EP2674530B1

Industrial equipment for the hot recycling of asphalt mixes and method of use thereof

Abstract

This record has no abstract on file.

EP2674530B1, drawing sheet 1
Sheet 1 of 3

Term

5.4 yearsleft in the term

Expires 8 February 2032.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

8 claims: 2 independent, 6 dependent

  1. 1
    Industrial equipment for the hot recycling of asphalt mixes, which comprises a portable bank of hoppers (1) which are used to meter RAP and unadulterated stone materials, which are mounted on a supporting structure (9), along with gear motors (4) with frequency converter (16) to control metering and sending a flow indicator signal to a control panel (5) where it is recorded;a conveyor belt (6) is provided below the hopper bank (1) to receive the material and transport it toward the inlet of the rotary cylinder (7), supported on four load rollers (8) serving also as driving system to transmit the movement from a gear motor (4) for cylinder (7) rotation;a tank (11) for storing a mixture of asphalt - rejuvenating agent enhanced with polymers which is metered by a volumetric gear pump (12) through a pipe (13) towards the rotary cylinder (7), the outlet of said cylinder (7) comprising a temperature sensor (24b) that sends the signal to the recycled asphalt mix temperature indicator (31) in the control panel (5);a recycled asphalt mix lifting system (14) adjacent to an outlet of the rotary cylinder (7) which conveys said mix to a discharge silo (15);a combustion gas extractor (18) in the rotary cylinder (7) for discharging combustion gases from the burner (10);a fuel storage tank (17) used in the industrial burner (10) and a weight measuring element (19) is provided under the conveyor belt (6) at the inlet of the rotary drum, which records the amount of material to be supplied in weight, said cylinder (7) comprises an open-flame industrial burner (10) mounted at the beginning of the cylinder (7) to transmit heat energy to the RAP and the supply of unadulterated stone material;an inlet and an outlet;an Internal continuous metal helix (20) taking 30-80% of the total length of the rotary cylinder (7);the walls of the helix (26) form a circular space in its center forming a flame conduction zone (21), between said walls of the helix (26) there is a zone (27) for conduction or conveyance of RAP and supply of unadulterated stone material, in the flame direction, as the cylinder (7) rotates, and generating a zone for indirect heat energy transfer (22), so that the solid asphalt contained in the RAP changes to its liquid phase, without reaching combustion;an injection zone (25) of asphalt-rejuvenating agent enhanced with polymers, adjacent to the end of the helix (20), a plurality of mixing paddles (23) forming a mixing zone (24), which are located at the internal perimeter of said cylinder (7) and after the metal helix (20), to mix the RAP and the supply of unadulterated stone material with the asphalt-rejuvenating agent modified with polymers injected;a plurality of paddles (23b) for expelling the mixed material, adjacent to the mixing paddles (23), for a subsequent expulsion of the hot asphalt mix which has moved from the mixing paddles (23), through the outlet of the metal cylinder (7), where such mixing and expelling paddles (23, 23b) occupy the rest of the total length of the cylinder (7) in order to recycle 100% RAP.
  2. 7
    Industrial equipment for the hot recycling of asphalt mixes, according to the previous claims, characterized in that said control panel (5) comprises means to shut down and start the engines and gear motors of the industrial equipment (28);means of control of frequency converters of gear motors (29);indicators of amperage of engines and gear motors (30);recycled asphalt mix temperature Indicators (31);asphalt-rejuvenating agent temperature indicators (32);indicators of temperature of the inner part of the rotary cylinder(33);RAP flow indicator (34);stone material supply flow indicator (35);asphalt-rejuvenating agent flow indicator (36) and a screen with the operation flow diagram of the industrial equipment (37).