Ar + O<sub>2</sub> atmosphere.
0226Within approximately 4 days of continuous discharge including adjustment of a thickness of each layer, 290 glasses with the antireflection films were manufactured in total in the latter half of approximately 1.5 days. For the total number of the glasses with the antireflection films, adhesion of debris on the surface and presence or absence of defects in the laminated film were visually observed. As a result, there was no product evaluated as manufacturing failure, and a rate of defective products was zero.
0227In this manner, it was confirmed that, for the glass with the antireflection film that was produced by the above-described method, there were few defects, and a high yield rate could be obtained.
(Evaluation of heat resistance)
0228Next, heat resistance of the glass with the antireflection film according to the present invention was evaluated.
0229As a sample for the evaluation, the glass with the antireflection film having the length/width size of 254 cm x 366 cm (100 inches x 144 inches) was used, which was manufactured in the above-described paragraph of "productivity evaluation".
0230After the glass with the antireflection film was heated to 650 °C in the air, the glass with the antireflection film was cooled to the room temperature by air blowing. A haze of the glass with the antireflection film prior to and after heating was measured by a haze meter.
0231As a result of the measurement of the haze, the haze of the glass with the antireflection film prior to heating was 0.09%. Whereas, the haze of the glass with the antireflection film after heating was 0.35%, and it was found that, even if a thermal process is applied, an increase in the haze can be significantly suppressed.
0232In this manner, it was confirmed that the glass with the antireflection film that was manufactured by the above-described manufacturing method had favorable heat resistance.
0233The present invention can be applied, for example, to a glass with an antireflection film for a building. The configuration for using it is not limited to a configuration where the antireflection film is formed only on a single surface of the glass substrate, and a configuration where the antireflection films are formed on both surfaces of the glass substrate. For example, two glass substrates, in each of which an antireflection film is formed only on a single surface, may be prepared, and a laminated glass may be formed. Alternatively, two glass substrates, in each of which antireflection films are formed on both surfaces, may be prepared, and a multilayered glass may be formed. Alternatively, in a glass substrate where an antireflection film is formed only on a single surface, a film having another effect may be formed on the other surface.
0234The present application is based on and claims the benefit of priority of Japanese Priority Application No. <patcit id="pcit0004" dnum="JP2013259650A"><text>2013-259650 filed on December 16, 2013</text></patcit>.
DESCRIPTION OF THE REFERENCE NUMERALS
0235<ul id="ul0011" list-style="none" compact="compact"><li>10 Usual glass with antireflection film</li><li>20 Glass substrate</li><li>22 First surface</li><li>24 Second surface</li><li>30 Laminated film</li><li>40 First layer</li><li>45 Second layer</li><li>50 Third layer</li><li>55 Fourth layer</li><li>100 Glass with first antireflection film</li><li>120 Glass substrate</li><li>122 First surface</li><li>124 Second surface</li><li>130 Laminated film</li><li>140 First layer</li><li>145 Second layer</li><li>160 Outermost layer</li><li>200 Glass with second antireflection film</li><li>220 Glass substrate</li><li>222 First surface</li><li>224 Second surface</li><li>230 Laminated film</li><li>240 First layer</li><li>245 Second layer</li><li>250 Third layer</li><li>255 Fourth layer</li><li>260 Outermost layer</li><li>300 Glass with third antireflection film according to the present invention</li><li>320 Glass substrate</li><li>322 First surface</li><li>324 Second surface</li><li>330 First laminated film</li><li>340 First layer (first laminated film)</li><li>345 Second layer (first laminated film)</li><li>350 Third layer (first laminated film)</li><li>360 First outermost layer</li><li>365 Second laminated film</li><li>370 First layer (second laminated film)</li><li>375 Second layer (second laminated film)</li><li>380 Third layer (second laminated film)</li><li>390 Second outermost layer</li><li>400 Glass with fourth antireflection film</li><li>420 Glass substrate</li><li>422 First surface</li><li>424 Second surface</li><li>430 Laminate film</li><li>440 First layer</li><li>445 Second layer</li><li>460 Outermost layer</li><li>500 Glass with fifth antireflection film</li><li>520 Glass substrate</li><li>522 First surface</li><li>524 Second surface</li><li>530 Laminated film</li><li>540 First layer</li><li>545 Second layer</li><li>550 Third layer</li><li>555 Fourth layer</li><li>560 Outermost layer</li><li>600 Glass with sixth antireflection film</li><li>620 Glass substrate</li><li>622 First surface</li><li>624 Second surface</li><li>630 First laminated film</li><li>640 First layer (first laminated film)</li><li>645 Second layer (first laminated film)</li><li>650 Third layer (first laminated film)</li><li>660 First outermost layer</li><li>665 Second laminated film</li><li>670 First layer (second laminated film)</li><li>675 Second layer (second laminated film)</li><li>680 Third layer (second laminated film)</li><li>690 Second outermost layer</li></ul>
Contents11
13 sheets
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Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| US5183700A | Cites | United States of America | Examiner |
| US5800918A | Cites | United States of America | Examiner |
| WO2005030663A1 | Cites | World Intellectual Property Organization (WIPO) | – |
| JPH0667019A | Cites | Japan | – |
| JPH0781977A | Cites | Japan | – |
| JPH03162943A | Cites | Japan | – |
| JPS57124301A | Cites | Japan | – |
| JP2001290005A | Cites | Japan | – |
| JP2002097572A | Cites | Japan | – |
| JP2005274527A | Cites | Japan | – |
| US5183700A | Cites | United States of America | – |
| US5800918A | Cites | United States of America | – |
| US2007279750A1 | Cites | United States of America | – |
9 members in 5 offices; this record represents the family
Priority claims7
| Document | Office | Kind | Date |
|---|---|---|---|
| 2013259650 | Japan | A | |
| 2013259650 | Japan | – | |
| 2014082272 | Japan | W | |
| JP20130259650 | – | – | – |
| WO2014JP82272 | – | – | – |
| 2013259650 | – | – | – |
| JP2014082272 | – | – | – |
Members9
| Document | Office | Kind | |
|---|---|---|---|
| WO2015093322A1 | World Intellectual Property Organization (WIPO) | A1 | |
| CN105814003A | China | A | |
| EP3085673A1 | European Patent Office (EPO) | A1 | |
| JPWO2015093322A1 | Japan | A1 | |
| EP3085673A4 | European Patent Office (EPO) | A4 | |
| CN105814003B | China | B | |
| EP3085673B1This record | European Patent Office (EPO) | B1 | |
| JP6536409B2 | Japan | B2 | |
| PL3085673T3 | Poland | T3 |
89 legal events, as 9 offices reported them to INPADOC
Over the term
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|---|---|---|---|
| Annual fee paid to national office [announced via postgrant information from national office to epo]GrantedPGFP | PGFP | EP | |
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| Annual fee paid to national office [announced via postgrant information from national office to epo]GrantedPGFP | PGFP | EP | |
| Opt-out of the competence of the unified patent court (upc) registeredP01 | P01 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
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| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed because of non-payment of the annual feeLapsedMM | MM | BE | |
| Patent ceasedCeasedPL | PL | CH | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| No opposition filedOpposition26N | 26N | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| No opposition filed within time limitOppositionORIGINAL CODE: 0009261PLBE | PLBE | EP | |
| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: NO OPPOSITION FILED WITHIN TIME LIMITSTAA | STAA | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| No opposition filed against granted patent, or epo opposition proceedings concluded without decisionGrantedR097 | R097 | DE | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
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| Deletion acc. to par. 5 (withdrawal of the translation of the ep patent)MK05 | MK05 | AT | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
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| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
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| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Invalidated european patentMG4D | MG4D | LT | |
| Patent invalid in the netherlands as no translation has been filedMP | MP | NL | |
| European patents granted designating irelandGrantedFG4D | FG4D | IE | |
| Dpma publication of mentioned ep patent grantGrantedR096 | R096 | DE | |
| European patent takes effect as a national patent in ch/liEP | EP | CH | |
| Reference to at number (ep patent validated in austria)REF | REF | AT | |
| Designated contracting statesAK | AK | EP | |
| European patent grantedGrantedFG4D | FG4D | GB | |
| Intention to grant announcedINTG | INTG | EP | |
| (expected) grantORIGINAL CODE: 0009210GRAA | GRAA | EP | |
| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: THE PATENT HAS BEEN GRANTEDSTAA | STAA | EP | |
| Intention to grant announced (deleted)INTC | INTC | EP | |
| Information on inventor provided before grant (corrected)RIN1 | RIN1 | EP | |
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| Information on inventor provided before grant (corrected)RIN1 | RIN1 | EP | |
| Despatch of communication of intention to grant a patentORIGINAL CODE: EPIDOSNIGR1GRAP | GRAP | EP | |
| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: GRANT OF PATENT IS INTENDEDSTAA | STAA | EP | |
| Information related to disapproval of communication of intention to grant by the applicant or resumption of examination proceedings by the epo deletedORIGINAL CODE: EPIDOSDIGR1GRAJ | GRAJ | EP | |
| Information related to payment of fee for publishing/printing deletedORIGINAL CODE: EPIDOSDIGR3GRAL | GRAL | EP | |
| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: EXAMINATION IS IN PROGRESSSTAA | STAA | EP | |
| Grant fee paidORIGINAL CODE: EPIDOSNIGR3GRAS | GRAS | EP | |
| Intention to grant announcedINTG | INTG | EP | |
| Despatch of communication of intention to grant a patentORIGINAL CODE: EPIDOSNIGR1GRAP | GRAP | EP | |
| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: GRANT OF PATENT IS INTENDEDSTAA | STAA | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Party data changed (applicant data changed or rights of an application transferred)RAP1 | RAP1 | EP | |
| First examination report despatched17Q | 17Q | EP | |
| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: EXAMINATION IS IN PROGRESSSTAA | STAA | EP | |
| Supplementary search report drawn up and despatchedA4 | A4 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Request for extension of the european patent (deleted)DAX | DAX | EP | |
| Request for examination filed17P | 17P | EP | |
| Designated contracting statesAK | AK | EP | |
| Request for extension of the european patentAX | AX | EP | |
| Public reference made under article 153(3) epc to a published international application that has entered the european phaseORIGINAL CODE: 0009012PUAI | PUAI | EP |
Numbers
- Publication
- 3085673
- Publication, DOCDB
- 3085673
- Publication, EPODOC
- EP3085673
- Application
- 14871878
- Application, DOCDB
- 14871878
- Application, EPODOC
- EP20140871878
Titles3
- German
- GLAS MIT ANTIREFLEXIONSFILM UND VERFAHREN ZUR HERSTELLUNG DAVON
- English
- GLASS WITH ANTI-REFLECTION FILM AND METHOD FOR MANUFACTURING SAME
- French
- VERRE À FILM ANTIREFLET ET SON PROCÉDÉ DE FABRICATION
Classification
- CPC, 3
- C03C17/3417
- C03C2217/734
- G02B1/115
- IPC, 4
- C03C17 34
- B32B9 00
- G02B1 11
- G02B1 115
Designated states38
- Contracting states, 38
- Albania
- Austria
- Belgium
- Bulgaria
- Switzerland
- Cyprus
- Czechia
- Germany
- Denmark
- Estonia
- Spain
- Finland
- France
- United Kingdom
- Greece
- Croatia
- Hungary
- Ireland
- Iceland
- Italy
- Liechtenstein
- Lithuania
- Luxembourg
- Latvia
and 14 moreShow fewer
- Monaco
- North Macedonia
- Malta
- Netherlands (Kingdom of the)
- Norway
- Poland
- Portugal
- Romania
- Serbia
- Sweden
- Slovenia
- Slovakia
- San Marino
- Türkiye
