Photovoltaic cell with silole-containing co-polymer
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30 claims: 6 independent, 24 dependent
- 1Claims of equivalent WO 2008088595 A2 WHAT IS CLAIMED IS:1. An article, comprising: a first electrode;a second electrode;and a photoactive material disposed between the first and second electrodes, the photoactive material comprising a polymer including a first comonomer repeat unit and a second comonomer repeat unit different from the first comonomer repeat unit;wherein the first comonomer repeat unit comprises a silacyclopentadithiophene moiety of formula (1): in which each of Ri, R 2 , R3, and R 4 , independently, is H, C1-C20 alkyl, C1-C20 alkoxy, C 3 -C 20 cycloalkyl, Ci-C 20 heterocycloalkyl, aryl, heteroaryl, halo, CN, OR, C(O)R, C(O)OR, or SO 2 R;R being H, Ci-C 20 alkyl, Ci-C 20 alkoxy, aryl, heteroaryl, C 3 -C 20 cycloalkyl, or Ci-C 20 heterocycloalkyl;the second comonomer repeat unit comprises a silacyclopentadithiophene moiety of formula (I), a benzothiadiazole moiety, a thiadiazoloquinoxaline moiety, a cyclopentadithiophene moiety, a cyclopentadithiophene oxide moiety, a benzoisothiazole moiety, a benzothiazole moiety, a thiophene oxide moiety, a thienothiophene moiety, a thienothiophene oxide moiety, a dithienothiophene moiety, a dithienothiophene oxide moiety, a tetrahydroisoindole moiety, a fluorene moiety, a fluorenone moiety, a thiazole moiety, a selenophene moiety, a silole moiety, a thiazolothiazole moiety, a cyclopentadithiazole moiety, a naphthothiadiazole moiety, a thienopyrazine moiety, an oxazole moiety, an imidazole moiety, a pyrimidine moiety, a benzoxazole moiety, or a benzimidazole moiety;and the article is configured as a photovoltaic cell.
- 10An article, comprising:a first electrode;a second electrode;and a photoactive material disposed between the first and second electrodes, in which the photoactive material comprising a polymer including a first comonomer repeat unit and a second comonomer repeat unit different from the first comonomer repeat unit;wherein the first comonomer repeat unit comprises a silacyclopentadithiophene moiety of formula (1): in which each of Ri, R 2 , R3, and R 4 , independently, is H, C1-C20 alkyl, C1-C20 alkoxy, C 3 -C 20 cycloalkyl, Ci-C 20 heterocycloalkyl, aryl, heteroaryl, halo, CN, OR, C(O)R, C(O)OR, or SO 2 R;R being H, Ci-C 20 alkyl, Ci-C 20 alkoxy, aryl, heteroaryl, C 3 -C 20 cycloalkyl, or Ci-C 20 heterocycloalkyl;the second comonomer repeat unit comprises a thiophene moiety substituted with Ci-C 20 alkyl, Ci-C 20 alkoxy, C 3 -C 20 cycloalkyl, Ci-C 20 heterocycloalkyl, aryl, heteroaryl, halo, CN, OR', C(O)R', C(O)OR', or SO 2 R';or a thiophene moiety fused with a 1,4-dioxane moiety;R' being H, Ci-C 20 alkyl, Ci-C 20 alkoxy, aryl, heteroaryl, C 3 -C 20 cycloalkyl, or Ci-C 20 heterocycloalkyl;and the article is configured as a photovoltaic cell.
- 15An article, comprising :a first electrode;a second electrode;and a photoactive material disposed between the first and second electrodes, in which the photoactive material comprising a polymer including a first comonomer repeat unit and a second comonomer repeat unit different from the first comonomer repeat unit;wherein the first comonomer repeat unit comprises a silacyclopentadithiophene moiety of formula (1): in which each of Ri, R 2 , R 3 , and R 4 , independently, is H, C 1 -C 20 alkyl, C 1 -C 20 alkoxy, C 3 -C 20 cycloalkyl, Ci-C 20 heterocycloalkyl, aryl, heteroaryl, halo, CN, OR, C(O)R, C(O)OR, or SO 2 R;R being H, Ci-C 20 alkyl, Ci-C 20 alkoxy, aryl, heteroaryl, C 3 -C 20 cycloalkyl, or Ci-C 20 heterocycloalkyl;the second comonomer repeat unit is not an unsubstituted thiophene moiety;and the article is configured as a photovoltaic cell.
- 16A polymer, comprising :a first comonomer repeat unit comprising a silacyclopentadithiophene moiety of formula (1): in which each of Ri, R 2 , R3, and R 4 , independently, is H, Ci-C 20 alkyl, Ci-C 20 alkoxy, C 3 -C 20 cycloalkyl, Ci-C 20 heterocycloalkyl, aryl, heteroaryl, halo, CN, OR, C(O)R, C(O)OR, or SO 2 R;R being H, Ci-C 20 alkyl, Ci-C 20 alkoxy, aryl, heteroaryl, C 3 -C 20 cycloalkyl, or Ci-C 20 heterocycloalkyl;and a second comonomer repeat unit comprising a silacyclopentadithiophene moiety of formula (I), a benzothiadiazole moiety, a thiadiazoloquinoxaline moiety, a cyclopentadithiophene moiety, a cyclopentadithiophene oxide moiety, a benzoisothiazole moiety, a benzothiazole moiety, a thiophene oxide moiety, a thienothiophene moiety, a thienothiophene oxide moiety, a dithienothiophene moiety, a dithienothiophene oxide moiety, a tetrahydroisoindole moiety, a fluorene moiety, a fluorenone moiety, a thiazole moiety, a selenophene moiety, a silole moiety, a thiazolothiazole moiety, a cyclopentadithiazole moiety, a naphthothiadiazole moiety, a thienopyrazine moiety, an oxazole moiety, an imidazole moiety, a pyrimidine moiety, a benzoxazole moiety, or a benzimidazole moiety.
- 25A polymer, comprising:a first comonomer repeat unit comprising a silacyclopentadithiophene moiety of formula (1): in which each of Ri, R 2 , R 3 , and R 4 , independently, is H, C 1 -C 20 alkyl, C 1 -C 20 alkoxy, C 3 -C 20 cycloalkyl, Ci-C 20 heterocycloalkyl, aryl, heteroaryl, halo, CN, OR, C(O)R, C(O)OR, or SO 2 R;R being H, Ci-C 20 alkyl, Ci-C 20 alkoxy, aryl, heteroaryl, C 3 -C 20 cycloalkyl, or Ci-C 20 heterocycloalkyl;and a second comonomer repeat unit comprising a thiophene moiety substituted with Ci-C 20 alkyl, Ci-C 20 alkoxy, C 3 -C 20 cycloalkyl, Ci-C 20 heterocycloalkyl, aryl, heteroaryl, halo, CN, OR', C(O)R', C(O)OR', or SO 2 R';or a thiophene moiety fused with a 1,4-dioxane moiety;R' being H, Ci-C 20 alkyl, Ci-C 20 alkoxy, aryl, heteroaryl, C 3 -C 20 cycloalkyl, or Ci-C 20 heterocycloalkyl.
- 30A polymer, comprising:a first comonomer repeat unit comprising a silacyclopentadithiophene moiety of formula (1): in which each of Ri, R 2 , R3, and R 4 , independently, is H, C1-C20 alkyl, C1-C20 alkoxy, C 3 -C 20 cycloalkyl, C 1 -C 20 heterocycloalkyl, aryl, heteroaryl, halo, CN, OR, C(O)R, C(O)OR, or SO 2 R;R being H, Ci-C 20 alkyl, Ci-C 20 alkoxy, aryl, heteroaryl, C 3 -C 20 cycloalkyl, or Ci-C 20 heterocycloalkyl;and a second comonomer repeat unit that is not an unsubstituted thiophene moiety.
Independent claims6
70 paragraphs in 6 sections, as filed
Description of equivalent WO 2008088595 A2
0001Photovoltaic Cell With Silole-Containing Polymer
CROSS-REFERENCE TO RELATED APPLICATION
0003Under 35 U.S. C. §119, this application claims priority to U.S. Provisional Patent Application Serial Number 60/850,963, filed October 11, 2006, the entire contents of which are herby incorporated by reference.
TECHNICAL FIELD
0005This invention relates to photovoltaic cells with silole-containing polymers, as well as related components, systems, and methods.
BACKGROUND
0007Photovoltaic cells are commonly used to transfer energy in the form of light into energy in the form of electricity. A typical photovoltaic cell includes a photoactive material disposed between two electrodes. Generally, light passes through one or both of the electrodes to interact with the photoactive material. As a result, the ability of one or both of the electrodes to transmit light (e.g., light at one or more wavelengths absorbed by a photoactive material) can limit the overall efficiency of a photovoltaic cell. In many photovoltaic cells, a film of semiconductive material (e.g., indium tin oxide) is used to form the electrode(s) through which light passes because, although the semiconductive material can have a lower electrical conductivity than electrically conductive materials, the semiconductive material can transmit more light than many electrically conductive materials.
SUMMARY
0009This invention relates to photovoltaic cells with silole-containing polymers (e.g., polymers containing a silacyclopentadithiophene moiety), as well as related components, systems, and methods.
0010An aspect of the invention relates to a new combination of monomers that produce polymers, wherein the polymers have properties suitable for use as charge carriers in the active layer of a photovoltaic cell.
0011In one aspect, the invention features a class of co-polymers including at least two co-monomers, at least one of which is a silacyclopentadithiophene. In another aspect, this invention features a polymer including a first comonomer repeat unit and a second comonomer repeat unit different from the first comonomer repeat unit. The first comonomer repeat unit includes a silacyclopentadithiophene moiety of formula (1):
0012<img file="WO2008088595A2_D0001.tif" /> in which each of Ri, R<sub>2</sub>, R3, and R<sub>4</sub>, independently, is H, C<sub>1</sub>-C<sub>2</sub>0 alkyl, C<sub>1</sub>-C<sub>2</sub>0 alkoxy, C<sub>3</sub>-C<sub>20</sub> cycloalkyl, C<sub>1</sub>-C<sub>20</sub> heterocycloalkyl, aryl, heteroaryl, halo, CN, OR, C(O)R, C(O)OR, or SO<sub>2</sub>R; R being H, Ci-C<sub>20</sub> alkyl, Ci-C<sub>20</sub> alkoxy, aryl, heteroaryl, C<sub>3</sub>-C<sub>20</sub> cycloalkyl, or Ci-C<sub>20</sub> heterocycloalkyl. The second comonomer repeat unit includes a silacyclopentadithiophene moiety of formula (1), a benzothiadiazole moiety, a thiadiazoloquinoxaline moiety, a cyclopentadithiophene moiety, a cyclopentadithiophene oxide moiety, a benzoisothiazole moiety, a benzothiazole moiety, a thiophene oxide moiety, a thienothiophene moiety, a thienothiophene oxide moiety, a dithienothiophene moiety, a dithienothiophene oxide moiety, a tetrahydroisoindole moiety, a fluorene moiety, a fluorenone moiety, a thiazole moiety, a selenophene moiety, a silole moiety, a thiazolothiazole moiety, a cyclopentadithiazole moiety, a naphthothiadiazole moiety, a thienopyrazine moiety, an oxazole moiety, an imidazole moiety, a pyrimidine moiety, a benzoxazole moiety, or a benzimidazole moiety. In another aspect, this invention features a polymer including a first comonomer repeat unit and a second comonomer repeat unit different from the first comonomer repeat unit. The first comonomer repeat unit includes a silacyclopentadithiophene moiety of formula (1) set forth above. The second comonomer repeat unit includes a thiophene moiety substituted with Ci-C<sub>20</sub> alkyl, Ci- C<sub>20</sub> alkoxy, C3-C<sub>2</sub>0 cycloalkyl, Ci-C<sub>20</sub> heterocycloalkyl, aryl, heteroaryl, halo, CN, OR', C(O)R', C(O)OR', or SO<sub>2</sub>R'; or a thiophene moiety fused with a 1,4-dioxane moiety; R' being H, Ci-C<sub>20</sub> alkyl, Ci-C<sub>20</sub> alkoxy, aryl, heteroaryl, Cs-C<sub>20</sub> cycloalkyl, or Ci-C<sub>20</sub> heterocycloalkyl.
0013In another aspect, this invention features a polymer containing a first comonomer repeat unit and a second comonomer repeat unit different from the first comonomer repeat unit. The first comonomer repeat unit comprises a silacyclopentadithiophene moiety of formula (1) set forth above. The second comonomer repeat unit is not an unsubstituted thiophene moiety.
0014In still another aspect, this invention features an article that includes a first electrode, a second electrode, and a photoactive material disposed between the first and second electrodes. The photoactive material includes a polymer described above. The article is configured as a photovoltaic cell.
0015Embodiments can include one or more of the following features.
0016In some embodiments, Ri and R<sub>2</sub>, independently, is C<sub>1</sub>-C<sub>20</sub> alkyl (e.g., hexyl).
0017In some embodiments, the second comonomer repeat unit includes a benzothiadiazole moiety of formula (2), a thiadiazoloquinoxaline moiety of formula (3), a cyclopentadithiophene dioxide moiety of formula (4), a cyclopentadithiophene monoxide moiety of formula (5), a benzoisothiazole moiety of formula (6), a benzothiazole moiety of formula (7), a thiophene dioxide moiety of formula (8), a cyclopentadithiophene dioxide moiety of formula (9), a cyclopentadithiophene tetraoxide moiety of formula (10), a thienothiophene moiety of formula (11), a thienothiophene tetraoxide moiety of formula (12), a dithienothiophene moiety of formula (13), a dithienothiophene dioxide moiety of formula (14), a dithienothiophene tetraoxide moiety of formula (15), a tetrahydroisoindole moiety of formula (16), a thienothiophene dioxide moiety of formula (17), a dithienothiophene dioxide moiety of formula (18), a fluorene moiety of formula (19), a silole moiety of formula (20), a cyclopentadithiophene moiety of formula (21), a fluorenone moiety of formula (22), a thiazole moiety of formula (23), a selenophene moiety of formula (24), a thiazolothiazole moiety of formula (25), a cyclopentadithiazole moiety of formula (26), a naphthothiadiazole moiety of formula (27), a thienopyrazine moiety of formula (28), an oxazole moiety of formula (29), an imidazole moiety of formula (30), a pyrimidine moiety of formula (31), a benzoxazole moiety of formula (32), or a benzimidazole moiety of formula (33):
0018<img file="WO2008088595A2_D0002.tif" /><img file="WO2008088595A2_D0003.tif" /><img file="WO2008088595A2_D0004.tif" />
0019In formulas (2)-(33), each of X and Y, independently, is CH<sub>2</sub>, O, or S; each of R5 and Re, independently, is H, C1-C20 alkyl, C1-C20 alkoxy, C3-C20 cycloalkyl, C1-C20 heterocycloalkyl, aryl, heteroaryl, halo, CN, OR, C(O)R, C(O)OR, or SO<sub>2</sub>R, in which R is H, C1-C20 alkyl, C1-C20 alkoxy, aryl, heteroaryl, C3-C20 cycloalkyl, or C1-C20 heterocycloalkyl; and each OfR<sub>7</sub> and Rg, independently, is H, C1-C20 alkyl, C1-C20 alkoxy, aryl, heteroaryl, C3-C20 cycloalkyl, or C3-C20 heterocycloalkyl. In some embodiments, the second comonomer repeat unit includes a benzothiadiazole moiety of formula (2), in which each of R5 and R<sub>6</sub> is H.
0020In some embodiments, the second comonomer repeat unit includes a thiazole moiety of formula (23), in which R<sub>5</sub> is hexyl.
0021In some embodiments, the polymer further includes a third comonomer repeat unit different from the first and second comonomer repeat units. The third comonomer repeat unit can include a thiophene moiety (e.g., a unsubstituted thiophene moiety or a thiophene moiety substituted with hexyl).
0022In some embodiments, the polymer can be either an electron donor material or an electron acceptor material. In some embodiments, the polymer can be
0023<img file="WO2008088595A2_D0005.tif" /> , in which n can be an integer greater than 1.
0024In some embodiments, the photovoltaic cell can be a tandem photovoltaic cell. In some embodiments, the photoactive material can include an electron acceptor material. In some embodiments, the electron acceptor material can be a fullerene (e.g., C61-phenyl-butyric acid methyl ester, PCBM). In some embodiments, the polymer and the electron acceptor material each can have a LUMO energy level. The LUMO energy level of the polymer can be at least about 0.2 eV (e.g., at least about 0.3 eV) less negative than the LUMO energy level of the electron acceptor material.
0025In some embodiments, the device can be an organic semiconductive device. In certain embodiments, the device can be a member selected from the group consisting of field effect transistors, photodetectors, photovoltaic detectors, imaging devices, light emitting diodes, lasing devices, conversion layers, amplifiers and emitters, storage elements, and electrochromic devices.
0026Embodiments can provide one or more of the following advantages. In some embodiments, using a polymer containing a silacyclopentadithiophene moiety can be advantageous because the silacyclopentadithiophene moiety can contribute to a shift in the maximum absorption wavelength toward the red or near IR region of the electromagnetic spectrum. When such a polymer is incorporated into a photovoltaic cell, the current and efficiency of the cell can increase. In some embodiments, substituted fullerenes or polymers containing substituted monomer repeat units (e.g., substituted with long-chain alkoxy groups such as oligomeric ethylene oxides or fluorinated alkoxy groups) can have improved solubility in organic solvents and can form an photoactive layer with improved morphology. In some embodiments, a polymer containing a silole moiety can absorb light at a relatively long wavelength and have improved solubility in organic solvents. In some embodiments, a polymer containing a silole moiety can be used to prepare an electron donor material with improved semiconductive properties.
0027In some embodiments, a photovoltaic cell containing a polymer described above can have a band gap that is relatively ideal for its intended purposes.
0028In some embodiments, a photovoltaic cell having high cell voltage can be created, whereby the HOMO level of the polymer is at least about 0.2 electron volts more negative relative to the LUMO or conduction band of an electron acceptor material. In some embodiments, a photovoltaic cell containing a polymer described above can have relatively fast and efficient transfer of an electron to an electron acceptor material, whereby the LUMO of the donor is at least about 0.2 electron volt (e.g., at least about 0.3 electron volt) less negative than the conduction band of the electron acceptor material. In some embodiments, a photovoltaic cell containing a polymer described above can have relatively fast charge separation, whereby the charge mobility of the positive charge, or hole, is relatively high and falls within the range of 10<sup>"4</sup>to 10<sup>"1</sup> cm<sup>2</sup>/Vs. In some embodiments, the polymer is soluble in an organic solvent and/or film forming.
0029In some embodiments, the polymer is optically non- scattering.
0030In some embodiments, the polymer can be used in organic field effect transistors and OLEDs.
0031Other features and advantages of the invention will be apparent from the description, drawings, and claims.
DESCRIPTION OF DRAWINGS
0033FIG. 1 is a cross-sectional view of an embodiment of a photovoltaic cell. FIG. 2 is a schematic of a system containing one electrode between two photoactive layers.
0034Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION
0036FIG. 1 shows a cross-sectional view of a photovoltaic cell 100 that includes a substrate 110, a cathode 120, a hole carrier layer 130, an active layer 140 (containing an electron acceptor material and an electron donor material), a hole blocking layer 150, an anode 160, and a substrate 170.
0037In general, during use, light impinges on the surface of substrate 110, and passes through substrate 110, cathode 120, and hole carrier layer 130. The light then interacts with active layer 140, causing electrons to be transferred from the electron donor material (e.g., a polymer described above) to the electron acceptor material (e.g., PCBM). The electron acceptor material then transmits the electrons through hole blocking layer 150 to anode 160, and the electron donor material transfers holes through hole carrier layer 130 to cathode 120. Anode 160 and cathode 120 are in electrical connection via an external load so that electrons pass from anode 160, through the load, and to cathode 120.
0038Electron acceptor materials of active layer 140 can include fullerenes. In some embodiments, active layer 140 can include one or more unsubstituted fullerenes and/or one or more substituted fullerenes. Examples of unsubstituted fullerenes include C<sub>6</sub>O, C70, C<sub>76</sub>, C<sub>7</sub>8, Cs2, Cs<sub>4</sub>, and C92. Examples of substituted fullerenes include PCBM or fullerenes substituted with C1-C20 alkoxy optionally further substituted with C1-C20 alkoxy or halo (e.g., (OCF^CFL^OCHs or OCH<sub>2</sub>CF<sub>2</sub>OCF<sub>2</sub>CF<sub>2</sub>OCF<sub>3</sub>). Without wishing to be bound by theory, it is believed that fullerenes substituted with long-chain alkoxy groups (e.g., oligomeric ethylene oxides) or fluorinated alkoxy groups have improved solubility in organic solvents and can form an photoactive layer with improved morphology. In some embodiments, the electron acceptor materials can include polymers
0039(e.g., homopolymers or copolymers). A polymers mentioned herein include at least two identical or different monomer repeat units (e.g., at least 5 monomer repeat units, at least 10 monomer repeat units, at least 50 monomer repeat units, at least 100 monomer repeat units, or at least 500 monomer repeat units). A copolymer mentioned herein refers to a polymer that includes at least two co-monomers of differing structures. In some embodiments, the polymers used as an electron acceptor material can include one or more monomer repeat units listed in Tables 1 and 2 below. Specifically, Table 1 lists examples of electron donating monomer repeat units that can serve as a conjugative link. Table 2 lists examples of electron withdrawing monomer repeat units. Note that depending on the substituents, monomer repeat units listed in Table 1 can be electron withdrawing and monomer repeat units listed in Table 2 can also be electron donating. Preferably, the polymers used as an electron acceptor material include a high molar percentage (e.g., at least about 50%, at least about 60%, at least about 70%, at least about 80%, at least about 90%) of an electron withdrawing monomer repeat unit.
0040Electron donor materials of active layer 140 can include polymers (e.g., homopolymers or copolymers). In some embodiments, the polymers used as an electron donor material can include one or more monomer repeat units listed in Tables 1 and 2. Preferably, the polymers used as an electron donor material include a high molar percentage (e.g., at least about 50%, at least about 60%, at least about 70%, at least about 80%, at least about 90%) of an electron donating monomer repeat unit. In some embodiments, the polymers include a monomer repeat unit containing Ci-C<sub>2</sub>O alkoxy on a ring, which is optionally further substituted with Ci-C<sub>2</sub>O alkoxy or halo (e.g., (OCH<sub>2</sub>CH<sub>2</sub>)<sub>2</sub>OCH<sub>3</sub> or OCH<sub>2</sub>CF<sub>2</sub>OCF<sub>2</sub>CF<sub>2</sub>OCF<sub>3</sub>). Without wishing to be bound by theory, it is believed that polymers containing monomer repeat units substituted with long-chain alkoxy groups (e.g., oligomeric ethylene oxides) or fluorinated alkoxy groups have improved solubility in organic solvents and can form an photoactive layer with improved morphology. TABLE 1
0041<img file="WO2008088595A2_D0006.tif" /> Referring to formulas listed in Tables 1 and 2 above, each of X and Y, independently, can be CH<sub>2</sub>, O, or S; each of Ri, R<sub>2</sub>, R3, R<sub>4</sub>, R5, and R<sub>6</sub>, independently, can be H, C1-C20 alkyl (e.g., branched alkyl or perflorinated alkyl), C1-C20 alkoxy, C<sub>3</sub>- C<sub>2O</sub> cycloalkyl, C<sub>1</sub>-C<sub>20</sub> heterocycloalkyl, aryl (e.g., phenyl or substituted phenyl), heteroaryl, halo, CN, OR, C(O)R, C(O)OR, or SO<sub>2</sub>R; R being H, Ci-C<sub>20</sub> alkyl, Ci-C<sub>20</sub> alkoxy, aryl, heteroaryl, Cs-C<sub>20</sub> cycloalkyl, or Ci-C<sub>20</sub> heterocycloalkyl; and each OfR<sub>7</sub> and Rs, independently, is H, Ci-C<sub>20</sub> alkyl, Ci-C<sub>20</sub> alkoxy, aryl, heteroaryl, Cs-C<sub>20</sub> cycloalkyl, or Cs-C<sub>20</sub> heterocycloalkyl.
0042An alkyl can be saturated or unsaturated and branch or straight chained. A Ci- C<sub>20</sub> alkyl contains 1 to 20 carbon atoms (e.g., one, two , three, four, five, six, seven, eight, nine, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, and 20 carbon atoms). Examples of alkyl moieties include -CH<sub>3</sub>, -CH<sub>2</sub>-, -CH<sub>2</sub>=CH<sub>2</sub>-, -CH<sub>2</sub>-CH=CH<sub>2</sub>, and branched -C<sub>3</sub>H<sub>7</sub>. An alkoxy can be branch or straight chained and saturated or unsaturated. An Ci-C<sub>20</sub> alkoxy contains an oxygen radical and 1 to 20 carbon atoms (e.g., one, two , three, four, five, six, seven, eight, nine, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, and 20 carbon atoms). Examples of alkoxy moieties include -OCH<sub>3</sub> and -OCH=CH-CH<sub>3</sub>. A cycloalkyl can be either saturated or unsaturated. A C<sub>3</sub>-C<sub>20</sub> cycloalkyl contains 3 to 20 carbon atoms (e.g., three, four, five, six, seven, eight, nine, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, and 20 carbon atoms). Examples of cycloalkyl moieities include cyclohexyl and cyclohexen-3-yl. A heterocycloalkyl can also be either saturated or unsaturated. A C<sub>3</sub>-C<sub>20</sub> heterocycloalkyl contains at least one ring heteroatom (e.g., O, N, and S) and 3 to 20 carbon atoms (e.g., three, four, five, six, seven, eight, nine, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, and 20 carbon atoms). Examples of heterocycloalkyl moieties include 4-tetrahydropyranyl and 4-pyranyl. An aryl can contain one or more aromatic rings. Examples of aryl moieties include phenyl, phenylene, naphthyl, naphthylene, pyrenyl, anthryl, and phenanthryl. A heteroaryl can contain one or more aromatic rings, at least one of which contains at least one ring heteroatom (e.g., O, N, and S). Examples of heteroaryl moieties include furyl, furylene, fluorenyl, pyrrolyl, thienyl, oxazolyl, imidazolyl, thiazolyl, pyridyl, pyrimidinyl, quinazolinyl, quinolyl, isoquinolyl, and indolyl.
0043Alkyl, alkoxy, cycloalkyl, heterocycloalkyl, aryl, and heteroaryl mentioned herein include both substituted and unsubstituted moieties, unless specified otherwise. Examples of substituents on cycloalkyl, heterocycloalkyl, aryl, and heteroaryl include C1-C20 alkyl, C3-C20 cycloalkyl, C1-C20 alkoxy, aryl, aryloxy, heteroaryl, heteroaryloxy, amino, C<sub>1</sub>-C<sub>10</sub> alkylamino, C1-C20 dialkylamino, arylamino, diarylamino, hydroxyl, halogen, thio, C<sub>1</sub>-C<sub>10</sub> alkylthio, arylthio, C<sub>1</sub>-C<sub>10</sub> alkylsulfonyl, arylsulfonyl, cyano, nitro, acyl, acyloxy, carboxyl, and carboxylic ester. Examples of substituents on alkyl include all of the above-recited substituents except C1-C20 alkyl. Cycloalkyl, heterocycloalkyl, aryl, and heteroaryl also include fused groups.
0044The monomers for preparing the polymers mentioned herein may contain a non-aromatic double bond and one or more asymmetric centers. Thus, they can occur as racemates and racemic mixtures, single enantiomers, individual diastereomers, diastereomeric mixtures, and cis- or trans- isomeric forms. All such isomeric forms are contemplated.
0045The copolymers described above can be prepared by methods known in the art. For example, a copolymer can be prepared by a cross-coupling reaction between one or more comonomers containing two alkylstannyl groups and one or more comonomers containing two halo groups in the presence of a transition metal catalyst. As another example, a copolymer can be prepared by a cross-coupling reaction between one or more comonomers containing two borate groups and one or more comonomers containing two halo groups in the presence of a transition metal catalyst. The comonomers can be prepared by the methods described herein or by the methods know in the art, such as those described in U.S. Patent Application Serial No.
004611/486,536, Coppo et al, Macromolecules 2003, 36, 2705-2711 and Kurt et al, J. Heterocycl. Chem. 1970, 6, 629, the contents of which are hereby incorporated by reference.
0047Table 3 below lists four exemplary polymers (i.e., polymers 1-4) described in the Summary section above. These polymers can have unique properties, which make them particularly suitable as charge carriers in the active layer of a photovoltaic cell. Polymers 1-4 can be obtained by the methods described in Examples 2-5 below.
0048<img file="WO2008088595A2_D0007.tif" />
0049Polymer 4
0050Generally, one co-monomer in the polymers described in the Summary section above is a silacyclopentadithiophene. An advantage of a co-polymer containing a silacyclopentadithiophene moiety is that its absorption wavelength can shift toward the red and near IR portion (e.g., 650 - 800 nm) of the electromagnetic spectrum, which is not accessible by most other polymers. When such a co-polymer is incorporated into a photovoltaic cell, it enables the cell to absorb the light in this region of the spectrum, thereby increasing the current and efficiency of the cell. The polymers described above can be useful in solar power technology because the band gap is close to ideal for a photovoltaic cell (e.g., a polymer-fullerene cell). The HOMO level of the polymers can be positioned correctly relative to the LUMO of an electron acceptor (e.g., PCBM) in a photovoltaic cell (e.g., a polymer- fullerene cell), allowing for high cell voltage. The LUMO of the polymers can be positioned correctly relative to the conduction band of the electron acceptor in a photovoltaic cell, thereby creating efficient transfer of an electron to the electron acceptor. For example, using a polymer having a band gap of about 1.4 - 1.6 eV can significantly enhance cell voltage. Cell performance, specifically efficiency, cam benefit from both an increase in photocurrent and an increase in cell voltage, and can approach and even exceed 15 % efficiency. The positive charge mobility of the polymers can be relatively high and approximately in the range of 10<sup>"4</sup> to 10<sup>"1</sup> cm<sup>2</sup>/Vs. In general, the relatively high positive charge mobility allows for relatively fast charge separation. The polymers can also be soluble in an organic solvent and/or film forming. Further, the polymers can be optically non-scattering.
0051Components in photovoltaic cell other than the electron acceptor materials and the electron donor materials are known in the art, such as those described in U.S. Patent Application Serial No. 10/723,554, the contents of which are incorporated herein by references.
0052In some embodiments, the polymer described above can be used as an electron donor material or an electro acceptor material in a system in which two photovoltaic cells share a common electrode. Such a system is also known as tandem photovoltaic cell. Examples of tandem photovoltaic cells are discussed in U.S. Patent Application Serial No. 10/558,878, filed November 29, 2005, the contents of which are hereby incorporated by reference.
0053As an example, FIG. 2 is a schematic of a tandem photovoltaic cell 200 having a substrate 210, three electrodes 220, 240, and 260, and two photoactive layers 230 and 250. Electrode 240 is shared between photoactive layers 230 and 250, and is electrically connected with electrodes 220 and 260. In general, electrodes 220, 240, and 260 can be formed of an electrically conductive material, such as those described in U.S. Patent Application Serial No. 10/723,554. In some embodiments, one or more (i.e., one, two, or three) electrodes 220, 240, and 260 is a mesh electrode. In some embodiments, one or more electrodes 220, 240, and 260 is formed of a semiconductive material. Examples of semiconductive materials include titanium oxides, indium tin oxides, fluorinated tin oxides, tin oxides, and zinc oxides. In certain embodiments, one or more (i.e., one, two, or three) electrodes 220, 240, and 260 are formed of titanium dioxide. Titanium dioxide used to prepare an electrode can be in any suitable forms. For example, titanium dioxide can be in the form of interconnected nanoparticles. Examples of interconnected titanium dioxide nanoparticles are described, for example, in U.S. Patent 7,022,910, the contents of which are incorporated herein by reference. In some embodiments, at least one (e.g., one, two, or three) of electrodes 220, 240, and 260 is a transparent electrode. As referred to herein, a transparent electrode is formed of a material which, at the thickness used in a photovoltaic cell, transmits at least about 60% (e.g., at least about 70%, at least about 75%, at least about 80%, at least about 85%, at least about 90%, at least about 95%) of incident light at a wavelength or a range of wavelengths used during operation of the photovoltaic cell. In certain embodiments, both electrodes 220 and 260 are transparent electrodes.
0054Each of photoactive layers 230 and 250 can contain at least one semiconductive material. In some embodiments, the semiconductive material in photoactive layer 230 has the same band gap as the semiconductive material in photoactive layer 250. In certain embodiments, the semiconductive material in photoactive layer 230 has a band gap different from that of the semiconductive material in photoactive layer 250. Without wishing to be bound by theory, it is believed that incident light not absorbed by one photoactive layer can be absorbed by the other photoactive layer, thereby maximizing the absorption of the incident light.
0055In some embodiments, at least one of photoactive layers 230 and 250 can contain an electron acceptor material (e.g., PCBM or a polymer described above) and an electron donor material (e.g., a polymer described above). In general, suitable electron acceptor materials and electron donor materials can be those described above. In certain embodiments, each of photoactive layers 230 and 250 contains an electron acceptor material and an electron donor material.
0056Substrate 210 can be formed of one or more suitable polymers, such as those described in U.S. Patent Application Serial No. 10/723,554. In some embodiments, an additional substrate (not shown in FIG. 2) can be disposed on electrode 260. Photovoltaic cell 200 can further contain a hole carrier layer (not shown in
0057FIG. 2) and a hole blocking layer (not shown in FIG. 2), such as those described in U.S. Patent Application Serial No. 10/723,554.
0058While photovoltaic cells have been described above, in some embodiments, the polymers described herein can be used in other devices and systems. For example, the polymers can be used in suitable organic semiconductive devices, such as field effect transistors, photodetectors (e.g., IR detectors), photovoltaic detectors, imaging devices (e.g., RGB imaging devices for cameras or medical imaging systems), light emitting diodes (LEDs) (e.g., organic LEDs or IR or near IR LEDs), lasing devices, conversion layers (e.g., layers that convert visible emission into IR emission), amplifiers and emitters for telecommunication (e.g., dopants for fibers), storage elements (e.g., holographic storage elements), and electrochromic devices (e.g., electrochromic displays).
0059The following examples are illustrative and not intended to be limiting. Example 1: Synthesis of bis-(5,5'-trimethylstannyl)-3,3'-di-n-hexyl-silylene-2,2'- dithiophene
0060<img file="WO2008088595A2_D0008.tif" /> 0.638 g (1.76 mmol) of 3,3'-di-n-hexylsilylene-2,2'-dithiophene (prepared according to the procedures described in Usta et al, J. Am .Chem. Soc, 2006; 128(28); 9034-9035, the contents of which are hereby incorporated by reference) was dissolved in 20 rnL of freshly distilled dry THF. The solution was purged with nitrogen for 15 minutes and cooled to -78<sup>0</sup>C. 4.00 mL of n-butyl lithium in hexane (10 mmol) was added to this solution dropwise. The solution was allowed to react for two hours at this temperature. Te solution was then warmed to room temperature and allowed to react for additional two and half hours. After the solution was subsequently cooled down to -78<sup>0</sup>C, 12.00 ml (12.00 mmol) of trimethyltin chloride in hexane was added into the solution dropwise. The reaction solution was stirred at -78<sup>0</sup>C for two more hours. The solution was then warmed to room temperature and allowed to react for 16 more hours. Upon the completion of reaction, 100 ml of distilled water was added and the solution was extracted using toluene (3 x 60 ml). The combined organic phase was washed with distilled water (3 x 150 ml) and dried over sodium sulfate. The organic solvent was removed via rotary evaporation under vacuum. The residue was dissolved in toluene and quickly passed through a silica-gel pad pretreated with triethyl amine. The organic solvent was removed under vacuum to give the title compound (1.048 g). The yield was about 86.50%. <sup>1</sup>H NMR i<sub>n</sub> CDCl<sub>3</sub>: 7.00 (m, 2H), 1.25-1.42 (m, 16H), 0.86-0.94 (m, 10H), and 0.38 (m, 18H). Example 2: Polymerization of bis-(5,5'-trimethylstannyl)-3,3'-di-n-hexyl-silylene- 2,2'-dithiophene and 4,7-dibromo-2,13-benzothiadiazole <img file="WO2008088595A2_D0009.tif" />
00610.353 g (0.513 mmol) of bis-(5,5'-trimethylstannyl)-3,3'-di-n-hexyl-silylene- 2,2'-dithiophene and 0.135 g (0.500 mmol) (monomer ratio = 1.025) of 4,7-dibromo- 2,1,3-benzothiadiazole were dissolved in 12 mL of anhydrous toluene. After the solution was purged with nitrogen, 12.55 mg (0.014 mmol) of tris(dibenzylideneacetone)dipalladium (0) and 28.80 mg (0.110 mmol) of triphenylphosphine were added. The solution was further purged with nitrogen for 15 minutes. The solution was then heated up to 110-120<sup>0</sup>C and allowed to react for 40 hours. Upon the completion of the reaction, the solvent was removed via rotary evaporation. The resultant residue was dissolved in about 30 mL of chlorobenzene. After the chlorobenzene solution was poured into 600 mL of methanol, a deep blue precipitate thus obtained (the crude polymer product) was collected through filtration. The collected solid was redissolved in about 40 mL of chlorobenzene during heating. The chlorobenzene solution was filtered through a 0.45 μ membrane, and poured into 600 mL of methanol. After the dark blue color polymer product thus obtained was collected through filtration, it was washed with methanol (3 x 100 ml) and dried under vacuum.
0062The dried polymer product was redissolved in 60 ml of hot chlorobenzene and poured into 60 mL of 7.5% sodium diethyldithiocarbamate trihydrate (DDC) aqueous solution. The solution was purged by nitrogen for 15 minutes. The mixed two phase solution thus obtained was heated at about 8O<sup>0</sup>C and stirred vigorously under nitrogen for 15 hours. After the organic phase was washed with hot distilled water (3 x 60 ml), it was slowly poured into 800 mL of methanol. The precipitate was collected through filtration. The collected polymer product was first extracted with acetone and methanol each for 12 hours through Soxhlet extraction apparatus. The polymer product was then collected and dried. The molecular weight distribution of the polymer product was analyzed using HPLC through a GPC column with polystyrene as a reference (HPLC Instrument: Agilent Technologies., Model No. 1090M. HPLC Column: PL Gel 1OM Mixed B. Solvent used: Chlorobenzene). The measured molecular weight distributions are: M<sub>n</sub> = 4,000 and M<sub>w</sub> = 5,000. λ<sub>max.</sub> (nm) (in chlorobenzene) = 641 nm. λ<sub>max.</sub> (nm) (thin film) = 673 nm.
0063HOMO (eV) = -5.47 (from electrochemical measurement), LUMO (eV) = - 3.69 (from electrochemical measurement), and 1.78 eV for the value of band gap (calculated from electrochemical measurement results).
0064Example 3: Polymerization of bis-(5,5'-trimethylstannyl)-3,3'-di-n-hexyl-silylene- 2,2'-dithiophene and 3-hexyl-2, 5-dibromo-thiophene
0065<img file="WO2008088595A2_D0010.tif" />
00660.353 g (0.513 mmol) of bis-(5,5'-trimethylstannyl)-3,3'-di-n-hexyl-silylene- 2,2'-dithiophene and 0.163 g (0.500 mmol) (monomer ratio = 1.025) of 3-hexyl-2,5- dibromothiophene were dissolved in 12 mL of anhydrous toluene. After the solution was purged with nitrogen, 12.55 mg (0.014 mmol) of tris (dibenzylideneacetone) dipalladium (0) and 28.80 mg (0.110 mmol) of triphenylphosphine were added. The solution was further purged with nitrogen for 15 minutes. The solution was then heated up to 110-120<sup>0</sup>C and allowed to react for 40 hours. Upon the completion of the reaction, the solvent was removed via rotary evaporation. The resultant residue was washed with methanol (50 mL x 3), and then washed with of acetone (3 x 50 ml). The residue of the polymer product was collected as dark red-purple solid. The collected polymer product was redissolved in about 60 mL of chloroform under heating. After the chloroform solution was filtered through a 0.45 μ membrane, the solvent was removed via rotary evaporation under vacuum. The polymer product was then dried under vacuum.
0067The dried polymer product was redissolved in 60 ml of hot toluene. The solution was poured into 60 mL of 7.5% DDC aqueous solution. The solution was purged by nitrogen for 15 minutes. The mixed two phase solution thus obtained was heated at about 80<sup>0</sup>C and stirred vigorously under nitrogen protection for 12 hours. After the organic phase was then washed with hot distilled water (3 x 60 ml), the organic phase was collected and dried over anhydrous magnesium sulfate. The solvent was removed to give a solid polymer product. The solid polymer product was sequentially extracted with methanol and acetone for 12 hours each through Soxhlet extraction apparatus. Finally, the polymer product was collected and dried. The molecular weight distribution of the polymer was analyzed using HPLC through a GPC column with polystyrene as a reference (HPLC Instrument: Agilent Technologies, Model No. 1090M. HPLC Column: PL Gel 1OM Mixed B. Solvent used: Chlorobenzene). The measured molecular weight distributions are: M<sub>n</sub>= 10,000 and M<sub>w</sub> = 13,500. λ<sub>max.</sub> (nm) (in chlorobenzene) = 501 nm. λ<sub>max.</sub> (nm) (thin film) = 503 nm.
0068Example 4: Polymerization of bis-(5,5'-trimethylstannyl)-3,3'-di-n-hexyl-silylene- 2,2'-dithiophene, 4,7-dibromo-2,13-benzothiadiazole, and 3-hexyl-2, 5-dibromo- thiophene
0069<img file="WO2008088595A2_D0011.tif" />
00700.310 g (0.450 mmol) of bis-(5,5'-trimethylstannyl)-3,3'-di-n-hexyl-silylene-2,2'- dithiophene, 0.068 g (0.225 mmol) (monomer ratio = 1.025) of 4,7-dibromo-2,l,3- benzothiadiazole, and 0.073 g (0.225 mmol) of 3-hexyl-2,5-dibromothiophene (monomer ratio = 2:1 :1) were dissolved in 12 mL of anhydrous toluene. After the solution was purged with nitrogen, 12.55 mg (0.014 mmol) of tris(dibenzylideneacetone)dipalladium (0) and 28.80 mg (0.110 mmol) of triphenylphosphine were added. The solution was further purged with nitrogen for 15 minutes. The solution was then heated up to 110-120<sup>0</sup>C and allowed to react for 40 hours. Upon the completion of the reaction, the solvent was removed via rotary evaporation. The resultant residue was dissolved in about 30 mL of chlorobenzene. After the solution was poured into 600 mL of methanol, deep blue-black precipitate was collected through filtration. The collected solid polymer product was then redissolved in about 40 mL of chlorobenzene under heating. After the chlorobenzene solution was filtered through a 0.45 μ membrane, it was poured into 600 mL of methanol. The dark blue-black color polymer product was collected again through filtration. The solid polymer product was washed with methanol (3 x 100 ml) and dried under vacuum.
0071The dried polymer product was redissolved in 60 ml of hot chlorobenzene and poured into 60 mL of 7.5% DDC aqueous solution. The solution was purged by nitrogen for 15 minutes. The mixed two phase solution thus obtained was heated at about 80<sup>0</sup>C and stirred vigorously under nitrogen protection for 15 hours. The organic phase was then washed by hot distilled water (3 x 60 ml). After the chlorobenzene solution was slowly poured into 800 ml of methanol, the precipitate thus obtained was collected through filtration. The collected solid polymer product was sequentially extracted with acetone and methanol for 12 hours each through Soxhlet extraction apparatus. The polymer product was then collected and dried. The molecular weight distribution of the polymer was analyzed using HPLC through a GPC column with polystyrene as a reference (HPLC Instrument: Agilent Technologies, Model No. 1090M. HPLC Column: PL Gel 1OM Mixed B. Solvent used: Chlorobenzene). The measured molecular weight distributions are: M<sub>n</sub> = 7,500 and M<sub>w</sub> = 10,400. λ<sub>max.</sub> (nm) (in chlorobenzene) = 595 nm. λ<sub>max.</sub> (nm) (thin film) = 649 nm.
0072Example 5: Polymerization of bis-(5,5'-trimethylstannyl)-3,3'-di-n-hexyl-silylene- 2,2 '-dithiophene and 5,5 '-bis(5-bromo-2-thienyl)-4,4 '-dihexyl-2,2 '-bithiazole <img file="WO2008088595A2_D0012.tif" />
0073A 100 niL Schlenk flask was charged with 0.045 g (0.0654 mmol) of bis-(5,5'- trimethylstannyl)-3,3'-di-n-hexyl-silylene-2,2'-dithiophene, 0.043 g (0.0654 mmol) of 5,5'-bis(5-bromo-2-thienyl)-4,4'-dihexyl-2,2'-bithiazole, 1.0 mg (0.00109 mmol) of Pd<sub>2</sub>dba3, and 2.0 mg (0.0076 mmol) Of PPh<sub>3</sub>. The flask was evacuated and refilled with argon three times. The solids were dissolved in 3 mL of o-xylene and the solution was heated to 95<sup>0</sup>C for 24 hours. The solution was then cooled, poured into 500 mL of stirring MeOH, and filtered. The dark precipitate thus obtained was washed with MeOH, dried under vacuum to give a brown solid (0.069 g). Mn = 3.7 kDa. Mw = 4.6 kDa.
0074Example 6: Fabrication of solar cell
0075Polymers 1 and 2 were used to fabricate solar cells on glass/ITO substrates as follows: A PEDOT (Baytron PH) layer, used as electron blocker, was obtained by doctor-blading an isopropanol solution on the ITO. The PEDOT layer was successively hard-baked to improve its resistance to solvents. An active layer, a mixture of a test polymer (i.e., Polymer 1 or 2) and PCBM in weight ratio 1 :1 in CHCl<sub>3</sub> or o-dichlorobenzene was then applied on top of the PEDOT layer. The device was completed by applying a top electrode by high- vacuum evaporation of a bilayer of LiF/ Aluminum. The current density- voltage (J-V) characteristics of the devices were assessed with a Keithley SMU 2400 source measurement unit under a nitrogen atmosphere. Filtered xenon lamp light from an Oriel solar simulator was used to approximate the AM 1.5G spectrum at 0.1 W/cm<sup>2</sup>. The results show that the film formed by polymer 1 or 2 contains pinholes and that the solar cell containing polymer 1 or 2 has an efficiency of 0.7% or less. Other embodiments are in the claims.
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Numbers
- Publication
- 2082437
- Application
- 78723137
Titles3
- German
- FOTOVOLTAISCHEZELLE MIT SILOLHALTIGEM POLYMER
- English
- PHOTOVOLTAIC CELL WITH SILOLE-CONTAINING POLYMER
- French
- CELLULE PHOTOVOLTAÏQUE AVEC UN POLYMÈRE CONTENANT DES SILOLES
Classification
- CPC, 10
- B82Y10/00
- H10K85/40
- Y02E10/549
- Y02E10/547
- H10K85/215
- H10K85/1135
- H10K85/151
- H10K85/113
- H10K30/30
- H10K30/57
- IPC, 4
- H01L31 042
- H02N6 00
- H01L51 46
- H01L27 30
Designated states32
- Contracting states, 32
- Austria
- Belgium
- Bulgaria
- Switzerland
- Cyprus
- Czechia
- Germany
- Denmark
- Estonia
- Spain
- Finland
- France
- United Kingdom
- Greece
- Hungary
- Ireland
- Iceland
- Italy
- Liechtenstein
- Lithuania
- Luxembourg
- Latvia
- Monaco
- Malta
and 8 moreShow fewer
- Netherlands (Kingdom of the)
- Poland
- Portugal
- Romania
- Sweden
- Slovenia
- Slovakia
- Türkiye