An analysis system for analysing the condition of a machine
Abstract
An apparatus (14) for monitoring the condition of a machine (6), comprising: (a) at least one input (42) for receiving measurement data from a sensor (10) for surveying a measuring point (12) of the machine (6); (b) data processing means (50) for processing condition data dependent on said measurement data; said data processing means (50) comprising means for performing at least two condition monitoring functions (F1, F2, ..., Fn); (c) at least one of said at least two of condition monitoring functions (F1, F2, ..., Fn) having a disabled state and an enabled state; said disabled state prohibiting complete execution of said condition monitoring function; and said enabled state allowing execution; (d) means for changing the state of a selected condition monitoring function between the disabled state and the enabled state, and (e) a communication port (16) for receiving a key comprising a code for enabling a selected condition monitoring function (F1, F2, ..., Fn) from a first predetermined date until a second date, (f) clock functionality (210) for providing time and date information, wherein said apparatus (14) is adapted to change the state of the selected condition monitoring function (F1, F2, ..., Fn) from the disabled state to the enabled state from said first predetermined date until said second date.
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Projected expiry passed 20 January 2023, 3.7 years ago.
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11 claims: 3 independent, 8 dependent
- 1An apparatus (14) for monitoring the condition of a machine (6), comprising:(a) at least one input (42) for receiving measurement data from a sensor (10) for surveying a measuring point (12) of the machine (6);(b) data processing means (50) for processing condition data dependent on said measurement data;said data processing means (50) comprising means for performing at least two condition monitoring functions (F1, F2, ..., Fn);(c) at least one of said at least two of condition monitoring functions (F1, F2, ..., Fn) having a disabled state and an enabled state;said disabled state prohibiting complete execution of said condition monitoring function;and said enabled state allowing execution;(d) means for changing the state of a selected condition monitoring function between the disabled state and the enabled state, and (e) a communication port (16) for receiving a key comprising a code for enabling a selected condition monitoring function (F1, F2, ..., Fn) from a first predetermined date until a second date, (f) clock functionality (210) for providing time and date information, wherein said apparatus (14) is adapted to change the state of the selected condition monitoring function (F1, F2, ..., Fn) from the disabled state to the enabled state from said first predetermined date until said second date.
- 11A method for enabling the adding of use or functionality to an apparatus (14);the method comprising receiving (5480), at a supplier computer (20, 28), a request (U R ) having an information content;retrieving (S490) a code K i22 from a database (22) in said supplier computer (20, 28);generating (S500) a checksum (S ci ) in response to said code Ki22 and said information content of said request (U R );generating (S510) a new code K i+I_22 in response to the retrieved code K i22 and identity information;storing (S520) the new code K i+I_22 in said database 22 as updated code K i+I_22 ;delivering (S530), from the supplier computer (20, 28), a key comprising said information content and said checksum (S ci ).
Independent claims3
199 paragraphs, as filed
Technical Field of the Invention
0001The present invention relates to an apparatus for analysing the condition of a machine, and to a system for analysing the condition of a machine. The invention also relates to method of operating such a system.
Description of Related Art
0002Machines with moving parts are subject to wear with the passage of time, which often causes the condition of the machine to deteriorate. Examples of such machines with movable parts are motors, pumps, generators, compressors, lathes and CNC-machines. The movable parts may comprise a shaft and bearings.
0003In order to prevent machine failure, such machines should be subject to maintenance, depending on the condition of the machine. Therefore the operating condition of such a machine is preferably evaluated from time to time. The operating condition can be determined by measuring vibrations emanating from a bearing or by measuring temperature on the casing of the machine, which temperatures are dependent on the operating condition of the bearing. Such condition checks of machines with rotating or other moving parts are of great significance for safety and also for the length of the life of such machines. It is known to manually perform such measurements on machines. This ordinarily is done by an operator with the help of a measuring instrument performing measurements at measuring points on one or several machines.
0004A number of commercial instruments are available, which rely on the fact that defects in rolling-element bearings generate short pulses, usually called shock pulses. State of the art shock pulse measuring apparatuses may include proprietary technology for generating a value indicative of the condition of a bearing or a machine.
0005<patcit id="pcit0001" dnum="WO9801831A"><text>WO 98/01831</text></patcit> discloses a machine having a measuring point and a shaft with a certain shaft diameter, wherein the shaft can rotate when the machine is in use. <patcit id="pcit0002" dnum="WO9801831A"><text>WO 98/01831</text></patcit> also discloses an apparatus for analysing the condition of a machine having a rotating shaft. The disclosed apparatus has a sensor for producing a measured value indicating the vibration or temperature at the measuring point. The apparatus disclosed in <patcit id="pcit0003" dnum="WO9801831A"><text>WO 98/01831</text></patcit> has a microprocessor and an analysis routine stored in a memory. According to <patcit id="pcit0004" dnum="WO9801831A"><text>WO 98/01831</text></patcit> the following process can be performed by running the analysis routine on the microprocessor: <ul id="ul0001" list-style="dash" compact="compact"><li>producing the measured value;</li><li>acquiring interpretation information from an information carrier which is mounted by the measuring point;</li><li>producing an actual condition value, indicating the actual condition of the machine at the measuring point, dependent on the measured value and the interpretation information;</li><li>acquiring a second condition value, indicating the condition of the machine at measuring point at an earlier point of time, from the information carrier;</li><li>producing a relation value dependent on the actual condition value and the second condition value, which relation value indicates a change in the condition.</li></ul>
Summary
0006An aspect of the invention relates to the problem of providing equipment for analysing the condition of a machine satisfying the conflicting requirements of reducing the price for a piece of condition monitoring equipment while maintaining profitability for the supplier of the analysis system.
0007This problem is addressed by an apparatus for analysing the condition of a machine, comprising an apparatus for analysing the condition of a machine, comprising: <ul id="ul0002" list-style="none" compact="compact"><li>at least one input for receiving measurement data from a sensor for surveying a measuring point of the machine;</li><li>data processing means for processing condition data dependent on said measurement data; said data processing means comprising means for performing a plurality of condition monitoring functions; and</li><li>a logger for registering use of at least one of said condition monitoring functions.</li></ul>
0008This advantageously enables charging a cost for use of the apparatus.
0009An embodimnent of the apparatus comprising: <ul id="ul0003" list-style="none" compact="compact"><li>a communication port; wherein</li><li>said apparatus is adapted to be capable of delivering data indicative of said registered use on said communication port.</li></ul>
0010This advantageously enables delivery of use info to a supplier, for charging a cost. i.e. reporting the amount of use to the supplier.
0011An embodiment of the apparatus further comprises: <ul id="ul0004" list-style="none" compact="compact"><li>means for comparing said registered use with a first reference value,</li><li>means for disabling said data processing means or at least one of said condition monitoring functions in response to the outcome of said comparison.</li></ul>
0012This solution encourages a user to buy additional usage so as to maintain operability of desired functions of the analysis apparatus. Such additional usage may be in the form of a number of measurements using a desired function, or a period of time the duration of which is defined by the registered use and the first reference value.
0013An embodiment of the apparatus further comprises:key reception means adapted to allow further use of said data processing means in response to reception of a first key.
0014This advantageously enables a supplier to amend the relation between a registered use value and the reference value. Thereby it is possible to increase "the stored amount of use" available before the data processing means is disabled.
0015An embodiment of the apparatus further comprises: <ul id="ul0005" list-style="none" compact="compact"><li>key reception means adapted to allow further use of a selected one of said condition monitoring functions in response to reception of a key associated with said selected function.</li></ul>
0016This advantageously enables a supplier to amend the relation between the reference value and a registered use value for a selected function. Thereby it is possible to increase "the stored amount of use" available before the selected function is disabled.
0017An embodiment of the apparatus further comprises: <ul id="ul0006" list-style="none" compact="compact"><li>means for reading a current value of said registered use;</li><li>means for comparing said current value with a second reference value;</li><li>means for registering use at a first rate when said current value is above the second reference value; and</li><li>means for registering use at a second rate when said current value is below the second reference value.</li></ul>
0018This advantageously enables a supplier to sell usage at different costs. When, according to one embodiment, a user has paid for a certain amount A<sub>p</sub> of usage, the second reference value is a level indicating that the whole amount A<sub>p</sub> of usage has been spent. This means that any further use will be usage which has not yet been paid for. By the feature of registering such further use at a second rate it is possible to charge a higher cost per unit of usage for such further use.
0019An embodiment of the apparatus wherein: <ul id="ul0007" list-style="none" compact="compact"><li>at least some of said plurality of condition monitoring functions is at least partly embodied by computer program code.</li></ul>
0020An aspect of the invention relates to the problem of achieving a cost-effective improvement of the length of life of machines with a moving part.
0021An aspect of the invention relates to the problem of achieving an analysis apparatus for evaluating the condition of a machine,
0022This problem is addressed by
0023An apparatus for monitoring the condition of a machine, comprising: <ul id="ul0008" list-style="none" compact="compact"><li>at least one input for receiving measurement data from a sensor for surveying a measuring point of the machine;</li><li>data processing means for processing condition data dependent on said measurement data; said data processing means comprising means for performing at least two condition monitoring functions;</li><li>at least one of said plurality of condition monitoring functions having a locked state and an unlocked state; said locked state prohibiting complete execution of said condition monitoring function; and said unlocked state allowing execution;</li><li>means for changing the state of a selected condition monitoring function between the locked state and the unlocked state.</li></ul>
0024This advantageously provides the analysis apparatus with an improved versatility. A manufacturer can manufacture the apparatus in a single fashion, and a supplier can sell the apparatus in several versions. More precisely, an apparatus having two individually lockable/unlockable functions can be provided in the following versions: <ul id="ul0009" list-style="none" compact="compact"><li>with only the first function unlocked;</li><li>with only the second function unlocked;</li><li>with the first function and the second function unlocked.</li></ul>
0025Hence, a supplier can offer the apparatus in three versions, and this allows for selling it at different price levels dependent on the functionality included. Each client is therefore provided with a choice as to which functions to choose.
0026An embodiment of the apparatus further comprises: <ul id="ul0010" list-style="none" compact="compact"><li>key reception means adapted to allow use of a selected one of said condition monitoring functions in response to reception of a key associated with said selected function;</li><li>a logger for registering use of at least one of said condition monitoring functions.</li><li>means for comparing said registered use with a first reference value,</li><li>means for disabling said data processing means or at least one of said condition monitoring functions in response to the outcome of said comparison.</li></ul>
0027Hence, A manufacturer can manufacture the apparatus in a single fashion, and a supplier can sell the apparatus in more than four versions: <ul id="ul0011" list-style="none" compact="compact"><li>with only the first function unlocked;</li><li>with only the second function unlocked;</li><li>with the first function and the second function unlocked,</li><li>with both functions locked but each function individually or collectively unlockable for a limited amount of use.</li></ul>
0028Further aspects of the invention relate to: <ul id="ul0012" list-style="none"><li>#1: An apparatus for analysing the condition of a machine having a rotating shaft, comprising: at least one input for receiving measurement data from a sensor for surveying a measuring point of the machine; said measurement data being dependent on rotation of said shaft; data processing means for processing condition data dependent on said measurement data; said data processing means comprising means for performing a plurality of condition monitoring functions (F1, F2, ..., Fn); and a logger for registering use of at least one of said condition monitoring functions (F1, F2, ..., Fn).</li><li>#2: The invention further relates to an apparatus for analysing the condition of a machine having a rotating shaft, comprising: at least one input for receiving measurement data from a sensor for surveying a measuring point of the machine; said measurement data being dependent on rotation of said shaft; data processing means for processing condition data dependent on said measurement data; said data processing means comprising means for performing a plurality of condition monitoring functions (F1, F2, ..., Fn).</li></ul>
0029The apparatus according to #2, further comprising: a logger for registering use of at least one of said condition monitoring functions (F1, F2, ..., Fn). <ul id="ul0013" list-style="none"><li>#4: The apparatus according to #1, #2 or #3 wherein at least one of said condition monitoring functions (F1, F2, ..., Fn) generates said condition data in response to measurement data indicative of vibration.</li><li>#5: The apparatus according to any of #1 - #4, wherein said at least one input includes an input adapted to receive shock pulse measurement data; said adapted input comprising means for treatment of said shock pulse measurement data and delivery of said treated data to said data processing means.</li><li>#6: The apparatus according to any of #1 - #5, wherein at least one of said condition monitoring functions (F1, F2, ..., Fn) generates said condition data in response to measurement data indicative of temperature.</li><li>#7: The apparatus according to #6, wherein said at least one input includes an input adapted to receive measurement data indicative of temperature; said adapted input comprising means for treatment of said temperature measurement data and delivery of said treated data to said data processing means.</li><li>#8: The apparatus according to any of #1 - #7, wherein said at least one input includes at least one analogue-to-digital converter coupled so as to enable reception of an analogue signal from said sensor and delivery of a corresponding digital signal to said data processing means.</li><li>#9: The apparatus according to any of #1 - #8, wherein said plurality of condition monitoring functions (F1, F2, ..., Fn) includes one or more functions selected from the group consisting of: vibration analysis, temperature analysis, shock pulse measuring, spectrum analysis of shock pulse measurement data, Fast Fourier Transformation of vibration measurement data, graphical presentation of condition data on a user interface, storage of condition data in a writeable information carrier on said machine, storage of condition data in a writeable information carrier in said apparatus, tachometering, imbalance detection, misalignment detection.</li><li>#10: The apparatus according to any of #1 - #9, further comprising: a communication port (16); wherein said apparatus is adapted to be capable of delivering data indicative of said registered use on said communication port (16).</li><li>#11: The apparatus according to any of #1 - #10, wherein: at least one of said plurality of condition monitoring functions (F1, F2, ..., Fn) has an enabled state and a disabled state.</li><li>#12: The apparatus according to any of #1 - #10, wherein: all or several of said plurality of condition monitoring functions (F1, F2, ..., Fn) have an enabled state and a disabled state such that each of said all or several condition monitoring functions can be individually enabled or disabled.</li><li>#13: The apparatus according to any of #1 - 12, further comprising: means for comparing said registered use with a first reference value, means for disabling said data processing means or at least one of said condition monitoring functions (F1, F2, ..., Fn) in response to the outcome of said comparison.</li><li>#14: The apparatus according to any of #1 - #13, further comprising: key reception means adapted to allow further use of said data processing means in response to reception of a first key.</li><li>#15: The apparatus according to any of #1 - #14, further comprising: key reception means adapted to allow further use of a selected one of said condition monitoring functions (F1, F2, ..., Fn) in response to reception of a key associated with said selected function.</li><li>#16: The apparatus according to #14 or #15, wherein: said key reception means includes a communication port (16); and said key includes a key word comprising information indicative of an amount of usage to be allowed.</li><li>#17: The apparatus according to any of #1 - #16, further comprising: a user interface for allowing an operator to indicate a desire to execute a condition monitoring function (F1, F2, ..., Fn); means for checking whether the indicated function is disabled or enabled; means for causing execution of said indicated function when enabled.</li><li>#18: The apparatus according to #17, further comprising: means for causing the data processing means to present information to the effect that the indicated function cannot be executed when the indicated function is disabled.</li><li>#19: The apparatus according to any of #1 - #18, further comprising: means for allowing an operator to indicate a desire to obtain an increased amount of use of a selected condition monitoring function (F1, F2, ..., Fn); means for generating a usage request message so that it includes information identifying said selected condition monitoring function (F1, F2, ..., Fn).</li><li>#20: The apparatus according to any of #1 - #19, wherein: said logger is adapted to store at least two parameters (Use_F1, Use_F2); a first one of said at least two parameters being associated with an amount of use of a first condition monitoring function (F1, F2, ..., Fn), and a second one of said at least two parameters being associated with an amount of use of a second condition monitoring function (F1, F2, ..., Fn).</li><li>#21: The apparatus according to any of #1 - #20, further comprising: means for reading a current value of said registered use; means for comparing said current value with a second reference value; means for registering use at a first rate when said current value is above the second reference value; and means for registering use at a second rate when said current value is below the second reference value.</li><li>#23: The apparatus according to any of #1 to #21, having: an apparatus body; and a display provided on, at or in, said apparatus body.</li><li>#24: The apparatus according to #23, wherein: said display has a display area of at least 4125 mm.</li><li>#25: The apparatus according to #23 or #24, wherein: said apparatus body has a body volume of less than 1006250 mm<sup>3</sup>.</li><li>#26: The apparatus according to any of #23 - #25, wherein: said display has a display area of at least 4800 mm<sup>2</sup>.</li><li>#27: The apparatus according to #23 or #24, wherein: said apparatus body has a body volume of less than 800000 mm<sup>3</sup>.</li><li>#28: The apparatus according to any of the preceding #, wherein: said apparatus body is portable; and said apparatus body is shaped and adapted to enable a one-hand grip; said apparatus body including user interaction means adapted to enable user interaction by means of said one hand.</li><li>#29: The apparatus according to any of the preceding #, wherein: said apparatus body is houses readable and writeable memory means having a storage capacity exceeding 8 megabits.</li><li>#30: The apparatus according to #29, wherein: said storage capacity exceeds 240 megabits.</li><li>#32: The apparatus according to any of the preceding #, wherein: said registered use is a parameter indicative of a number of executions of at least one of said condition monitoring functions (F1, F2, ..., Fn).</li><li>#33: The apparatus according to any of #1 - #31, wherein: said registered use is a parameter indicative of an extent of time.</li><li>#34: The apparatus according to any of the proceeding #, wherein: at least some of said plurality of condition monitoring functions (F1, F2, ..., Fn) is at least partly embodied by computer program code.</li><li>#35: An apparatus for monitoring the condition of a machine, comprising: at least one input for receiving measurement data from a sensor for surveying a measuring point of the machine; data processing means for processing condition data dependent on said measurement data; said data processing means comprising means for performing at least two condition monitoring functions (F1, F2, ..., Fn); at least one of said plurality of condition monitoring functions (F1, F2, ..., Fn) having a locked state and an unlocked state; said locked state prohibiting complete execution of said condition monitoring function; and said unlocked state allowing execution; means for changing the state of a selected condition monitoring function (F1, F2, ..., Fn) between the locked state and the unlocked state.</li><li>#36: The apparatus according to #35, further comprising: key reception means adapted to allow use of a selected one of said condition monitoring functions (F1, F2, ..., Fn) in response to reception of a key associated with said selected function; a logger for registering use of at least one of said condition monitoring functions (F1, F2, ..., Fn) means for comparing said registered use with a first reference value, means for disabling said data processing means or at least one of said condition monitoring functions (F1, F2, ..., Fn) in response to the outcome of said comparison.</li><li>#37: The apparatus according to #35, wherein said data processing means comprises means for performing a plurality of condition monitoring functions (F1, F2, ..., Fn); all or several of said plurality of condition monitoring functions (F1, F2, ..., Fn) having a locked state and an unlocked state such that each of said all or several condition monitoring functions can be individually locked or unlocked.</li><li>#38: The apparatus according to any of #35 - #37, wherein: said apparatus body is houses readable and writeable memory means having a storage capacity exceeding 8 megabits.</li><li>#39: The apparatus according to #38, wherein: said storage capacity exceeds 240 megabits.</li><li>#41: A method of operating a system for analysing the condition of a machine, the system comprising a supplier part and a client part; said client part having: a sensor for obtaining measurement data when said sensor is applied at a measuring point on the machine; and an evaluator for generating condition data dependent on said measurement data; the method comprising the step of: controlling said evaluator so as to disable at least a part of said evaluator after an amount of use.</li><li>#42: The method according to #41 further comprising the step of: measuring or detecting use of said evaluator; and wherein said disabling is performed in response to said measured or detected use when said measured or detected use is indicative of a certain amount of use of said evaluator.</li><li>#43: The method according to #41 or #42 wherein: said disabling can be avoided by the reception, at said client part, of a first key.</li><li>#44: The method according to #41 or #42, comprising the steps of: enabling at least a part of said evaluator in response to a first key.</li><li>#45: The method according to #43 or #44, comprising the steps of: delivering said first key from said supplier part.</li><li>#46: The method according to #43 or #44, comprising the steps of: receiving, at said supplier part, a request for an amount of use for said evaluator; said request including information indicative of an identity of said evaluator; generating, at said supplier part, said first key in dependence on said identity information; and delivering said first key from said supplier part after a clearance of said request; enabling further use of said evaluator in response to reception, at said client part, of said first key.</li><li>#47: An apparatus for analysing the condition of a machine, comprising: at least one input for receiving measurement data from a sensor for surveying a measuring point of the machine; data processing means for processing condition data dependent on said measurement data; said data processing means comprising means for performing a plurality of condition monitoring functions (F1, F2, ..., Fn); a memory having an account value; a logger for registering use of at least one of said condition monitoring functions (F1, F2, ..., Fn); means for comparing said registered use with said account value; wherein said apparatus is adapted to disable at least one of said functions in response to a predetermined outcome of said comparison.</li></ul>
Brief Description of the Drawings
0030For simple understanding of the present invention, it will be described by means of examples and with reference to the accompanying drawings, of which: <ul id="ul0014" list-style="none" compact="compact"><li><figref idref="f0001"><b>Fig. 1</b></figref> shows a schematic block diagram of an embodiment of a condition analyzing system according to an embodiment of the invention.</li><li><figref idref="f0001"><b>Fig. 2</b></figref> is a schematic block diagram of an embodiment of a part of the condition analyzing system 2 shown in <figref idref="f0001">Fig 1</figref>.</li><li><figref idref="f0002"><b>Figure 3</b></figref> is a simplified illustration of an embodiment of a memory and its contents.</li><li><figref idref="f0003"><b>Figure 4</b></figref> is a simplified illustration of a second embodiment of the memory and its contents.</li><li><figref idref="f0004"><b>Figures 5A</b> and <b>5B</b></figref> show a flow chart illustrating an embodiment of a procedure according to the invention.</li><li><figref idref="f0005"><b>Figure 5C</b></figref> is a simplified illustration of a principle of an embodiment of an account value or amount of usage parameter.</li><li><figref idref="f0005"><b>Figure 5D</b></figref> is an illustration of a principle of an embodiment wherein the cost per use changes after a certain level of use has been attained.</li><li><figref idref="f0006"><b>Figure 6</b></figref> is a flow chart illustrating an embodiment of a procedure according to the invention.</li><li><figref idref="f0007"><b>Figure 7</b></figref> is a physical embodiment of an apparatus.</li><li><figref idref="f0007"><b>Figure 8</b></figref> is a side view of the apparatus shown in <figref idref="f0007">Figure 7</figref>.</li><li><figref idref="f0008"><b>Figure 9</b></figref> illustrates the apparatus, shown in <figref idref="f0007">Figure 7</figref>, being gripped by a hand 140 of a user.</li><li><figref idref="f0009"><b>Figure 10</b></figref> is a top view of an embodiment of the apparatus, illustrating the physical dimensions thereof.</li><li><figref idref="f0009"><b>Figure 11</b></figref> is a side view of the apparatus shown in <figref idref="f0009">Figure 10</figref>.</li><li><figref idref="f0010"><b>Figure 12</b></figref> is a block diagram of an embodiment of the apparatus shown in <figref idref="f0001">Figure 1</figref> and/or <figref idref="f0007">Figures 7 and 8</figref>.</li><li><figref idref="f0011"><b>Figure 13A</b></figref> illustrates a part of memory 60 comprising a function F<sub>k</sub> and an associated status field 142.</li><li><figref idref="f0011"><b>Figure 13B</b></figref> illustrates a part of memory 60 according to an embodiment, comprising a function F<sub>k</sub> and an associated status field 142<sub>k</sub>.</li><li><figref idref="f0012 f0013 f0014"><b>Figure 14</b></figref> is a flow chart illustrating an embodiment of a procedure for delivering an apparatus, and for adding use or functionality to the apparatus by means of a key from the supplier.</li><li><figref idref="f0015"><b>Figure 15</b></figref> shows a schematic block diagram of another embodiment of a condition analyzing system 2.</li></ul>
Detailed Description of Embodiments
0031In the following description similar features in different embodiments may be indicated by the same reference numerals.
0032<figref idref="f0001"><b>Fig. 1</b></figref> shows a schematic block diagram of an embodiment of a condition analyzing system 2 according to an embodiment of the invention. Reference numeral 4 relates to a client location with a machine 6 having a movable part 8. The movable part may comprise bearings 7 and a shaft 8 which, when the machine is in operation, rotates. The operating condition of the shaft 8 or of a bearing 7 can be determined in response to vibrations emanating from the shaft and/or bearing when the shaft rotates. Additionally the operating condition of a bearing 7 can be determined in response to temperature measured on the casing of the machine. The client location 4, which may also be referred to as client part or user part, may for example be the premises of a paper mill plant, or some other manufacturing plant having machines with movable parts.
0033An embodiment of the condition analyzing system 2 is operative when a sensor 10 is firmly attached on or at a measuring point 12 on the body of the machine 6. Although <figref idref="f0001">Figure 1</figref> only illustrates two measuring points 12, it to be understood that a location 4 may comprise any number of measuring points 12. The condition analysis system 2 shown in <figref idref="f0001">Figure 1</figref>, comprises an analysis apparatus 14 for analysing the condition of a machine on the basis of measurement values delivered by the sensor 10.
0034The analysis apparatus 14 has a communication port 16 for bi-directional data exchange. The communication port 16 is connectable to a communications network 18, e.g. via a data interface19. The communications network 18 may be the world wide internet, also known as the Internet. The communications network 18 may also comprise a public switched telephone network.
0035A server computer 20 is connected to the communications network 18. The server 20 may comprise a database 22, user input/output interfaces 24 and data processing hardware 26, and a communications port 29. The server computer 20 is located on a location 28, which is geographically separate from the client location 4. The server location 28 may be in a first city, such as the Swedish capital Stockholm, and the client location may be in another city, such as Stuttgart, Germany or Detroit in Michigan, USA. Alternatively, the server location 28 may be in a first part of a town and the client location may be in another part of the same town. The server location 28 may also be referred to as supplier part 28, or supplier part location 28. A supplier company who may sell and deliver analysis apparatuses 14 occupies the supplier part location 28. The supplier company may also distribute use allowance to analysis apparatuses 14 having use restricted condition monitoring functions, as discussed in further detail elsewhere in this document.
0036According to one embodiment of the system 2 the apparatus 14 is a portable apparatus which may be connected to the communications network 18 from time to time.
0037According to another embodiment of the system 2 the apparatus 14 is connected to the communications network 18 substantially continuously. Hence, the system 2 according to this embodiment may substantially always be "on line" available for communication with the supplier computer 20.
0038<figref idref="f0001"><b>Fig. 2</b></figref> is a schematic block diagram of an embodiment of a part of the condition analyzing system 2 shown in <figref idref="f0001">Fig 1</figref>. The condition analyzing system, as illustrated in <figref idref="f0001">Fig. 2</figref>, comprises a sensor unit 10 for producing a measured value. The measured value may be dependent on movement or, more precisely, dependent on vibrations. Alternatively the measured value may be dependent on temperature.
0039An embodiment of the condition analyzing system 2 is operative when a device 30 is firmly mounted on or at a measuring point on a machine 6. The device 30 mounted at the measuring point may be referred to as a stud 30. A stud 30 can comprise a connection coupling 32 to which the sensor unit 10 is removably attachable. The connection coupling 32 can, for example comprise double start threads for enabling the sensor unit to be mechanically engaged with the stud by means of a ¼ turn rotation.
0040A measuring point 12 can comprise a threaded recess in the casing of the machine. A stud 30 may have a protruding part with threads corresponding to those of the recess for enabling the stud to be firmly attached to the measuring point by introduction into the recess like a bolt.
0041Alternatively, a measuring point can comprise a threaded recess in the casing of the machine, and the sensor unit 10 may comprise corresponding threads so that it can be directly introduced into the recess. Alternatively, the measuring point is marked on the casing of the machine only with a painted mark.
0042The machine 6 exemplified in <figref idref="f0001">Fig. 2</figref> may have a rotating shaft with a certain shaft diameter d1. The shaft in the machine 24 may rotate at a certain speed of rotation V1 when the machine 6 is in use.
0043The sensor unit 10 may be coupled to the apparatus 14 for analysing the condition of a machine. The analysis apparatus 14 comprises a sensor interface 40 for receiving a measured signal or measurement data, produced by the sensor 10. The sensor interface 40 is coupled to a data processing means 50 capable of controlling the operation of the analysis apparatus 14 in accordance with program code. The data processing means 50 is also coupled to a memory 60 for storing said program code.
0044According to an embodiment of the invention the sensor interface 40 comprises an input 42 for receiving an analog signal, the input 42 being connected to an analogue-to-digital (A/D) converter 44, the digital output of which is coupled to the to the data processing means 50.
0045The program memory 60 is preferably a non-volatile memory. The memory 60 may be a read/write memory, i.e. enabling both reading data from the memory and writing new data onto the memory 60. According to an embodiment the program memory 60 is embodied by a FLASH memory. The program memory 60 may comprise a first memory segment 70 for storing a first set of program code 80 which is executable so as to control the analysis apparatus 14 to perform basic operations (<figref idref="f0001">Figure 2</figref> and <figref idref="f0002">Figure 3</figref>). The program memory may also comprise a second memory segment 90 for storing a second set of program code 100.
0046According to some embodiments of the invention the second set of program code is initially disabled so as to prohibit execution of said second set of program code. The disabled data 100 may be enabled in response to reception of a key.
0047According to an embodiment of the invention the apparatus 14 comprises an interface means for receiving the key.
0048The data processing means 50 is also coupled to a read/write memory 52 for data storage. Moreover, the data processing means 50 may be coupled to an analysis apparatus communications interface 54. The analysis apparatus communications interface 54 provides for bi-directional communication with a measuring point communication interface 56 which is attachable on, at or in the vicinity of the measuring point on the machine.
0049The measuring point 12 comprises a connection coupling 32, a readable and writeable information carrier 58, and a measuring point communication interface 56.
0050The writeable information carrier 58, and the measuring point communication interface 56 may be provided in a separate device 59 placed in the vicinity of the stud 30, as illustrated in <figref idref="f0001">Figure 2</figref>. Alternatively the writeable information carrier 58, and the measuring point communication interface 56 may be provided within the stud 30. This is described in more detail in <patcit id="pcit0005" dnum="WO9801831A"><text>WO 98/01831</text></patcit>, the content of which is hereby incorporated by reference.
0051The sensor unit 10 comprises a vibration transducer, the sensor unit being structured to physically engage the connection coupling of the measuring point so that vibrations of the machine at the measuring point are transferred to the vibration transducer.
0052The analysis apparatus 14 comprises an analog-to-digital converter 44 electrically connected to receive an output delivered by the sensor unit 10, a microprocessor 50 electrically connected to receive an output of the analog-to-digital converter, and an analysis apparatus communication interface 54 connected to the microprocessor.
0053The system 2 is arranged to allow bidirectional communication between the measuring point communication interface 56 and the analysis apparatus communication interface 54. The measuring point communication interface 56 and the analysis apparatus communication interface 54 are preferably constructed to allow wireless communication. According to an embodiment the measuring point communication interface and the analysis apparatus communication interface are constructed to communicate with one another by radio frequency (RF) signals. This embodiment includes an antenna in the measuring point communication interface 56 and another antenna the analysis apparatus communication interface 54.
0054Embodiments of the measuring point 12 and the communications interfaces 54/56 are described in more detail in <patcit id="pcit0006" dnum="WO9801831A"><text>WO 98/01831</text></patcit>, the content of which is hereby incorporated by reference.
0055<figref idref="f0002"><b>Figure 3</b></figref> is a simplified illustration of an embodiment of the memory 60 and its contents. The simplified illustration is intended to convey understanding of the general idea of storing different program functions in memory 60, and it is not necessarily a correct technical teaching of the way in which a program would be stored in a real memory circuit. The first memory segment 70 stores program code for controlling the analysis apparatus 14 to perform basic operations. Although the simplified illustration of <figref idref="f0002">Figure 3</figref> shows pseudo code, it is to be understood that the program code 80 may be constituted by machine code, or any level program code that can be executed or interpreted by the data processing means 50 (<figref idref="f0001">Fig.2</figref>).
0056The second memory segment 90, illustrated in <figref idref="f0002">Figure 3</figref>, stores a second set of program code 100. The program code in segment 90, when run on the data processing means 50, will cause the analysis apparatus 14 to perform an added function. The added function may comprise an advanced mathematical processing of a measured signal received via the sensor interface 40. The added function, however, will be enabled and available only if the corresponding key or keyword has been entered.
A keyword embodiment
0057According to an embodiment of the analysis apparatus 14 (<figref idref="f0001">Figure 2</figref>), the interface means comprises a user input interface 102, whereby an operator may introduce the key in the form of a code word, also referred to as keyword. According to this embodiment the first set of program code 80 in the apparatus 14 comprises a program routine for requesting a code word, and for determining whether a received code word is accepted. According to an embodiment the user input interface 102 comprises a set of buttons 104. An embodiment of the analysis apparatus 14 comprises a user output interface 106. The user output interface may comprise a display unit 106. The data processing means 50, when it runs a basic program function provided in the basic program code 80, provides for user interaction by means of the user input interface 102 and the display unit 106. The set of buttons 104 may be limited to a few buttons, such as for example five buttons, as illustrated in <figref idref="f0001">Figure 2</figref>, or nine buttons as illustrated in <figref idref="f0007">Figures 7</figref> and <figref idref="f0008">9</figref>. A central button 107 may be used for an ENTER or SELECT function, whereas other, more peripheral buttons may be used for moving a cursor on the display 106. In this manner it is to be understood that symbols and text, such as the above mentioned code word, may be entered into the apparatus 14 via the user interface. The display unit 106 may, for example, display a number of symbols, such as the letters of alphabet, while the cursor is movable on the display in response to user input so as to allow the user to input a code word and/or other information. Hence, a key for enabling a disabled condition monitoring function, and/or for adding an amount of usage allowance to a use restricted condition monitoring function may be entered via the user interface 102, 106 in an advantageously user friendly manner.
0058The enabled, executable version 110 of the second set of program code 100 may comprise an analysis routine for processing measured signals or measurement data received on the input 40 from the sensor 10.
0059According to an embodiment of the invention the second set of program code 100 is disabled by means of encryption. Hence, according to this embodiment the second set of program code 100 is an encrypted set of data 100. The encrypted data 100 is decryptable. Decryption may be achieved by means of a decryption program routine, provided that a correct decryption key, e.g. in the form of a data word, is received. The decryption routine may be comprised in one of the basic functions 80, illustrated in <figref idref="f0002">Fig 3</figref>.
0060In the course of decrypting an encrypted set of data 100, the decrypted data 110 may be stored at a third memory location 112.When decrypted, the second set of program code is an executable version 110 of the second set of program code 100. Hence, the memory location 90 may store a disabled version of computer program code and, provided a correct key has been entered, the memory location 112 will provide access to an enabled version of that computer program code.
0061Although, in the above, enabling of program functions has been described in detail only for a single program function, it to be understood that a large number of analysis functions may be provided in a disabled state in the analysis apparatus 14.
0062The number of disabled program functions stored by the apparatus 14 may be in the range from one to twenty-five, or even more. This advantageously leads to a wide selection of functions, and the apparatus 14 may be sold at a competitive and relatively low price in a version where only one or a few of the program functions are enabled. According to a preferred embodiment an enabled program function remains enabled for a limited amount of use such that when the limited amount of use has been consumed, the program function will automatically become disabled again. An additional amount of use of the program function can be added by means of a dedicated usage enabling procedure. Execution of the dedicated usage enabling procedure may require clearance by the distributor. This embodiment of the invention advantageously makes it possible to provide, on the market at a competitively low price, a condition analysis system comprising a wide variety of program functions so that users may obtain a very versatile instrument at low initial cost. The user may instead pay a certain amount of money for obtaining an additional amount of use of a selected program function.
0063According to an embodiment of the invention the apparatus 14 stores at least five different disabled program functions, when the apparatus is ready to be delivered to a customer. According to another embodiment the apparatus 14 stores at least fifteen different disabled program functions upon delivery to a customer. According to some embodiments at least two of the initially disabled program functions are, when enabled, for generating indications of the condition of a machine in response to measured vibrations. According to preferred embodiments at least half of the initially disabled program functions are, when enabled, for generating indications of the condition of a machine in response to measured vibrations.
0064Each one of the disabled functions can be individually enabled in dependence of a key. According to some embodiments of the invention each function is individually enabled dependent on a unique key word. According to an embodiment a group of program functions can be enabled in dependence of one single keyword.
A Mechanical Key Embodiment
0065According to another embodiment the interface means in the apparatus 14 comprises a receptor for receiving a mechanical key (not shown). According to this embodiment an operator may introduce the key in the form of a mechanical key for the purpose of enabling an additional analysis apparatus function. The receptor for receiving a key may comprise contact means operating to enable the disabled data 100 on reception of the corresponding correct key. According to one version of this embodiment the correct mechanical key may be rotated to cause a contact device to close an electric contact coupled to the memory 60, thereby enabling the reading of a range of memory addresses. Following such a procedure, the data processing means 50 is capable of reading and executing the second set of program code 100 which is stored on said second memory segment 90, i.e. on said range of memory addresses.
A Procedure and a System Providing Tailored Functionality for Evaluating
the
Condition of a Machine
0066Analysis of a machine's vibration signature is valuable for reducing unscheduled down time, reducing downtime for repair, minimizing periodic disassembly of a machine for inspection and greatly reducing the probability of catastrophic and unexpected machine failure.
0067According to one embodiment of the invention, a manufacturer of condition monitoring systems may provide customers with a very versatile, yet non-expensive analysis apparatus 14. The analysis apparatus 14 according to this embodiment allows for "tailored" outfit of Machine Condition Monitoring functions (MCM functions), in accordance with the individual preference of each customer. Potential customers of condition monitoring apparatus range from maintenance personnel - spending all their professional time analysing the condition of machines with the use of advanced analysis functions - to workshop personnel with a need to make an occasional control of a few machines.
0068The workshop personnel usually require only a few basic monitoring functions for detection of whether the condition of a machine is normal or abnormal. On detecting an abnormal condition, the workshop personnel may call for professional maintenance personnel to establish the exact nature of the problem, and for performing the necessary maintenance work. The professional maintenance personnel frequently needs and uses a broad range of evaluation functions making it possible to establish the nature of, and/or cause for, an abnormal machine condition. Hence, different users of an analysis apparatus 14 may pose very different demands on the function of the apparatus.
0069In order to satisfy this broad range of demands, an embodiment of the present condition analysis system advantageously includes an apparatus 14 having a plurality of disabled Machine Condition Monitoring functions, each one of which may be enabled and activated on demand. Such an apparatus 14 for monitoring the condition of a machine can comprise: <ul id="ul0015" list-style="none" compact="compact"><li>at least one input 42 for receiving measurement data from a sensor 10 for surveying a measuring point 12 of the machine; and</li><li>data processing means 50 for processing condition data dependent on said measurement data; said data processing means comprising means for performing at least two condition monitoring functions F1, F2. At least one of said plurality of condition monitoring functions F1, F2 has a locked state and an unlocked state; said locked state prohibiting complete execution of said condition monitoring function; and said unlocked state allowing execution of said condition monitoring function. The apparatus 14 also comprises means 141 (<figref idref="f0003">Figure 4</figref>) for changing the state of a selected condition monitoring function F1, F2 between the locked state and the unlocked state.</li></ul>
0070This solution advantageously provides the analysis apparatus with an improved versatility. A manufacturer can manufacture the apparatus in a single fashion, and a supplier can sell the apparatus in several versions. More precisely, an apparatus having two individually lockable/unlockable functions can be provided in the following versions: <ul id="ul0016" list-style="none" compact="compact"><li>with only the first function F1 unlocked;</li><li>with only the second function F2 unlocked;</li><li>with the first function F1 and the second function F2 unlocked.</li></ul>
0071Hence, a supplier can offer the apparatus in three versions, and this allows for selling it at different price levels dependent on the functionality included. Each client is therefore provided with a choice as to which functions to choose.
0072The data processing means may comprise a large number of locked or disabled functions F1, F2, F3... Fn, where n is a positive integer. Each one of the functions F1, F2, F3... Fn may be individually enabled/unlocked or disabled/locked.
0073<figref idref="f0003"><b>Figure 4</b></figref> is a simplified illustration of a second embodiment of the memory 60 and its contents. As described above, the first memory segment 70 stores program code for controlling the analysis apparatus 14 to perform basic operations.
0074The second memory segment 90, illustrated in <figref idref="f0003">Figure 4</figref>, stores a second set of program code 100. The program code in segment 90, when run on the data processing means 50, will cause the analysis apparatus 14 to perform a first Machine Condition Monitoring function (MCM function) F1.
0075The memory 60 may also include a third memory segment 120, as illustrated in <figref idref="f0003">Figure 4</figref>, storing a third set of program code 130. The program code in segment 120, when run on the data processing means 50, will cause the analysis apparatus 14 to perform a second Machine Condition Monitoring function F2.
0076The memory 60 may comprise a large number of functions F1, F2, F3... Fn, where n is a positive integer. Each one of the functions F1, F2, F3... Fn may be individually enabled/unlocked or disabled/locked as described elsewhere in this document.
0077Once a function F1, F2, F3... Fn has been enabled it may be individually activated on demand, e.g. by an operator, so that the program function causes the analysis apparatus to perform the tasks prescribed by the computer program function. The functions F1 and F2 have been described in <figref idref="f0003">Figure 4</figref> as being stored on separate memory locations, for the purpose of simplifying the understanding of this embodiment of the invention. It is, however, to be understood that the functions F1, F2, F3... Fn may be stored in other manners.
0078Additionaly, one function Fi, where i is a integer in the range 1..n, may use some, or all, of the program code for another function Fj, where j is an integer in the range 1..n. This means that one function Fi may use another function Fj as a sort of subroutine.
Examples of Machine Condition Monitoring functions
0079The condition monitoring functions F1, F2...Fn includes functions such as: vibration analysis, temperature analysis, shock pulse measuring, spectrum analysis of shock pulse measurement data, Fast Fourier Transformation of vibration measurement data, graphical presentation of condition data on a user interface, storage of condition data in a writeable information carrier on said machine, storage of condition data in a writeable information carrier in said apparatus, tachometering, imbalance detection, and misalignment detection.
0080According to an embodiment the apparatus 14 includes the following functions: <ul id="ul0017" list-style="none" compact="compact"><li>F1 = vibration analysis;</li><li>F2= temperature analysis,</li><li>F3= shock pulse measuring,</li><li>F4= spectrum analysis of shock pulse measurement data,</li><li>F5= Fast Fourier Transformation of vibration measurement data,</li><li>F6= graphical presentation of condition data on a user interface,</li><li>F7= storage of condition data in a writeable information carrier on said machine,</li><li>F8= storage of condition data in a writeable information carrier 52 in said apparatus,</li><li>F9= tachometering,</li><li>F10= imbalance detection, and</li><li>F11= misalignment detection.</li><li>F12= Retrieval of condition data from a writeable information carrier 58 on said machine.</li><li>F13 = Performing vibration analysis function F1 and performing function F12 "Retrieval of condition data from a writeable information carrier 58 on said machine" so as to enable a comparison or trending based on current vibration measurement data and historical vibration measurement data.</li><li>F14 = Performing temperature analysis F2; and performing function "Retrieval of condition data from a writeable information carrier 58 on said machine" so as to enable a comparison or trending based on current temperature measurement data and historical temperature measurement data.</li><li>F15= Retrieval of identification data from a writeable information carrier 58 on said machine.</li></ul>
0081Embodiments of the function F7 "storage of condition data in a writeable information carrier on said machine", and F13 vibration analysis and retrieval of condition data is described in more detail in <patcit id="pcit0007" dnum="WO9801831A"><text>WO 98/01831</text></patcit>, the content of which is hereby incorporated by reference.
0082The vibration analysis function F1 and shock pulse measuring F3 for the evaluation of the condition of a machine may comprise the step of obtaining a condition value by performing a measurement at the measuring point, such that the condition value is dependent on the actual condition of the machine. According to embodiments, the routines F1 and F3 may comprise the step of the microprocessor 50 requesting measured values from the sensor unit 10 (<figref idref="f0001">Fig 2</figref>). According to one embodiment of the invention the sensor unit comprises a transducer having a piezo-electric element. When the measuring point 12 vibrates, the sensor unit 10, or at least a part of it, also vibrates and the transducer then produces an electrical signal of which the frequency and amplitude depend on the mechanical vibration frequency and the vibration amplitude of the measuring point 12, respectively. The electrical signal is delivered to the analog-to-digital converter 44, which with a certain sampling frequency fs converts the analog signal to consecutive digital words in a known way. The microcomputer 50 stores a series of digital words, which correspond to a time sequence of the electrical signal in the memory 60, and then performs an analysis of the signal sequence, whereby the frequency and amplitude of the signal may be determined. Consequently, a measured value for the vibration amplitude Av and the vibration frequency fv may be determined.
0083According to an embodiment of the above mentioned function F7 "storage of condition data in a writeable information carrier on said machine", one or both of the values vibration amplitude Av and/or vibration frequency fv are delivered to the communications interface 54 (<figref idref="f0001">Fig 2</figref>). The microcomputer 50, delivers data to the communications interface 54 for the purpose of transmitting such data to the readable and writeable information carrier 58. This may be achieved by means of the communications interfaces 54 and 56, as described above in connection with <figref idref="f0001">Figure 2</figref>.
0084The above mentioned function F12 "Retrieval of condition data from a writeable information carrier 58 on said machine" comprises: acquiring a value indicating the condition of the machine at an earlier point of time from an information carrier 58 which is placed on, at or in the vicinity of the measuring point 12.
0085The above mentioned function F13 includes a combination of the above described functions F1 and F12. Hence function F13 includes "Performing vibration analysis" and performing "Retrieval of condition data from a writeable information carrier 58 on said machine" so as to enable a comparison or trending based on current vibration measurement data and historical vibration measurement data. An embodiment of function F13 comprises the steps of: <ul id="ul0018" list-style="none" compact="compact"><li>producing an actual condition value, said value being dependent on the actual condition at the measuring point, and</li><li>acquiring a stored value, indicating the condition of the machine at an earlier point of time from an information carrier 58 which is placed on the machine 6.</li></ul>
0086The function F13 may also include presentation of the actual condition value and the stored value on the display 106 for indication of changes. Also, a plurality of stored condition values may be acquired, wherein each condition value is associated with a time and/or date so that trends may be presented on the display.
0087When the apparatus 14 executes the function F15 "Retrieval of identification data from a writeable information carrier 58 on said machine" it obtains information indicative of the current machine and the current measuring point. Such identification data may be used for storage and retrieval of data in a data base in the memory 52. Such a data base may include stored condition values wherein each condition value is associated with a time and/or date. The retrieved identification data may be used for fetching the relevant previously stored data relating to the current measuring point.
0088An embodiment of the function F15 "Retrieval of identification data from a writeable information carrier 58 on said machine" may include the data processor 50 retrieving interpretation information relating to the measuring point. The interpretation information may include technical type values such as a diameter value d1 and a rotational speed value V1 relating to a rotating shaft in the machine.
0089An embodiment of the function F12 "Retrieval of condition data from a writeable information carrier 58 on said machine" also includes retrieving interpretation information relating to the measuring point. With knowledge of the interpretation information d 1 and V1,respectively, a measured vibration can be converted to an actual condition value Ka. A predetermined interpretation algorithm is stored in the memory 60, and starting from an amplitude value Av and interpretation information, such as d1 and V1, the micro-computer produces a corresponding condition value Ka dependent thereon. Such an interpretation algorithm is based on an embodiment of a method for producing a condition value described in the Swedish Laid-Open Document <patcit id="pcit0008" dnum="SE339576"><text>339 576</text></patcit>.
0090According to one embodiment, the interpretation algorithm is based on the machine classification standard ISO 2954.
0091According to preferred embodiments the apparatus 14 does not have any function for establishing whether steam leaks or not from a steam trap.
0092According to an embodiment of the invention the apparatus 14 includes a function for statically aligning a first shaft with a second shaft. According to an embodiment a function F16 for aligning a first shaft with a second shaft can be performed by connecting a first dual-axis position sensing detector providing a first signal and a second dual-axis position sensing detector providing a second signal to port 16 of the analysis apparatus (<figref idref="f0001">Figure 2</figref>, <figref idref="f0010">Figure 12</figref>). When executing the function F16 for aligning shafts, the user interface 106 of apparatus 14 operates to provide readout means having defined alignment conditions and being responsive to the first signal and the second signal for visually displaying shaft alignment, whereby with adjustment of the first shaft with respect to the second shaft, alignment of the first shaft with the second shaft will be indicated on the readout means according to the defined alignment conditions. In order to perform the alignment function an alignment detection device comprising the first dual-axis position sensing detector for generating the first signal and the second dual-axis position sensing detector for generating the second signal is connected to port 16. The alignment detection device also comprises first mount means for mounting the first dual-axis position sensing detector to the first shaft; second mount means for mounting the second dual-axis position sensing detector to the second shaft; a first alignment radiation source mounted on the first mount means and oriented to provide a first alignment radiation beam to the second dual-axis position sensing detector to generate the second signal; and a second alignment radiation source mounted on the second mount means and oriented to provide a second alignment radiation beam to the first dual-axis position sensing detector to generate the first signal. According to an embodiment of the invention, the apparatus 14, when executing the alignment function in co-operation with the alignment detection device, operates as disclosed in <patcit id="pcit0009" dnum="US4518855A"><text>US 4,518,855</text></patcit>, the content of which is hereby incorporated by reference.
0093According to an embodiment of the invention the apparatus 14 also includes a function F17 for balancing a rotating shaft. Also a device to be balanced can be attached to an already balanced shaft of a machine, and thereafter the apparatus 14, when executing the function F17 for balancing, will operate to provide information about the position and weight of the balancing weight(s) needed to counteract an imbalance of the rotating device. The apparatus 14, when executing a version of the function F17 for balancing, will operate to provide information about weight to be removed from the device-to-be-balanced in order to counteract an imbalance and information about the position where that weight needs to be removed. Removal of weight can be achieved, e.g. by drilling.
A Usage Debiting/Crediting Procedure
0094<figref idref="f0004 f0005">Figure 5</figref> is a flow chart illustrating an embodiment of a procedure according to the invention. An operator planning to perform a round of measurements may first consider what type of measurements and analysis is to be done, i.e. what type of Machine Condition Monitoring function is required. The choice of Machine Condition Monitoring function depends on the type of machinery to be inspected, and on how advanced an evaluation the operator intends to achieve, as described above.
0095A user help function, provided among the basic functions 80 in the first memory segment 70, can be activated by the operator to provide information about the purpose of any individual function F1 - Fn. This can advantageously contribute to a stepwise increase of the competence of the operator, since the operator may start using relatively simple MCM functions and then, being informed by the user help function, the operator may choose to proceed to using more advanced functions.
0096Once the operator has decided that he will need to enable a presently disabled function from the group consisting of functions F1-Fn the operator may activate the Usage Debiting/Crediting Routine 132 (<figref idref="f0003">Fig. 4</figref>). The Usage Debiting/Crediting Routine 132 can also be used for changing the value of a level parameter. The value of the level parameter decides the extent to which the analysis apparatus 14 may be used, as described in further detail below.
0097The Usage Debiting/Crediting Routine 132 (<figref idref="f0003">Fig. 4</figref>) is one of the basic functions 80 in the first memory segment 70, which is described in connection with <figref idref="f0003">Fig 4</figref> above.
0098By means of the user interface 102,106 (<figref idref="f0001">Figure 2</figref>) the operator can activate the Usage Debiting/Crediting Routine, as illustrated by step S 110 in <figref idref="f0004 f0005">Fig.5</figref>.
0099In step S120 (<figref idref="f0004 f0005">Fig 5</figref>), the Usage Debiting/Crediting Routine 132 causes the apparatus 14 to display a list of the available functions, e.g. via the user interface 102/106 (<figref idref="f0001">Figure 2</figref>). This may include a listing of a plurality of different functions and an indication about status for each individual function. According to a preferred embodiment the status information indicates for each function whether it is disabled or enabled. For the enabled functions the status information may also include information about the remaining amount of use for the associated function. The remaining amount of use for the associated function is indicated by variables Use_F1 and Use_F2, respectively, for the functions illustrated in <figref idref="f0003">Figure 4</figref>. As illustrated in <figref idref="f0003">Figure 4</figref>, there may be a status field 142 associated with each function F1, F2, F3... Fn, the status field 142 comprising information about whether it is disabled or enabled and, when enabled, information about the remaining amount of use for the associated function. According to this embodiment the level parameter may be a counter value, herein referred to as "Use_F<sub>k</sub>", where k is an integer indicating the association with the corresponding function F1, F2, F3... Fn. Hence, function F1is associated with level parameter "Use_F<sub>1</sub>", and function F2 is associated with level parameter "Use_F<sub>2</sub>" etc.
0100In step S 130 the operator selects to buy more usage of a function. In response thereto a request for an additional amount of usage is generated (S 140).
0101According to an embodiment the request includes information identifying the function whose usage is to be increased, and payment information. The payment information identifies a person responsible for paying the cost of the requested usage or, alternatively the payment information can in itself effect payment. The payment information may include data such as a credit card number. According to another embodiment the payment information may include information indicating that payment has already been effected.
0102According to an embodiment, the above mentioned request includes information identifying the individual analysis apparatus, and the function whose usage is to be increased, and payment information.
0103The request is delivered to the premises 28 of a supplier (S 150). According to an embodiment the request is delivered by means of the communications network 18 (<figref idref="f0001">Fig 1</figref>). Hence, request may be delivered from the apparatus 14 to the server computer 20, e.g. via data communication.
0104At the supplier premises 28 the request is processed (S160), the processing including a verification step for establishing whether the request is to be granted or not. The verification may, for example, include an evaluation of the payment information to decide whether the payment information satisfies certain predetermined payment criteria. According to a preferred embodiment the request is processed automatically by the server computer 20.
0105According to an embodiment this payment information evaluation includes a step of checking whether the payment information indicates that payment has already been effected, or whether it merely indicates a person responsible for paying the cost. If the payment information merely indicates a person responsible for paying the cost, the server computer 20 may proceed to check with a dedicated database for establishing whether clearance may be given for this person. The dedicated database may include information about the financial situation for the person responsible for paying the cost. According to one embodiment, the server computer limits this clearance check to a verification using data in the database 22 internal to the premises of the supplier 28. According to another embodiment the payment evaluation includes a communication with a financial services database.
0106Step S 170 illustrates that if step S160 results in the request being granted, the supplier will deliver a key to the client (S 180). If, on the other hand, the request is not granted, the supplier computer 20 will generate a Request_denied-message. The Request_denied-message may be delivered to a supplier sales person (not shown) for the purpose of alerting the supplier about a failed attempt buy function usage. According to an embodiment, a Request_denied-message is also sent to client part 4 (See <figref idref="f0001">figure 1</figref>) for causing the apparatus 14 to display information to the effect that the request was denied. The Request_denied-message may include information indicative of the reason for denial of the request, as well as a copy of the original request message, as described in step S 140 above.
0107In step S 190 the key is received in the apparatus. The reception of a key may be achieved via the user interface 102,104,106, 182 (See <figref idref="f0001">Figures 2</figref>, <figref idref="f0007">7</figref>, <figref idref="f0008">9</figref>, <figref idref="f0010">12</figref> and <figref idref="f0015">15</figref>). Alternatively the key may be received via port 16.
0108After reception, there is a verification procedure S200 for ascertaining the validity of the key. The result of the verification procedure S200 is an acceptance or a discarding of the key. If the key is not accepted, the apparatus will provide a non-acceptance indication by means of the user interface 106 (Step S210).
0109If the key is accepted the apparatus 14 will, in response to the key, amend (step S220) a level parameter "Use_F<sub>k</sub>"to change an amount of usage status and/or the enabled/disabled parameter 143 for the selected function.
0110According to an embodiment, the key is associated with the selected function so that, when correctly applied to the apparatus 14, the key will increase the allowed amount of usage of that function. In other words, the key may cause a level parameter associated with the selected function to be amended. The level parameter associated with a selected function is a parameter whose purpose is to indicate how much the apparatus 14 may execute the selected function.
0111With reference to <figref idref="f0003">Fig 4</figref>, an embodiment of the invention involving a level parameter is described. According to this embodiment the level parameter may be a counter value, herein referred to as "Use_F<sub>k</sub>", where k is an integer indicating the association with the corresponding function F1, F2, F3... Fn. Hence, function F1 is associated with level parameter "Use_F<sub>1</sub>", and function F2 is associated with level parameter "Use_F<sub>2</sub>" etc. According to this embodiment, the key will include a first data portion for associating the key with the corresponding function F1, F2 or F3 etc; and a second data portion for indicating the amount of use purchased.
0112After execution of step S220, the user interface of the apparatus will present information (step S230) for the purpose of allowing the operator to select a next operation to be executed. This includes selecting between e.g. starting a measurement, returning to step S 110 for repeating the above procedure, or turning off the apparatus 14.
Example 1
0113<figref idref="f0005">Figure <b>5C</b></figref> is a simplified illustration of a principle of an embodiment of an account value or amount of usage parameter for use in an apparatus wherein a user pays to get a number of credits, also referred to as "units of use". It is noted that in the Example 1 embodiment the computer program routine "Function_F1" becomes disabled when the parameter Use_F1 reaches a first reference value (zero in the example).
0114This example describes an embodiment relating to the above-mentioned procedure. When a client has purchased e.g. ten units of use for the computer program routine "Function_F1" (See <figref idref="f0003">Fig. 4</figref>), the amount indication portion of the key may cause the parameter Use_F1 to increase by ten units. Hence, if the parameter Use_F1 had a numerical value zero (0) before reception of the key, then the parameter Use_F1 will have numerical value "10" (ten) after correct reception of that key. For each execution of the computer program routine "Function_F1" the numerical value of the parameter Use_F1 will be decreased by one (1). When the computer program routine "Function_F1" has been executed ten times so that the parameter Use_F1 again has the numerical value zero (0), the computer program routine "Function_F1" will become disabled.
0115In order to enable the computer program routine "Function_F1", the client can purchase a new amount of use by means of the procedure described above.
Example 2
0116This example describes an embodiment similar to the Example 1 embodiment above. According to example 2, the cost per use changes after a certain level of use has been attained. A user can enter a number Ap of credits or units of use for a selected function, such as function F1, by means of entering a key. When the function F1 is executed by the apparatus 14 the use of the condition monitoring function F1 will be registered by deducting e.g. one credit for each execution. However, the method may also include the steps of: reading a current value of said registered use; comparing said current value with a second reference value; registering use at a first rate when said current value is above the second reference value; and registering use at a second rate when said current value is below the second reference value.
0117This advantageously enables a supplier to sell usage at different costs. When, according to one embodiment, a user has paid for a certain amount A<sub>p</sub> of usage, the second reference value is a level indicating that the amount A<sub>p</sub> of usage already paid for has been spent. This means that any further use will be usage which has not yet been paid for. By the feature of registering such further use at a second rate it is possible to charge a higher cost per unit of usage for such further use. Accordingly, one execution of the function F1, when registered at the second rate, may result in a deduction of two credits.
0118<figref idref="f0005"><b>Figure 5D</b></figref> is an illustration of Example 2. A user, when entering a number Ap of credits or units of use for a selected function, such as function F1, by means of entering a key for the first time, will get Ap credits that will be deducted at the first rate. Assuming that the user has bought ten credits (Ap = 10), the parameter Use_F1 will assume the value 10. Hence, if the first rate is deduction of one credit per execution of function F1, the parameter Use_F1 will assume the value zero ("0") after ten executions of function F1. When the value zero ("0") is the second reference value, any further execution of the function F1 will be registered at the second rate, e.g two credits per execution. Hence, the user will advantageously still be able to use the function F1, although this use has not yet been paid.
0119If the first reference value is -4, as illustrated in <figref idref="f0005">Figure 5D</figref>, the apparatus will allow the function F1 to be executed twice before the parameter Use_F1 assumes the first reference value "minus four" (-4). When the parameter Use_F1 assumes the first reference value, the computer program routine "Function_F1" will become disabled.
0120However, next time that the user enters a key indicating a value of ten credits, the parameter Use_F1 will assume the value six, since it starts from a negative value: <maths id="math0001" num=""><math display="block"><mo>-</mo><mn>4</mn><mo>+</mo><mn>10</mn><mo>=</mo><mn>6</mn></math><img file="EP2505984A2_D0001.tif" /></maths>
0121The above example values of first and second reference values are merely examples. Of course, the number of credits, and the reference values may have other values without departing from the inventive concept described herein. Additionally, the amount of use may be counted as duration of time, the first and second reference values also being indicative of time duration. For example a user may buy allowance to use a selected function for a first total period, e.g. sixty hours, the second reference value being indicative of a time when the charge rate is to be changed, and the first reference value being indicative of a when disabling occurs.
An Embodiment of a Usage Registering Procedure
0122<figref idref="f0006"><b>Figure 6</b></figref> is a flow chart illustrating an embodiment of a procedure according to the invention.
0123The procedure may start with step S230, i.e. the user interface of the apparatus presents information for the purpose of allowing the operator to select a next operation to be executed.
0124In step S240 the operator selects to request the apparatus to perform a Condition analysis function. This means that the operator may select one of the functions whose use is to be registered. The operator may do this by means of the user interface 102,106.
0125In a step S250 (<figref idref="f0006">Figure 6</figref>) the computer program 80 (<figref idref="f0003">Figure 4</figref>) will in response to the operator input check whether the selected operation involves any of the of the functions whose use is to be registered. The functions whose use is to be registered includes the above discussed MCM functions F1 - Fn. A function whose use is to be registered is referred to as a "restricted function" in the following text.
0126If the selection involves only unrestricted functions the apparatus 14 (<figref idref="f0001">Fig2</figref>) will initiate and perform such operation (step S260) and then return to step S230.
0127If a restricted function is selected, the computer program 80 (<figref idref="f0003">Figure 4</figref>) will in response thereto check whether the selected function is enabled or disabled (Step S270).
0128If the selected function is disabled, the computer program 80 will present information to this effect (S280), and offer to proceed to any of steps S230, step S 110 or S120, described above. According to an embodiment, the program 80 will offer to proceed with step S470 in the procedure described in <figref idref="f0012 f0013 f0014">Figure 14</figref>.
0129If the selected function is enabled, the computer program 80 will register the use of the selected restricted function (S290), and execute the selected restricted function (Step S300). Although <figref idref="f0006">Fig. 6</figref> illustrates a certain order between activities, it to be understood that the invention is not restricted to performing the steps in that particular order. In particular, the registration of use (step S290) may be performed before or after or sometime during the execution of the restricted function.
0130According to a preferred embodiment the use is registered by changing the value of a counter parameter Use_F<sub>k</sub>. The index k in "Use_F<sub>k</sub>" indicates association to function F<sub>k</sub>. When the parameter Use_F<sub>k</sub> has a value 100, this may indicate that onehundred units of use remains. One unit of use may correspond to one complete execution of the function F<sub>k</sub>. Hence, according to an embodiment, the counter parameter Use_F<sub>k</sub> can correspond to the number of times the function F<sub>k</sub> may be used before all the allowed use has been spent. With reference to <figref idref="f0003">Figure 4</figref> step S290 may therefore include amending the parameter Use_Fk in status field 142 for the selected function to update the information indicating the remaining amount of use.
0131After successful execution and registration of use the computer program 80 may update a status register or status field 142 (step S310). Such update may include updating any and all variables/parameters needed for delivering status information correctly next time step S 120 is performed (See <figref idref="f0004 f0005">Fig 5</figref> and corresponding description). Hence, step S310 may include detection of a usage parameter value Use_F<sub>k</sub> indicating that a certain act is to be performed in response to the changed status. For example, if a parameter indicates that all usage for one or all restricted functions has been spent, the said certain act may include disabling the restricted function or functions. Such disabling may include erasing a decrypted version 110, so that only encrypted versions remain.
0132<figref idref="f0007"><b>Figure 7</b></figref> is a physical embodiment of an apparatus 14. The apparatus has an apparatus body; and a display 106 provided on at least one surface of said apparatus body. Also provided on the body is a user input interface 102 comprising a key board 103.
0133The apparatus body is portable; and it is shaped and adapted to enable a one-hand grip, as illustrated in <figref idref="f0008">figure 9. <b>Figure 9</b></figref> illustrates the apparatus 14 being gripped by a hand 140 of a user. Moreover the user input interface 102 is positioned and adapted so as to enable user interaction by means of the user hand 140. In the embodiment shown in <figref idref="f0008">Fig 9</figref> the user input interface 102 is operable by means of a thumb 150 of the user.
0134<figref idref="f0007"><b>Figure 8</b></figref> is a side view of the apparatus shown in <figref idref="f0007">Figure 7</figref>. The apparatus body is provided with fasteners 160 for a wrist strap 170. The wrist strap 170 is illustrated in <figref idref="f0008">Figure 9</figref>.
0135The body also has a holder 180 for an elongated device. The elongated device may be a pen or a pointing device for user input via the display 106. The display 106 may be a touch sensitive display allowing user input by means of the pointing device. The display 106 therefore includes a display area which is provided with touch sensors 182, also referred to as a touch screen 182, co-operating with a touch input interpreter. Hence, the display may comprise an LCD unit, for displaying images and text, having integrated touch sensor means for detecting user input via the display area.
0136The provision of touch sensors 182 for receiving user input via the area of the display 106 provides for an improved user interaction. For example, as described above, the function F13 may include presentation of an actual condition value and a plurality of stored condition values so that trends may be presented on the display 106, wherein each condition value is associated with a time and/or date. When such a trend is displayed, for example in the form of a curve indicating the temporal progression of the condition of the machine, the user may touch the screen at an interesting part of the curve for the purpose of obtaining information associated with that part of the curve. In response to such user interaction the apparatus may therefore display e.g. the time and date information associated with that part of the curve.
0137<figref idref="f0010"><b>Figure 12</b></figref> is a block diagram of an embodiment of the apparatus 14 shown in <figref idref="f0001">Figure 1</figref> and/or <figref idref="f0007">figures 7 and 8</figref>. The apparatus according to the <figref idref="f0010">Figure 12</figref> embodiment may comprise a memory 60 having a plurality of program functions F1, F2, F3... Fn, where n is a positive integer. Each one of the functions F1, F2, F3... Fn may be individually enabled/unlocked or disabled/locked.
0138The memory 60 includes program functions for causing the data processing means 50 to perform the methods described with reference to <figref idref="f0004 f0005">Figures 5</figref> and <figref idref="f0006">6</figref>. Hence, the memory 60 includes a program function 140 (<figref idref="f0003">Figure 4</figref>) for registering use of any of the functions F1, F2, F3... Fn. The program function 140 may be referred to as a logger, which operates to update the above mentioned use parameters Use_Fk.
0139Moreover, the memory 60 also includes a program function 141 for changing the state of an individual selected condition monitoring program function between an enabled state and a disabled state. The state control function 141 may operate to read the parameters Use_Fk, as described in connection with step S310 in <figref idref="f0006">Figure 6</figref> above. The state control function 141 may operate to disable a function Fk in response to the outcome of a comparison between a parameter Use_Fk and a first reference value Rk. The first reference value Rk is a reference value indicative of a limit. The state control function is adapted to disable function Fk when the parameter Use_Fk reaches the first reference value Rk.
0140The apparatus 14 includes data processing means 50 in the form of a central processing unit (CPU) 50A co-operating with a Field Programmable Gate Array circuit (FPGA) 50B. According to an embodiment the central processing unit 50A operates to execute the basic functions 80, such as the program functions for causing execution of the methods described with reference to <figref idref="f0004 f0005">Figures 5</figref> and <figref idref="f0006">6</figref>. The Field Programmable Gate Array circuit 50B is programmable to execute the functions F1, F2, F3......Fk......Fn. In effect, the CPU 50A, in response to the basic program functions 80 and user input, operates to control the operation of the FPGA 50B. The CPU 50A may, for example, control which of the functions F1, F2, F3......Fk... ...Fn are to be executed by the Field Programmable Gate Array circuit 50B.
0141The Field Programmable Gate Array circuit 50B advantageously provides a combination of flexibility and very high performance to the apparatus 14 in that the functions executed by the FPGA may be software controlled and the FPGA allows for truly parallel processing. Hence, a large amount of data can be processed relatively fast by means of the FPGA. This solution advantageously enables simultaneous execution of two, three or more of the condition monitoring functions F1, F2, F3......Fk......Fn. The apparatus 14 is highly versatile and flexible in that it can be upgraded to perform new functions simply by adding or changing a program. Hence a new or different condition monitoring function can be added to the apparatus 14 by a simple upgrade of the programs in memory 60 (<figref idref="f0001">Figure 2</figref>, <figref idref="f0002">figure 3</figref>, <figref idref="f0003">figure 4</figref>, <figref idref="f0010">figure 12</figref>). When the changed program runs on the FPGA the new function can be executed without necessarily changing any of the hardware in the apparatus 14.
0142Moreover, the FPGA provides a large processing capability in relation to the amount of space it requires. The FPGA may be mounted on a circuit board, where it requires a small surface in relation to the large processing capability it provides. According to an estimate, the amount of surface saved on a circuit board by using an FPGA exceeds 25 %. In other words, the volume of the apparatus 14 can be significantly reduced while the data processing capability is maintained or increased as a result of using an FPGA circuit in the apparatus 14. Therefore the choice of FPGA contributes to enable the provision of a portable instrument satisfying the conflicting requirements of having a large processing capability and a compact instrument which makes it easier to carry for the user.
0143Additionally the FPGA has a low power consumption as compared to traditional logic circuits as well as when compared to traditional data processors.
0144The FPGA 50B is coupled to receive digital Shock Pulse Measurement data from an A/D-converter 44A, which is coupled to an input 42A for an analogue Shock Pulse Measurement signal (SPM signal). The FPGA 50B is also coupled to receive digital temperature data from an A/D-converter 44B, which is coupled to an input 42B for an analogue temperature measurement signal. The FPGA 50B is also coupled to receive digital vibration data from an A/D-converter 44C, which is coupled to an input 42C for an analogue vibration measurement signal. Moreover the FPGA 50B is coupled to receive digital data from an A/D-converter 44E, which is coupled to an input 42E for an analogue measurement signal indicative of a measured electric voltage or a measured electric current. The FPGA 50B is also coupled to an input 42D for receiving binary tachometering measurement signals.
0145The FPGA 50B is also coupled to a communications interface 54 for bi-directional communication with a device 59 on a machine 6, as described in connection with <figref idref="f0001">Figure 2</figref>.
0146Moreover the apparatus 14 includes a user interface 102. The user interface 102 includes a display 106 having touch sensors 182 for associating information displayed at a certain position of the display area with user activation of the sensor at said certain position. In the block diagram of <figref idref="f0010">Figure 12</figref> the touch sensor 182 is illustrated as a block separated from the display 106. In a physical embodiment, however, the touch sensors 182 are integrated with the display area 106, as illustrated in <figref idref="f0007">Figure 7</figref>, such that the touch sensors 182 detect user interaction with the display area 106.
0147The CPU 50A is coupled to a data port 16 as described in connection with <figref idref="f0001">Figure 1</figref>, for enabling communication with a supplier computer 20.
0148The apparatus 14 also includes clock functionality 210 for providing time and date information. This is useful for generating a time stamp, e.g. when a condition value has been produced, and the value is to be stored for future retrieval. Additionally, the time and date information may be used for controlling the enabling and disabling of functions F1, F2, F3.......Fk......Fn. According to an embodiment, the apparatus 14 may receive, via port 16, a key comprising a code for enabling a selected function from a first predetermined date, such as e.g March 1, 2003, until a second date such as April 15 2003. Such a key may include a data portion indicative of the identity of the analysis apparatus, a data portion indicative of the function to be enabled, a data portion indicative of the first date and a code portion indicative of the second date.
0149Alternatively the key may cause a selected function to be enabled for a certain duration starting from a certain date.
0150According to an embodiment the apparatus comprises a logger operating to register the amount of use for one, some or all condition monitoring functions, as described above. This may be done by counting the number of executions of the restricted functions, as described above. According to an embodiment a Reporting function is provided, among the Basic Program Functions 80 (<figref idref="f0002">Fig. 3</figref> & <figref idref="f0003">4</figref>), for causing the apparatus 14 to deliver a report about the accumulated registered use. The reporting function is adapted to deliver such a report with a certain periodicity. For example, the Reporting function may be set to deliver a report no less than once every 30 days. The reporting function is set to deliver the report via the port 16 for transmission to the supplier computer 20 via the communications network 18 (<figref idref="f0001">Fig 1</figref>). Upon reception of the report, the supplier computer may be adapted to cause an output to the supplier indicative of the amount of use accumulated for that particular analysis apparatus. Alternatively the supplier computer may be arranged to automatically generate an invoice with a certain regularity, such as no less than once every 30 days, the invoice thereafter being delivered to a user associated to the analysis apparatus. For this purpose the usage report may include data indicative the identity of the user. This may be achieved by providing unique identities for each analysis apparatus, and keeping, at the supplier, a data base 22 associating each unique analysis apparatus identity with a corresponding client/user. The reporting function co-operates with the timer functionality 210 such that if no usage report has been transmitted at the expiration of the certain period, the timer co-operates with the State control function 141 to disable one, several or all the restricted functions F1, F2, F3......Fk......Fn.
0151According to another embodiment the apparatus 14 expects to receive a receipt from the supplier part 20, 28 after sending a usage report. The receipt should include information, preferably in a coded manner, indicating that the usage report has been received by the supplier part 20, 28. If no receipt has been received within a first time period the apparatus will provide a warning to the user by means of the user inteface106. If no receipt has been received within a longer, second time period the apparatus will disable one, several or all the restricted functions F1, F2, F3... ...Fk... ...Fn.
0152<figref idref="f0015"><b>Fig. 15</b></figref> shows a schematic block diagram of another embodiment of a condition analyzing system 2. According to the <figref idref="f0015">Figure 15</figref> embodiment the client part 4 comprises an apparatus 14, and a separate client computer 300. The client computer 300 may be connectable to a communications network 18, e.g. via a data interface 19. The communications network 18 may be the world wide internet, also known as the Internet. The communications network 18 may also comprise a public switched telephone network. The supplier part may be able to exchange information with the computer 300 via the communications network 18, e.g. in the manners discussed above in connection with <figref idref="f0001">Figure 1</figref>.
0153According to an embodiment the apparatus 14 is connectable to the computer 300 via port 16, for exchanging information relating to usage. According to a preferred embodiment the apparatus 14 is capable of delivering the above mentioned usage report to the supplier via the computer 300. According to an embodiment information exchange between the apparatus 14 and the computer 300 may be achieved by transfer of a writeable memory device connectable to the computer 300 as well as to the apparatus 14. Information exchanged in this manner may include the above mentioned usage report, and/or the above mentioned receipt indicating to the apparatus 14 that the usage report has been received by the supplier part 20, 28. The coded information in the receipt may also be read by a user from the user interface of computer 300, and input into the apparatus 14 by means of user interface 106, 182, 103.
0154<figref idref="f0011"><b>Figure 13A</b></figref> illustrates a part of memory 60 comprising a function F<sub>k</sub> and an associated status field 142. The status field 142 includes a segment 143 for data indicative of the state of the associated function: enabled or disabled. The status field 142 also includes a segment 144 having data indicative of the cost C<sub>fk</sub> for executing the associated function Fk. For example, function F1 may have a cost value C<sub>fk</sub>= 1 charging unit per execution, and function F3 may have a cost value C<sub>fk</sub>= 3 charging units per execution. In another example, function F1 may have a cost value C<sub>fk</sub>= 1 charging unit per unit of time, whereas function F3 may have a cost value C<sub>fk</sub>= 3 charging units per unit of time. Hence, different functions may be charged at different cost rates, by providing a certain exchange rate between one charging unit and a certain monetary currency. For example one charging unit may correspond to x US cents, where x is a number such as 10, 15, 50, 100, 1000 or another number dependent on what price is suitable.
0155An alternative embodiment for registering use, i.e. an embodiment of step S290 in <figref idref="f0006">Figure 6</figref>, is as follows: The use maybe registered by counting a duration of execution of a restricted function, in which case the registration of use may include a registration of a start time in a step S290A (as indicated in <figref idref="f0006">Fig 6</figref>) and the registration of a stop time in a step S290B. In such an embodiment the step S290A may be performed immediately before the execution of the restricted function, and the step S290B is executed immediately thereafter. According to this embodiment the parameter Use_F<sub>k</sub> may be indicative of a total duration of time the function F<sub>k</sub> has been activated. <figref idref="f0011"><b>Figure 13B</b></figref> illustrates a part of memory 60 according to this embodiment, comprising a function F<sub>k</sub> and an associated status field 142k. The parameter Use_F<sub>k</sub>, indicative of an accumulated total duration of active time for the function F<sub>k</sub>, is stored by the logger in a segment 220 <sub>k</sub> in status field 142 <sub>k</sub>. A reference duration value is stored in segment 230<sub>k</sub>, and a cost factor may be stored in a segment 240 <sub>k</sub>. The reference duration value is set by reception of a key, and it indicates an amount of use that has been paid for. According to this embodiment the state control function may be arranged to disable Function F<sub>k</sub> when the parameter Use_F<sub>k</sub> in segment 220 is equal to the reference duration value in segment 230<sub>k</sub>. Different charges per time unit for different functions F<sub>k</sub>, F<sub>i</sub> may be obtained by a multiplying the duration of execution of a restricted function F<sub>k</sub> with a cost factor C<sub>k</sub>, and multiplying the duration of execution of another restricted function F<sub>i</sub> with a different cost factor C<sub>i</sub>. The cost factors for functions F<sub>k</sub> and F<sub>i</sub>, respectively, may be stored in a memory segments 240<sub>k</sub> and 240<sub>i</sub> respectively. In accordance with the same principle, different charges per execution for different functions F<sub>k</sub>, F<sub>i</sub> may be obtained by a multiplying the number of executions of a restricted function F<sub>k</sub> with a cost factor C<sub>k</sub>, and multiplying the number of executions of another restricted function F<sub>i</sub> with a different cost factor C<sub>i</sub>. In this manner the mutually different functions F<sub>k</sub>, F<sub>i</sub> can be charged at different costs per execution.
Another Embodiment of a Usage Debiting/Crediting Procedure
0156This embodiment differs from the Usage Debiting/Crediting Procedure described with relation to <figref idref="f0004 f0005">Figure 5</figref> in that there is provided a centralized debit/credit account parameter 250 rather than separate accounts for each function. There is a plurality of restricted functions having individually settable states: either disabled or enabled. The enabling/disabling procedure is a separate procedure being performed in response to a state key associated with the selected function. There is a separate credit/debit key for allowing a supplier to amend the value of the centralized debit/credit account parameter 250.
0157According to this embodiment the request includes information identifying the individual analysis apparatus, and payment information. The key to be received may cause a level parameter associated with the use of all relevant functions in that individual analysis apparatus to be amended. Hence, such a level parameter may be associated with all MCM functions.
0158Whenever a client operator selects to use a restricted function, the amount of use is deducted from centralized debit/credit account 250. Only those functions which are in the enabled state can be activated for execution, provided the centralized debit/credit account parameter 250 has a value above a first reference value. The first reference value is a limit value, such that if an operator attempts to execute a restricted function when the value of the centralized debit/credit account parameter 250 is equal to, or exceeds the first reference value, then the registering routine causes the apparatus 14 to disable all restricted functions.
0159One version of this embodiment further comprises the steps of: <ul id="ul0019" list-style="none" compact="compact"><li>reading a current value of the centralized debit/credit account parameter 250;</li><li>comparing said current value with a second reference value;</li><li>deducting credit units from the centralized debit/credit account parameter 250 at a first rate when said current value is above the second reference value; and</li><li>deducting credit units from the centralized debit/credit account parameter 250 at a second rate when said current value is below the second reference value.</li></ul>
0160This advantageously enables a supplier to sell usage at different costs. When, according to one embodiment, a user has paid for a certain amount A<sub>p</sub> of usage, the second reference value is a level indicating that the whole amount A<sub>p</sub> of prepaid usage has been spent. This means that any further use will be usage which has not yet been paid for. By the feature of registering such further use at a second rate it is possible to charge a higher cost per unit of usage for such further use.
0161Moreover, the amount of use may be charged at different rates for different functions by means of individual cost factors (C<sub>k</sub> and C<sub>i</sub>, respectively) associated with each individual function, as described above and as illustrated in <figref idref="f0011">Figures 13A and 13B</figref>.
0162The centralized debit/credit account parameter 250 may be stored in a memory location 260 in the memory 60, as illustrated in <figref idref="f0003">Figure 4</figref>.
0163<figref idref="f0012 f0013 f0014"><b>Figure 14</b></figref> is a flow chart illustrating an embodiment of a procedure for delivering an apparatus 14, and for adding use or functionality by means of a key from the supplier part 28. The method also relates to an embodiment of a method for generating a request for such a key or code. Such a key/code may be used for amending the centralized debit/credit account parameter 250 and/or for enabling a disabled function. Step S610 in <figref idref="f0012 f0013 f0014">Figure 14</figref> may include the procedure according to <figref idref="f0006">Figure 6</figref>, starting e.g. with step S230. It is to be understood that <figref idref="f0012 f0013 f0014">Figure 14</figref> focuses on certain mathematical or technical details that may also be used in the context of the procedure described in connection with <figref idref="f0004">Figure 5A and 5B</figref> above. The method may start at the supplier 28 (<figref idref="f0001">Figure 1</figref>, <figref idref="f0015">Figur 15</figref>) before delivery of the apparatus. In a step S410 a code ki is set to a start value, which may be chosen to e.g. 0. Thereafter identity information is entered. This may be a number identifying an individual apparatus 14, or information identifying an individual condition monitoring function or both. A new code K<sub>i+1</sub> is generated in accordance with a first mathematical algorithm in dependence of the identity information and the previous code k<sub>i</sub> (S430).
0164The variable K<sub>i</sub> is updated to the value of the new code K<sub>i+1</sub> (step S440). The updated value K<sub>i</sub> is stored in the apparatus 14, and in the supplier database 22 (step S450). The copy stored in supplier database 22 is herein referred to as K<sub>i22</sub>, and the copy stored in the apparatus 14 is herein referred to as K<sub>i14</sub>.
0165The apparatus is delivered to a client/user (step S460). Thereafter the user may operate the apparatus as described in connection with <figref idref="f0004">Figures 5A,5B</figref> and/or <figref idref="f0006">Figure 6</figref>.
0166At some point in time the user may want to buy additional use allowance. The user may then cause the apparatus to generate a request U<sub>R</sub> (Use Request) for additional Use allowance (step S470). Step S470 may be attained as described in connection with steps S130, S 140 in <figref idref="f0004">Figure 5A</figref>. The request U<sub>R</sub> is received in supplier computer 20 (step S480). In supplier computer 20 the code K<sub>i22</sub> is retrieved from database 22. The code K<sub>i22</sub> and the content of the request U<sub>R</sub> are used in a predetermined mathematical algorithm, and a checksum S<sub>c1</sub> with a certain number of bits is produced. Hence checksum S<sub>c1</sub> is generated in response to code K<sub>i22</sub> and the content of the request U<sub>R</sub> (step S500).
0167A new code K<sub>i+1_22</sub> is generated in response to the old code K<sub>i22</sub> and identity information(step S510). This may be done in a manner analogous to step S430.
0168In step S520 the new code value K<sub>i+1_22</sub> is stored in database 22 as updated code new code K<sub>i22</sub>.
0169A key comprising the information in the request U<sub>R</sub> and the checksum Sc1 is delivered from the supplier (step S530). This may be achieved as discussed elsewhere in this document, e.g. as discussed in connection with <figref idref="f0004">Figure 5A</figref>.
0170The key, comprising the information U<sub>R</sub> and Sc1 is received in apparatus 14(step S540). This may be achieved as discussed elsewhere in this document, e.g. as discussed in connection with <figref idref="f0004">Figure 5A</figref> (S190). A key verification procedure is performed, as discussed in connection with connection with <figref idref="f0004">Figure 5A</figref> (S200). The key verification procedure includes calculating a checksum. In apparatus 14 the code K<sub>i14</sub> is retrieved from memory. The code K<sub>i14</sub> and the content of the request U<sub>R</sub> are used in the above in step S500 mentioned predetermined mathematical algorithm, and a checksum S<sub>c2</sub> with a certain number of bits is produced. Hence checksum S<sub>c2</sub> is generated in response to code K<sub>i14</sub> and the content of the request U<sub>R</sub> (step S550).
0171In a subsequent step S560, the generated checksum S<sub>c2</sub> is compared to the received checksum S<sub>c1</sub> (step S560 and step S570). If they are not identical an error message is displayed, as discussed in connection with S210 above in connection with <figref idref="f0004">Figure 5B</figref>.
0172If they are identical then this means that the key is accepted, and the apparatus 14 proceeds to add the use allowance i apparatus 14 (step S600). Thereafter the user may use the apparatus, as discussed in <figref idref="f0006">Figure 6</figref> (step S610).
0173When additional usage allowance is desired the user may again request additional use, by following the above described procedure, starting with step S 470 as illustrated in <figref idref="f0012">Figure 14A</figref>, <figref idref="f0013">14B</figref>, & <figref idref="f0014">14C</figref> and as described above.
0174<figref idref="f0009"><b>Figure 10</b></figref> is a top view of an embodiment of the apparatus 14, illustrating the physical dimensions thereof. <figref idref="f0009"><b>Figure 11</b></figref> is a side view of the apparatus shown in <figref idref="f0009">Figure 10</figref>.
0175The display 106 has an extension xd in a first direction and an extension Yd in a orthogonal direction such that the display area is at least 4125 mm<sup>2</sup>.
0176The apparatus body has a first portion 190 adapted for gripping by a user. The first portion has an extension x1 in a first direction, an extension y1 in a second direction. The body has an extension z1 in a third direction, as illustrated in <figref idref="f0009">Figure 11</figref>. The body also has a second body portion 200 having an extension x2 in a first direction, and an extension y2 in a second direction. The second portion comprises at least a part of the display 106.
0177According to an embodiment: <ul id="ul0020" list-style="none" compact="compact"><li>x1 is less than 80 mm</li><li>y1 is less than 140mm</li><li>z1 is less than 35 mm</li><li>x2 is less than 100 mm</li><li>y2 is less than 160 mm</li><li>xd is at least 60 mm</li><li>yd is at least 80 mm</li></ul>
0178This embodiment provides an apparatus 14 having a body volume of less than 952 000 mm<sup>3</sup>, and the display 106 has a display area of at least 4800 mm<sup>2</sup>. Therefore the apparatus 14 is easily portable in a handheld manner, whereas the user interface is advantageously user friendly by means of a large display in relation to the body volume of the apparatus.
0179According to another embodiment : <ul id="ul0021" list-style="none" compact="compact"><li>x1 is less than 65 mm</li><li>y1 is less than 145mm</li><li>z1 is less than 35 mm</li><li>x2 is less than 80 mm</li><li>y2 is less than 145 mm</li><li>xd is at least 60 mm</li><li>yd is at least 80 mm</li></ul>
0180This embodiment provides an apparatus 14 having a body volume of less than 735 875 mm<sup>3</sup>, and the display 106 has a display area of at least 4800 mm<sup>2</sup>. This embodiment of the apparatus 14 is even easier to carry in in a handheld manner, while providing a large display in relation to the body volume of the apparatus.
0181According to yet another embodiment: <ul id="ul0022" list-style="none"><li>x1 is less than 60 mm</li><li>y1 is less than 120mm</li><li>z1 is less than 30 mm</li><li>x2 is less than 80 mm</li><li>y2 is less than 140 mm</li><li>xd is at least 60 mm</li><li>yd is at least 80 mm</li></ul>
0182This embodiment provides an apparatus 14 having a body volume of less than 552 000 mm<sup>3</sup>, and the display 106 has a display area of at least 4800 mm<sup>2</sup>.
0183According to another embodiment the apparatus 14 has a body volume of less than 1006 250 mm<sup>2</sup>, and said display has a display area of at least 4800 mm<sup>2</sup>. According to another embodiment the apparatus 14 has a body volume of less than 800 000 mm<sup>2</sup><sub>.</sub>
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Every citation, both ways
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| CN104246218A | Cited by | China | Search report |
| EP0905601A1 | Cites | European Patent Office (EPO) | Search report |
| SE339576B | Cites | Sweden | Applicant |
| US4518855A | Cites | United States of America | Applicant |
| US6078874A | Cites | United States of America | Search report |
| WO9801831A1 | Cites | World Intellectual Property Organization (WIPO) | Applicant |
| WO9801831A1 | Cites | World Intellectual Property Organization (WIPO) | Search report |
80 members in 11 offices
Priority claims19
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Numbers
- Publication
- 2505984
- Publication, DOCDB
- 2505984
- Publication, EPODOC
- EP2505984
- Application
- 12171674
- Application, DOCDB
- 12171674
- Application, EPODOC
- EP20120171674
Titles3
- German
- Analysesystem zur Analyse des Zustands einer Maschine
- English
- An analysis system for analysing the condition of a machine
- French
- Système d'analyse permettant d'analyser l'état d'une machine
Classification
- CPC, 15
- G01M15/04
- G01H1/003
- G01H1/14
- G01H1/16
- G01M1/28
- G01M13/028
- G01M13/045
- G01M15/048
- G01M15/12
- G05B23/0221
- G07C3/00
- G07C3/08
- G07C3/10
- G07C9/33
- G07C9/27
- IPC, 18
- G01M13 04
- G06F17 00
- G01H1 12
- G01M13 02
- G01H
- G01H1 00
- G01H1 14
- G01H1 16
- G01M1 28
- G01M7 00
- G01M15 04
- G01M15 12
- G01M99 00
- G05B23 02
- G07C3 00
- G07C3 08
- G07C3 10
- G07C9 00
Designated states1
- Contracting states, 1
- Türkiye