Hybrid electric power architecture for a vehicle

BACKGROUND

0001This application relates to hybrid electric power architecture for use on a vehicle, wherein there are subsystems operating at distinct frequencies.

0002Many modem vehicles are being provided with complex electric power architectures. One particular example is battlefield vehicles for use in military operations.

0003Such vehicles consume significant amounts of fuel, and have any number of electric components that require power. Electric generators and diverse loads are often decentralized on the vehicle, and each require distinct and dedicated controllers for each component.

0004The requirements of all of the separate motor controllers increases the size and weight of the power architecture associated with the vehicle.

0005<patcit id="pcit0001" dnum="US20100094490A"><text>US 2010/0094490</text></patcit> discloses a marine vessel power generation and propulsion system including a control system.

0006<patcit id="pcit0002" dnum="DE102008043626"><text>DE 102008043626</text></patcit> discloses a power distribution device.

SUMMARY

0007The present invention provides an electric architecture for use on a vehicle comprising: a collector bus for receiving power from a plurality of power sources, said collector bus distributing power to at least a pair of subsystems which are each operable at different frequency levels, and each of said subsystems being provided with a global bus and a local bus, and being utilized to power at least one motor, characterised in that each of said pair of subsystems is provided with a pair of inverters, and a plurality of switches that allows a first variable voltage, variable frequency inverter to provide power to said at least one motor at start-up, and until said at least one motor reaches a predetermined speed at which time said switches are changed such that power flows to said at least one motor through a second inverter providing constant voltage and constant frequency, and such that said first inverter then powers the local bus, while said second inverter switches to powering the global bus.

0008In another aspect the present invention provides a method of operating an electric architecture for use on a vehicle including the steps of: receiving power from a plurality of power sources at a collector bus, said collector bus distributing power to at least a pair of subsystems operable at different frequency levels, and each of said pair of subsystems powering a global bus and a local bus, and powering at least one motor, characterised in that each of said pair of subsystems is provided with a pair of inverters, and a plurality of switches using a first variable voltage, variable frequency inverter to provide power to said at least one motor at start-up, and once said at least one motor reaches a predetermined speed, said switches are changed such that power flows to said at least one motor through a second inverter providing constant voltage and constant frequency, and such that said first inverter then powering the local bus, while said second inverter switching to powering the global bus.

0009These and other features of the present invention can be best understood from the following specification and drawings, the following of which is a brief description.

BRIEF DESCRIPTION OF THE DRAWINGS

0010<ul id="ul0001" list-style="none" compact="compact"><li><figref idref="f0001">Figure 1</figref> schematically shows a power system for use on a vehicle.</li><li><figref idref="f0002">Figure 2</figref> shows a subsystem associated with a portion of the <figref idref="f0001">Figure 1</figref> schematic.</li><li><figref idref="f0003">Figure 3</figref> is a chart showing the operation of the <figref idref="f0002">Figure 2</figref> embodiment.</li><li><figref idref="f0004">Figure 4</figref> shows another portion of the <figref idref="f0001">Figure 1</figref> schematic.</li></ul>

DETAILED DESCRIPTION

0011A vehicle 19, which may be a battlefield land vehicle is illustrated in <figref idref="f0001">Figure 1</figref> having an electric power architecture 20. A collector bus 22 distributes power to each of a 400 Hz subsystem 24, which is better illustrated in <figref idref="f0002">Figure 2</figref>, a 60 Hz subsystem 26, which is better illustrated in <figref idref="f0004">Figure 4</figref>, and a 28 volt DC subsystem 28.

0012Energy management dispatch units 30 communicate with pre-processing units 32. Feeding into the pre-processing units 32 are a number of power supplies 34, 36, 38, 40, 42, and 44. Elements 34 may be various types of generators. Element 36 may be a solar array. Element 38 may be a wind generator. Element 40 may be fuel cells. Element 42 may be a battery. Element 44 may be another type of energy storage device.

0013Any number of other energy sources can feed into the pre-processing units 32, and architectures which come within the scope of this application could also have fewer. All of these sources feed into the pre-processing units 32, which tailor the power such that it is uniform when it reaches collector bus 22. The energy management dispatch units 30 serve to connect or disconnect any one of the power supplies 34, 36, 38, 40, 42, and 44. This may be used if a power supply is corrupted, the component is otherwise inoperative, or for any number of other reasons.

0014As shown in <figref idref="f0002">Figure 2</figref>, the subsystem 24 includes a first inverter 60 which is a constant voltage, constant frequency inverter feeding through a 400 Hz filter 62. A number of contactors R1-R13 are illustrated. These contactors are each effectively switches which can be opened or closed by a central controller; therefore, the contactors are also referred to as switches. Any number of switches may be utilized as the contactors. Further, a control is associated with the contactors R1-R13 and is operable to control them to open and close as will be disclosed below.

0015When the switches R1, and R3, are closed, then power flows through the inverter 60 to a 400 Hz global motor bus 64. This bus is operable to provide power for components off the vehicle 19. That is, this would allow the user of the vehicle 19 to plug in components, etc., which are not mounted on the vehicle 19 but which are to be powered by the vehicle 19.

0016At the same time, a local motor bus 66 provides power to motors 68, 70 and 72. During start-up operation, power flows from the collector bus 22 through a second inverter 74, filter 76, to power the bus 66, and the motors 68, 70, and 72.

0017As also shown, further contactors R2, R4, R5, R6, R7, R8, and R9-R13 are all placed at various locations within the circuit.

0018In operating the subsystem 24 as illustrated in <figref idref="f0002">Figure 2</figref>, the chart as shown in <figref idref="f0003">Figure 3</figref> is utilized to control the 13 contactors R1-R13 to be opened and closed. As shown, for example, at the start-up of the induction motor 1 (motor 68), the inverter 2 (inverter 74) is utilized to start up the induction motor 1. Once the induction motor 1 reaches a synchronous speed, then the contactor R5 is closed, contactor R11 is open, and the induction motor 68 is driven off the global bus 64. As can be seen in the <figref idref="f0003">Figure 3</figref> table, the induction motors 2 and 3 (motors 70 and 72) are started in a similar manner, while being powered from the variable voltage, variable frequency inverter 74. As can also be appreciated from <figref idref="f0003">Figure 3</figref>, during certain times, the inverter 74 will operate as a constant voltage, constant frequency inverter. However, at start-up, it is operable as a variable voltage, variable frequency inverter.

0019Thus, by utilizing the two inverters 60, 74 , the subsystem 24 is operable to start the motors 68-72 up with the variable voltage, variable frequency inverter, and then switch to the global bus 64, and powered by inverter 60 while the inverter 74 supplies power to the local bus 66.

0020In a sense, the local bus 66 is utilized to start the motors 68, 70 and 72, and they are then powered from the global bus 64 once steady state operation is achieved.

0021In addition, as can be appreciated from <figref idref="f0003">Figure 3</figref>, the use of the redundant inverters 60, 74 allows the subsystem 24 to operate even if one of the inverters has failed. In addition, the use of the combined inverters 60, 74 eliminates the need for separate motor controls for each of the motors 68, 70, and 72.

0022<figref idref="f0004">Figure 4</figref> shows a subsystem 26 for powering a 60 Hz subsystem. Again, a pair of inverters 174 and 78 provide power to a micro-grid global bus 170 through a filter 76, and to a local bus 172 through the filter 80. Contactors R1-R17 are operated in a manner similar to that disclosed in <figref idref="f0003">Figure 3</figref> to power induction motors 82, 84, and 86 to start and then run. In addition, non-linear loads 88 may be powered directly from the inverter 174. Similarly, the lighting loads 90 can be powered directly from the inverter 174 or the global bus 170.

0023Although embodiments of this invention have been disclosed, a worker of ordinary skill in this art would recognize that certain modifications would come within the scope of this invention. For that reason, the following claims should be studied to determine the true scope and content of this invention.