EP2016128B1

High-density polyethylene compositions, method of making the same, wire and cable jackets made therefrom, and method of making such wire and cable jackets

Abstract

This record has no abstract on file.

EP2016128B1, drawing sheet 1
Sheet 1 of 11

Term

0.6 yearsleft in the term

Expires 2 May 2027.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

51 claims: 2 independent, 49 dependent

  1. 1
    A power or communication cable jacket comprising:an outer sheath layer comprising: a high-density polyethylene composition comprising: a first component, said first component being a high molecular weight ethylene alpha-olefin copolymer having a density in the range of 0.915 to 0.940 g/cm 3 , and a melt index (I 21.6 ) in the range of 0.5 to 10 g/10 minutes;and a second component, said second component being a low molecular weight ethylene polymer having a density in the range of 0.965 to 0.980 g/cm 3 , and a melt index (I 2 ) in the range of 50 to 1500 g/10 minutes;wherein said high-density polyethylene composition having a melt index (I 2 ) of at least 1 g/10 minutes, a density in the range of 0.940 to 0.960 g/cm 3 , and g' of equal or greater than 1.
  2. 2
    The power or communication cable jacket according to Claim 1, wherein said high-density polyethylene composition having a density in the range of 0.950 to 0.960 g/cm 3 .
  3. 3
    The power or communication cable jacket according to Claim 1, wherein said first component having a density in the range of 0.920 to 0.940 g/cm 3 .
  4. 4
    The power or communication cable jacket according to Claim 1, wherein said power or communication cable jacket having an average smoothness of equal or less than 18 micro-inches.
  5. 5
    The power or communication cable jacket according to Claim 1, wherein said power or communication cable jacket having an average surface smoothness of equal or less than 15 micro-inches.
  6. 6
    The power or communication cable jacket according to Claim 1, wherein said power or communication cable jacket having shrink on-wire after at least 24 hours of equal or less than 1.3 percent.
  7. 7
    The power or communication cable jacket according to Claim 1, wherein said power or communication cable jacket having shrink back off-wire after at least 24 hours of equal or less than 3.39 percent.
  8. 8
    The power or communication cable jacket according to Claim 1, wherein said first component having a density in the range of 0.921 to 0.936 g/cm 3 .
  9. 9
    The power or communication cable jacket according to Claim 1, wherein said first component having a melt index (I 21.6 ) in the range of 1 to 7 g/10 minutes.
  10. 10
    The power or communication cable jacket according to Claim 1, wherein said first component having a melt index (I 21.6 ) in the range of 1.3 to 5 g/10 minutes.
  11. 11
    The power or communication cable jacket according to Claim 1, wherein said second component having a density in the range of 0.970 to 0.975 g/cm 3 .
  12. 12
    The power or communication cable jacket according to Claim 1, wherein said second component having a melt index (I 2 ) in the range of 100 to 1500 g/10 minutes.
  13. 13
    The power or communication cable jacket according to Claim 1, wherein said second component having a melt index (I 2 ) in the range of 200 to 1500 g/10 minutes.
  14. 14
    The power or communication cable jacket according to Claim 1, wherein said high-density polyethylene composition having a melt index (I 2 ) in the range of 1 to 2 g/10 minutes.
  15. 15
    The power or communication cable jacket according to Claim 1, wherein said high-density polyethylene composition having a melt index (I 2 ) of at least 2 g/10 minutes.
  16. 16
    The power or communication cable jacket according to Claim 1, wherein said first component having a molecular weight in the range of 150,000 to 375,000.
  17. 17
    The power or communication cable jacket according to Claim 1, wherein said second component having a molecular weight in the range of 12,000 to 40,000.
  18. 18
    The power or communication cable jacket according to Claim 1, wherein said first component having a density in the range of 0.921 to 0.936 g/cm 3 , and a melt index (I 21.6 ) in the range of 1.3 to 5 g/10 minutes;wherein said second component having a density in the range of 0.970 to 0.975 g/cm 3 , and a melt index (I 2 ) in the range of 200 to 1500 g/10 minutes.
  19. 19
    The power or communication cable jacket according to Claim 1, wherein said first component being substantially free of any long chain branching, and said second component being substantially free of any long chain branching.
  20. 20
    The power or communication cable jacket according to Claim 14, wherein said high-density polyethylene composition being substantially free of any long chain branching
  21. 21
    The power or communication cable jacket according to Claim 1, wherein said high-density polyethylene composition having a single ATREF temperature peak, wherein said ATREF temperature peak having a temperature peak maximum between 90 °C to 105 °C. wherein said high-density polyethylene composition having a calculated high density fraction in the range of 20 percent to 50 percent, said calculated high density fraction being defined as [(2)X(the weight ratio of the high-density polyethylene that elutes in ATREF-DV at temperatures greater than or equal to said temperature peak maximum)], wherein said high-density polyethylene composition having a relative minimum in the log of the relative viscosity average molecular weight at about 90 °C in ATRF-DV;wherein said high-density polyethylene composition having a regression slop of the log of the relative viscosity average molecular weight versus the ATREF-DV viscosity versus temperature plot of less than about 0, said elution temperature measured between 70 °C to 90 °C.
  22. 22
    The power or communication cable jacket according to Claim 1, wherein said high-density polyethylene composition having a comonomer content in weight percent of equal or greater that [(-228.41 *density of said high-density polyethylene composition) + 219.36)]*[1(weight percent)/(g/cm 3. )], wherein the density being measured in g/cm 3 .
  23. 23
    The power or communication cable jacket according to Claim 1, wherein said high-density polyethylene composition having an ATREF high-density fraction in percent of equal or less than [(2750*density of the high-density polyethylene composition) - 2552.2] *[1(percent)/(g/cm 3 )], where the density being measured in g/cm 3 .
  24. 24
    A method of making a power or communication cable jacket comprising the steps of:providing a high-density polyethylene composition comprising;a first component, said first component being a high molecular weight ethylene alpha-olefin copolymer having a density in the range of 0.915 to 0.940 g/cm 3 , and a melt index (I 21.6 ) in the range of 0.5 to 10 g/10 minutes;and a second component, said second component being a low molecular weight ethylene polymer having a density in the range of 0.965 to 0.980 g/cm 3 , and a melt index (I 2 ) in the range of 50 to 1500 g/10 minutes;wherein said high-density polyethylene composition having a melt index (I 2 ) of at least 1 g/10 minutes, a density in the range of 0.940 to 0.960 g/cm 3 , and g' of equal or greater than 1;extruding said high-density polyethylene composition over a power or communication cable;thereby forming said power or communication cable jacket.
  25. 25
    The method of making a power or communication cable jacket according to Claim 24, wherein said high-density polyethylene composition being extruded over a power or communication cable at a rate of at least 200 ft/minute.
  26. 26
    The method of making a power or communication cable jacket according to Claim 25, wherein said power or communication cable jacket having an average smoothness of equal or less than 18 micro-inches.
  27. 27
    The method of making a power or communication cable jacket according to Claim 25, wherein said power or communication cable jacket having an average surface smoothness of equal or less than 15 micro-inches.
  28. 28
    The method of making a power or communication cable jacket according to Claim 25, wherein said power or communication cable jacket having shrink on-wire after at least 24 hours of equal or less than 1.3 percent.
  29. 29
    The method of making a power or communication cable jacket according to Claim 25, wherein said power or communication cable jacket having shrink back off-wire after at least 24 hours of equal or less than 3.39 percent.
  30. 30
    The method of making a power or communication cable jacket according to Claim 24, wherein said high-density polyethylene composition being extruded over a power or communication cable at a rate of at least 300 ft/minute.
  31. 31
    The method of making a power or communication cable jacket according to Claim 30, wherein said power or communication cable jacket having an average smoothness of equal or less than 18 micro-inches.
  32. 32
    The method of masking a power or communication cable jacket according to Claim 30, wherein said power or communication cable jacket having an average surface smoothness of equal or less than 15 micro-inches.
  33. 33
    The method of making a power or communication cable jacket according to Claim 30, wherein said power or communication cable jacket having shrink on-wire after at least 24 hours of equal or less than 1.3 percent.
  34. 34
    The method of making a power or communication cable jacket according to Claim 30, wherein said power or communication cable jacket having shrink back off-wire after at least 24 hours of equal or less than 3.39 percent.
  35. 35
    The method of making a power or communication cable jacket according to Claim 34, wherein said first component having a density in the range of 0.920 to 0.940 g/cm 3 .
  36. 36
    The method of making a power or communication cable jacket according to Claim 34, wherein said first component having a density in the range of 0.921 to 0.936 g/cm 3 .
  37. 37
    The method of making a power or communication cable jacket according to Claim 34, wherein said first component having a melt index (I 21.6 ) in the range of 1 to 7 g/10 minutes.
  38. 38
    The method of making a power or communication cable jacket according to Claim 34, wherein said first component having a melt index (I 21.6 ) in the range of 1.3 to 5 g/10 minutes.
  39. 39
    The method of making a power or communication cable jacket according to Claim 34, wherein said second component having a density in the range of 0.970 to 0.975 g/cm 3 .
  40. 40
    The method of making a power or communication cable jacket according to Claim 34, wherein said second component having a melt index (I 2 ) in the range of 100 to 1500 g/10 minutes.
  41. 41
    The method of making a power or communication cable jacket according to Claim 34, wherein said second component having a melt index (I 2 ) in the range of 200 to 1500 g/10 minutes.
  42. 42
    The method of making a power or communication cable jacket according to Claim 34, wherein said high-density polyethylene composition having a melt index (I 2 ) in the range of 1 to 2 g/10 minutes.
  43. 43
    The method of making a power or communication cable jacket according to Claim 34, wherein said high-density polyethylene composition having a melt index (I 2 ) of at least 2 g/10 minutes.
  44. 44
    The method of making a power or communication cable jacket according to Claim 34, wherein said first component having a molecular weight in the range of 150,000 to 375,000.
  45. 45
    The method of making a power or communication cable jacket according to Claim 34, wherein said second component having a molecular weight in the range of 12,000 to 40,000.
  46. 46
    The method of making a power or communication cable jacket according to Claim 34, wherein said first component having a density in the range of 0.921 to 0.936 g/cm 3 , and a melt index (I 21.6 ) in the range of 1.3 to 5 g/10 minutes;wherein said second component having a density in the range of 0.970 to 0.975 g/cm 3 , and a melt index (I 2 ) in the range of 200 to 1500 g/10 minutes.
  47. 47
    The method of making a power or communication cable jacket according to Claim 34, wherein said first component being substantially free of any long chain branching, and said second component being substantially free of any long chain branching.
  48. 48
    The method of making a power or communication cable jacket according to Claim 47, wherein said high-density polyethylene composition being substantially free of any long chain branching.
  49. 49
    The method of making a power or communication cable jacket according to Claim 34, wherein said high-density polyethylene composition having a single ATREF temperature peak, wherein said ATREF temperature peak having a temperature peak maximum between 90 °C to 105 °C;wherein said high-density polyethylene composition having a calculated high density fraction in the range of 20 percent to 50 percent, said calculated high density fraction being defined as [(2)*(the weight ratio of the high-density polyethylene that elutes in ATREF-DV at temperatures grater than or equal to said temperature peak maximum)], wherein said high-density polyethylene composition having a relative minimum in the log of the relative viscosity average molecular weight at about 90 °C in ATRF-DV;wherein said high-density polyethylene composition having a regression slop of the log of the relative viscosity average molecular weight versus the ATREF-DV viscosity versus temperature plot of less than about 0, said elution temperature measured between 70 °C to 90 °C.
  50. 50
    The method of making a power or communication cable jacket according to Claim 34, wherein said high-density polyethylene composition having an ATREF high-density fraction in percent of equal or less than [(2750*density of the high-density polyethylene composition) - 2552.2]*[1(percent)/(g/cm 3 )], where density is measured in g/cm 3 .
  51. 51
    The method of making a power or communication cable jacket according to Claim 34, wherein said high-density polyethylene composition having a comonomer content in weight percent equal or greater that [(-228.41*density of high-density polyethylene composition) + 219.36)]*[1(weight percent)/(g/cm 3 )], where density is measured in g/cm 3 .
Independent claims51