Foundation particularly for a wind turbine and wind turbine

FIELD OF THE INVENTION

0001The invention relates to a foundation particularly a foundation of a wind turbine and to a wind turbine.

BACKGROUND OF THE INVENTION

0002Wind turbines are installations with a very tall tower which typically carries a rotor, housing and an electric generator of the wind turbine on its top. Since the used towers are very large in height in order to enable the use of a rotor with a large radius or length of the rotor blades the wind turbines are very heavy. Additionally the wind turbines are of course typically installed in topographic areas in which a strong wind is quite common and therefore the construction of the wind turbines have to be that strong to withstand the forces acting on such turbines due to the strong wind with typically high wind speed.

0003Therefore strong foundations are necessary requirements of the construction of such wind turbines.

0004Such foundations are well known in the art. The article <nplcit id="ncit0001" npl-type="s"><text>BONUS Wind Turbines, Foundations, Foundation, Bonus Wind turbines , rev. 3 pages 1 to 4, 21.03.02 </text></nplcit>discloses a gravity foundation with a concrete base plate with a central concrete plinth. Furthermore it discloses piled foundations with pre-fabricated piles which will be hammered to the necessary depth into the ground and foundations with piles which will be cast in situ.

0005The prior art document <patcit id="pcit0001" dnum="EP1058787B1"><text>EP 1058787 B1</text></patcit> discloses a foundation which is assembled of essentially uniformly formed base piece segments which are made of steel and which are arranged such that the assembled piece segments create a circular steel foundation with a hole at the center of the circle.

0006On-shore foundations are usually created at the location of the wind turbine installation using standard concrete casting technology to cast the foundation in situ. The above mentioned document <patcit id="pcit0002" dnum="EP1058787B1"><text>EP 1058787 B1</text></patcit> discloses an off-shore foundation which is not used on-shore.

0007The above mentioned foundations show the disadvantage that the concrete foundations are difficult to produce at the location of the wind turbine installation and that the steel foundation is not well suited for heavy on-shore wind turbine installations.

0008<patcit id="pcit0003" dnum="WO2004101898A2"><text>WO 2004/101898 A2</text></patcit> describes a foundation for a wind energy plant. The foundation comprises a central base element in form of a hollow cylinder and pre-fabricated supporting and lateral stabilizing elements and connected to the base element.

0009<patcit id="pcit0004" dnum="WO2008036934A2"><text>WO 2008/036934 A2</text></patcit> describes a prefabricated modular foundation system that comprises a mud slab and stiffener ribs. Couplers of the stiffener ribs can be coupled to a pedestal cage.

0010<patcit id="pcit0005" dnum="WO2005012651A1"><text>WO 2005/012651 A1</text></patcit> describes a reinforced concrete foundation for a wind turbine tower. The foundation comprises a concrete slab and a plurality of tensioned tendons and ground anchors. The foundation also includes a mounting element in the form of a cylinder which is partly embedded in the concrete slab. The mounting element is shaped complementary and adapted to the welded or otherwise connected to a corresponding bottom portion of the wind turbine tower.

0011<patcit id="pcit0006" dnum="EP1074663A1"><text>EP 1 074 663 A1</text></patcit> describes a foundation for supporting a building structure, in particular for the foundation of tower structure, a wind turbine, or the like. The foundation comprises a central portion and three or more stabilizing members that are radially arranged about said central portion.

0012<patcit id="pcit0007" dnum="WO9943956A1"><text>WO 99/43956 A1</text></patcit> describes a method of installation of wind turbines at sea and a corresponding foundation. The foundation comprises a base piece that consists of a number of base piece segments which each makes up a segment of circle formed or essentially circle formed ground plate for the base piece.

OBJECT AND SUMMARY OF THE INVENTION

0013It is a first object of the invention to create a foundation particularly for a wind turbine which can be produced more easily and which saves time at the location of the construction site of the wind turbine and which can be produced with higher quality.

0014It is a second object of the invention to provide a wind turbine with an advantageous foundation.

0015The first object of the invention will be solved by a foundation according to the features of claim 1, the second object by a wind turbine as claimed in claim 7. The depending claims contain further developments of the invention.

0016An inventive foundation particularly a foundation of a wind turbine comprises a central foundation member and a plurality of foundation segments which are segments of a circular, ring shaped or polygonal foundation element and which are connected to the central foundation member by means of one or more locking elements. The foundation may, in particular, be realised as a shallow foundation.

0017The locking elements is a ring shaped or polygonal projection of or a ring shaped or polygonal recess in the central foundation member together with recesses or projections of the foundation segments, respectively. The recesses or projections of the foundation segments can then engage the projection or recess in the central foundation member.

0018According to an embodiment of the invention the plurality of foundation segments or the foundation segments and the foundation member are joined together by means of a fixation means surrounding the segments or which is incorporated by the segments. The fixation means may, in particular, be a strap surrounding the segments, e.g., a steel band. An advantage might be to put the strap around the segments at the position of a circumferentially extending shoulder of the plurality of the segments.

0019With regard to another embodiment of the invention the foundation segments and the foundation member are joined together by means of concrete, grout or mortar. This allows a better connection between the segments and the member and reduces relative movement of the segments and the member respectively. Since the amount of used concrete, grout or mortar is quite low compared to the material which has to be used for an in situ cast process this process is much faster in production than the in situ process of casting the whole foundation.

0020In the inventive foundation the foundation segments may comprise anchoring elements for anchoring a wind turbine tower. Alternatively, the foundation segments may comprise support elements for such anchoring elements instead anchoring elements itself.

0021An inventive wind turbine comprises an inventive foundation and a tower anchored at the foundation.

BRIEF DESCRIPTION OF THE DRAWINGS

0022The above and other features and advantages of the invention will be apparent from the following description of an exemplary embodiment of the invention with reference to the accompanying drawings, in which: <ul id="ul0001" list-style="none"><li><figref idref="f0001">Fig. 1</figref> shows a perspective view of an embodiment of the inventive foundation;</li><li><figref idref="f0001">Fig. 2</figref> shows a perspective sectional view of the embodiment;</li><li><figref idref="f0002">Fig. 3</figref> shows a schematic sectional view of the embodiment;</li><li><figref idref="f0002">Fig. 4</figref> shows a schematic sectional view of the embodiment;</li><li><figref idref="f0003">Fig. 5</figref> shows an arrangement of foundations or foundation segments;</li><li><figref idref="f0003">Fig. 6</figref> shows a further arrangement of foundations or foundation segments;</li><li><figref idref="f0003">Fig. 7</figref> shows a still further arrangement of foundations or foundation segments;</li><li><figref idref="f0003">Fig. 8</figref> shows a still further arrangement of foundations or foundation segments;</li><li><figref idref="f0003">Fig. 9</figref> shows a tilting of foundations or foundation segments; and</li><li><figref idref="f0003">Fig. 10</figref> shows a tilting of foundations or foundation segments.</li></ul>

DESCRIPTION OF EMBODIMENTS

0023<figref idref="f0001">Figure 1</figref> show a foundation 1 according to a first embodiment of the invention especially for wind turbines in a perspective view.. The foundation 1 contains a plurality of foundation segments 2, which are arranged to build a circular or polygonal foundation. Each segment 2 comprises a shoulder 3 which protrudes towards the center of the foundation, i.e. towards the wind turbine, and at which fastening means 4 are provided to be used to fasten an element 5 of the wind turbine tower to the foundation 1.

0024The fastening means 4 are preferably bolts or anchors, especially stud bolts, to be able to fasten an element 5 of a tower of a wind turbine to the foundation 1. Since the bolts or stud bolts are integrally connected to the segments 2 of the foundation they allow the fastening of the circular element 5 of the tower to the circular or polygonal shaped foundation by means of nuts and screws. However, instead of providing the fastening means 4 itself at the shoulder 3 it is also possible to only provide supports for which bay be part of the tower element 5 of individual elements which are niter part of the foundation segments 2 nor of the tower element 5.

0025<figref idref="f0001">Fig. 2</figref> shows a sectional view of the foundation 1 shown in <figref idref="f0001">Fig. 1</figref>. The sectional view allows seeing the side face 6 of the segments 2 and the central foundation member 7 in a first embodiment.

0026The central foundation member 7 has a central portion 8 and lateral portions 9, 10. The central portion 8 has a larger diameter or radius than the two lateral portions 9, 10. Furthermore the central foundation member has a hole 11 which is aligned in axial direction of the central foundation member 7.

0027The segments 2 are such that they comprise a recess 12 at the radial inner face of the shoulder 3. Therefore the side face 6 shows the recess 12. As can be seen on <figref idref="f0001">Fig. 2</figref> extended portion 8 of the central foundation member 7 is located within the recess 12 of the segments 2. This allows a tight and stable connection between the segments 2 and the central foundation member 7. In other words, the central portion 8 and the recesses 12 serve as locking members to prevent tilting of the foundation segments 2 relative to the central foundation member 7.

0028In order to allow a tight fit between the segments 2 and the central foundation member 7 an additional concrete, grout or mortar filling may appreciated. This allows filling out even small slits or grooves between them. Additionally <figref idref="f0001">Fig. 2</figref> shows that the fastening means 4 are located at the upper side face of the shoulder 3 of the segments 2.

0029As can be seen from <figref idref="f0001">Fig. 1 and fig. 2</figref> the segments are arranged in a circular or polygonal arrangement creating a closed circle or polygonal structure. Therefore the shape of a segment looks like a piece of cake if seen from above the foundation.

0030The foundation 1 is an assembly of a plurality of segments and a central foundation member which are connected and fastened to build a single piece of foundation at the construction site. The creation and manufacturing of the segments at a different production site than at the construction site of the wind turbine allows the manufacturing at a less whether dependent site which may cause a higher concrete quality, a better control of the manufacturing process, a better quality control of the product and the process and a shorter construction time at the construction site, which is appreciated since this may lead to reduced costs.

0031<figref idref="f0002">Fig. 3 and Fig. 4</figref> show a foundation in a sectional view the foundation contains the segments 2 and the central foundation member 7 which are clamped together and to the central foundation member 7. Additionally it is of advantage that the segments 2 are forced together by the strap 13 which surrounds the segments e.g. at a central position e.g. at the transition point between the shoulder 3 and the radial extending wings 14 of the segments.

0032This allows acting against a tilting of single segments 2 such that the whole foundation has to be tilted and this is a more stable solution.

0033<figref idref="f0003">Figures 5 to 8</figref> show different solutions to arrange a plurality of foundations of a tower of a wind turbine. <figref idref="f0003">Figure 5</figref> shows an arrangement of four rectangular foundations 50 which are arranged like a cross. <figref idref="f0003">Figure 6</figref> shows an arrangement of eight rectangular foundations 51 which are arranged like two crosses which are arranged with a respective angle of 45°. Such an arrangement comes already close to a circle. <figref idref="f0003">Figure 7</figref> shows an arrangement of twelve rectangular foundations 52 which are arranged like three crosses which are arranged with a respective angle of 30°. Such an arrangement is already almost like a circle. Last but not least <figref idref="f0003">Figure 8</figref> shows an arrangement of twenty foundation segments 53 having the shape like a pieces of cake and which are arranged such that they create a circle or a ring as continuous shell.

0034<figref idref="f0003">Figures 9 and 10</figref> both show an effect of a tilting of foundations 60, 61 like two foundations of <figref idref="f0003">Figure 5</figref>. In <figref idref="f0003">Fig. 9</figref> both foundations 60 are tilted anti-parallel. This means that the tilting angle with respect to the normal axis has the same size but an opposite algebraic sign. In <figref idref="f0003">Fig. 10</figref> both foundations 61 are tilted in the same direction. This means that the tilting angle with respect to the normal axis has the same size and the same algebraic sign.

0035This means that the foundations have to be fixed with respect to the other foundations or foundation segments. This might be done according to the first embodiment by using a fully pre-manufactured central foundation member and foundation segments forced together by the strap or according to the second embodiment by using a bottom plate, rebars and concrete which connects the bottom plate to segments and forms together with the bottom plate a central foundation member after the concrete is hardened.