Relocation device, contacting device, delivery system, relocation and contacting unit production facility, production method and a transponder unit
Abstract
Offenbart ist eine Verlegevorrichtung zum Verlegen von Drahtwicklungen bei Transpondereinheiten mit einer axialen Drahtzuführung zur Verlegevorrichtung, eine Kontaktiervorrichtung zum Kontaktieren der Drähte mit einer selbsttätigen Thermodenklemmanordnung, ein Zustellsystem zum Zustellen von Bearbeitungsvorrichtungen mit einem Piezo-Leg-Motor, eine Herstellungsanlage zur Herstellung von Transpondereinheiten in Konsolenbauweise, ein Verfahren zur Herstellung von Transpondereinheiten mit horizontaler Ultraschalleinleitung und eine Transpondereinheit, bei der die Drahtenden direkt an den Anschlussflächen des Chips angreifen.

Term
Term ended
Projected expiry passed 27 October 2025, 0.9 years ago.
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8 claims: 6 independent, 2 dependent
- 1Zuführsystem einer Bearbeitungsvorrichtung, insbesondere einer Verlegevorrichtung zum Verlegen eines Drahtes auf einem Substrat und/oder Kontaktiervorrichtung zum Kontaktieren des Drahtes mit einem Chip, mit - ) einem Führungsschlitten (142), der über einen Antrieb (134) entlang einer ersten Längsführung (144) verfahrbar ist, und - ) einem auf einer zweiten Längsführung (126) geführten und verschiebbaren Verbindungsschlitten (128), an dem die Bearbeitungsvorrichtung befestigbar ist, dadurch gekennzeichnet, dass der Führungsschlitten (142) über einen Belastungsmesser (146), insbesondere einen Kraftaufnehmer, mechanisch mit dem Verbindungsschlitten (128) verbunden ist, so dass die Bewegung des Führungsschlittens (142) entlang der ersten Längsführung (144) und die Verschiebung des Verbindungsschlittens (128) entlang der zweiten Längsführung (126) im Wesentlichen gleich sind.
- 2Zuführsystem nach Anspruch 1, wobei der Belastungsmesser (146) ein DMS-Sensor ist.
- 3Zuführsystem nach einem der vorhergehenden Ansprüche, wobei der Antrieb (134) ein Piezo-Motor ist.
- 4Zuführsystem nach Anspruch 3, wobei der Piezo-Motor ein Piezo-Leg-Motor ist, der mit zumindest einem verschiebbaren Finger (136) einen mit dem Führungsschlitten (142) zusammen wirkenden Keramikschieber (138), in Zustellrichtung entlang der Längsführung (144) verstellt.
- 5Zuführsystem nach einem der vorhergehenden Ansprüche, wobei die Führungsschlittenlängsführung (126) koaxial zur Verbindungsschlittenlängsführung (144) verläuft.
- 6Zuführsystem nach einem der vorhergehenden Ansprüche, wobei der Führungsschlitten (142) und der Verbindungsschlitten (128) in einem einzigen Schlitten angeordnet sind.
- 7Zuführsystem nach einem der vorhergehenden Ansprüche, wobei der Belastungsmesser (146) dämpfende Eigenschaften hat und eine Überschwingung des Antriebs (134) in Längsrichtung von etwa 100 µm kompensiert.
- 8Zuführsystem nach einem der vorhergehenden Ansprüche, wobei über den Belastungsmesser (146) die Verschiebung des Schiebers messbar ist, so dass regelbar in die Steuerung des Piezo-Motors eingegriffen werden kann.
Independent claims8
127 paragraphs, as filed
p0001The invention relates to a laying device for laying wire windings in transponder units, in particular for the production of chip cards, according to the preamble of patent claim 1, a contactor for contacting the wires according to the preamble of claim 20, a delivery system for delivering processing apparatuses according to the preamble of claim 30 , a laying and contacting unit according to claim 35, a production plant for the production of transponder units according to the preamble of claim 38, a method for the production of transponder units according to the preamble of claim 55 and a transponder unit according to the preamble of patent claim 60th
p0002Transponder units are, for example, in smart cards and biometric passports, used. They are used to store and transfer information and consist essentially of a wire coil, which is composed of individual turns of wire, and is connected to the end portions thereof with a chip. The wire coil is used as an antenna for transmission and of information on the chip. Typically, the transponder unit is introduced directly into a substrate. The embedding of the wire into the substrate or connecting the end portions of the chip is carried out via ultrasound or thermal welding.
p0003With known smart cards, the chips are arranged on a chip module to increase its pads positioned over and this on the substrate.
p0004On such a chip card is a disadvantage that the material cost is increased by the chip modules substantially.
p0005A device for manufacturing such a chip card is in the <patcit id="pcit0001" dnum="EP0880754B1"><text>EP 880 754 B1 0</text></patcit> shown. The laying device has a horn and an ultrasonic converter for acting on a run in the horn insulated wire with ultrasonic vibrations. By the vibrations of the wire is heated with its isolation and "hammered" when laying quasi into the substrate.
p0006A disadvantage of this solution is that the wire is inserted laterally in the sonotrode, which be an oblique bore for receiving the wire formed in the sonotrode and the sonotrode must have a complicated geometry. The threading of the wire in the oblique hole is carried out manually, which is correspondingly costly and time consuming.
p0007A known contacting device for connecting the end portions of the wire with the chip has a thermode, is heated and pressed against the end portions so that, by temperature and pressurization of this wire are welded to the chip. The thermode is arranged between clamping bodies which are clamped together by means of clamping screws.
p0008A disadvantage of this solution is that to change the thermode the clamping screws must be released manually.
p0009For delivering a laying device or contacting device normally spindle motors are used, which are connected to the damping of overshoot of the motors via damping elements to the respective device.
p0010However, spindle motors have a limited dynamic. In addition, unwanted oscillations in the delivery system can be introduced via the damping elements. Further, spindle motors require a separate brake mechanism to prevent unwanted shifts in the vertical direction due to gravity.
p0011According to the <patcit id="pcit0002" dnum="EP0880754B1"><text>EP 880 754 B1 0</text></patcit> the wires are subjected during installation on the substrate with vertical ultrasonic vibration in known processes for producing chip cards. That is, the ultrasonic oscillations running in the longitudinal direction of the wire leading sonotrode.
p0012A disadvantage of this method, however, is that contaminants, for example, the wire insulation, can be with "hammered" into the substrate.
p0013For industrial production of smart cards more wiring devices and contactors are combined in a manufacturing plant. Such plants are usually constructed in portal design. A known portal construction is in the<patcit id="pcit0003" dnum="EP0880754B1"><text>EP 880 754 B1 0</text></patcit> disclosed. The portals have essentially two positioned on opposite longitudinal sides of a machine bed vertical supports and the vertical supports on each connecting crossmember. The devices are in accordance with the sequence of operations sorted into groups on the cross-beams arranged side by side and deliverable via a vertical movement of the crossmember in the vertical direction.
p0014The portal construction has the disadvantage that the accessibility and thus the observability of the manufacturing process due to the vertical supports is greatly restricted. A further disadvantage is that an available on the crossmembers for securing the machining devices space is very limited, so that productivity is greatly limited.
p0015Object of the present invention is to provide a laying device for laying wires of a transponder unit, a contactor for contacting the wires, a delivery system for delivering processing devices, a laying and contact-making unit, a manufacturing plant for the production of transponder units, a method for the production of transponder units and to provide transponder unit, eliminate the aforementioned drawbacks and allow a safe and cost-effective production.
p0016This object is achieved by a laying device with the features according to claim 1, a contacting device with the features according to claim 20, a delivery system with the features according to claim 30, a laying and contact-making unit with the features according to claim 35, a manufacturing plant with the features according to the patent claim 38, a method having the features according to the patent claim 55 and a transponder unit with the features according to the patent claim 60th
p0017An installation device according to the invention has a sonotrode for the laying of the wire on a substrate and an ultrasonic converter for acting on the sonotrode with ultrasonic vibrations. According to the wire of the installation device is axially fed.
p0018The axial wire feed has the advantage that no oblique hole must be formed in the horn, and the horn is correspondingly simple to carry out. Due to the simplified structure of the sonotrode its weight can be reduced, an increase of the ultrasonic vibrations, for example of the usual 40 kHz to about 60 kHz allows.
p0019A preferred embodiment provides an axial passage for receiving the wire which passes through the installation device axially.
p0020In order to minimize the friction of the wire in the passageway, the wire via an air bearing in the through-channel can be performed. For this purpose it can be provided for blowing compressed air into a wire insertion area of the passage channel a radial bore. It may be advantageous to heat the compressed air to about 50 ° C to 60 ° C, in order to achieve preheating of the wire or its isolation, and to shorten the cycle time of laying.
p0021One embodiment provides for the improvement of air storage, rejuvenate the passage in the head region of the horn radially to form a sort of back pressure. Is, for example, the diameter of the passage channel 3 mm, so it is in the head region preferably at an axial length of about 2 mm to 3 mm be reduced from its outlet opening from measured to be about 300 microns.
p0022In order to minimize wear of the sonotrode at the output opening, it is advantageous when the sonotrode is rotatably mounted in the installation device, so that the wire is not applied to a local region of the outlet opening, but comes into contact with a plurality of local areas, so is that sections evenly loaded in the operation of the entire peripheral region of the outlet opening. Such rotational movements can be achieved in that the ultrasonic converter floating, preferably, supported by aerostatic guide. Here, the ultrasonic converter can be configured with two ring shoulders, preferably in the range of about 6 bar, define a compressed air to baufschlagenden annulus.
p0023A feeding of the wire can automate the passageway a feed device may be provided which takes the inserted end portion of the wire and introduced into the passage channel or threading. Here, one embodiment, claw-like and relatively movable to perform the feed device to the laying apparatus.
p0024The ultrasonic converter can in principle be arranged in any order to the sonotrode. In one embodiment, it is positioned with its longitudinal axis coaxial with the longitudinal axis of the horn, which extends the passageway therethrough. In another embodiment, it is arranged laterally to the sonotrode. The lateral arrangement has the advantage that the sonotrode is still easier to perform, and thus the installation device with even higher frequencies, for example, beyond 100 kHz, can be operated. Here in the lateral arrangement, the introduction of the ultrasonic waves is performed in the horn preferably transversely to its longitudinal axis, ie. In the horizontal direction
p0025In a preferred embodiment, the longitudinal axis of the ultrasonic converter by an offset is radially offset to the longitudinal axis of the ultrasound converter overlying housing.
p0026In another preferred embodiment, the wire by its insulation within the installation device can be freed.
p0027A contacting device according to the invention for contacting of wires, in particular chips, has a clamping arrangement for clamping a thermode. According to the invention, the clamp assembly jaws that are automatically biased against each other, so that the thermode is clamped.
p0028An advantage of this solution is that the manually operated clamping screws omitted.
p0029In a preferred embodiment, the clamp assembly, a fixed and a movable jaw, said movable jaw is lever-like and is biased by a spring against the fixed jaw. Preferably, the spring is supported on the stationary jaw.
p0030To release the clamp may be provided a movable wedge member, which is engageable with a wedge surface at an oblique surface of the movable jaw into engagement so that by shifting the wedge member movable jaw pivoted and the spring is compressible. This mechanism allows an automated exchange of thermode, thus allowing a reduction in the Thermodenwechselzeit or the downtime of the contactor. The thermode can be held in a magazine which is in accordance with the contact-controlled, to collect a new thermode.
p0031To improve the contact or to avoid dangerous gases upon contacting an inert gas can be used, which flows around the thermode in operation. As a protective gas supply inert gas channels may be formed in the jaws in the head region of the jaws, ie emerge at an axial distance of about 1 mm from the thermode from this. The protective gas supply can be a valve and a sensor for measuring the protective gas parameters, particularly the volume and pressure optimized. An extraction of the protective gas can be realized over a cup-like exhaust hood, in the interior of the jaws immerse the thermode.
p0032A delivery system according to the invention for delivering processing devices, such as siting or contacting device according to the invention, has a compound slide for connecting the processing module and a drive for moving the connecting carriage. According to the invention, the drive is a piezo motor that operates according to the piezo-leg principle.
p0033One such delivery system has the advantage that it has a high dynamic range. Furthermore, the delivery system is small and weight saving executed as, for example, due to the self-locking of the piezoelectric motor, a separate brake mechanism can be omitted in Nichtbestromung.
p0034In one embodiment, the piezo motor with a plurality of fingers formed that an S-shaped path, ideally a sinusoid tread when energized. Here, at least one finger acts on a slide, which interacts with the connecting slide and is preferably made of ceramic. The movement of the fingers is transmitted to the slide, whereby the latter carries out a linear movement. For better guidance of the longitudinal slider can bear against the fingers facing away from a surface on a guide shoulder and be fixed with its free end on a guide carriage which is connected to the connecting slide for the processing apparatus.
p0035The carriage may be directly or indirectly connected to the connecting carriage. In an indirect connection is preferably a strain gauge, in particular a force gauge, is arranged between the two carriages, via which the displacement of the slide is measured, can be controlled so that intervene in the control of the piezo-motor. In addition, the strain gauge can take absorbing tasks and thus, offset overshoot the piezo motor within certain limits, preferably up to 100 microns. can therefore be dispensed with a known attenuation with a spring element, thereby avoiding negative vibrations and the high dynamics of the piezo motor is transferred to the connecting carriage.
p0036An installation and contacting the invention comprises a laying device according to the invention and a contacting invention. The spatial combining the laying with the contactor has the advantage that a space-saving, two methods can be performed.
p0037In a preferred embodiment, the laying device and the contacting device are arranged in a common holder which can be moved over two inventive delivery systems in the x- and y-direction. In x-direction here means a service in the longitudinal direction of a machine bed and in the y direction means a shift in the plane transverse to the longitudinal direction of the machine bed. For delivery in the z-direction, ie in the vertical direction, the devices can preferably be arranged individually on a respective delivery system according to the invention.
p0038A manufacturing plant according to the invention in particular for the production of chip cards, provides a loading station for loading the substrate with a chip, a laying station for laying a wire on a substrate, and a contacting station for contacting the wire with the chip. According to the invention, the stations are arranged on consoles, y-and z-direction are individually movable in x-.
p0039Compared with the known solutions, such as the aforementioned portal construction this console construction has the advantage that the accessibility and observability are increased, since no vertical supports obstruct the space on the machine bed and the view. the cycle time is preferably about 10 s.
p0040In a preferred embodiment the brackets are arranged on one longitudinal side of a machine bed and executed cross slide-like manner, wherein they are movable via known spindle or linear drives. The stations consist of a variety of known insertion devices and the laying devices of the invention or the inventive contacting devices.
p0041Of course, but also the laying station can be summarized with the contact station at a console to a laying and Kontaktierstationseinheit. Such station unit is then formed by a plurality of laying and contact-making invention, wherein such installation and Kontaktierstationseinheit would downstream of the loading station.
p0042The productivity of the manufacturing line can be increased if the individual devices as opposed to the known gantry design not only side by side but flat, ie both are side by side and one behind the other, positioned on the brackets. For example, thus about 10 devices each form a station.
p0043The delivery of the individual devices in the z-direction can be effected via individual delivery system according to the invention.
p0044For punching of chip windows in the substrate, a film punching station can be provided which is displaceable on the machine bed in the x direction. Preferably, the film cutting station is constructed as a high-accuracy requirements fulfilling window punch.
p0045Also, a cutting station for subdividing the substrates provided with the transponder unit in handbare processing units. The sheath station is equipped in the x direction on the machine bed and movable to optimize a sectional image with an ultrasonic knife. The flexibility of the entire production line can be increased if the cutting station is so programmable that a roll-sheet and / or roll-to-roll processing without conversion is possible.
p0046In order to improve an adhesion of the laid wire windings on the film, or the value may be a coating station for applying a coating to at least the surface regions of the film or of the benefits may be provided into which the wire windings are introduced.
p0047In another preferred embodiment, the transponder units may be made from individual sheets which can be manually supplied to the manufacturing facility, and then manually removed again after processing. This embodiment is particularly suitable for small series and allows individual configuration of the transponder units. For this purpose, may comprise a carriage for holding a sheet to be mounted the manufacturing equipment at least which is movably guided on the machine bed and the individual consoles anfährt. To return the carriage may be provided a return, by which the carriage back to its starting position, ie the position in which to be processed sheet has been placed on the carriage, is feasible so that the removal of the fitted sheet back out of the carriage and the laying of a new arc to this slide can be carried out by an operator. Advantageously, the recirculation in the machine bed is arranged so that no additional space is required by the recycling in addition to the manufacturing facility.
p0048To prevent slippage of the sheet on the carriage, may be provided on the carriage is a mechanical or a magnetic clamping device for clamping the sheet.
p0049In another embodiment, both a mechanical and magnetic clamping means are provided which engage spaced-away edge areas of the sheet. Here, the edge regions preferably extend in the feed direction of the slide.
p0050The mechanical clamping device can be fixed in position on the carriage and having a spring-biased in clamping position clamping claw.
p0051The magnetic clamping means may comprise any positions on the carriage terminal strip with a magnetic tape.
p0052An inventive method for producing a transponder unit provides to subject the wire during installation on the substrate with ultrasonic waves, which run parallel to the laying plane. That is, the ultrasonic waves of the wire supplying the sonotrode are introduced into the wire in the horizontal direction to the longitudinal axis.
p0053At this solution is advantageous in that the wire is "rubbed" into the substrate, thereby soiling, for example, its isolation, solve and the laying quality is improved accordingly. Furthermore, tooling costs can be reduced.
p0054Preferably, the horizontal vibrational loading is applied in direct contact. In direct contact with the wire end portions thereof is directly connected to pads of the chip. That is, it is dispensed with the conventional chip modules to increase the connection surfaces.
p0055An inventive transponder unit produced by the direct contact is distinguished due to the direct contacting and the omission of the chip module by a reduced number of parts and reduced manufacturing costs.
p0056An embodiment of the Direct Contact provides to position the chip in a chip window of a substrate. Subsequently, an end portion of the wire is inserted under ultrasound in the substrate, wherein the wire through a first pad of the chip is performed. After crossing of the chip, the wire is connected by thermal welding to the first terminal surface of the chip. The laying of the wire under ultrasonic vibration is continued until the desired wire coil formed on the substrate, wherein the wire finally crosses the laid wire windings and is guided over a second connection pad of the chip. For contacting the wire with the second connecting surface of the wire is welded to it.
p0057A preferred frequency range of ultrasonic vibrations is about 100 kHz.
p0058While cruising the laid wire windings and / or crossing the pads, the ultrasound may be suspended.
p0059For cutting of the wire after the welding with the second connecting surface of the wire can perform a return movement, whereby the latter is pulled in the region of the weld. The withdrawal movement may be facilitated by means of the feed device according to the invention.
p0060Preferred laying device and / or contact means a laying and contact-making unit according to the invention can be used.
p0061Other advantageous embodiments are the subject matter of further subclaims.
p0062In the following preferred embodiments of the invention will be explained in more detail with reference to schematic illustrations. Show it<ul><li><figref idrefs="f0001">figure 1</figref> a view of a first installation device according to the invention,</li><li><figref idrefs="f0008">figure 1a</figref> a section of the horn of <figref idrefs="f0001">figure 1</figref> with an external cooling device,</li><li><figref idrefs="f0002">figure 1b</figref> a view of a second installation device according to the invention,</li><li><figref idrefs="f0003">figure 2</figref> a view of a contact-making device according to the invention,</li><li><figref idrefs="f0004">figure 3</figref> an inventive delivery system for delivery of an installation and a contactor,</li><li><figref idrefs="f0005">figure 4</figref> a combination of a second installation device according to the invention with the contactor according <figref idrefs="f0003">figure 2</figref>.</li><li><figref idrefs="f0006">figure 5</figref> a plan view of a production plant according to the invention,</li><li><figref idrefs="f0007">figure 6</figref> a plan view of a second embodiment of a manufacturing facility according to the invention,</li><li><figref idrefs="f0007">figure 7</figref> a side view of manufacturing equipment according to <figref idrefs="f0007">figure 6</figref>and</li><li><figref idrefs="f0008">figure 8</figref> a side view of a carriage of <figref idrefs="f0007">figure 6</figref> with preferred clamping devices</li></ul>
p0063According to <figref idrefs="f0001">figure 1</figref> has an embodiment of an installation device according to the invention 2 for laying of an insulated wire 4 as an antenna on a substrate 6 in the manufacture of a transponder unit, for example, for chip cards or for the installation of antennas in mobile enclosures, one accommodated in a tubular housing 8 Ultrasonic converter 10 and a sonotrode 12. According to the invention the wire axially of the laying device 2 is supplied. To guide the wire 4 a coaxial wire guide is in the laying device 2, in the form of a through channel composed of several individual bores 14, 15, 44, 54th
p0064The ultrasonic converter 10 serves to act on the horn 12 and thus of the wire 4 with ultrasonic vibrations in the range of up to about 60 kHz. It has a cylindrical body which is penetrated by a coaxial to the longitudinal axis of the sonotrode 12 through bore 14 for receiving the wire fourth With two end-face annular shoulders 17, 19 it is immersed in two end recesses 22, 24 of the housing 8, wherein an annular space 16 is formed between its outer circumferential wall 25 and an opposing inner peripheral wall 27 of the housing eighth
p0065The annular space 16, 19 delimited axially by the annular shoulder surfaces 16, 18 of the annular shoulders 17 and a sealing ring 26 which dips into an end-side annular groove of the recess 20 and on the annular shoulder surface 18 rests axially against, as well as a sealing ring 26 in an inner circumferential groove of the housing 8 immersed and at a portion of the outer circumferential wall 25 of the ultrasonic converter 10 bears sealed circumferentially. By its second annular shoulder surface 20 it lies flat against an opposite bottom surface 28 of the recess 20th a radial clearance of the ultrasonic converter 10 in the housing is preferably 8 about 20 microns and an axial play about 100 microns.
p0066Via a transverse bore 34 with an internal thread, a gaseous or liquid medium in the annular space 16 are introduced, so that the ultrasonic converter 10 is floatingly supported and in operation due to the generated ultrasonic vibrations can execute both rotational movements and axial movements. Preferably, compressed air is injected at a pressure of about 6 bar into the annulus 14th
p0067The ultrasonic converter 10 is connected via an end-side radially stepped back horn converter 36 with a cylindrical stem 38 of the sonotrode 12. The converter horn 36 is preferably bolted to the ultrasonic converter 10 and has a longitudinal axis of the sonotrode 12 coaxial axial bore 15. The converter horn 36 as well is screwed to the stem 38 of the sonotrode 12th Like in the<figref idrefs="f0001">figure 1</figref> indicated it has in addition an end centering recess 40, into which a centering projection 41 of the sonotrode 12th The centering has the advantage that the axial bore 15 of the shaft 36 is positioned exactly coaxially to the longitudinal axis of the sonotrode 12th
p0068The shaft 38 passes into a conical head portion 42 of the sonotrode 12th In the horn 12 is coaxial to the longitudinal axis a through hole 44 formed, which extends from the centering projection 41 to a front outlet opening 46 in the head region 42nd For better guidance of the wire 4, the through hole 44 is tapered radially in the area of the outlet opening 46th Preferably, the through hole 44 has on one axial length A of approximately 2 mm to 3 mm as viewed from the outlet opening 46 of a diameter of 300 microns.
p0069At the, the sonotrode 12 opposite end surface of the ultrasonic converter 10 a bearing device 48 is disposed. The bearing device 48 has two cylindrical half-body 50, 52. The half-body 50, 53 are connected at the ends to one another such that in each case one, the half bodies 50, 52 axially passing through conical recess in cooperation with the other recess forms an interior space 54 having an approximately diamond-like longitudinal cross-section , Here, the conical recess of the<figref idrefs="f0001">figure 1</figref> shown upper half body 50 an inlet opening 58 for the wire 4.
p0070The wire guide is in the laying device 2 from the interior 54, the through hole 14, the axial bore 15 and the longitudinal bore 44 together. Consequently, the laying device 2 is coaxial to the longitudinal axis of the sonotrode 12 traversed by a through channel. Preferably, the passageway has a diameter of 3 mm, which as described above is reduced in the head region 42 of the sonotrode 12 to about 300 microns. It is in particular the frontal arrangement of the inlet opening 56, an axial feed of the wire. 4
p0071Via radial bores 58, 60 and a bore star can flow into the interior space 54 and thus in the wire guide, a gaseous medium, which is used for low-friction guidance of the wire fourth Preferably, compressed air is used, so that the wire 4 is guided almost smoothly in the wire guide means of aerostatic bearing. This forms due to the tapered region in the through hole 44 of the Sonotorde 12 in the region of the outlet opening 46, a back pressure of, by which the guide is improved.
p0072In order to shorten the cycle time for laying the compressed air be preheated. A preferred temperature range is about 50 ° C to 60 ° C. By preheating in particular the insulation of the wire 4 is heated so that the connection with the substrate 6 can be made faster.
p0073For feeding and threading the wire 4 into the inlet opening 56 a feed device 62 is provided. The feeding means 62 essentially comprises two grippers 64, 66, of which at least one is movably supported on a holder 68 so that a einzufädelnder end portion of the wire 4 grasped and can be performed selectively. The bracket 68 is arbitrarily moved to the laying device 2, where it can perform a backward movement with appropriate control also. Through an iterative solving, retraction, grasping and ancestors of the feed device 62 of the wire 4 can gradually be transported automatically to the outlet opening 46th Thus, it is possible, for example, with its free end on the laying device 2 perform the wire 4 in an opening of a closed housing, and then to move it outside the housing on this.
p0074A backward movement is particularly advantageous when the wire 4 is to separate after laying and bonding. In such a case, the wire 4 may be torn through by a rearward movement in the area of contact (see FIG.<figref idrefs="f0005">figure 4</figref>).
p0075In a preferred embodiment according to <figref idrefs="f0002">figure 1b</figref> the ultrasonic converter 10 in the radial direction are arranged offset in the housing 8, so that the up-setting of the individual bores 14, 15, 44 and 54 through channel runs eccentrically to the housing longitudinal axis G and the outlet opening 46 by an offset V offset radially to the longitudinal housing axis G is arranged. In this case, the wire 4 is fed via the feed device 62 coaxially to the longitudinal axis L of the passage channel, so that it is "centered" guided in the passage channel. the offset V between the housing longitudinal axis G and the longitudinal axis L of the through channel is preferably about 0.5 mm.
p0076The eccentric alignment of the through passage the housing longitudinal axis G has the advantage that its longitudinal axis to the outlet opening 46 of the sonotrode 12 is displaced relative to the housing 8 by means of rotations of the ultrasonic converter 10th This makes it possible, in particular with a plurality of similar wiring devices 22 for the manufacture of multiple transponder units at the same time, to adjust the position of the laying devices 22 relative to one another. Thus, it is conceivable, for example, twelve laying devices 22 in a still explained hereinafter console or station (see FIG.<figref idrefs="f0006 f0007">Figures 5, 6 and 7</figref>) To arrange, in each case six wiring devices 22 in the feed direction (x-direction) 22 transversely to the feed direction (y-direction) are one behind the other and in each case two laying apparatuses are arranged. The six wiring devices 22 are each guided via their housing 4 in a joint extending in the x-direction groove. In other words, the console has two in the x-direction extending grooves in each of which six wiring devices positioned 22 via their housing. 4 For adjusting the distances between the respectively mounted in one of the grooves laying devices 22 in the x direction the laying devices 22 are freely displaceable and fixable in the groove. For adjusting the laying devices 22 in one of the grooves in y-direction relative to each other, the ultrasonic converters are according to the invention 10 is rotated in their respective housing 8 until, due to the eccentricity of the longitudinal axis L of the through passage the housing longitudinal axis, the outlet openings 46 relative to each other optimally arranged in y-direction ,
p0077Furthermore, the in <figref idrefs="f0002">figure 1b</figref> Laying device as shown in the head region 42 of the Sonsotrode 12 a transverse bore 43 which opens into the longitudinal bore 44 and into which a sleeve 45 is inserted, through which a light waveguide or an optical fiber is guided 47, the or a power source (not shown ), such as a laser is connected. Over the fiber 47, the laser light is guided to the wire 4 in the longitudinal bore 44, whereby the latter is heated and its isolation wegdampft defined, so that the wire 4 as bare copper wire exiting from the outlet opening 46 and can be embedded in the substrate 6, or, as will be explained hereinafter (see FIG.<figref idrefs="f0003">figures 2</figref>. <figref idrefs="f0004">3</figref> and <figref idrefs="f0005">4</figref>), Can be contacted by thermocompression welding with pads of a chip or contact surfaces of a chip module without the insulation contamination during installation or contact could be introduced, as this has already been removed. The transverse bore 43 preferably has a diameter of 2.6mm.
p0078Likewise, it is conceivable through the transverse bore 43 and the sleeve 45 heated air into the longitudinal bore 44 to blow in order to remove the insulation of the wire fourth
p0079According to <figref idrefs="f0008">figure 1a</figref> 182 may be provided to avoid overheating of the wire 4 to be installed a cooling device. The cooling device 182 has a nozzle 48 of the placement device 2 is in communication with the compressed air supply of the aerostatic bearing device. The nozzle is disposed adjacent to the head portion 42 of the horn 12 such that the of the longitudinal bore 44 and the outlet opening 46 exiting wire 4 can be flowed around by the compressed air. The cooling with compressed air has the advantage that it is already out, due to the air guide of the wire 4 to the placement device 2 and thus must be no expensive separate feed. Of course, however, other gases are also conceivable as a cooling medium.
p0080<figref idrefs="f0003">figure 2</figref> shows a contacting device 70 according to the invention for the contacting of a wire with a chip by means of temperature and of pressure. The contacting device 70 can of course be used for the contacting of a wire with a substrate. She has a clamping assembly 72 for clamping a thermode 74 with a fixed and a movable jaw 76, 78, the head portions 80, 82 biased by a spring 84 for clamping the thermode 74 to today.
p0081The contacting is carried out by energizing of the clamping arrangement 72, wherein in the region of the thermode 75 exists the greatest resistance, so that this is heated and upon depression of the thermode tip 75 onto the wire of the heated, is deformed and connected to the chip.
p0082For receiving the thermode 74 has the head portion 80 of the stationary jaw 76 a according to the thermode 74 shaped axial recess 86. The head portion 82 of the movable jaw 78 has a correspondingly shaped, but axially shortened projection 88. When properly adjusted, the thermode protrudes 74 with their thermode 75 axially through the recess 86 and the projection 88 also.
p0083For receiving the spring 84 is in itself the head portions 80, 82 adjacent jaw portions 90, 92 of the jaws 76, 78 each have a blind hole 94, formed 96, at its base areas, the spring 84 is supported.
p0084The head portion 82 of the movable jaw 78 is pivotable about a pivot axis 98, so that the thermode 74 is clamped automatically between the jaws 76, 78th To release the clamp, a wedge element 100 is provided, which is displaceable in the longitudinal direction 74 of the thermode. It has a wedge surface 102, with which it is brought into contact with a correspondingly shaped inclined surface 104 of the jaw portion 90 of the movable jaw 78th
p0085With a displacement of the wedge member 100 in the direction of the pivot axis 98, the wedge surface 102 runs on the inclined surface 104, whereby the movable jaw 78 in accordance with <figref idrefs="f0003">figure 2</figref> is pivoted counterclockwise about the pivot axis 98th Consequently, the clamping of the thermode is achieved 74 and compressed the spring 84th To re-clamping the wedge member 100 is moved back until the contact between the wedge surface 102 and the inclined surface is canceled 104, whereby the spring relaxes 84 and the thermode 74 is clamped. Due to the automatic clamping of the thermode 74 a Thermodenwechsel thus be automated. The automated Thermodenwechsel can be carried out particularly easily if the thermodes 74 held in a magazine which is controlled by the contact-70th
p0086In the jaws 76, 78 each have a gas channel 106, 108 for supplying protective gas is at least formed. For suction of the protective gas a cup-like suction cap 110 is provided. The exhaust hood 110 has a coaxial opening 112 of its bottom plate through which the jaws 76, 78 can plunge 112 with their head portions in the interior of the extraction hood. The exhaust hood 110 has the advantage that the substances resulting from the contact-toxic gases such as hydrochloric acid, are sucked. The gas channels 106, 108 extend at least partially in the longitudinal direction of the contact 70 and contact concentrically to thermode 74 near the thermode 75 from. The protective gas effect is basically the better, the closer the gas can flow in the axial direction at the thermode 75 along. Advantageously, the head portions 80, 82 chamfered outer surfaces 114, 116, wherein the gas passages 106, 108 away from the thermode 75 exit about an axial distance of 1 mm.
p0087To control the amount of protective gas, in particular to allow an oxidation-free welding, is a not shown valve, preferably a proportional valve, is provided, that with a sensor for detecting the protective gas parameters, such as pressure or flow, cooperates, and its opening cross-section adjustable according to the sensed parameters is.
p0088<figref idrefs="f0004">figure 3</figref> shows a delivery system 124 for delivery of a processing device, such as an installation device 2 to <figref idrefs="f0001">figure 1</figref> or a contacting 70 to <figref idrefs="f0003">figure 2</figref>, Such a delivery system 124 permits a linear movement of the machining apparatus in a x-, y-, or z-direction. After this side understanding the x-direction corresponds to the horizontal transport direction in the longitudinal direction of a machine bed, which is the y direction, the horizontal direction transverse to the machine bed, ie, transverse to the x-direction and the z-direction corresponds to the vertical to the machine bed, that is in z direction takes place a height adjustment. In the arrangement of three Zustellsystemen 124 processing device is thus individually displaced in all directions.
p0089The delivery system 124 has a guided on a longitudinal guide 126 connecting carriage 128 for connection and for shifting the processing apparatus. Here, the connection of the processing device via a corresponding hole pattern 130 on the link slide 128. Furthermore, the delivery system 124 is a drive 134 for driving the compound slide 128, the isolated on one of the longitudinal guide 126 formed base plate 132 arranged.
p0090The drive 134 is provided as a piezoelectric motor, ie a piezo-leg motor, is executed by which the link carriage 128 is slidable in the longitudinal direction. The drive 134 has a plurality of fingers 136 and legs, the so-called piezo-Legs, the 134 an s-shaped tread ideally at Current feed, a sinusoidal path. In each case, a finger 136 acts on a front side of a slider 138, which is thus linearly displaced.
p0091The slider 138 is preferably made of ceramic. In order to prevent deformation of the slide 138 when pressure is applied to one of the finger 136 it rests against a shoulder 140 in the guide area of the drive 134 with its back side. With a free, remote from the drive end 134 it is attached to a guide carriage 142 which runs in a longitudinal guide 144th
p0092The guide carriage 142 is coupled to the link carriage, so that the data transmitted by the slider 138 on the guide block 142 longitudinal displacements are forwarded to the link carriage 138 and thus to the processing device. Preferably, the carriages 138, 142 interconnected by a strain gauge 146th
p0093The strain gauge 146 is preferably a dynamometer and used to measure the displacement parameters such as displacement force. It is preferably provided at Zustellsystemen 124 in the z-direction and is designed such that it also has damping properties. Are conceivable, for example, known strain gauge sensors. Most often, these sensors have an E-shaped in geometry, and on the central bar of the E's, a pressure sensor for measuring the developed by the drive 134 and transferred by the pusher 138 pressure is arranged. The two outer bars of the E's allow a deformation and therefore a cushioning, preferably in the distance range of about 100 microns, so that certain power overshoot can be compensated.
p0094Thus, no need for additional cushioning elements, such as compression springs between the carriage 138, 146th The elimination of such damping elements has the advantage that no disturbing oscillations are introduced into the processing apparatus and the high dynamic of the piezoelectric motor 134 is quasi unfiltered transferable to the link carriage 128th Consequently, quick and immediate corrective action to intervene in an installation and / or contacting process so that particularly narrow manufacturing tolerances can be adhered to.
p0095<figref idrefs="f0005">figure 4</figref> shows a laying and contact unit 117 having a placement device 119 and a contactor 70 for the production of a transponder unit by means of direct contact. In direct contact, a wire 4 is directly contacted with pads of a chip, which is particularly high degrees of accuracy requires. That is, it is dispensed with the conventional chip modules to increase the terminal areas of the chip. Naturally, however, a combination of the contacting device 70 with the under<figref idrefs="f0001">figure 1</figref> described laying device 2 conceivable.
p0096Basically, the wiring device 118 according to the <figref idrefs="f0005">figure 4</figref> as the above-laying device 2 according to the <figref idrefs="f0001">figure 1</figref> with an axial feed of a wire 4 and a coaxial wire guide, a conically tapered horn 119, an aerostatic bearing device 48 and a cross-type feed device 62 for feeding and threading the wire 4 is provided in the passageway.
p0097The essential difference to the laying device 2 after <figref idrefs="f0001">figure 1</figref> is that an ultrasonic converter 120 is not coaxial, but laterally fixed to the sonotrode 119th The ultrasonic converter 120 is quasi laterally offset from the longitudinal axis of the sonotrode 119, so that ultrasonic vibrations horizontally, ie are introduced transversely to its longitudinal axis and thus parallel to the laying plane of the wire 4 in the sonotrode 119 and the wire 4. Thus, by applying from horizontal vibrations in the substrate "rubbed" is.
p0098On shaft 123 of the horn 119, the bearing device is mounted frontally 48, so that, consequently, does not extend the axial guide wire by the ultrasonic converter 120th
p0099The lateral ultrasonic device 120 has a Bolt-on a narrow side converter Horn 122, with which it engages around the elongated shaft 123 of the horn 119 by clamping. The clamping is produced for example by that the converter horn 120 is formed as an axially slotted ring, which on the shaft 123 is non-positively by means of clamping screws can be arranged.
p0100The ultrasonic converter 120 is floating, recorded for example by the above-described air bearing in a support member, not shown, by means of which the entire installation device is supported 117th Thus, the ultrasonic converter 120 and the horn 112 can perform the operation free movement. The lateral arrangement of the ultrasonic converter 120 can this and the horn 119 are executed even smaller and weight-reduced, thereby even higher ultrasonic frequencies, for example, beyond 100 kHz, are made possible. In such a case, the sonotrode 119 in the region of the outlet opening 46 of the through channel has a maximum amplitude in the transverse direction of about 10 microns. Thus, new processing methods such as Direktkontaktierverfahren to the invention and corresponding transponder units can be realized.
p0101The installation device 118 and the contactor 70 are arranged in a holder, not shown, which is positioned in a central axis system. The holder can be advanced in x-direction and y-direction. In the z direction, the devices 70, 118 are individually deliverable. Preferably, an inventive delivery system is under each as delivery system<figref idrefs="f0004">figure 3</figref> used so that absolutely precise and highly dynamic force rides are possible.
p0102In an inventive method for forming a transponder unit by direct contacting, ie positioned to connect the end portions directly to the terminal areas of a chip without the use of a chip module, a chip in a punched chip window of a substrate. In order to prevent a relative change in position of the chip in the chip window, this can be secured with an adhesive in the chip window. a wire 4 is then axially threaded into the bearing means 62 and thus supplied to the horn 12 by means of the feed device 62nd For the laying of the wire 4 heated compressed air is blown into the air bearing means 48 and driven, the ultrasonic converter 120, preferably so that the sonotrode 119 acted upon by about 100 kHz with horizontal ultrasonic vibration and the wire 4 "rubbed" in the substrate. The free end portion of the wire 4 is fixed and the wire is a first pad of the chip. After crossing the first fitting surface contacting the 70 is driven and the wire 4 is welded to the connecting surface. The laying of the wire 4 by ultrasonic vibration is continued until the desired number of wire windings or moved to the wire coil. Finally, the wire 4 is passed over the laid windings and a second terminal area of the chip. It can arise no short circuit while cruising the already laid windings due to the insulation of the wire. 4 For contacting the wire 4 with the second connecting surface 70, the contacting device is driven again. By the depression of the wire 4 in the welding with the thermode tip 75 of the wire is heated, deformed and thus welded with the second connecting surface. For cutting the wire after successful installation and welding the thermode will held 75 depressed on the wire. 4 Subsequently, the feed device takes 62 the wire 4 and executes a reverse movement, so that the wire 4 loaded on the train and in the area of deformation through the thermode 75, that is in the field of welding, torn. Thus, the transponder unit is finished and can the laying and contact-making are taken 117th
p0103Optionally, can be exposed to while cruising the laid wire windings or crossing the pads the ultrasound of the wire. 4
p0104Throughout the procedure, the individual installation and Kontaktierschritte be controlled via an optical monitoring device. If invalid actual deviations from the setpoint deviations, the delivery systems are driven corresponding to be corrected so that the unacceptable actual variances by an immediate readjustment or prevented from the outset.
p0105<figref idrefs="f0006">figure 5</figref> shows a production facility according to the invention 148 for producing a plurality of transponder units.
p0106The manufacturing line 148 comprises a machine bed 150 for transport of a benefit 152nd The utility 152 is intermittently by gripping means 154, for example, in 10 s clock to individual, on brackets 156, 158, 160 processing stations arranged moves. Examples are<figref idrefs="f0006">figure 5</figref> only three brackets 156, 158, 160 shown.
p0107The brackets 156, 158, 160 are arranged on one longitudinal side of the machine bed 150th Thus, an operator of the opposite longitudinal side of the machine bed 150 of unobstructed view and free accessibility to the processing stations. The brackets 156, 158, 160 are cross slide-like manner, whereby they are individually movable in the x-direction and in y-direction. They are deliverable in the y direction such that the entire width of the utility 152 can be overridden. Notification may, for example, via spindle drives, which are connected with the corresponding stored in longitudinal guidance cross slide.
p0108Conceivable processing stations such as a finisher for stapling a carrier sheet with foil, are introduced into the chip window, for the benefit of, a loading station for loading the benefits with chips, a laying station for laying of wires on the utility and a contacting station for contacting the wires with the Crisps. Here, the individual processing stations of a multiplicity of stapling devices, mounting devices, wiring devices 2 according to<figref idrefs="f0001">figure 1</figref> and contacting devices 70 according to <figref idrefs="f0003">figure 2</figref> together.
p0109The individual devices are each flat side by side and one behind the other, ie. In the x- and y-direction, disposed on the brackets 156, 158, 160, whereby a high productivity can be achieved So it is for example possible to arrange 10 devices on a respective bracket 156, 158, 160th
p0110A delivery of the devices in the z direction is performed individually on each one individually assigned to feed system <figref idrefs="f0004">figure 3</figref>,
p0111On the machine bed 150, a foil stamping station 160 is located for punching chip windows initially. It is preferably a movable in the x-direction window punch, whereby distortions prevented and very high accuracy can be achieved.
p0112Respect to the bracket 158 for receiving the loading station of a conventional module punch station 164 is located for punching the chip with the chip modules from a supplied transport unit on the machine bed 150th
p0113Further, a cutting station 166 for cutting the utility 152 is disposed in handbare processing units to simplify further processing, such as lamination, on the machine bed 150th The cutting station 166 has an ultrasonic knife and is freely programmable, ie, without a conversion, the cutting station 166 perform role-sheet or roll-to-roll processing.
p0114For the manufacture of a transponder unit, a film is fed through the film die-cutting station 162, in which the chip window for receiving the chips are punched out with the chip modules. After punching, the sheet of the booklet console 156 is supplied. At the same time a carrier web is passed under the film cutting station 162 to the stapling console 156th When the stapling console 156, the film and the carrier web is tacked to a utility 150 and further conveyed to the mounting bracket 158th When equipping console 158 punched through the module Dance Station 164 chips are used with the chip modules in the chip window. Subsequently, the wire windings are laid in the installation bracket 160 on the benefits and 152 connected in Kontaktierkonsole not shown with the chips. Finally, a protective film is applied and adhered to the benefit 152nd In the cutting station 166 then the benefits are 152 cut into a plurality of processing units handbare and the machine bed 148, for example, for laminating, removed.
p0115In the under <figref idrefs="f0005">figure 4</figref> Direktkontaktierverfahren described can through the use of the laying and contact-after <figref idrefs="f0005">figure 4</figref> the installation bracket 160 and the Kontaktierkonsole be combined into a single console, so that the four brackets are also reduced by a factor of 1 on three consoles. It is also noted that it is the module punch station 164 punches out the not chip with the chip modules, but only the chip, because the chip modules as described under<figref idrefs="f0005">figure 4</figref> can be dispensed described. Accordingly, it requires an adjustment of the film cutting station 162 to reduce the surface of the chip large knockout window.
p0116Depending on the material of the film, it may be advantageous for improving an adhesion of the wire windings on the film to provide the film before laying the wire with a coating. The coating allows the use of materials for the installation of wire windings which are only of limited use due to their poor installation properties. An exemplary material is Teslin®, which is known for its excellent resistance to weathering, temperature and humidity resistance, but allows only a poor adhesion of the wire windings. However, when applying an appropriate coating adhesion is such improvable that also allow films of this material very good wire transfers.
p0117The application of the coating can be applied all over or in certain areas, such as the Drahteinbringbereichen, the film. An exemplary coating thickness is about 30 microns. The coating material preferably cures out under ultraviolet light. An exemplary coating material is polyethylene. The application of the coating takes place in a coating station 163 by means of, for example, a spraying, spreading, knife, screen printing, pad printing or dosing as shown in<figref idrefs="f0006">figure 5</figref> after the window punch station 162 and before the stapling station 156. However, it is also conceivable in accordance with the selected coating technique, the coating station 163 between the booklet 156 and the mounting bracket to place console 158th
p0118To cure the coating, it is advantageous if the stapled benefits 150 before mounting bracket 158, a buffer zone, for example. In the form of a U-shaped arc undergoes before it is supplied to the mounting bracket 158.
p0119The <figref idrefs="f0007">Figures 6 and 7</figref> show a second embodiment of a manufacturing plant of the invention 168. As with the above-described manufacturing system 148 according to the <figref idrefs="f0006">figure 5</figref> are one-sided to a machine bed 150 consoles 156, 158, 160 arranged for receiving from the processing stations to the invention. The brackets 156, 158, 160 have the same structure and the same possibilities of movement in x-, y- and z-direction as that of the manufacturing apparatus 148 according to<figref idrefs="f0006">figure 5</figref> , so that in this respect be no repetitive explanations, but reference is made to the above explanations.
p0120A key feature of this manufacturing facility 168 is that a large number of transponder units 184 are made of individual sheets 174 that are manually placed on carriage 172 and the individual brackets 156, 158, through 160, the sheets 174 after processing back to the starting position be performed and there manually removed from the carriage 172nd That is, the sheets 174 are circulated, wherein the placing on the respective slide 172 and its support surface 186 and the removal of the respective carriage 172 is carried out manually through an operator 176th To illustrate this circular movement of the sheets 174 are in the<figref idrefs="f0007">figure 7</figref> Arrows drawn. Due to the manual handling of the sheets 174 this manufacturing facility 168 is particularly suitable for individual small series. According to the right arc 172 in<figref idrefs="f0007">figure 6</figref> 184 can be manufactured, for example, from a sheet of 172 sixteen Tranpondereinheiten.
p0121The carriage 172 to be mounted for receiving the sheets 174 are movably mounted on the machine bed 150 through a supply 170th In the present embodiment, the sheets are 174 prepared such that they already have windows for receiving a respective chips. The arches 174 are manually placed at the initial position by the operator 176 on the respective slide 172 and down via the carriage 172 successively to the individual consoles 156, 158, 160th As shown in the<figref idrefs="f0007">Figures 6 and 7</figref> thereby move the carriage 172 from left to right. For example, the chips can be set for the transponder units 184 in the window, the wires 4 moved to the second bracket 158 on the Tranpondereinheiten 184 and the third panel 160, the wires 4 are connected with their ends to the respective chip on the first console 156th The application of a protective film can be done manually after the return of the sheets 174 to the starting position and after removal of the sheets 174 by the operator 176th
p0122To return the fitted sheets 174 to the operator 176, ie for moving the carriage 172 in accordance with the illustrations in <figref idrefs="f0007">Figures 6 and 7</figref> from right to left, a rear guide 178 is provided, preferably in an interior 180 of the machine bed 150 according to the <figref idrefs="f0007">figure 7</figref> extends below the feed 170th The return 178 is connected to the feeder 170 via a respective lifting device not shown ends for lowering and for raising the carriage 172 in conjunction. When lowering a carriage 172 is that, after having the brackets 156, 158, 160 pass through, with the fitted sheets 172 from the under<figref idrefs="f0007">figure 7</figref> right end portion of the feed 170 delivered to the recycling 178th When lifting the carriage 172 from the under<figref idrefs="f0007">figure 7</figref> left end portion of the return 178 is moved back to its original position with the operator 176, so that the operator 176 the loaded bow 174 seen from the raised carriage 172 and place this on then free carriage 172 new sheets to be processed 174 can, which then via the feed 170 each of consoles 156, 158, 160 is fed.
p0123A slipping of the sheet 174 on the supporting surface of the carriage to prevent 172, according to<figref idrefs="f0008">figure 8</figref> a mechanical clamp device 188 and a magnetic clamper 190 may be provided by means of which the sheet 174 away from each other to lying and extending in the feed direction peripheral areas 192, 194 detachably on the support surface 186 of the carriage 172 is clamped.
p0124The mechanical clamping device 188 comprises a carriage 172 rotatably mounted on the clamping claw 196, which is biased via a biasing spring 198 in the clamping position against the surface 200 of the sheet 174th The biasing spring 198 is partially received in a recess 202 on a narrow side 204 of the carriage 172, where it engages a part connected to the clamping claw 196 torsion 206th
p0125For laying a sheet 174 or for removing a sheet from the carriage 172 can be of the operator 176, an unillustrated opening mechanism, preferably a pneumatic cylinder, are controlled such that after the view according <figref idrefs="f0008">Fig. 8</figref> the clamping claw 196 makes one rotation counterclockwise against the biasing force of the biasing spring 198, so that the clamping claw 196 is spaced from the support surface 186 of the slide or from the surface 200 of the arch 174th The opening mechanism may of course be operated in a different manner such as hydraulically, electromotively or electromagnetically.
p0126The magnetic clamping device 190 has a handle by the operator to 186 terminal block 208 in which a cavity 210 is formed for receiving a magnetic tape 212th For clamping the sheet 174 at its edge region 194, a protrusion 214 is provided, which is on the support surface of the carriage spaced when placing the terminal block 208,172 from this, so that a receiving pocket 216 is formed for receiving the edge region of 194th The terminal strip 208 is free on the carriage 172 which is in accordance with magnetizable, movable and is held only by the magnetic force of the magnetic tape 212 in their current position. Due to the free positioning of the terminal block 208 on the carriage 172 sheets can be 174 with various degrees safely on the carriage 172 releasably clamped.
p0127The invention discloses a laying device for laying wire windings with transponder units with an axial wire feed for laying device, a contactor for contacting the wires with an automatic thermal thinking Lemm arrangement, a delivery system for delivering processing devices with a piezo-leg motor, a manufacturing plant for the production of transponder units in console design , a method for the production of transponder units with horizontal ultrasonic initiation and a transponder unit in which the wire ends directly engage the pads of the chip. <dl id="dl0001" compact="compact"><dt>2</dt><dd>laying device</dd><dt>4</dt><dd>wire</dd><dt>6</dt><dd>substratum</dd><dt>8th</dt><dd>housing</dd><dt>10</dt><dd>ultrasonic converter</dd><dt>12</dt><dd>sonotrode</dd><dt>14</dt><dd>Through Hole</dd><dt>15</dt><dd>axial bore</dd><dt>16</dt><dd>annulus</dd><dt>17</dt><dd>annular shoulder</dd><dt>18</dt><dd>Annular shoulder surface</dd><dt>19</dt><dd>annular shoulder</dd><dt>20</dt><dd>Annular shoulder surface</dd><dt>22</dt><dd>recess</dd><dt>24</dt><dd>recess</dd><dt>25</dt><dd>outer circumferential wall</dd><dt>26</dt><dd>sealing ring</dd><dt>27</dt><dd>inner circumferential wall</dd><dt>28</dt><dd>peripheral surface</dd><dt>30</dt><dd>sealing ring</dd><dt>32</dt><dd>floor area</dd><dt>34</dt><dd>transverse bore</dd><dt>36</dt><dd>converter Horn</dd><dt>38</dt><dd>shaft</dd><dt>40</dt><dd>centering</dd><dt>41</dt><dd>centering</dd><dt>42</dt><dd>header</dd><dt>43</dt><dd>transverse bore</dd><dt>44</dt><dd>longitudinal bore</dd><dt>45</dt><dd>shell</dd><dt>46</dt><dd>outlet opening</dd><dt>47</dt><dd>glass fiber </dd><dt>48</dt><dd>Storage facility</dd><dt>50</dt><dd>half body</dd><dt>52</dt><dd>half body</dd><dt>54</dt><dd>inner space</dd><dt>56</dt><dd>inlet opening</dd><dt>58</dt><dd>radial bore</dd><dt>60</dt><dd>radial bore</dd><dt>62</dt><dd>feed device</dd><dt>64</dt><dd>grab</dd><dt>66</dt><dd>grab</dd><dt>68</dt><dd>holder</dd><dt>70</dt><dd>contactor</dd><dt>72</dt><dd>clamp assembly</dd><dt>74</dt><dd>thermode</dd><dt>75</dt><dd>thermode</dd><dt>76</dt><dd>fixed jaw</dd><dt>78</dt><dd>movable jaw</dd><dt>80</dt><dd>header</dd><dt>82</dt><dd>header</dd><dt>84</dt><dd>feather</dd><dt>86</dt><dd>deepening</dd><dt>88</dt><dd>head Start</dd><dt>90</dt><dd>Back section</dd><dt>92</dt><dd>Back section</dd><dt>94</dt><dd>blind hole</dd><dt>96</dt><dd>blind hole</dd><dt>98</dt><dd>pivot axis</dd><dt>100</dt><dd>wedge member</dd><dt>102</dt><dd>wedge surface</dd><dt>104</dt><dd>inclined surface</dd><dt>106</dt><dd>gas channel</dd><dt>108</dt><dd>gas channel</dd><dt>110</dt><dd>exhaust hood</dd><dt>112</dt><dd>opening</dd><dt>114</dt><dd>outer surface</dd><dt>116</dt><dd>outer surface</dd></dl><dl id="dl0002" compact="compact"><dt>117</dt><dd>Laying and contacting</dd><dt>118</dt><dd>laying device</dd><dt>119</dt><dd>sonotrode</dd><dt>120</dt><dd>ultrasonic converter</dd><dt>122</dt><dd>mounting body</dd><dt>123</dt><dd>shaft</dd><dt>124</dt><dd>A feed system</dd><dt>126</dt><dd>longitudinal guide</dd><dt>128</dt><dd>link slide</dd><dt>130</dt><dd>hole pattern</dd><dt>132</dt><dd>baseplate</dd><dt>134</dt><dd>drive</dd><dt>136</dt><dd>finger</dd><dt>138</dt><dd>pusher</dd><dt>140</dt><dd>guide shoulder</dd><dt>142</dt><dd>guide carriage</dd><dt>144</dt><dd>longitudinal guide</dd><dt>146</dt><dd>load meter</dd><dt>148</dt><dd>manufacturing plant</dd><dt>150</dt><dd>machine bed</dd><dt>152</dt><dd>Use</dd><dt>154</dt><dd>gripping device</dd><dt>156</dt><dd>console</dd><dt>158</dt><dd>console</dd><dt>160</dt><dd>console</dd><dt>162</dt><dd>Foil stamping station</dd><dt>163</dt><dd>coating station</dd><dt>164</dt><dd>Module Dance Station</dd><dt>166</dt><dd>cutting station</dd><dt>168</dt><dd>manufacturing plant</dd><dt>170</dt><dd>feed</dd><dt>172</dt><dd>carriage</dd><dt>174</dt><dd>arc</dd><dt>176</dt><dd>operator</dd><dt>178</dt><dd>recycling</dd><dt>180</dt><dd>inner space </dd><dt>182</dt><dd>cooling device</dd><dt>184</dt><dd>transponder unit</dd><dt>186</dt><dd>bearing surface</dd><dt>188</dt><dd>mechanical clamping device</dd><dt>190</dt><dd>Magnetic clamping device</dd><dt>192</dt><dd>border area</dd><dt>194</dt><dd>border area</dd><dt>196</dt><dd>clamping claw</dd><dt>200</dt><dd>biasing spring</dd><dt>202</dt><dd>surface</dd><dt>204</dt><dd>recess</dd><dt>206</dt><dd>torsion</dd><dt>208</dt><dd>terminal block</dd><dt>210</dt><dd>cavity</dd><dt>212</dt><dd>magnetic tape</dd><dt>214</dt><dd>head Start</dd><dt>216</dt><dd>receiving pocket</dd></dl>
9 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9
Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| DE102016212763A1 | Cited by | Germany | Applicant |
| US9558377B2 | Cited by | United States of America | Applicant |
| EP0880754B1 | Cites | European Patent Office (EPO) | Applicant |
| EP0938144A2 | Cites | European Patent Office (EPO) | Search report |
| DE10148267A1 | Cites | Germany | Search report |
| JP2001126942A | Cites | Japan | Search report |
| JP2001210995A | Cites | Japan | Search report |
| US6282779B1 | Cites | United States of America | Search report |
| WO9730418A2 | Cites | World Intellectual Property Organization (WIPO) | Search report |
13 members in 5 offices
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| Document | Office | Kind | Date |
|---|---|---|---|
| 102004053388 | Germany | – | |
| 102004053388 | Germany | A | |
| 102005028467 | Germany | – | |
| 102005028467 | Germany | A | |
| 08157620 | European Patent Office (EPO) | A | |
| 05814349 | European Patent Office (EPO) | A |
Members13
| Document | Office | Kind | |
|---|---|---|---|
| AU2005304141A1 | Australia | A1 | |
| CA2585168A1 | Canada | A1 | |
| WO2006050691A2 | World Intellectual Property Organization (WIPO) | A2 | |
| WO2006050691A3 | World Intellectual Property Organization (WIPO) | A3 | |
| EP1807239A2 | European Patent Office (EPO) | A2 | |
| EP2014406A2 | European Patent Office (EPO) | A2 | |
| US2009033585A1 | United States of America | A1 | |
| EP2039460A2This record | European Patent Office (EPO) | A2 | |
| EP2014406A3 | European Patent Office (EPO) | A3 | |
| AU2005304141B2 | Australia | B2 | |
| US8646675B2 | United States of America | B2 | |
| EP2039460A3 | European Patent Office (EPO) | A3 | |
| CA2585168C | Canada | C |
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Point at a mark for the eventEvents
| Event | Code | |
|---|---|---|
| Application deemed to be withdrawnWithdrawn18D | 18D | |
| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWNSTAA | STAA | |
| Designation fees paidAKX | AKX | |
| Request for examination filed17P | 17P | |
| Designated contracting states (corrected)RBV | RBV | |
| Designated contracting statesAK | AK | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | |
| Search report despatchedORIGINAL CODE: 0009013PUAL | PUAL | |
| Party data changed (applicant data changed or rights of an application transferred)RAP1 | RAP1 | |
| Divisional application: reference to earlier applicationAC | AC | |
| Divisional application: reference to earlier applicationAC | AC | |
| Designated contracting statesAK | AK | |
| Public reference made under article 153(3) epc to a published international application that has entered the european phaseORIGINAL CODE: 0009012PUAI | PUAI |
Numbers
- Publication
- 2039460
- Application
- 81700346
Titles3
- German
- Verlegevorrichtung, Kontaktiervorrichtung, Zustellsystem, Verlege- und Kontaktiereinheit, herstellungsanlage, Verfahren zur Herstellung und eine Transpondereinheit
- English
- Relocation device, contacting device, delivery system, relocation and contacting unit production facility, production method and a transponder unit
- French
- Dispositif de pose, dispositif d'établissement de contact, système d'avance, unité de pose et d'établissement de contact, installation de production, procédé de fabrication et ensemble transpondeur
Classification
- CPC, 10
- B23K20/005
- B23K20/106
- H05K13/06
- Y10T29/53174
- Y10T29/5313
- Y10T29/49018
- Y10T29/53261
- H10W72/07141
- H10W72/07533
- H10W72/5525
- IPC, 6
- B23K20 10
- B23K20 00
- H05K13 06
- H01L21 60
- H01L23 00
- H10N30 00
Designated states31
- Contracting states, 31
- Austria
- Belgium
- Bulgaria
- Switzerland
- Cyprus
- Czechia
- Germany
- Denmark
- Estonia
- Spain
- Finland
- France
- United Kingdom
- Greece
- Hungary
- Ireland
- Iceland
- Italy
- Liechtenstein
- Lithuania
- Luxembourg
- Latvia
- Monaco
- Netherlands (Kingdom of the)
and 7 moreShow fewer
- Poland
- Portugal
- Romania
- Sweden
- Slovenia
- Slovakia
- Türkiye