EP2085652A2

Continuous variable transmission device with high shift transmission pulley train

Abstract

The invention is innovatingly disclosed to install a high shift transmission pulley train attaching with a clutching device between the input shaft and the output shaft of a continuously-variable transmission device in the same revolving directions, wherein when rotational speed of the output shaft reaches or exceeds setting rotational speed, the clutching device is closed to connect the driven pulley of the high shift transmission pulley train and the output shaft.

EP2085652A2, drawing sheet 1
Sheet 1 of 6

Term

2.4 yearsto projected expiry

Projected expiry 30 January 2029, counted from filing; an application has no term until it is granted.

  1. Priority
  2. Filed
  3. Published
  4. Today
  5. Projected expiry

15 claims: 13 independent, 2 dependent

  1. 1
    A continuously-variable transmission device, comprising:a high shift transmission pulley train having a driven pulley;an input shaft;an output shaft arranged to rotate in the same direction as the input shaft;and a clutching device, located between the input shaft and the output shaft;wherein, when rotational speed of the output shaft reaches or exceeds a predetermined rotational speed, the clutching device is closed to connect the driven pulley of the high shift transmission pulley train and the output shaft.
  2. 4
    A continuously-variable transmission device according to any one of the preceding claims, wherein the output shaft (103) is arranged to supply a kinetic energy output for driving a load, whereby the kinetic energy is transmitted from the driven pulley of the continuously-variable transmission device or transmitted from the driven pulley of the high shift transmission pulley train (202), through the clutching device (211), to drive the load.
  3. 5
    A continuously-variable transmission device according to any one of the preceding claims, further comprising a unidirectional transmission device (211), constituted by a unidirectional bearing, a unidrectional clutch, or a mechanism or device with unidirectional transmission function, the unidirectional transmission device having a radial or axial structure, and being arranged to be installed between the input shaft (103) and the driven pulley of the continuously-variable transmission device, or between the driving pulley of the continuously-variable transmission device and the input shaft (101);wherein, when the rotational speed of the driven pulley of the continuously-variable transmission device is higher than that of the output shaft (103), the kinetic energy is transmitted through the driven pulley of the continuously-variable transmission device to drive the output shaft (103) for output;and when the rotational speed of the output shaft (103) is increased to or above the predetermined rotational speed, the clutching device (222) is closed to connect the driven pulley of the high shift transmission pulley train (202) and the output shaft (103).
  4. 6
    A continuously-variable transmission device according to any one of the preceding claims, wherein, if rotational speed of the output shaft (103). is higher than that of the driven pulley of the continuously-variable transmission device, the unidirectional transmission device (211) is in a no load operation;and, if said unidirectional transmission device (211) is installed between the driving pulley of continuous variable transmission device and the input shaft (101), when rotational speed of the output shaft (103) is increased to or above the predetermined rotational speed, the clutching device (222) is closed to connect the driven pulley (202) of the high shift transmission pulley train (202) and the output shaft (103).
  5. 7
    A continuously-variable transmission device according to any one of the preceding claims, wherein if the rotational speed of the driving pulley of the continous variable transmission device is higher than that of the input shaft (101), the unidirectional transmission device (211) is in a no load operation.
  6. 8
    A continuously-variable transmission device according to any one of the preceding claims, wherein the torque limiting clutching device (212) is a sliding type or a clutching type clutching device, capable of replacing the unidirectional transmission device (211), and arranged to be installed between the driven pulley of the continuously-variable transmission device and the output shaft (103), or between the driving pulley of the continuously-variable transmission device and the input shaft (101), whereby, when the rotational speed of the output shaft (103) is increased to or above the predetermined speed, the clutching device (222) is closed, and when there is a rotational speed difference causing the torque difference to exceed its predetermined value between the output shaft (103) and the driven pulley of the continuously-variable transmission device, or between the input shaft (101) and the driving pulley of the continuously-variable transmission device, said torque limiting clutching device (212) is slid or released.
  7. 9
    A continuously-variable transmission device according to any one of the preceding claims, wherein the high shift transmission pulley train (202) comprises a driving pulley driven by input shaft (101) and a driven pulley for driving output shaft (103), wherein the driving pulley and the driven pulley are transmitted in the same rotational directions, the transmission speed ratio thereof appears a high shift transmission function in accelerating transmission relative to the continuously-variable transmission device, wherein the speed ratio relationship between the high shift transmission pulley train (202) and the continuously-variable transmission device is:1) Speed ratio of the driving pulley to drive the driven pulley of the high shift transmission pulley train (202) ≧ speed ratio of the continuously-variable transmission device of different shafts type (100) in high speed output;2) Speed ratio of the continuously-variable transmission device of different shafts type (100) in high speed output > Speed ratio of the driving pulley to drive the driven pulley of the high shift transmission pulley train (202) > speed ratio of the continuously-variable transmission device of different shafts type (100) in low speed output.
  8. 10
    A continuously-variable transmission device according to any one of the preceding claims, wherein the high shift transmission pulley train (202) is constituted by at least one of the following:a driving chain pulley, a driven chain pulley, and an attached transmission chain;or a driving pulley, a middle driven pulley and a driven pulley, wherein said driving pulley, middle driven pulley and driven pulley include constitutions by gears or friction pulleys;or an inner gear train or an inner friction pulley train comprising a smaller outer diameter transmission pulley and a larger outer diameter inner transmission pulley;or a driving belt pulley, a driven belt pulley and an attached transmission belt such as a canvas belt, a steel belt, or a chain belt.
  9. 11
    A continuously-variable transmission device according to any one of the preceding claims, wherein the clutching device (222) is constituted by at least one of the following:1) passively operated centrifugal type clutches by centrifugal force or torque operated type passive clutches;or 2) clutches actively operated by manual or mechanical power, or driven by electromagnetic or hydraulic or pneumatic pressure to be actively randomly controlled manually or controlled by a built-in or externally installed rotational speed detector device or torque detector device;whereby the detected signals are processed by the driving control device (800) to actively control the clutching device (222) for releasing or closing operations;the clutching device (222) being installed between the driven pulley of the high shift continuously-variable transmission device (202) and the output shaft (103), wherein it can be an independent structure or arranged to integrate with the continuously-variable transmission device;and wherein the high shift transmission pulley train (222), the continuously-variable transmission device and the clutching device (222) can be integrated, thereby to close for kinetic energy transmission or to release for cutting off kinetic energy transmission.
  10. 12
    A continuously-variable transmission device according to any one of the preceding claims, wherein the driving control device (800) is installed according to characteristics of selected continuously-variable transmission device and the clutching device (222);said driving control device being provided with a driving power source including electric power supply unit, hydraulic oil pressure supply unit, or pneumatic pressure supply unit as well as relevant electric power control unit, hydraulic oil pressure control unit, or pneumatic pressure control unit to control speed ratio of the continuously-variable transmission device and the closing or release operating function of the clutching device (222).
  11. 13
    A continuously-variable transmission device according to any one of the preceding claims, wherein, if the continuously-variable transmission device of different shafts type (100) is selectively passively operated by the automatic torque following transmission speed ratio modulating structure or by the rotational speed following speed ratio modulating structure, or a centrifugal type clutching device or a torque operated type passive clutching device (222) is also further used for passive controlled operation, said driving control device (800) can be not installed.
  12. 14
    A continuously-variable transmission device according to any one of the preceding claims, wherein, if an active controlled type clutching device is selected for the clutching device (222), or an actively operated continuously-variable transmission device requiring an external driving power source for speed ratio modulation is selected for the continuously-variable transmission device, a driving control device (800) shall be installed to actively control the speed ratio of the continuously-variable transmission device which requires an external driving power for speed ratio modulation, or to control the active operating type clutching device (222) for closing or releasing functions whereof.
  13. 15
    A continuously-variable transmission device according to any one of the preceding claims, wherein, it includes that the driving pulley of the high shift transmission pulley train (202) is further installed on the input shaft (101) of the continuously-variable transmission device, and a clutching device (222) is installed between the driven pulley of the high shift transmission pulley train (202) and the output shaft (103) driven by the driven pulley of the continuously-variable transmission device, so that when the rotational speed of output shaft (103) is raised to or over setting rotational speed, the clutching device is closed to transmit revolving kinetic energy;further, an unidirectional transmission device (211) can be optionally installed as needed between the output shaft (103) and the driven pulley of the continuously-variable transmission device, or between the driving pulley of the high shift transmission pulley train (202) and the input shaft (101), or a torque limiting clutching device (212) can be optionally selected as needed to replace said unidirectional transmission device (211);Regarding installation of said unidirectional transmission device (211), transmission direction of said unidirectional transmission device (211) shall allow said unidirectional transmission device (211) to appear no load operation when the rotational speed of the input shaft (103) is higher than that of the driven pulley of the continuously-variable transmission device in the same revolving directions, or when the rotational speed of the driving pulley of the high shift transmission pulley train (202) is higher than that of the input shaft (101) in the same revolving directions;If a torque limiting clutching device (212) is installed to replace said unidirectional transmission device (211), when the rotational speed of the driving pulley of the high shift transmission pulley train (202) is higher than that of the input shaft (101) in the same revolving direction, said torque limiting clutching device (212) is slid or released, and then revolving kinetic energy is transmitted by the driven pulley of high shift transmission pulley train (202) through the clutching device (222) to drive the output shaft (103) to further drive the load.
Independent claims13