Generalized ac-dc synchronous rectification techniques for single-phase systems

FIELD OF THE INVENTION

0001The present invention relates to methods and circuits for self-driven half- and full-bridge synchronous rectification, and in particular to generalized synchronous rectification techniques for single-phase to multi-phase, and to multi-level AC-to-DC power conversion.

BACKGROUND OF THE INVENTION

0002The conduction loss of a diode rectifier contributes significantly to the overall power loss in a power supply, especially in low out-voltage applications. The rectifier conduction loss is the product of its forward-voltage drop, V_F, and the forward conduction current IF. <figref idref="f0001">Fig. 1(a)</figref> shows one kind of rectifier circuit known as a 'current doubler'. Even when a low forward-voltage drop Schottky diode is used, the voltage drop across D1 or D2 (normally 0.3-0.4V) is still significant in comparison to the low output voltage (e.g. equal to or less than 5V). If the current through the diode is 1A, the power loss from the diode is about 0.3W-0.4W, which is considerable, compared to the output power, e.g. 5W.

0003One solution known in the prior art is 'synchronous rectification' (SR), i.e. using a low conduction loss active switch, such as a MOSFET, operating in the III quadrant to replace the diode. A n-channel (n-type) quadrant III MOSFET means that the source terminal is connected to a higher voltage than the drain terminal and current flows from source to drain. A p-channel (p-type) quadrant III MOSFET means that the drain terminal is connected to a higher voltage than the source terminal and current flows from drain to source. The internal resistance of a MOSFET during conduction is normally very low, which consequently reduces the rectifier conduction loss. <figref idref="f0001">Fig. 1(b)</figref> is a simple schematic of self-driven SR applied to a current doubler. The gate drive scheme of the MOSFET is to cross-couple the drive to the input AC voltage.

0004The prior art describes self-driven SR applied to a Forward rectifier (eg references [1][3][5][6][9][13]), self-driven SR applied to a Center-tap rectifier (eg references [7][19]), self-driven SR applied to a Current doubler (eg reference [8]), SR with an auxiliary winding applied to a Forward rectifier (eg references [4][10][18]), SR with an auxiliary winding applied to a Center-tap rectifier (eg references [4][10][11] [17]), SR with an auxiliary winding applied to a Current doubler (eg references [4][10][16]), external controlled SR applied to a Forward rectifier (eg references [2][14]), external controlled SR applied to a Current doubler (eg references [12][20]) and external controlled SR applied to a Flyback rectifier (eg reference [15]).

0005In the above examples of the prior art, <i>self</i>-<i>driven</i> SR is the simplest, compared to the auxiliary winding version and the external controlled version, because no extra winding or extra controller is needed. From a review of the prior art, however, it can be seen that to date there has been no successful attempt to provide self-driven full-bridge SR. A full-bridge rectifier is an important rectifier circuit which has wide applications. A typical single-phase full-bridge rectifier is shown in <figref idref="f0002">Figs. 2(a) and (b)</figref>. The AC input can be a current source or a voltage source. In the first half cycle as shown in <figref idref="f0002">Fig. 2(a)</figref>, current flows through the input, diode D1, the load and diode D4, which is called a current loop. When the current direction reverses, diode D1 and D4 turn off automatically. Current then flows through the input, diode D2, the load and diode D3, as shown in <figref idref="f0002">Fig. 2(b)</figref>, which is another current loop. It should be noted that the automatic turn-off property of a diode is critical to the normal operation of the circuit. A practical self-driven full-bridge SR must therefore have a mechanism for sensing the reverse current for turning off the appropriate switches. By extending the existing self-driven SR which has been applied to other rectifiers (like the one in <figref idref="f0001">Fig. 1(b)</figref>), one may derive a straightforward self-driven full-bridge SR circuit, as shown in <figref idref="f0003">Fig. 3(a)</figref>, in which four diodes are replaced by two p-type MOSFETs, M1 and M2, and two n-type MOSFETs, M3 and M4. M1 and M3 are driven by sensing the voltage of point B, while M2 and M4 are driven by sensing the voltage of point A. Such an approach is called 'voltage controlled self-driven' (VCSD) because the driving signal is coupled to voltage. However, there is a defect in this circuit. As shown in <figref idref="f0003">Fig. 3(b)</figref>, the current loop through M1 and M4 can flow in both directions, because VCSD gate drive cannot detect the reverse current. The current can also flow in both directions in the loop through M2 and M3. Unlike the diodes in <figref idref="f0002">Fig. 2</figref>, which can automatically turn off when their current reverses, such switches with a bi-directional switch current flow can make the commutation fail.

0006Since n-type power MOSFETs have lower on-state resistance than p-type MOSFETs, for high current applications, the two p-type MOSFETS mentioned previously can also be replaced by 2 n-type MOSFETS, provided that an extra inversion stage is added in the gate drive circuit as shown in <figref idref="f0004">Fig.4</figref> in order to preserve the "self-driven" feature which is based on detecting the input ac power source.

0007Some prior art has dealt with full-bridge SR with other approaches (e.g Reference [21] [23] [24] [25] [26] [27] [28]), employing an external controller that is suitable for the application ofPFC (Power Factor Correction). Also known in the prior art is reference [22] but that proposal needs the help of a resonant capacitor at the secondary winding creating a sinusoidal voltage waveform and a smoothing inductor at the output to enhance the turn-off timing. But the passive capacitor and inductor are large in size and this inevitably creates a large dead-time between the driving pulses that adversely affects the duration of power transfer in one cycle. This kind of approach has a major limitation. Eventually this approach has been changed to the use of an external digital PLL controlled SR to achieve miniaturisation. This is still not an example of self-driven full-bridge SR.

0008<patcit id="pcit0001" dnum="EP1056190A"><text>EP1056190</text></patcit> describes a power supply device, a power supply method, a portable electronic device, and an electronic watch.

0009<patcit id="pcit0002" dnum="WO9601003A"><text>WO96/01003</text></patcit> describes a bridge rectifier circuit that uses active switches for at least two of its four rectifying elements, and employs an active control circuit to control the state of the active switches.

0010<patcit id="pcit0003" dnum="US608792A"><text>US608792</text></patcit> describes a power converter that uses a switching signal having at least three levels of amplitude, one of which amplitude levels has a zero amplitude level during a predetermined switching interval.

SUMMARY OF THE INVENTION

0011According to the present invention there is provided a rectifier configured to provide synchronous rectification when used in combination with either a current-source or a voltage-source, said rectifier comprising: a first circuit element (SX) coupled between a first input node and a first output node, a second circuit element (SX) coupled between a second input node and the first output node, a third circuit element (SX) coupled between a second output node and the first input node, the second and third circuit elements forming a first group, the first group being in a first current loop of the rectifier, a fourth circuit element (SX) coupled between the second output node and the second input node, the first and fourth circuit elements forming a second group, the second group being in a second current loop of the rectifier, the second current loop different from the first current loop; wherein at least one of the circuit elements is a first current-controlled active switch which is in the form of a self-driven current-controlled active switch comprising: an active switch (M1 - M4), a sensing resistor (Rsen, Rsen1, Rsen2) for sensing a current direction and providing a signal to a gate drive circuit of the active switch (M1-M4) based on the current direction, and a first diode (D3, D4) connected in parallel with the active switch and in series with the sensing resistor to allow a current to flow through the sensing resistor when the active switch is in an off state; wherein at least one circuit element from each of the first and second groups is one from the group consisting of a diode, an inductor, and the first and/or a second current-controlled active switch; wherein each other circuit element comprises at least one from the group consisting of a diode, an inductor, a capacitor, a voltage-controlled active switch controlled by a driving voltage signal that is an input to the voltage-controlled active switch, or a further current-controlled active switch; and wherein if either of the first and second groups has a circuit element that is an inductor, that group has a diode, a capacitor, one of the current-controlled active switches, the voltage-controlled active switch or a further voltage-controlled active switch as the other circuit element in that group.

0012Preferably the voltage- and current-controlled active switches are self-driven and do not require external control signals. One examples for such a voltage-controlled active switch is one that is driven by an input ac voltage provided to said switch by a gate drive circuit. An example of a current-controlled active switch is one that is driven by sensing the current direction of the switch and providing a signal to a gate drive circuit dependent on the current direction. An active switch may comprise a power MOSFET or some other semiconductor switching device. A sensing resistor may be used for sensing the current direction, including the possibility that the internal resistance of the current-controlled active switch may be used for sensing the current direction.

0013The rectifier may be configured to receive a current source or a voltage source.

0014It is also described a half- or full -bridge rectifier configured to provide synchronous rectification with either a current-source or a voltage- source, said rectifier comprising an upper branch and a lower branch and at least two current loops, each said branch comprising voltage- or current-controlled active switches, inductors, diodes or combinations thereof selected such that each said loop includes one active switch, inductor or diode from said upper branch and one active switch, inductor or diode from said lower branch, and wherein each said current loop comprises at least one diode, inductor or current-controlled active switch, and wherein at least one voltage- or current-controlled active switch is included in one of said upper or lower branches and with the proviso that no current loop may contain two inductors.

0015In a further described aspect, the upper branch comprises two voltage-controlled active switches and the lower branch comprises two current-controlled active switches, or one current-controlled switch and one diode, or two diodes.

0016In a further described aspect, the upper branch comprises one voltage-controlled active switch and one current-controlled active switch or diode, and the lower branch comprises one voltage-controlled active switch and one current-controlled active switch or diode, wherein the current-controlled active switch(es) or diode(s) are not provided in the same current loop.

0017In a further described aspect, the upper branch comprises one voltage-controlled active switch and one current-controlled active switch or diode, and the lower branch comprises two current-controlled active switches, or one current-controlled switch and one diode, or two diodes.

0018In a further described aspect, the upper branch comprises two current-controlled active switches, or one current-controlled switch and one diode, or two diodes, and the lower branch comprises two voltage-controlled active switches.

0019In a further described aspect, the upper branch comprises two current-controlled active switches, or one current-controlled switch and one diode, or two diodes, and the lower branch comprises one voltage-controlled active switch and one current-controlled switch or one diode.

0020In a further described aspect, the rectifier comprises only current-controlled active switches and/or diodes in the upper and lower branches and wherein at least one of the branches includes at least one current-controlled active switch.

0021In a further described aspect, the rectifier is a half-bridge rectifier wherein the upper branch and the lower branch each comprises a capacitor and one of a current-controlled active switch, inductor or diode subject to the constraint that no more than one of the branches comprises a diode.

0022It is also described a three-phase full-bridge rectifier comprising an upper branch and a lower branch and six current loops, each branch comprising voltage- or current-controlled active switches, diodes or combinations thereof selected such that each loop includes one active switch or diode from the upper branch and one active switch or diode from the lower branch, and wherein each the current loop comprises at least one diode or current-controlled active switch, and wherein at least one voltage- or current-controlled active switch is included in one of said upper or lower branches.

0023In a further described aspect, the upper branch comprises three current-controlled active switches or diodes. In another described aspect, the lower branch comprises three current-controlled active switches or diodes. In a further described aspect, the lower branch and the upper branch each comprise two current-controlled active switches or diodes, and each current loop comprises at least one current-controlled active switch or diode.

0024It is also described a multi-level rectifier wherein each level includes at least one circuit topology comprising an upper branch and a lower branch and two current loops, and wherein at least said circuit topology is configured such that each said branch comprises voltage- or current-controlled active switches, inductors, diodes or combinations thereof selected such that each said loop includes one active switch, inductor or diode from said upper branch and one active switch, inductor or diode from said lower branch, and wherein each said current loop comprises at least one diode, inductor or current-controlled active switch, and wherein at least one voltage- or current-controlled active switch is included in one of said upper or lower branches and with the proviso that no current loop may contain two inductors.

0025It is still further described a current doubler comprising an upper branch and a lower branch and two current loops wherein the upper branch comprises two inductors, and the lower branch comprises voltage- or current-controlled active switches, diodes or combinations thereof, and the lower branch comprises at least one voltage-controlled active switch or at least one current-controlled active switch.

BRIEF DESCRIPTION OF THE DRAWINGS

0026Some embodiments of the invention will now be described by way of example and with reference to the accompanying drawings, in which:- <ul id="ul0001" list-style="none" compact="compact"><li><figref idref="f0001">Fig.1(a)</figref> is a circuit diagram of a current doubler rectifier according to the prior art,</li><li><figref idref="f0001">Fig.1(b)</figref> shows the application of self-driven SR to the current doubler of <figref idref="f0001">Fig.1(a)</figref>,</li><li><figref idref="f0002">Fig.2</figref> is diode full-bridge rectifier according to prior art,</li><li><figref idref="f0003">Fig.3</figref> is a diagram illustrating the problem of simply replacing the diodes with MOSFETs without sensing the reverse current,</li><li><figref idref="f0004">Fig.4</figref> is a self-driven full-bridge rectifier according to an embodiment of the invention using n-type MOSFETs as active switches at the upper branches,</li><li><figref idref="f0005 f0006 f0007">Figs.5 (a) - (c)</figref> show respectively (a) an embodiment of one current loop and the implementation of VCSD and CCSD, (b) an embodiment of one current loop and a second alternate implementation of CCSD, and (c) an embodiment of one current loop and a third alternate implementation of CCSD,</li><li><figref idref="f0009">Fig.6</figref> is a block diagram showing branch locations in a full-bridge rectifier system according to an embodiment of the invention,</li><li><figref idref="f0008">Fig.7</figref> is a block diagram showing branch locations in a half-bridge rectifier or voltage doubler system according to an embodiment of the invention,</li><li><figref idref="f0008">Fig.8</figref> is a block diagram showing branch locations in a current doubler system according to an embodiment of the invention,</li><li><figref idref="f0009">Fig.9</figref> is a block diagram showing branch locations in a three-phase rectifier system according to a comparative embodiment,</li><li><figref idref="f0010">Fig.10</figref> is a block diagram showing branch locations in a multi-level cascaded full-bridge rectifier system according to an embodiment of the invention,</li><li><figref idref="f0011">Fig.11</figref> is a circuit diagram showing a current-source input upper half VCSD full-bridge synchronous rectification circuit according to a comparative embodiment,</li><li><figref idref="f0011 f0012">Figs.12(a)-(f)</figref> show current flows in the circuit of <figref idref="f0011">Fig.11</figref>,</li><li><figref idref="f0013">Fig. 13</figref> shows waveforms of the circuit of <figref idref="f0011">Fig.11</figref>,</li><li><figref idref="f0014">Fig. 14</figref> shows a comparison of conduction losses between Schottky diodes used in a full-bridge rectifier (<figref idref="f0002">Fig.2</figref>) and active switches (MOSFETs) used in a SD SR (<figref idref="f0011">Fig.11</figref>),</li><li><figref idref="f0015">Fig. 15</figref> is a circuit diagram showing a current-source input upper half VCSD and lower half CCSD full-bridge synchronous rectification circuit according to an embodiment of the present invention,</li><li><figref idref="f0016 f0017">Figs.16(a)-(j)</figref> show current flows in the circuit of <figref idref="f0015">Fig. 15</figref>,</li><li><figref idref="f0018">Fig. 17</figref> shows waveforms of the circuit of <figref idref="f0015">Fig. 15</figref>,</li><li><figref idref="f0019">Fig.18</figref> shows a comparison of conduction losses between Schottky diodes used in a full-bridge rectifier (<figref idref="f0002">Fig.2</figref>) and active switches (MOSFETs) used in a SD SR (<figref idref="f0015">Fig.15</figref>),</li><li><figref idref="f0020">Fig. 19</figref> is a circuit diagram showing a voltage-source input upper half VCSD and lower half CCSD full-bridge synchronous rectification circuit according to an embodiment of the present invention,</li><li><figref idref="f0021 f0022 f0023 f0024 f0025 f0026 f0027 f0028 f0029 f0030 f0031 f0032">Figs.20(a)-(1</figref>) show current flows in the circuit of <figref idref="f0020">Fig.19</figref>,</li><li><figref idref="f0023">Fig.21</figref> shows waveforms of the circuit of <figref idref="f0020">Fig.19</figref>,</li><li><figref idref="f0024">Fig.22</figref> is a circuit diagram of an AC-to-DC synchronous rectification system according to a comparative example with 100-220Vac voltage-source input, VCSD switches in the lower branch,</li><li><figref idref="f0024">Fig.23</figref> shows waveforms of <figref idref="f0024">Fig.22</figref>,</li><li><figref idref="f0025">Fig.24</figref> is a circuit diagram of an AC-to-DC synchronous rectification system according to an embodiment of the invention with 100-220Vac voltage-source input, CCSD switches in the lower branch and P-channel MOSFET VCSD switches in the upper branch,</li><li><figref idref="f0026">Fig.25</figref> shows waveforms of <figref idref="f0025">Fig.24</figref>,</li><li><figref idref="f0027">Fig.26</figref> is a circuit diagram of an AC-to-DC synchronous rectification system according to an embodiment of the invention with 100-220Vac voltage-source input, CCSD switches in the lower branch and N-channel MOSFET VCSD switches in the upper branch,</li><li><figref idref="f0028">Fig.27</figref> is a three-phase self-driven lower half VCSD full-bridge synchronous rectification system according to a comparative example with voltage-source input,</li><li><figref idref="f0029">Fig.28</figref> shows waveforms of <figref idref="f0028">Fig.27</figref>,</li><li><figref idref="f0030">Fig.29</figref> is a multi-level self-driven lower half VCSD full-bridge synchronous rectification system according to a comparative example with a voltage-source input,</li><li><figref idref="f0031">Fig.30</figref> shows waveforms of a 2-level self-driven lower half VCSD full-bridge synchronous rectification system according to an embodiment of the invention with a voltage-source input, and</li><li><figref idref="f0032">Fig.31</figref> is a block diagram of a secondary assembly incorporating an SR circuit according to an embodiment of the invention.</li></ul>

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

0027To solve the defect in the circuit shown in <figref idref="f0003">Fig. 3</figref>, a new principle is proposed as follows: <ul id="ul0002" list-style="none" compact="compact"><li>In any current loop (such as the one formed by M1 and M4 in <figref idref="f0003">Fig. 3(b)</figref>), there cannot exist two voltage controlled self-driven (VCSD) MOSFETs. At least one of the switches in each current loop must be either a diode, an active switch or other component with a similar property to a diode in that the active switch or other component will be turned off when its current is reversed. In <figref idref="f0005 f0006 f0007">Figs.5(a)-(c)</figref>, for example, take only one current loop formed by S1 and S4 as an example. Suppose S1 is a VCSD active switch, then S4 must be either a diode or an active switch or some other component that has the capability of blocking current flow when the current reverses direction. In <figref idref="f0005 f0006 f0007">Figs.5(a)-(c)</figref>, the implementation of the switches is also illustrated. S1 is a VCSD MOSFET that is driven by the complementary gate drive circuit formed by Q1 and Q2, and the input of this gate drive circuit is cross-connected to one input voltage terminal (Point B in this example). S4 can be a diode or an active switch. If it is an active switch, it must be controlled by sensing the current. Such an active switch may be termed a current-controlled self-driven (CCSD) active switch. As shown in <figref idref="f0005">Figs.5(a)</figref>, a sensing resistor Rsen is used to detect the current flow direction of S4. Comparator U1 can produce the driving pulses according to the current flow direction detected by Rsen. A positive current through S4 ('positive' is defined as current flow from ground to point B) will cause the output of comparator U1 to be high. The high voltage level of the comparator output, in turn, will drive the complementary gate drive circuit formed by Q7 and Q8. S4 is therefore turned ON according to its positive current flow direction and turned OFF in opposite manner. Both the VCSD and the CCSD active switches are self-driven in the sense that they do not require external control circuitry.</li></ul>

0028<figref idref="f0006">Fig. 5(b)</figref> shows a second alternate implementation of CCSD active switch. As shown in <figref idref="f0006">Fig. 5(b)</figref>, the previous resistor Rsen shown in <figref idref="f0005">Fig. 5(a)</figref> has been removed. This CCSD active switch uses its internal resistance to detect the current flow direction. The comparator U1 can still produce the driving pulses according to the current flow direction detected by the internal active switch resistance. The driving pulse control mechanism for Q7 and Q8 is still the same as those in <figref idref="f0005">Fig. 5(a)</figref>. The advantage of this CCSD active switch is to eliminate the use of a sensing resistor. However, the drawback is that it may not be suitable for high voltage rectification as too high voltage at the sensing pin of comparator U1 would be inadequate.

0029<figref idref="f0007">Fig. 5(c)</figref> shows a third alternate implementation of CCSD active switch. This CCSD active switch uses resistor Rsen for detecting the current flow direction of S4. However, the comparator U1 uses its non-inverting pin as the current sense detection pin. A voltage bias or level-shift voltage at the inverting pin, along with comparator's ground, being with reference to the "Source" of S4 (e.g. MOSFET acting as the active switch), is added. The positive current flow through S4 is detected by comparator U1 with the help of resistor Rsen. Positve driving pulse is then produced and the pulse control mechanism of Q7 and Q8 is preserved as shown in <figref idref="f0005">Fig. 5(a)</figref>. The addition of a bias voltage has reduced the turn-off delay time when reverse current occurring at the switch S4.

0030Before introducing detailed descriptions of application examples, a generalization of AC-DC synchronous rectification technique for single-phase, multi-phase systems will be shown in order to illustrate the usefulness of the proposed circuit for utility power line rectification, three-phase (or multi-phase) and multi-level systems. Circuits and principles of some applications are given as examples, in which the self-driven full-bridge SR has been implemented in the following embodiments.

0031Since there are many possible combinations of using CCSD, VCSD and diode in a rectification system, it is necessary to systematically identify the valid configurations, regardless of how many phases and how many levels the AC-DC rectifier system has. <figref idref="f0003">Fig 3</figref> shows one of the invalid SR configurations which has the problem of not blocking reverse current in a current loop of a rectifier. It is necessary to identify all valid SR circuits which are practical. In this specification example of single-phase, three-phase and multi-level self-driven full-bridge synchronous rectifications are shown, and a systematic way of SR identification is proposed and all possible SR circuits in rectification system will be tabulated accordingly.

0032A systematic way of generalizing an AC-DC self-driven synchronous rectification system is shown as follows.

0033The locations of upper branch elements in a rectifier are defined as <maths id="math0001" num=""><math display="block"><mrow><msub><mi>X</mi><mi>i</mi></msub><mo>=</mo><mn>1..</mn><mi>n</mi></mrow></math><img file="EP2321894B1_D0001.tif" /></maths>

0034The locations of lower branch elements in a rectifier are defined as <maths id="math0002" num=""><math display="block"><mrow><msub><mi>X</mi><mi>j</mi></msub><mrow><msub><mrow><mo>|</mo></mrow><mrow><munder><mrow><mi>k</mi><mo>=</mo><mn>1..</mn><mi>n</mi></mrow><mrow><mi>j</mi><mo>≠</mo><mi>i</mi><mo>+</mo><mi>n</mi></mrow></munder></mrow></msub></mrow><mo>=</mo><mi>k</mi><mo>+</mo><mi>n</mi></mrow></math><img file="EP2321894B1_D0002.tif" /></maths>

0035The circuit element (which can be an active switch, a diode, or other circuit element) in the upper branch is defined as <maths id="math0003" num=""><math display="block"><mrow><msub><mi mathvariant="italic">SX</mi><mi>i</mi></msub></mrow></math><img file="EP2321894B1_D0003.tif" /></maths>

0036The circuit element in the lower branch is defined as, <maths id="math0004" num=""><math display="block"><mrow><msub><mi mathvariant="italic">SX</mi><mi>j</mi></msub></mrow></math><img file="EP2321894B1_D0004.tif" /></maths> where <i>X</i> represents the type of circuit element in the branch.

0037A current-controlled self-driven (CCSD) active switch, a diode and an inductor have been associated with a logic value of "1". These types of circuit element show the capability of resisting instantaneous current change (while not being a switch in the conventional sense, an inductor can function successfully in embodiments of this invention as if it were a CCSD active switch as it is capable of resisting an instantaneous change in current direction - however it should be noted that a current loop comprising two inductors would not function). A voltage-controlled self-driven (VCSD) active switch and a capacitor have no such capability of resisting instantaneous current change. Therefore, they have been assigned a logic value of "0". Table 1 shows the corresponding logic value for each circuit element. <tables id="tabl0001" num="0001"><table frame="all"><title>Table 1 Logic assignments of different circuit elements</title><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="10mm" /><colspec colnum="2" colname="col2" colwidth="17mm" colsep="0" /><colspec colnum="3" colname="col3" colwidth="16mm" colsep="0" /><colspec colnum="4" colname="col4" colwidth="19mm" colsep="0" /><colspec colnum="5" colname="col5" colwidth="16mm" colsep="0" /><colspec colnum="6" colname="col6" colwidth="20mm" /><thead><row><entry align="center"><i>X</i></entry><entry align="center">CCSD <i>I</i></entry><entry align="center">Diode <i>D</i></entry><entry align="center">Inductor <i>L</i></entry><entry align="center">VCSD <i>V</i></entry><entry align="center">capacitor <i>C</i></entry></row></thead><tbody><row><entry align="center" valign="bottom"><i>SX</i></entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">0</entry><entry align="center" valign="bottom">0</entry></row></tbody></tgroup></table></tables>

0038In a bridge rectifier each current loop <i>{X_i</i>, <i>X_j</i> } can be identified by the branch location in the circuit and an associated circuit element in the branch can be mapped in the corresponding current loop. <maths id="math0005" num=""><math display="block"><mrow><mfenced open="{" close="}" separators=","><msub><mi>X</mi><mi>i</mi></msub><msub><mi>X</mi><mi>j</mi></msub></mfenced><mo>→</mo><mfenced open="{" close="}" separators=","><msub><mi mathvariant="italic">SX</mi><mi>i</mi></msub><msub><mi mathvariant="italic">SX</mi><mi>j</mi></msub></mfenced></mrow></math><img file="EP2321894B1_D0005.tif" /></maths>

0039In order to achieve the function of self-driven synchronous rectification in a rectifier it requires that at least one CCSD active switch, inductor or diode must be present in each current loop of a rectifier. The above circuit elements have the capability of blocking a reverse current flow and changing to OFF state automatically. Therefore, the logical "OR" function of two circuit elements in a current loop must be equal to "1" such that the self-driven synchronous rectification mechanism can be realized in a transition period of <figref idref="f0005 f0006 f0007">Fig. 5</figref>.

0040It will therefore be understood that in the following analysis of the different possible configurations the following terminology is used; <maths id="math0006" num=""><math display="block"><mrow><msub><mi mathvariant="italic">SX</mi><mi>i</mi></msub><mo>∪</mo><msub><mi mathvariant="italic">SX</mi><mi>j</mi></msub><mo>=</mo><mn>1</mn><mspace width="2em" /><mi>means that a correct combination of circuit elements exist in a</mi></mrow></math><img file="EP2321894B1_D0006.tif" /></maths> means that a correct combination of circuit elements exist in a current loop.

0041Or else, an invalid combination of circuit elements will be present <maths id="math0007" num=""><math display="block"><mrow><msub><mi mathvariant="italic">SX</mi><mi>i</mi></msub><mo>∪</mo><msub><mi mathvariant="italic">SX</mi><mi>j</mi></msub><mo>=</mo><mn>0</mn><mspace width="2em" /><mi>means that a incorrect combination of circuit elements exist</mi></mrow></math><img file="EP2321894B1_D0007.tif" /></maths> means that an incorrect combination of circuit elements exist in a current loop.

0042Different types of circuit topologies which can contribute to the formation of an AC-DC self-driven synchronous rectification system are shown in the following figures, beginning with reference to <figref idref="f0009">Fig.6</figref> and Table 1 which define the topology of a full-bridge rectifier and the associated current loops {1,4}, {2,3} where the upper branch comprises circuit elements 1 and 2, while the lower branch comprises circuit elements 3 and 4. <tables id="tabl0002" num="0002"><img file="EP2321894B1_D0008.tif" /></tables>

0043There are 9 out of 16 valid configurations which have the function of self-driven synchronous rectification in the single-phase AC-DC full-bridge system.

0044<figref idref="f0008">Fig.7</figref> and Table 2 illustrate the possible configurations for a half-bridge rectifier or voltage doubler, again with associated current loops {1,4}, {2,3} where the upper branch comprises circuit elements 1 and 2, and the lower branch comprises circuit elements 3 and 4. <tables id="tabl0003" num="0003"><img file="EP2321894B1_D0009.tif" /></tables>

0045There is 1 out of 4 valid configurations which has the function of self-driven synchronous rectification in the single-phase AC-DC half-bridge or voltage doubler system.

0046<figref idref="f0008">Fig.8</figref> and Table 3 consider the situation of a current doubler with current loops {1,4}, {2,3} where the upper branch comprises circuit elements 1 and 2, and the lower branch comprises circuit elements 3 and 4, though in the case of the current doubler the upper branch, ie circuit elements 1 and 2, must comprise inductors L1 and L2. <tables id="tabl0004" num="0004"><img file="EP2321894B1_D0010.tif" /></tables>

0047There are 4 out of 4 valid configurations which have the function of self-driven synchronous rectification in the single-phase AC-DC current doublers system.

0048<figref idref="f0009">Fig. 9</figref> and Table 4 considers a three-phase full-bridge rectifier with an upper branch comprising three circuit elements 1, 2 and 3, and a lower branch comprising three circuit elements 4, 5 and 6, with six associated current loops {1,5},1,6},{2,4},{2,6},{3,4},{3,5}. From Table 4 it can be seen that there are 17 out of 56 valid configurations which have the function of self-driven synchronous rectification in the three-phase AC-DC rectifier system. <tables id="tabl0005" num="0005"><img file="EP2321894B1_D0011.tif" /></tables>

0049<figref idref="f0010">Fig.10</figref> and Table 6 considers a multi-level single-phase full-bridge rectifier system. In this example the topology is that of a multi-level cascaded topology with two levels, but it will be understood that other configurations are possible. In this example each level has two associated current loops {1,4},{2,3}.

0050The current flow in level 1 is independent of that in level m; therefore, the loop assignment and the associated circuit element in each branch are independent of the sub-level system they are in, and the benefits of the invention may be obtained provided that at least one level is structured such that there is at least one current-controlled active switch, inductor or diode in each current loop and that the level includes at least one voltage-controlled active switch or current-controlled active switch in one of the branches. <tables id="tabl0006" num="0006"><img file="EP2321894B1_D0012.tif" /></tables>

Example 1:

0051A comparative example (which was initially indicated as a first embodiment of the invention) may take the form of a current-source input upper half VCSD full-bridge synchronous rectification (SR) as shown in <figref idref="f0011">Fig.11</figref> Two p-type power MOSFETs, M1 and M2, replace the upper diodes (D1 and D2 in <figref idref="f0002">Fig. 2</figref>) of the left and right branches of the diode-bridge. Dm1 and Dm2 can be either the body diode of the two MOSFETs or added external diodes. In this configuration MOSFET M1 has its gate signal controlled by V_B and MOSFET M2 has its gate signal controlled by voltage V_A. Both MOSFET gates are cross-connected against the current-source input terminals (point A and point B) through the complementary gate drive circuits formed by the Q1-Q2 pair and Q3-Q4 pair. A gate drive buffer (totem poles, drivers or direct connection) between the current-source input and the MOSFETs can be used to drive the power switches to be ON/OFF accordingly.

0052In <figref idref="f0011 f0012">Fig.12</figref> and <figref idref="f0013">Fig. 13</figref>, at time t0 the current direction of the current source starts from point A to point B. Upper right MOSFET M2 is driven to be fully ON by the low voltage appearing at point A. Input current flows to load RL and output filter capacitor Cout in the path of M2 and D3 in t0 &lt; t &lt; t1. When the input current reaches zero and reverses its direction from point B to point A, diode D3 is automatically OFF as it is reverse biased, but M2 is still ON as VA is still kept low. However, M2's current (t1 &lt; t &lt; t2) flows in reverse manner and discharges the body capacitance, C1, of M1. Voltage at point Arises linearly and increases the gate voltage of M2. When the negative gate threshold voltage of M2 cannot be sustained, M2 will be OFF, and the voltage VA keeps increasing until it reaches Vout and starts forward biasing the external diode or body diode of M1 (t2 &lt; t &lt; t3). Since the input current is still flowing in reverse direction, it can charge up the body capacitance, C2, of M2, and the voltage of point B, V_B, drops off rapidly. When V_B is lower than the negative threshold gate voltage of M1, M1 is caused to conduct. Finally voltage V_B is low enough to let D4 conduct and drive M1 to be fully saturated. Power transfer from current source through D4 and M1 to output is observed (t3 &lt; t &lt; t4).

0053After a half cycle the input current flips over its direction again. Current is no longer flowing through diode D4. M1 is still ON as V_B is low, sustaining the negative threshold gate voltage of M1. Reverse current at M1 starts to discharge capacitance C2 (t4 &lt; t &lt; t5). Once the voltage V_B reaches close to Vout, it turns M1 OFF, and C2 is completely discharged. Diode Dm2 catches up the current flow and causes voltage V_B to be high. C1 is discharged (t5 &lt; t &lt; t6), and voltage V_A will drop off and finally be low enough to turn M2 ON. A complete current flow from current source to output through D3 and M2 repeats after time t6.

0054<figref idref="f0014">Fig. 14</figref> shows a simulated comparison of conduction losses between Schottky diodes used in <figref idref="f0002">Fig.2</figref> and active switches (e.g. MOSFETs) used in <figref idref="f0011">Fig.11</figref>. In the simulation, consider a 1A current source and a load of 10 Ohms as an example. The simulation shows that the conduction loss of each Schottky diode (0.35V forward drop) contributes an average power loss of around 100mW in a cycle, while each active switch (e.g. MOSFET Si4403DY from Vishay, with 17mOhm ON-resistance) introduces an average loss of about 5mW. The comparative ratio is rather large on the order of ten.

0055In this example, since a diode exists in each current loop, the two active switches need not be turned off by sensing their reverse current and therefore may be either voltage-controlled or current-controlled active switches. But it must be stressed that the two diodes must be placed in either the upper half of the branches or the lower half of the branches. They must not be placed in the diagonal positions.

Example 2:

0056In order to further reduce the power loss in the diodes, a second embodiment of the invention (which now has become the first embodiment of the invention) comprises current-source input upper half VCSD and lower half current controlled self-driven' (CCSD) full-bridge synchronous rectification (SR) as shown in <figref idref="f0015">Fig. 15</figref>. In this case D3 and D4 in <figref idref="f0005 f0006 f0007">Fig. 5</figref> are replaced with two n-type MOSFETs, M3 and M4, respectively. As shown in <figref idref="f0015">Fig. 15</figref>, sensing resistors Rsen1 and Rsen2 are placed at both sides of the lower legs for detecting the current flow direction of M3 and M4 (defining positive current flow from ground up to Vout). Comparators U1 and U2 are used to produce driving pulses according to the current flow direction at Rsen1 and Rsen2. The voltage supplies of U1 and U2 can be directly derived from the rectified DC bulk voltage at the DC output, Vout, as this is the most cost effective method (or indirectly derived from an auxiliary power supply). A positive current through M3 and Dm3 or M4 and Dm4 will cause the output of comparator U1 or U2 go to high status. The high voltage level of the comparator output, in turn, will drive the buffer Q5 or Q7 (totem pole or driver). Power switch M3 or M4 will be turned ON according to its positive current flow direction and it will be turned OFF in opposite manner. Two p-type MOSFETs are placed at the upper branch of the bridge, which form the upper half of the SD SR, and the gate drives use voltage control without reverse current sensing.

0057The operation of this embodiment starts at t0. Input current flows from point B to point A in <figref idref="f0016 f0017">Fig.16</figref> and <figref idref="f0018">Fig.17</figref>. Both power MOSFETs M1 and M4 are ON. Voltage V_A is at the level of Vout, and voltage V_B is at ground level (t0 &lt; t &lt; t1). This period finishes when the input current changes its current direction in opposite way. M1 and M4 are still ON for a very short period (t1 &lt; t &lt; t2). The reverse voltage developed at Rsen2 will trigger the comparator U2 to flip over, latching buffer Q8. M4 is then OFF. M1 is still ON as V_B is at low state (t2 &lt; t &lt; t3). The reverse current flow discharges C2 (external or body capacitance) of M2 in the path (M1, C2) and at the same time charges up C4 of M4 in the path (M1, C4, RL, Cout). In the process of rising to Vout, V_B gradually reduces the negative threshold gate voltage of M1. Eventually M1 is OFF and Dm2 is ON when V_B reaches the output voltage Vout (t3 &lt; t &lt; t4). At this moment C1 of M1 is being charged in the path (Dm2, C1) and C3 of M3 is being discharged in the path (Dm2, RL, Cout, C3). V_A drops off and reaches to ground shortly. The low voltage level of V_A and the forward bias of Dm3 (external or body diode) of M3 will cause M2 switch to ON (t4 &lt; t &lt; t5). The positive current flow at Rsen1 enables the comparator U1 to drive the buffer Q5. M3 will be then turned ON by its positive current flow, and the next half power transfer cycle begins (t5 &lt; t &lt;t6).

0058This half period ends when the input current changes its current direction. M2 and M3 are still ON for a short period (t6 &lt; t &lt; t7). The reverse voltage developed at Rsen1 can cause the comparator U1 to flip over, latching buffer Q6. M3 is then OFF. M2 is still ON as V_A is at a low state (t7 &lt; t &lt; t8). The reverse current flow discharges C1 of M1 in the path (M2, C1) and at the same time charges up C3 of M3 in the path (M2, C3, RL, Cout). In the process of rising to Vout, V_A gradually reduces the negative threshold gate voltage of M2. Eventually M2 is OFF and Dm1 is ON when V_A reaches the output voltage Vout (t8 &lt; t &lt; t9). At this moment C2 of M2 is being charged in the path (Dm1, C2) and C4 of M4 is being discharged in the path (Dm1, RL, Cout, C4). V_B drops off and reaches to ground shortly. The low voltage level of V_B and the forward bias of Dm4 will cause M 1 to turn ON (t9 &lt; t &lt; t10). The source current repeats the cycle again.

0059<figref idref="f0019">Fig.18</figref> shows a simulated comparison of conduction losses between Schottky diodes used in <figref idref="f0002">Fig.2</figref> and active switches (e.g. MOSFETs) used in <figref idref="f0015">Fig.15</figref>. In the simulation, take 1A current source and a load of 10 Ohms as an example. The simulation shows that the conduction loss of each Schottky diode (0.35V forward drop) contributes an average power loss of around 100mW in a cycle, while each active switch (e.g. MOSFET Si4403DY from Vishay, with 17mOhm ON-resistance) introduces an average loss of about 5mW. The comparative ratio is rather large on the order of ten.

0060Similar circuit performance can be achieved by putting the two CCSD MOSFETs in the upper half of the rectifier and the two VCSD MOSFETs in the lower half of the rectifier. It must be stressed that the two CCSD MOSFETs must be placed either in the upper half or lower half of the rectifier. It is also feasible that all the four switches in a rectifier are CCSD MOSFETs.

Example 3:

0061A third embodiment of the invention may take the form of voltage-source input upper half VCSD lower half CCSD full-bridge synchronous rectification as shown in <figref idref="f0020">Fig. 19</figref>.

0062The input of the proposed full-bridge SR can also be a voltage source, besides the current source in examples 1 and 2. A full version of voltage-source-input self-driven full-bridge SR is shown in <figref idref="f0020">Fig.19</figref>. Sensing resistors Rsen1 and Rsen2 are placed at both the lower legs of the bridge for detecting the current flow direction (defining positive current flow from ground up to Vout). Comparator U1 and U2 are used to produce driving pulses according to the current flow direction at Rsen1 and Rsen2. A positive current at M3 and Dm3 or M4 and Dm4 will make output of comparator U1 or U2 go to high level. The high voltage level of the comparator, in turn, will drive the buffer Q5 or Q7 (totem pole or driver). Power switch M3 or M4 will be turned ON according to its positive current flow direction and it will be turned OFF in opposite manner. Two p-type MOSFETs are at the upper branches of the bridge, which form the upper half VCSD SR. The operation of this application starts at t0. Input current flows from point A to point B in <figref idref="f0021 f0022">Fig.20</figref> and <figref idref="f0023">Fig.21</figref>. Both power MOSFETs M2 and M3 are ON. Voltage V_B is at the level of Vout and voltage V_A is at ground level (t0 &lt; t &lt; t1). This period finishes when the voltage V_B is less than the output voltage Vout. The input source current keeps continuous flowing but changes its current direction in opposite way (t1 &lt; t &lt; t2). The reverse voltage developed at Rsen1 will trigger the comparator U1 to flip over, latching buffer Q6. M3 is then turned off. M2 is still ON as V_A is at a low state, but it stops power transferring to the output in this transition period (t2 &lt; t &lt; t3). The reverse current flow discharges C1 (external or body capacitance) of M1 in the path (M2, C1) and at the same time charges up C3 of M3 in the path (M2, C3, RL, Cout). In the process of rising to Vout, V_A gradually reduces the negative threshold gate voltage of M2. Eventually M2 is OFF and Dm1 conducts. V_A reaches the output voltage Vout (t3 &lt; t &lt; t4). At this moment C2 of M2 is being charged in the path (Dm1, C2) and C4 of M4 is being discharged in the path (Dm1, RL, Cout, C4). V_B drops off. The fall of V_B creates a negative threshold voltage for M1, which is then turning ON immediately. However, the input AC voltage is far less than the output voltage, Vout. No power is transferred to the output in this transition period (t4 &lt; t &lt; t5). Once the voltage V_B is low enough to forward bias the diode Dm4 of M4 (t5 &lt; t &lt; t6). The positive current at Rsen2 will trigger the comparator U2 to go high. The output of U2 drives M4 to turn ON by the buffer Q7, and V_A is higher than the output voltage. Power is delivered to the output instantaneously (t6 &lt; t &lt; t7).

0063When the voltage V_A drops below the output voltage level, the reverse current starts to flow (t7 &lt; t &lt; t8). The reverse voltage developed at Rsen2 will trigger the comparator U2 to flip over, latching buffer Q8. M4 is then OFF. M1 is still ON as V_B is at a low state, but it stops power transferring to the output in this transition period (t8 &lt; t &lt; t9). The reverse current flow discharges C2 of M2 in the path (M1, C2) and at the same time charges up C4 of M4 in the path (M1, C4, RL, Cout). In the process of rising to Vout, V_B gradually reduces the negative threshold gate voltage of M1. Eventually M 1 is OFF and Dm2 conducts. V_B reaches the output voltage Vout (t9 &lt; t &lt; t10). At this moment C1 of M1 is being charged in the path (Dm2, C1) and C3 of M3 is being discharged in the path (Dm2, RL, Cout, C3). V_A further drops off. The low voltage of V_A also drive M2 into saturation through the buffer Q4 (t10 &lt; t &lt; t11). V_A will reach the ground level and forward biasing the diode Dm3 of M3 in (t11 &lt; t &lt; t12). The cycle repeats after t12.

0064Similar circuit performance can be achieved by putting the two CCSD MOSFETs in the upper half of the rectifier and the two VCSD MOSFETs in the lower half of the rectifier. It must be stressed that the two CCSD MOSFETs must be placed either in the upper half or lower half of the rectifier. It is also feasible that all the four switches in a rectifier are replaced by CCSD MOSFETs.

0065The above examples can be generalized by the following consideration of a full-bridge rectifier having four switches S1-S4 that may be diodes or active switches. The switches are disposed so that two switches S 1 and S2 form an upper branch and two switches S3 and S4 form a lower branch. Schematically this may be illustrated as: <tables id="tabl0007" num="0007"><table frame="all"><tgroup cols="2"><colspec colnum="1" colname="col1" colwidth="25mm" /><colspec colnum="2" colname="col2" colwidth="25mm" /><tbody><row><entry>S1</entry><entry>S2</entry></row><row><entry>S3</entry><entry>S4</entry></row></tbody></tgroup></table></tables>

0066The two current loops are diagonals, i.e. one loop comprises switches S1 and S4, and the other current loop comprises switches S3 and S4. If the switches are chosen from voltage-controlled self-driven active switches, current-controlled self-driven active switches and diodes, the critical requirement is that in each current loop there must be either a current-controlled active switch or a diode. The following table illustrates all the possible embodiments of the invention and in which 0 indicates a voltage-controlled active switch, and 1 indicates a current-controlled active switch or a diode. <tables id="tabl0008" num="0008"><table frame="all"><tgroup cols="4"><colspec colnum="1" colname="col1" colwidth="15mm" /><colspec colnum="2" colname="col2" colwidth="15mm" /><colspec colnum="3" colname="col3" colwidth="15mm" /><colspec colnum="4" colname="col4" colwidth="15mm" /><thead><row><entry valign="top">S1</entry><entry valign="top">S2</entry><entry valign="top">S3</entry><entry valign="top">S4</entry></row></thead><tbody><row><entry>0</entry><entry>0</entry><entry>1</entry><entry>1</entry></row><row><entry>0</entry><entry>1</entry><entry>0</entry><entry>1</entry></row><row><entry>0</entry><entry>1</entry><entry>1</entry><entry>1</entry></row><row><entry>1</entry><entry>0</entry><entry>1</entry><entry>0</entry></row><row><entry>1</entry><entry>0</entry><entry>1</entry><entry>1</entry></row><row><entry>1</entry><entry>1</entry><entry>0</entry><entry>0</entry></row><row><entry>1</entry><entry>1</entry><entry>0</entry><entry>1</entry></row><row><entry>1</entry><entry>1</entry><entry>1</entry><entry>0</entry></row><row><entry>1</entry><entry>1</entry><entry>1</entry><entry>1</entry></row></tbody></tgroup></table></tables>

0067It will be seen from a review of the above that in each current loop (i.e. S1 + S4 and S2 + S3) there is provided either a current-controlled active switch or a diode that will automatically switch off when the switch current direction is reversed.

Example 4:

0068Embodiments of the present invention, and in particular the embodiments with a voltage source input can be used in a utility power line (e.g. 110Vac, 220Vac, 50Hz, 60Hz, etc). The basic configurations of such power MOSFETs replacing diodes with the help of totem poles or drivers and the change of polarities of the voltage source facilitate AC power rectification for low and high power applications. In order to have an appropriate voltage driving level to drive the power MOSFETs a level shifter (or any circuits with voltage scaling function) as shown should be added to scale down the rectified bulk voltage for supplying suitable amount of voltage to the gate of the power MOSFETs, as in <figref idref="f0024">Fig.22. Fig.22</figref> is a single-phase AC-to-DC synchronous rectification system with 100-220Vac input, VCSD switches in the lower branch. Typical waveforms of the AC-to-DC lower half VCSD synchronous rectifier are shown in <figref idref="f0024">Fig.23</figref>. Details of circuit operations are the same as AC-to-DC lower half VCSD synchronous rectifier with voltage-source input as shown in single-phase self-driven full-bridge synchronous rectification as described above.

0069<figref idref="f0025">Fig.24</figref> shows a single-phase AC-to-DC synchronous rectification system with 110-220Vac input, CCSD switches in the lower branch and P-channel MOSFET VCSD switches in the upper branch. <figref idref="f0026">Fig. 25</figref> shows the waveforms of the circuit in <figref idref="f0025">Fig.24</figref>. The use of P-channel MOSFET in the upper branch has the advantage of ease of driving capability. However, the P-channel MOSFET still has higher turn-on resistance than that of N-channel MOSFET. For high power application multiple P-channel MOSFETs can be operated in parallel such that the equivalent turn-on resistance can be greatly reduced. Of course, the alternate approach is to use a N-channel MOSFET switch in the upper branch directly.

0070<figref idref="f0027">Fig.26</figref> shows a single-phase AC-to-DC synchronous rectification system with 110-220Vac input, CCSD switches in the lower branch and N-channel MOSFET VCSD switches in the upper branch. In order to drive the N-channel MOSFET switch in the upper branch with floating source terminal, there must be a boost up circuit present. Components D5, D6, Z1, Z2, R1, R2, R3 and R4 form two boost up circuits for switches M1 and M2 respectively.

0071Because of the use of N-channel MOSFET switches in the upper branch, there is also a need for some logic circuits to invert the incoming gate drive signals from voltages at point A and point B before passing the gate signals to the driver circuits. Level shifters are also implemented in <figref idref="f0027">Fig.26</figref> in order to provide suitable supply voltage levels to the lower branch circuits.

0072Indeed all the above-described embodiments with a voltage-source input can be used for such utility power line applications, including single phase, three-phase, multi-phase or even multilevel rectifications.

0073It will be understood that embodiments of the present invention can be implemented either using discrete electronic components, or as integrated circuits, and can be used to replace traditional diode rectifier circuits for applications from milli-watt to several tens of kilowatts. When provided as an integrated package, there are many advantages including high compactness and reduction of heat-sink volume. For example, for a 220V, 10A applications, traditional 1-phase full-bridge rectifier has conduction of around 20W - assuming 1V voltage drop across the diode and there are 4 diodes. Using an embodiment of the present invention the conduction loss is only 2W. This greatly reduces the power loss and so the heat-sink requirement is greatly reduced. The circuit can be integrated into a circuit block or independent modules.

Example 5:

0074Another comparative embodiment may take the form of a three-phase voltage-source input lower half VCSD full-bridge synchronous rectification (SR) as shown in <figref idref="f0028">Fig. 27</figref>. The above said principle does not only apply to single phase applications, it can also be applied to a three-phase AC system. <figref idref="f0028">Fig.27</figref> shows the three-phase voltage-source input to a lower half VCSD SR. <figref idref="f0029">Fig.28</figref> shows waveforms of <figref idref="f0028">Fig.27</figref>. As with the single phase system, the voltage source terminals show the phase of each source voltage (VA, VB, VC) and also phase difference between sources. The driving signal of each phase can be derived from its terminal voltages between adjacent phases through two-diode back-to-back connection or by some logical circuits which can provide logical function "AND" or "OR" functions. Therefore, the orientation of the diode depends on which branch (upper half or lower half) of the full-bridge rectifier it is required to drive. For lower half VCSD full-bridge SR the "AND" function should be employed. For upper half VCSD full-bridge SR the "OR" function should be employed. The absolute values of the derived signals (gate_ab, gate_bc, gate_ca) are then used to drive the buffers (totem poles or drivers) which are connected to the gates of the corresponding power MOSFETs. The signal flows can be shown logically as follows: <tables id="tabl0009" num="0009"><table frame="all"><title>Table 5 States of signal flows for driving a three-phase self-driven lower half VCSD full-bridge synchronous rectifier system with voltage-source input.</title><tgroup cols="1" colsep="0"><colspec colnum="1" colname="col1" colwidth="161mm" colsep="1" /><tbody><row><entry>(VA ∩ VB) → | V(gate_ab) | → buffer → V(gate 2) → M2 → VC (high or low)</entry></row><row><entry> (VB ∩ VC) → V(gate_bc) |→ buffer → V(gate 4) → M4 → VA (high or low)</entry></row><row><entry> (VC ∩ VA) → V(gate_ca) | → buffer → V(gate 6) → M6 → VB (high or low)</entry></row></tbody></tgroup></table></tables><tables id="tabl0010" num="0010"><table frame="all"><title>Table 6 States of signal flows for driving a three-phase self-driven upper half VCSD full-bridge synchronous rectifier system with voltage-source input.</title><tgroup cols="1" colsep="0"><colspec colnum="1" colname="col1" colwidth="161mm" colsep="1" /><tbody><row><entry>(VA ∪ VB) → |V(gate_ab) | → buffer → V(gate 5) → M5 → VC (high or low)</entry></row><row><entry>(VB ∪ VC) → | V(gate_bc) |→ buffer → V(gate 1) → M1 → VA (high or low)</entry></row><row><entry>(VC ∪ VA) → V(gate_ca) | → buffer → V(gate 3) → M3 → VB (high or low)</entry></row></tbody></tgroup></table></tables><tables id="tabl0011" num="0011"><table frame="all"><title>Table 7 Current flow descriptions of a three-phase self-driven upper half VCSD full-bridge synchronous rectifier system with voltage-source input.</title><tgroup cols="2"><colspec colnum="1" colname="col1" colwidth="51mm" /><colspec colnum="2" colname="col2" colwidth="115mm" /><thead><row><entry valign="top">Duration</entry><entry valign="top">Description of operations</entry></row></thead><tbody><row><entry>(t0 < t < t1)</entry><entry>Vcn > Van > Vbn, VC > VA, V(gate_ca) > 0, VA > VB, VCB > Vd, D5 conducts, V(gate6) > 0, M6 conducts, VB = 0.</entry></row><row><entry>(t1 <t<t2)</entry><entry>Vcn > Van > Vbn, VC < Vd,D5 off, VC > VA, V(gate_ca) > 0, V(gate 6) > 0, M6 conducts, VA drops -> 0, C4 discharged.</entry></row><row><entry>(t2 < t < t3)</entry><entry>Vcn > Vbn > Van, D4 conducts, VB rises up, M6 off, C6 of M6 charged up</entry></row><row><entry>(t3 < t < t4)</entry><entry>Vcn > Vbn > Van, VC > VB, V(gate_bc) > 0, V(gate 4) > threshold of M4, M4 conducts, VA =0,</entry></row><row><entry>(t4 < t < t5)</entry><entry>Vcn > Vbn > Van, VCA > Vd, D5 conducts, V(gate bc) > 0, V(gate 4) > 0, M4 conducts. VA = 0.</entry></row><row><entry>(t5 < t < t6)</entry><entry>(a) Vcn > Vbn > Van, VCA < Vd, D5 off, Vcn > Vbn, V(gate_bc) > 0, V(gate 4) > 0, M4 still conducts but I(M6) = 0. VA =0. (b) Vbn > Vcn > Van, VBA < Vd, D3 does not conduct yet, V(gate_bc) > 0, V(gate 4) > 0, M4 conducts, I(M4) = 0.</entry></row><row><entry>(t6 < t < t7)</entry><entry>Vbn > Vcn > Van, VBA > Vd, D3 conducts, V(gate bc) > 0, V(gate 4) > 0, M4 conducts. VA = 0.</entry></row><row><entry>(t7 < t < t8)</entry><entry>Vbn > Vcn > Van, VBA < Vd, D3 off, VC drops toward zero, C2 discharged, VBC rises up, V(gate_bc) > 0, V(gate 4) > 0, M4 still conducts, current flows reversely, Vgate4 reaches zero at the end of t8.</entry></row><row><entry>(t8 < t < t9)</entry><entry>Vbn > Van > Vcn, VBC < Vd, D3 off, VC reaches zero, D2 conducts, M4 off, VA increases.</entry></row><row><entry>(t9 < t < t10)</entry><entry>Vbn > Van > Vcn, VBC < Vd, D3 off, V(gate_ac) > 0, V(gate 2) > threshold of M2, M2 conducts.</entry></row><row><entry>(t10 < t < t11)</entry><entry>Vbn > Van > Vcn, VBC > Vd, D3 conducts, V(gate_ac) > 0, V(gate 2) > threshold of M2, M2 still conducts. I(M2) > 0.</entry></row><row><entry>(t11 <t<t12)</entry><entry>(a) Vbn > Van > Vcn, VBC < Vd, D3 off, Vbn > Van, V(gate_ab) > 0, V(gate 2) > 0, M2 still conducts but I(M2) = 0. VC =0. (b) Van > Vbn > Vcn, VAC < Vd, D1 does not conduct yet, V(gate_ab) > 0, V(gate 2) > 0, M2 still conducts, but I(M2) = 0.</entry></row><row><entry>(t12<t<t13)</entry><entry>Van > Vbn > Vcn, VAC > Vd, D1 conducts, V(gate_ab) > 0, V(gate 2) > 0, M2 conducts. I(M2) > 0, VC = 0.</entry></row><row><entry>(t13 < t < t14)</entry><entry>Van > Vbn > Vcn, VAC < Vd, D1 off, VB drops toward zero, C6 discharged, VAB rises up, V(gate_ab) > 0, V(gate 2) > 0, M2 still conducts, I(M2) current flows reversely, Vgate2 reaches zero at the end of t14.</entry></row><row><entry>(t14 < t < t15)</entry><entry>Van > Vcn > Vbn, VAB < Vd, D1 off, VB reaches zero, D6 of M6 conducts, M2 off, VC increases.</entry></row><row><entry>(t15<t<t16)</entry><entry>Van > Vcn > Vbn, VAB < Vd, D1 does not conduct yet, V(gate_ac) > 0, V(gate 6) > threshold of M6, M6 conducts.</entry></row><row><entry>(t16<t<t17)</entry><entry>Van > Vcn > Vbn, VAB > Vd, D1 conducts, V(gate_ac) > 0, V(gate 6) > threshold of M6, M6 still conducts. I(M6) > 0.</entry></row><row><entry>(t17<t<t18)</entry><entry>(a) Van > Vcn > Vbn, VAB < Vd, D1 off, Van > Vcn, V(gate_ac) > 0, V(gate 6) > 0, M6 still conducts but I(M6) = 0. VB =0. (b) Vcn > Van > Vbn, VCB < Vd, D5 does not conduct yet, V(gate_ac) > 0, V(gate 6) > 0, M6 still conducts, but I(M6) = 0. Cycles repeat after t18.</entry></row></tbody></tgroup></table></tables>

Example 6:

0075This comparative example may take the form of a multilevel voltage-source input lower half VCSD driven full-bridge synchronous rectification (SR). Again, the above said principle does not only apply to single phase applications, but can also be applicable to a multi-level system. There are many different configurations to form the multi-level rectifier system. <figref idref="f0030">Fig.29</figref> shows a typical multi-level cascaded full-bridge rectifier system which employs a self-driven lower half VCSD with voltage-source input. <figref idref="f0031">Fig.30</figref> shows the waveforms of a 2-level voltage-source input lower half VCSD full-bridge SR for demonstration.

Example 7:

0076An embodiment of an inductively powered secondary assembly including a synchronous rectification circuit is shown in <figref idref="f0032">Fig.31</figref>. The secondary winding receives AC energy inductively from the energy transmitter (the primary) when it is placed on or in proximity with the transmitter. The secondary winding, together with the resonant capacitor, forms a resonant tank which can be viewed as an AC current source. It must be noted that more than one winding together with their respect resonant capacitors can be used to form parallel AC current source to improve output power. The current source and the full-bridge synchronous rectification have the same operation modes as described in example 1 or example 2. The decreased power loss due to the use of synchronous rectification can improve the efficiency of the inductive power transfer. For example, if the current through the rectifier is 1A, the power loss due to the rectifier is reduced from 0.6-0.8W to less than 0.2W, because the internal resistance of each MOSFET is very low. Such saved loss is critical to the reduction of generated heat, especially when the secondary assembly is placed in any enclosed structure (e.g. in a mobile phone). The output of the secondary assembly can be used to power any DC load, like charging circuit for battery or for other energy storage component.

References

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