Method for preparing polyolefins containing a high percentage of exo-olefin chain ends

FIELD OF THE INVENTION

0001The present invention is directed to a method for preparing polyolefins containing a high percentage of exo-olefin chain ends. The method involves lionizing a polyolefin containing tert-chloride chain ends and reacting the ionized polyolefin with one or more nitrogen-containing five-membered aromatic ring or one or more hindered secondary or tertiary amines, or mixtures thereof.

BACKGROUND OF THE INVENTION

0002Linear polyolefins made using a mono-functional initiator containing a single "exo-olefin", "di-substituted" olefin, or "methyl vinylidene group," end group are useful precursors for the preparation of polymers containing specific functional end groups. Polymers made using multi-functional initiators would have multiple exo-olefinic end groups. Polymers containing specific end groups are useful as lubricating oil additives. One example of a functionalized polymer containing hetero atoms is polyisobutenylsuccinic anhydride. Functional end groups may also be desirable for making polymers with potential for further reactions.

0003Conventional ionic polymerizations can be anionic or cationic. Anionic polymerizations proceed, in the presence of a base, through carbanions and favor monomers having electron withdrawing groups. Cationic polymerizations proceed, in the presence of an acid, through a carbocation, also called a carbenium ion, and favor monomers that have electron releasing groups.

0004Similarly to the conventional polymerization systems, living polymerization systems may be either anionic or cationic. The difference between conventional polymerizations and living polymerizations is that an ideal living polymerization proceeds in the absence of chain transfer and chain termination. Living polymerization systems are of great commercial importance because the degree of polymerization may be controlled by controlling the feed ratio of monomer to initiator and sequential addition of two or more different monomers affords the ability to produce block copolymers. Polymerization continues until the monomer is exhausted, but the polymers retain their ability to add additional monomers any time in the future. A number of such systems are well known in the art.

0005A further development is the cationic quasi-living polymerization systems using conventional monomers. Quasi-living polymerization requires certain restrictive conditions, for example anhydrous reagents. Cationic quasi-living polymerizations differ from truly living polymerizations in that, although the rate of chain transfer approaches zero, chain termination is present but reversible. One important example of a cationic quasi-living polymerization is the cationic quasi-living polymerization of isobutylene.

0006Typically, cationic quasi-living polymerizations of isobutylene yield narrow molecular weight distribution and one major polymer product containing the 2-chloro-2-methylpropyl end group, also referred to as the "tert-chloride" end group. Under certain conditions minor amounts of olefinic isomers may also be produced.

0007On the other hand, there are two major olefinic isomers produced during conventional polymerization of isobutylene with BF₃, for example, the highly reactive exo-olefin isomer and the relatively unreactive 2-methyl-1-propenyl isomer, also referred to as the "tri-substituted" isomer or "endo olefin" isomer. Furthermore, conventional polymerizations of isobutylene yield polymers with broad molecular weight distributions or polydispersity indices.

0008Exclusive production of the exo-olefin isomer has not been previously achieved under conventional polymerization conditions for isobutylene.

0009There are two established methods for producing polyisobutylene containing only the exo-olefin end group. One method involves chemical dehydrohalogenation of tert-chloride terminated polyisobutylene using potassium tert-butoxide in a post polymerization reaction (<patcit id="pcit0001" dnum="US4342849A"><text>U.S. Patent No. 4,342,849</text></patcit>). The other method involves in situ quenching of quasi-living isobutylene with methallyltrimethylsilane, which converts an active, living carbenium ion to the exo-olefin end group. (<nplcit id="ncit0001" npl-type="s"><text>M. Roth and H. Mayr, Macromolecules, 29, 6104, 1996</text></nplcit>)

0010Polyisobutylene polymers containing more than one exo-olefin end group may be prepared using the above methods by the use of a multi-functional initiator.

0011The preparation of polyolefins, including polyisobutylene polymers, is well known in the art. A number of patents have discussed processes for making polyisobutylene polymers containing exo-olefin end groups, but none using reacting an ionized polyolefin with a nitrogen-containing five-membered aromatic ring compound or a hindered secondary or tertiary amine.

0012European Patent No. 341012 discloses a method for producing polymers with narrow molecular weight distribution, where the ratio of the weight average molecular weight, M(w), to the number average molecular weight, M(n), approaches 1.

0013<patcit id="pcit0002" dnum="US4152499A"><text>U.S. Patent No. 4,152,499</text></patcit> discloses isobutene polymers having a mean degree of polymerization from 10 to100 and where the proportion of theoretically possible terminal double bonds is greater than in conventional products. The patent also discloses the method of making the isobutene polymers using boron trifluoride as the initiator.

0014<patcit id="pcit0003" dnum="US4342849A"><text>U.S. Patent No. 4,342,849</text></patcit> discloses the synthesis of polyisobutylene carrying either unsaturation or hydroxyl groups at both ends, in the case of a linear polymer, or at all ends in the case of a star polymer. The method involves the steps of refluxing a solution of telechelic di-halogen polyisobutylene, adding a solution strong base such as potassium t-butoxide and stirring to form the telechelic di-olefin polyisobutylene.

0015<patcit id="pcit0004" dnum="US4393199A"><text>U.S. Patent No. 4,393,199</text></patcit> discloses a method for carrying out cationic polymerization with molecular weight control in which a pre-initiator and a catalyst effective for cationic polymerization are mixed with a monomer. The resulting living polymer is then treated as desired.

0016<patcit id="pcit0005" dnum="US4758631A"><text>U.S. Patent No. 4,758,631</text></patcit> discloses a method of preparing allyl-terminated polyisobutylene by allylation with allyltrimethylsilane of tertiary chloro-capped polyisobutylene by electrophilic substitution. The synthesis begins with the boron trichloride catalyzed mono- or oligo-tertiary chloride "inifer' initiated polymerization of isobutylene, followed in the same reaction vessel by the addition of hexane, allyltrimethylsilane and titanium tetrachloride.

0017<patcit id="pcit0006" dnum="US4910321A"><text>U.S. Patent Nos. 4,910,321</text></patcit> and <patcit id="pcit0007" dnum="US5122572A"><text>5,122,572</text></patcit> disclose a catalyst composed of a complex of an organic acid or its ester and a Lewis acid, preferably boron trichloride that can add olefin monomers to increase the molecular weight of the complex from as low as 200 to in excess of a million. The patents also disclose polymers of different molecular weights having useful end groups such as halogens and specifically chloride, allyl, acryl or methacryl, acetate or formate.

0018<patcit id="pcit0008" dnum="US4929683A"><text>U.S. Patent Nos. 4,929,683</text></patcit> and <patcit id="pcit0009" dnum="US5066730A"><text>5,066,730</text></patcit> disclose a catalyst composed of a complex of an organic ether and a Lewis acid, preferably boron trichloride that can add olefin monomers to increase the molecular weight of the complex from as low as 200 to in excess of a million. The patents also disclose polymers of different molecular weights having useful end groups such as halogens and specifically chloride, allyl, acryl or methacryl, acetate or formate.

0019<patcit id="pcit0010" dnum="US5219948A"><text>U.S. Patent No. 5,219,948</text></patcit> discloses a method for preparing elastomeric polymers comprising alpha-olefins or conjugated alkadienes by cationic polymerization, in the presence of titanium tetrachloride and an electron pair donor selected from pyridine or a non-hindered alkylpyridine. The polymers have very narrow, mono-modal molecular weight distribution.

0020<patcit id="pcit0011" dnum="US5336745A"><text>U.S. Patent No. 5,336,745</text></patcit> discloses a method for the direct synthesis of polymeric materials functionalized with desirable nitrogen-containing functional groups such as terminal azido, cyano, carbonylamino or thiocarbonylamino groups. Polymerization and functionalization occur in a substantially simultaneous manner.

0021<patcit id="pcit0012" dnum="US5428111A"><text>U.S. Patent No. 5,428,111</text></patcit> discloses a process for the living polymerization of aromatic, preferably styrenic monomers initiated from a living polyolefin, particularly polyisobutylene, chain end for making block copolymers having polyolefin mid-blocks and styrenic end-blocks.

0022<patcit id="pcit0013" dnum="US5448000A"><text>U.S. Patent No. 5,448,000</text></patcit> discloses a one-pot method of preparing sulfonic acid-terminated polyisobutylene by sulfonation with acetyl sulfate of a living polyisobutylene in a single step. The method involves "inifer" initiated carbocationic polymerization with Lewis acid to form the polymer followed by the sulfonation.

0023<patcit id="pcit0014" dnum="US5637647A"><text>U.S. Patent Nos. 5,637,647</text></patcit> and <patcit id="pcit0015" dnum="US5677386A"><text>5,677,386</text></patcit> disclose the capping of a living polymer with one or more capping compounds comprising non-polymerizable monomer selected from a group consisting of substituted or unsubstituted diphenyl alkylene, methoxystyrene, trans-stilbene, 1-isopropenylnaphthalene and 2,4-dimethyl styrene.

0024<patcit id="pcit0016" dnum="US433439A" dnum-type="L"><text>U.S. Patent Application No. 10/433,439</text></patcit>, Publication No. <patcit id="pcit0017" dnum="US20040015029A1"><text>2004/0015029 A1</text></patcit>, discloses a process for the preparation of polyisobutylenes in which at least 60 percent of the polymer chains have at least one olefinically unsaturated terminal group, by cationic polymerization of isobutene or isobutene-containing monomer mixtures in the condensed phase and in the presence of an initiator system.

0025<patcit id="pcit0018" dnum="US600898A" dnum-type="L"><text>U.S. Patent Application Serial No. 10/600,898</text></patcit>, Publication No. <patcit id="pcit0019" dnum="US20040260033A1"><text>2004/0260033 A1</text></patcit>, discloses the method for manufacturing and producing monodisperse telechelic polymers through cationic polymerization of suitable monomer under living polymerization conditions and quenching the polymerization with an N-substituted-pyrrole. The functionalized polymers containing N-substituted-pyrroles may be employed as fuel additives and/or lubricating oil additives.

0026PCT International Application No. <patcit id="pcit0020" dnum="EP05472W"><text>PCT/EP/05472</text></patcit>, International Publication No. <patcit id="pcit0021" dnum="WO9909074A"><text>WO99/09074</text></patcit>, discloses a process for functionalizing polymers prepared by cationic polymerization wherein a living carbocationic polymerization system is reacted with one or more aromatic ring systems, and the use of substituted or unsubstituted reaction products of said process in lubricating oil or fuel compositions and additive concentrates, for example as dispersants, detergents or antioxidant additives or VI improvers.

0027<patcit id="pcit0022" dnum="WO0206359A"><text>WO 0206359</text></patcit> relates to a method for producing polyisobutylenes by cationic polymerisation of isobutene or a hydrocarbon stream containing isobutene in the liquid phase in the presence of boron trifluoride as a catalyst. The catalytic activity of the boron trifluoride is eliminated, partially or completely, at a desired point in time by a solid deactivator. The solid deactivator contains primary, secondary, tertiary and or quarterary nitrogen atoms which bind boron trifluoride. The deactivator is insoluble in the reaction mixture.

0028<nplcit id="ncit0002" npl-type="s"><text>Bae et al, The Role of Pyridine Derivatives in Living Carbocationic Polymerisation: Lewis Base or Nucleophile?, Macromolecular Symposia, Vol. 123, 1 July 1998, pages 11-23</text></nplcit>, discusses the living cationic polymerization of isobutylene induced by the 2-chloro-2,4,4-trimethylpentane/TiCl4/ hexane:methyl chloride (60:40, v:v)/-80°C system in the presence of pyridine derivatives.

0029<nplcit id="ncit0003" npl-type="s"><text>β-Proton elimination by Free Bases in the Living cationic Polymerization of isobutylene, by Young Cheol Bae and Rudolf Faust, Macromolecules, Volume 30, 7341-7344 (1997</text></nplcit>). The authors investigated β-proton elimination from quasi-living polyisobutylene, after observing exo-olefin formation in the presence of 2,6-di-tert-butylpyridine (DTBP) of low purity. They ascribed elimination to the presence of a sterically hindered cyclic imine base present in the DTBP in a concentration of 6 x 10^-6 moles per liter. They simulated this impurity using 2-tert-butylpyridine (TBP) and discovered that the latter, when added to the reactor at the start of the polymerization (i.e., in the presence of monomer) resulted in about 65 percent elimination after 3 hours of reaction time to produce exclusively exo-olefin. When the extent of elimination had reached 20 percent or higher, significant coupling was observed from both ¹H NMR and GPC analyses. Bae and Faust clearly considered that elimination by sterically hindered bases, such as TBP, was undesirable and should be avoided. The first paragraph of the paper was summarized as follows: "Finally, strong bases may also eliminate β-protons, which should be avoided." Later, they refer to the cyclic imine base impurity in DTBP as "the culprit." Finally, they summarized the entire paper by saying that the elimination process should be avoided for polymer preparation purposes, although it might facilitate the measurement of kinetic rate constants: "While β-proton elimination should be avoided for the synthesis of well-defined macromolecules, if diffusion control of this process can be shown, it may provide a novel method of establishing the concentration of active centers, from which absolute propagation rate constants could be calculated"

SUMMARY OF THE INVENTION

0030The present invention is directed to a method for preparing polyolefins containing a high percentage of exo-olefin chain ends. The method involves ionizing a polyolefin containing terminal tert-chloride chain ends and reacting the ionized polyolefin with one or more nitrogen-containing five-membered aromatic ring compounds or one or more hindered secondary or tertiary amines, or mixtures thereof.

0031More specifically, the present invention is directed to a method for preparing a polyolefin product containing exo-olefin chain ends on the polyolefin polymer chain, which method comprises: <ol id="ol0001"><li>(a) ionizing a polyolefin containing terminal tert-chloride chain ends on the polymer chain in the presence of a Lewis acid; and</li><li>(b) reacting the ionized polyolefin with one or more nitrogen-containing five-membered aromatic ring compounds selected from pyrroles and imidazoles, wherein the pyrroles have the formula: <chemistry id="chem0001" num="0001"><img file="EP1778747B1_D0001.tif" /></chemistry> wherein: <dl id="dl0001"><dt>(a)</dt><dd>R₁ and R₂ form a fused aromatic ring of from 6 carbon atoms to 10 carbon atoms or an aliphatic ring of from 4 carbon atoms to 8 carbon atoms, R₄ is alkyl containing one carbon atom to 20 carbon atoms, and R₃ is hydrogen or alkyl containing one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 7 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms; or</dd><dt>(b)</dt><dd>R₂ and R₃ form a fused aromatic ring of from 6 carbon atoms to 10 carbon atoms or an aliphatic ring of from 4 carbon atoms to 8 carbon atoms, and R₁ and R₄ are independently an alkyl containing one carbon atom to 20 carbon atoms; or</dd><dt>(c)</dt><dd>both R₁ and R₂, and R₃ and R₄, taken in pairs, independently form a fused aromatic ring of from 6 carbon atoms to 10 carbon atoms or an aliphatic ring of from 4 carbon atoms to 8 carbon atoms;</dd></dl> and wherein the imidazoles have at least two hydrocarbyl substituents on the aromatic ring; provided the nitrogen containing five-membered aromatic ring is not: <dl id="dl0002"><dt>(i)</dt><dd>2-phenylindole;</dd><dt>(ii)</dt><dd>2-methylbenzimidazole;</dd></dl><dl id="dl0003"><dt>(iii)</dt><dd>1,2-dimethylimidazole;</dd><dt>(iv)</dt><dd>2-phenylimidazole; and</dd><dt>(v)</dt><dd>2,4,5-triphenylimidazole;</dd></dl> to thereby obtain the polyolefin product containing exo-olefinic end groups on the polyolefin polymer chain.</li></ol>

0032In a preferred embodiment the pyrrole has the following formula: <chemistry id="chem0002" num="0002"><img file="EP1778747B1_D0002.tif" /></chemistry>

0033In another embodiment the substituted imidazole has the general formula: <chemistry id="chem0003" num="0003"><img file="EP1778747B1_D0003.tif" /></chemistry> wherein R₃ is branched alkyl containing from 4 carbon atoms to 20 carbon atoms, and wherein <ol id="ol0002" compact="compact"><li>(a) R₁ and R₂ are independently hydrogen, alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 7 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms, wherein at least one of R₁ or R₂ is not hydrogen; or</li><li>(b) R₁ and R₂ form a fused aromatic ring of from 6 carbon atoms to 10 carbon atoms or an aliphatic ring of from 4 carbon atoms to 8 carbon atoms.</li></ol>

0034In another preferred embodiment of the above method R₁ is methyl, R₂ is hydrogen and R₃ is tert-butyl.

0035According to a second aspect, there is provided a method for preparing a polyolefin product containing exo-olefinic end groups on the polyolefin polymer chain, comprising: <ol id="ol0003"><li>(a) ionizing a polyolefin containing terminal tert-chloride chain ends on the polymer chain in the presence of a Lewis acid; and</li><li>(b) reacting the ionized polyolefin with one or more hindered secondary or tertiary amines containing only carbon, hydrogen, and nitrogen atoms, or mixtures thereof, wherein the hindered tertiary amine is a compound of formula (a), (b), (c), (d), (e), or (f): <chemistry id="chem0004" num="0004"><img file="EP1778747B1_D0004.tif" /></chemistry><chemistry id="chem0005" num="0005"><img file="EP1778747B1_D0005.tif" /></chemistry><chemistry id="chem0006" num="0006"><img file="EP1778747B1_D0006.tif" /></chemistry><chemistry id="chem0007" num="0007"><img file="EP1778747B1_D0007.tif" /></chemistry> wherein R₆ is a divalent hydrocarbyl group of one carbon atom to 4 carbon atoms, each of which may be substituted with an alkyl group having one carbon atom to 6 carbon atoms, and R₁. R₂, R₃, R₄, and R₅ are independently hydrogen, alkyl containing one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbons; provided if R₁, R₂, R₃, and R₄ are hydrogen, then R₅ is a branched alkyl having from 4 to 20 carbon atoms, aryl of 6 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms, and provided if R₅ is hydrogen, then R₁, R₂, R₃, and R₄ cannot be hydrogen unless either R₁ or R₂ and either R₃ or R₄ is a branched alkyl from 4 to 20 carbon atoms; <chemistry id="chem0008" num="0008"><img file="EP1778747B1_D0008.tif" /></chemistry> and the hindered secondary amine is a compound of formula (g), (h), or (i): <chemistry id="chem0009" num="0009"><img file="EP1778747B1_D0009.tif" /></chemistry><chemistry id="chem0010" num="0010"><img file="EP1778747B1_D0010.tif" /></chemistry> wherein R₁ is a divalent hydrocarbyl group of one carbon atom to 4 carbons and R₂, R₃, R₄, R₇, R₈, and R₉ are independently hydrogen, alkyl containing one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbons, and one of R₅ and R₆ is hydrogen and the other is linear alkyl from one carbon atom to 20 carbon atoms; <chemistry id="chem0011" num="0011"><img file="EP1778747B1_D0011.tif" /></chemistry> provided the hindered secondary or tertiary amines is not 1-pyrrolidino-1-cyclopentene; to thereby obtain the polyolefin product containing exo-olefinic end groups on the polyolefin polymer chain.</li></ol>

0036In a preferred embodiment of the above method the hindered secondary amine a compound of formula (h) and one of R₅ and R₆ is hydrogen.

0037According to a third aspect, there is provided a method for preparing a polyolefin product containing exo-olefinic end groups on the polyolefin polymer chain, comprising: <ol id="ol0004"><li>(a) ionizing a polyolefin containing terminal tert-chloride chain ends on the polymer chain in the presence of a Lewis acid; and</li><li>(b) reacting the ionized polyolefin with one or more hindered amines containing only carbon, hydrogen, and nitrogen atoms, or mixtures thereof, wherein the hindered amine is a compound of formula (a), (b) or (c): <chemistry id="chem0012" num="0012"><img file="EP1778747B1_D0012.tif" /></chemistry> wherein one of R₁ and R₄ is hydrogen and the other is alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms, one of R₂ and R₃ is hydrogen and the other is alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms; or at least one of R₁ and R₂ and R₃ and R₄, taken in pairs, independently form a fused aromatic ring of from 5 carbon atoms to 7 carbon atoms or aliphatic ring of from 4 carbon atoms to 8 carbon atoms; <chemistry id="chem0013" num="0013"><img file="EP1778747B1_D0013.tif" /></chemistry> wherein R₁, R₂ and R₄ are independently hydrogen or alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms, R₃ is hydrogen, alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms; or at least one of R₂ and R₃ or R₃ and R₄, taken in pairs, independently form a fused aromatic ring of from 5 carbon atoms to 7 carbon atoms or aliphatic ring of from 4 carbon atoms to 8 carbon atoms, provided that if R₁ is hydrogen then R₂ and R₄ are independently alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms, and further provided that if R₂ or R₄ is hydrogen, then R₁ is alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms; and <chemistry id="chem0014" num="0014"><img file="EP1778747B1_D0014.tif" /></chemistry> wherein R₁, R₂ and R₃ are independently hydrogen or alkyl of one carbon to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms; to thereby obtain the polyolefin product containing exo-olefinic end groups on the polyolefin polymer chain.</li></ol>

0038In a preferred embodiment of the above method the hindered amine has the formula: <chemistry id="chem0015" num="0015"><img file="EP1778747B1_D0015.tif" /></chemistry>

0039In a further embodiment of the above method the hindered amine has the formula: <chemistry id="chem0016" num="0016"><img file="EP1778747B1_D0016.tif" /></chemistry>

0040In yet another preferred embodiment of the above method the hindered amine has the formula: <chemistry id="chem0017" num="0017"><img file="EP1778747B1_D0017.tif" /></chemistry>

Preferably the polyolefin is polyisobutylene.

0041Preferably steps (a) and (b) are independently carried out at a temperature in the range of -130°C to 10°C. More preferably steps (a) and (b) are independently carried out at a temperature in the range of -80°C to 0°C. Yet more preferably steps (a) and (b) are independently carried out at a temperature in the range of - 70°C to -10°C. Most preferably steps (a) and (b) are independently carried out at a temperature in the range of -60°C to -20°C.

0042Preferably the Lewis acid in step (a) is a halide of titanium or boron. More preferably the Lewis acid is titanium halide. Most preferably the Lewis acid is titanium tetrachloride. Preferred concentrations of the titanium tetrachloride exceed 2 times the combined concentrations of protic impurities, electron donor, common ion salt or its precursor, and the quenching agent of quenching agents.

0043In the above methods the exo-olefinic end group on the polymer chain of the polyolefin product is in the range of one percent to 100 percent of the total olefin yield. Preferably the exo-olefinic end group on the polymer chain is at least 3 percent of the total olefin yield. More preferably the exo-olefinic end group on the polymer chain is at least 20 percent, still more preferably at least 50 and most preferably at least 70 percent of the total olefin yield.

DETAILED DESCRIPTION OF THE INVENTION

Definitions

0044As used herein, the following terms have the following meaning unless expressly stated to the contrary:

0045The term "alkyl" as used herein refers to straight chain and branched chain saturated aliphatic groups typically having from one to about 20 carbon atoms. Some examples of straight chain and branched chain saturated aliphatic groups are methyl, ethyl, propyl, butyl, isopropyl, isobutyl, sec-butyl, tert-butyl, and the like.

0046The term "aromatic or aliphatic fused ring" as used herein refers to the ring formed by two adjacent carbon atoms on the pyrrole or imidazole ring, and the ring thus formed is fused to the pyrrole or imidazoles ring. An example of a fused aromatic ring is a benzo group fused to the pyrrole ring or imidazole ring. A fused aliphatic ring may be any cyclic ring structure fused to the pyrrole ring or imidazole ring.

0047The term "branched alkyl" as used herein refers to an alkyl group in which the carbon atom representing the point of attachment of the group to the rest of the molecule is either a tertiary or quaternary carbon atom. The term "tertiary carbon" as used herein refers to a carbon atom that is attached to three other carbon atoms. The term "quaternary carbon" as used herein refers to a carbon atom that is attached to 4 other carbon atoms.

0048The terms "carbenium ion" or "carbocation" as used herein refer to a positively charged carbon atom bearing three sp²-bonded substituents and an empty p orbital. <chemistry id="chem0018" num="0018"><img file="EP1778747B1_D0018.tif" /></chemistry>

0049The term "chain transfer" as used herein refers to the cessation of growth of one polymerization chain with the possible initiation of another polymerization chain.

0050The term "common ion salt" as used herein refers to an ionic salt that is optionally added to a quasi-living cationic polymerization mixture to present dissociation of the propagating carbenium ion and counter-ion pairs. The anion of the common ion salt is identical to the counter-ions of the propagating chain ends. The cation of the common ion salt is typically a fatty quaternary ammonium cation, such as tetra-n-butyl ammonium ion, which confers solubility in the organic media.

0051The term "coupled product" as used herein refers to the product of addition of a PIB terminal carbenium ion to a PIB exo-olefin chain end. Coupled product has a number average molecular weight that is approximately twice that of the main polymer product.

0052The term "coupling" as used herein refers to the addition of a polyisobutylene terminal carbenium ion to a polyisobutylene exo-olefin chain end.

0053The term "conventional polymerization" as used herein refers to polymerization wherein the chain-reaction polymerization involving olefins proceeds with ions as chain carrying particles, either anions or cations. Polymerization proceeds through the steps of chain initiation, chain propogation, chain transfer and chain termination.

0054The term "di-EAS product" as used herein refers to the product which results when two separate polyisobutylene terminal carbenium ions react to form a covalent bond with a single quenching agent molecule. Di-EAS product contains in its structure a residue from the quenching agent.

0055The terms "di-substituted olefin" or "exo-olefin" or "methyl vinylidene" as used herein refer to an olefin polymer chain containing an exo-olefin chain end as shown below. <chemistry id="chem0019" num="0019"><img file="EP1778747B1_D0019.tif" /></chemistry>

0056The term "di-valent hydrocarbyl" as used herein refers to a hydrocarbyl group which possesses two points pf attachment to the rest of the molecule.

0057The term "EAS product" as used herein refers to the product which results when one polyisobutylene terminal carbenium ion reacts to form a covalent bond with a single quenching agent molecule. EAS product contains in its structure a residue from the quenching agent.

0058The term "electron donor" as used herein refers to a basic and/or nucleophilic substance added to the polymerization reaction that is either fully complexed with the Lewis acid or fully non-complexed with the Lewis acid. The concentration of electron donor exceeds the concentration of the protic impurities, for example water.

0059The term "electrophilic aromatic substitution or EAS" as used herein refers to the process by which the EAS product is produced.

0060The term "gem-dimethyl carbons" as used herein refers to the two methyl carbons alpha to the carbenium ion or the chloride bonded carbon of the polyolefin polymer chain end as depicted in the structure below. <chemistry id="chem0020" num="0020"><img file="EP1778747B1_D0020.tif" /></chemistry>

0061The term "hydrocarbyl" refers to an organic radical primarily composed of carbon and hydrogen which may be aliphatic, alicyclic, aromatic or combinations thereof, e.g., aralkyl or alkaryl. Such hydrocarbyl groups may also contain aliphatic unsaturation, i.e., olefinic or acetylenic unsaturation, and may contain minor amounts of heteroatoms, such as oxygen or nitrogen, or halogens, such as chlorine.

0062The term "hindered secondary or tertiary amine" as used herein refers to a compound that is appropriately substituted such that it is sufficiently sterically hindered to be not fully complexed with the Lewis acid, yet sufficiently sterically hindered to allow its reaction with the carbenium ion. Preferably the hindered amine is a tertiary amine.

0063The term "Lewis acid" as used herein refers to a compound that can accept a pair of electrons to form a covalent bond.

0064The term "living polymerization" as used herein refers to the polymerizations that proceed in the absence of measurable chain transfer and chain termination.

0065The term "nitrogen-containing five-membered aromatic ring" as used herein refers to pyrroles and imidazoles containing at least one nitrogen atom in the aromatic ring and a maximum of 2 nitrogen atoms in the arom atic ring, and having from about 2 alkyl groups to about 4 alkyl groups containing from about one carbon atom to about 20 carbon atoms attached to the ring. Some examples of nitrogen-containing five-membered aromatic ring compounds contemplated for use in the present invention are substituted-pyrroles.

0066The term "quasi-living polymerization" as used herein refers to living polymerizations wherein reversible chain terminations is operable, but irreversible chain termination and chain transfer approaches zero.

0067The term "polyolefin" as used herein refers to a polymer of one or more olefins, such as ethylene, propylene, styrene, isobutylene, etc.

0068The term "regiospecific" as used herein refers to chemical reactions that give exclusively or nearly exclusively one of several possible isomeric products.

0069The term "reacting agent" as used herein refers to a chemical compound which is added to the ionized polyolefin to react with the ionized polyolefin chain end.

0070The term "termination" as used herein refers to the chemical reaction that terminates polymerization process or the quenching reaction by destruction of the Lewis acid.

0071The term "terminator" as used herein refers to the chemical compound that terminates polymerization process or the quenching reaction, but may not simultaneously initiate a new polymer chain. A number of alcohols may be used as terminators.

0072The term "tert-chloride" refers to the 2-chloro-2-methylpropyl end group on a polyolefin polymer chain.

0073Unless otherwise specified, all percentages are in weight percent.

0074It has been determined that the nitrogen-containing five-membered aromatic ring compounds, such as substituted-pyrroles and substituted-imidazoles, and hindered secondary and tertiary amines used as reacting agents in the preparation of polyolefin polymers of the present invention are capable of quantitatively converting polyolefin polymer endo-olefin chain ends and tert-chloride chain ends to the exo-olefin chain ends. Without being bound by any theory it is believed that these reacting agents selectively catalyze the elimination of a proton exclusively from the gem-dimethyl carbon of the ionized polyisobutylene chain end as shown below. <chemistry id="chem0021" num="0021"><img file="EP1778747B1_D0021.tif" /></chemistry>

0075This result was unexpected since the reacting agents used in the preparation of the polyolefin polymers of the present invention are known to quench living polymerizations by an addition mechanism. Compounds which provide the highest addition yields are typically substituted with electron donating groups located at strategic positions on the ring. It is believed that these substituents provide stabilization for the Friedel-Craft intermediates formed when, for example polyisobutylene, carbenium ions react with olefins in the ring.

0076The reacting agents used in the present invention are able to quantitatively convert polyolefin polymers containing tert-chloride chain ends to the exo-olefin chain ends. A 100 percent conversion was observed within 15 minutes after addition of the reacting agent.

General Procedure for Preparation of Polyolefin Polymers Containing Exo-olefin End Groups on the Chain

0077A typical procedure for the preparation of polyolefin polymers of the present invention is given below:

0078The method of the present invention may be conducted as a batch process, a continuous process, a semi-batch process or by any process known by persons skilled in the art.

0079The polymerization reaction is carried out under inert gas and in a substantially anhydrous environment. The reactor is charged with the following reactants: <dl id="dl0004"><dt>1.</dt><dd>A polyolefin containing tert-chloride chain ends,</dd><dt>2.</dt><dd>a diluent,</dd><dt>3.</dt><dd>an electron donor or common ion salt,</dd><dt>4.</dt><dd>monomers, and</dd><dt>5.</dt><dd>a Lewis acid, which typically comprises a halide of titanium or boron;</dd></dl>

0080The reaction mixture is equilibrated at the desired temperature, ranging from above -130°C to about 10°C. The method of the present invention may be carried out at any desired pressure, atmospheric, sub-atmospheric or super-atmospheric pressure. 6. One or more nitrogen-containing five-membered ring compounds or hindered secondary or tertiary amine reacting agents is added to the reaction mixture to react with the ionized polyolefin chain end.

0081Additional aliquots are removed from the reaction mixture at various time intervals after addition of the reacting agent to determine the concentration of the exo-olefin chain ends on the polyolefin polymers. The reaction is terminated in all the aliquot samples and the remaining reaction mixture with an appropriate alcohol equilibrated at the desired temperature.

0082Although, the concentration of the reactants may be varied to obtain the desired product, it has been found that certain ratios of the reactants are important for obtaining high exo-olefin chain end yield. The ratios are described below: <ul id="ul0001" list-style="none"><li>The molar ratio of Lewis acid to chain ends is in the range from 0.1:1 to 2500:1. Preferably the molar ratio of Lewis acid to chain ends is in the range of 2:1 to 200:1. More preferably the molar ratio of Lewis acid to chain ends is 2:1 to 15:1.</li><li>The molar ratio of Lewis acid to electron donor is in the range from 1.1:1 to 10,000:1. Preferably the molar ratio of Lewis acid to electron donor is in the range of 2:1 to 100:1. More preferably the molar ratio of Lewis acid to electron donor is 4:1 to 30:1.</li><li>The molar ratio of Lewis acid to reacting agent is in the range from 1.1:1 to 2500:1. Preferably the molar ratio of Lewis acid to reacting agent is in the range of 2:1 to 100:1. More preferably the molar ratio of Lewis acid to reacting agent is 2:1 to 15:1.</li><li>The molar ratio of reacting agent to chain ends is in the range from 0.25:1 to 20:1. Preferably the molar ratio of reacting agent to chain end is in the range of 0.5:1 to 5:1. More preferably the molar ratio of reacting agent to chain end is 0.5:1 to 4:1.</li></ul>

0083The concentration of the exo-olefin chain ends, along with the concentration of the endo-olefin and tert-chloride chain ends, is quantified using ¹H NMR. GPC spectra are also obtained to qualitatively determine the amount of the EAS product, the di-EAS product and the coupled product.

0084Compounds suitable for use in the preparation of the polyolefin polymers of the present invention are given below:

Diluents

0085Diluents influence the ionization equilibria and rates of exchange of growing species through their polarity, which can be estimated from their dielectric constants. Typically, solvents having low dielectric constants are preferred since ion pairs are less dissociated. Suitable solvents include, but are not limited to, low-boiling alkanes and alkyl mono or polyhalides with reasonably low freezing points to be used at the preferred polymerization temperature. Illustrative solvents include alkanes (generally C₂ to C₁₀ alkanes, including normal alkanes such as propane, normal butane, normal pentane, normal hexane, normal heptane, normal octane, normal nonane and normal decane, and branched alkanes including isobutane, isopentane, isohexane, 3-methylpentane, 2,2-dimethylbutane, 2,3-dimethylbutane and the like), alkenes and alkenyl halides (such as vinyl chloride), carbon disulfide, chloroform, ethylchloride, N-butyl chloride, methylene chloride, methyl chloride, 1,2-dichloroethane, 1,1,2,2-tetrachloroethane, sulfur dioxide, acetic anhydride, carbon tetrachloride, acetonitrile, neopentane, benzene, toluene, methylcyclohexane, chlorobenzene, 1,1-dichloroethane, 1,1-dichloroethene, 1,2-dichloroethene, n-propyl chloride, iso-propyl chloride, 1,2-dichloropropane, or 1 ,3-dichloropropane, nitro-alkanes (such as nitropropane) to name a few of the representative liquid diluents or solvents useful in cationic polymerizations. Mixed solvents (for example combinations of those listed above) can also be used.

Electron Donors

0086Electron donors have been shown to convert traditional polymerization systems into living and/or quasi-living cationic polymerizations systems. The proton trap used in the present invention is not specifically limited to any particular compound or class of compounds. Examples include pyridines and n-alkyl amines, aprotic amides, sulfoxides, esters, metal compounds having an oxygen atom bonded to a metal atom, and others. Pyridine compounds include 2,6-di-tert butylpyridine, 2,6-dimethylpyridine, 2,4-dimethylpryidine, 2,4,6-trimethylpyridine, 2-methylpyridine, pyridine; N,N-dimethylaniline, aniline. Amide compounds include N,N-dimethylformamide, N,N-dimethylacetamide, N,N-diethylacetamide. An example of a sulfoxide compound is dimethyl sulfoxide. Diethyl ether is an example of an ether compound, and methyl acetate and ethyl acetate are examples of ester compounds. Phosphate compounds such as trimethyl phosphate, tributyl phosphate, triamide hexamethylphosphate may also be employed. Oxygen-containing metal compounds such as tetraisopropyl titanate are also useful as electron donors.

0087The concentration of the electron donors in the total reaction mixture may be in the range from 0.001 moles per liter to 0.1 moles per liter. Preferably the concentration of the electron donors is in the range from 0.001 moles per liter to 0.05 moles per liter. More preferably the concentration of the electron donors is in the range from 0.002 moles per liter to 0.02 moles per liter.

Common Ion Salts and Common Ion Salt Precursors

0088Common ion salts or salt precursors may be optionally added to the reaction mixture in addition to or replacement of the electron donor. Typically, these salts are used to increase the ionic strength, suppress free ions, and beneficially interact with ligand exchange. Particularly preferred are common ion salt precursors, for example tetra-n-butylammonium chloride (<i>n-</i>Bu₄NCl).

0089The concentration of the common ion salts or salt precursors in the total reaction mixture may be in the range from 0.0005 moles per liter to 0.05 moles per liter. Preferably the concentration of the common ion salts or salt precursors is in the range from 0.0005 moles per liter to 0.025 moles per liter. More preferably the concentration of the common ion salt or salt precursors is in the range from 0.001 moles per liter to 0.007 moles per liter.

Lewis Acids

0090Lewis acids that are suitable as catalysts for purposes of the invention include, but are not limited to, titanium and boron halides, particularly titanium tetrachloride and boron trichloride, aluminum trichloride, tin tetrachloride, zinc chloride, ethyl aluminum dichloride and others. Use of the titanium halides and particularly titanium tetrachloride is preferred. The strength of the Lewis acid and its concentration should be adjusted for the particular monomer. Additionally, the strength of these Lewis acids can be adjusted using nucleophilic additives. In some instances these Lewis acids are also referred to as co-initiators.

0091The amount of the Lewis acid present in the initiator system may vary. However, it is desirable that the concentration of Lewis acid is sufficient to achieve an appropriate rate of polymerization and quenching. The Lewis acid concentration should not be so high as to precipitate the formed polymer.

0092The concentration of the Lewis acid in the total reaction mixture may be in the range from 0.001 moles per liter to 3.0 moles per liter. Preferably the concentration of the Lewis acid is in the range from 0.005 moles per liter to 1.5 moles per liter. More preferably the concentration of the Lewis acid is in the range from 0.05 moles per liter to 1.0 moles per liter.

Reacting agents

0093Reacting agents contemplated for use in preparation of the polyolefin in the present invention are nitrogen-containing five membered aromatic ring compounds/such as substituted-pyrroles and substituted imidazoles. as described above,

0094The substituted pyrrole employed in the present invention has the general formula: <chemistry id="chem0022" num="0022"><img file="EP1778747B1_D0022.tif" /></chemistry> wherein R₁, R₂, R₃ and R₄ are as described below: <dl id="dl0005"><dt>(a)</dt><dd>R₁ and R₂ form a fused aromatic ring of from 6 carbon atoms to 10 carbon atoms or aliphatic ring of from 4 carbon atoms to 8 carbon atoms, R₄ is alkyl containing one carbon atom to about 20 carbon atoms, and R₃ is hydrogen or alkyl containing one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 7 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms; or</dd><dt>(b)</dt><dd>R₂ and R₃ form a fused aromatic ring of from 6 carbon atoms to 10 carbon atoms or aliphatic ring of from 4 carbon atoms to carbon atoms, and R₁ and R₄ are independently an alkyl containing one carbon atom to 20 carbon atoms; or</dd><dt>(c)</dt><dd>both R₁ and R₂, and R₃ and R₄, taken in pairs, independently form a aromatic ring of from 6 carbon atoms to 10 carbon atoms or aliphatic ring of from 4 carbon atoms to 8 carbon atoms.</dd></dl>

0095The substituted-imidazole employed in the present invention has the general formula: <chemistry id="chem0023" num="0023"><img file="EP1778747B1_D0023.tif" /></chemistry> wherein R₃ is branched alkyl containing from 4 carbon atoms to 20 carbon atoms, and wherein <dl id="dl0006"><dt>(a)</dt><dd>R₁ and R₂ are independently hydrogen, alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 7 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms; or</dd><dt>(b)</dt><dd>R₁ and R₂ form a fused aromatic ring of from 6 carbon atoms to 10 carbon atoms or aliphatic ring of from 4 carbon atoms to 8 carbon atoms.</dd></dl>

0096Structures of other nitrogen-containing five-membered aromatic ring compounds that may be employed in the method of the present invention are given below. The given structures are only intended as examples and in no way limit the scope of the present invention. <chemistry id="chem0024" num="0024"><img file="EP1778747B1_D0024.tif" /></chemistry>

0097Reacting agents contemplated for use in preparation of the polyolefin in the present invention may be hindered secondary or tertiary amine compounds, such as 1,2,2,6,6-pentamethyl piperidine and N-methyldiphenylamine.

0098The hindered amine employed in the method of the present invention may be a nitrogen containing hetero-aromatic ring having the following formulas, (a), (b) and (c): <chemistry id="chem0025" num="0025"><img file="EP1778747B1_D0025.tif" /></chemistry> wherein in formula (a) one of R₁ and R₄ is hydrogen and the other is alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms, one of R₂ and R₃ is hydrogen and the other is alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to about 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms; or at least one of R₁ and R₂ and R₃ and R₄, take n in pairs, independently form a fused aromatic ring of from 5 carbon atoms to 7 carbon atoms or aliphatic ring of from 4 carbon atoms to 8 carbon atoms; <chemistry id="chem0026" num="0026"><img file="EP1778747B1_D0026.tif" /></chemistry> wherein in formula (b) R₁, R₂ and R₄ are independently hydrogen or alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms, R₃ is hydrogen, alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms; or at least one of R₂ and R₃ or R₃ and R₄, taken in pairs, independently form a fused aromatic ring of from 5 carbon atoms to 7 carbon atoms or aliphatic ring of from 4 carbon atoms to 8 carbon atoms, provided that if R₁ is hydrogen then R₂ and R₄ are independently alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms, and further provided that if R₂ or R₄ is hydrogen, then R₁ is alkyl of one carbon atom to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to 30 carbon atoms, or aralkyl of to 30 carbon atoms; and <chemistry id="chem0027" num="0027"><img file="EP1778747B1_D0027.tif" /></chemistry> wherein in formula (c) R₁, R₂ and R₃ are independently hydrogen or alkyl of one carbon to 20 carbon atoms, cycloalkyl of 3 to 8 carbon atoms, aryl of 6 to 30 carbon atoms, alkaryl of 7 to about 30 carbon atoms, or aralkyl of 7 to 30 carbon atoms.

0099Structures of other hindered secondary or tertiary amines that may be employed in the method of the present invention are given below. The given structures are only intended as examples and in no way limit the scope of the present invention. <chemistry id="chem0028" num="0028"><img file="EP1778747B1_D0028.tif" /></chemistry><chemistry id="chem0029" num="0029"><img file="EP1778747B1_D0029.tif" /></chemistry>

0100The concentration of the reacting agent in the total reaction mixture may be in the range from 0.0001 moles per liter to 2.0 moles per liter. Preferably the concentration of the reacting agent is in the range from 0.001 moles per liter to 1.0 moles per liter. More preferably the concentration of the reacting agent is in the range from 0.005 moles per liter to 0.5 moles per liter.

Terminators

0101Any soluble alcohol may be used to terminate the polymerization reaction in the present invention. Preferred are mono-alcohols containing from one carbon atom to 8 carbon atoms.

EXAMPLES

Example 1

Preparation of polyisobutylene containing exo-olefin chain ends using 2.5-dimethylpyrrole

0102A four-neck 250 milliliter round-bottom flask was equipped with an overhead mechanical stirrer and platinum resistance thermometer. This assembly was immersed into a heptane bath at -62°C under dry nitrogen gas in a substantially inert atmosphere MBraun glovebox. The flask was then charged with the following reactants: <ul id="ul0002" list-style="none" compact="compact"><li>75 milliliters methyl chloride equilibrated at -60°C.</li><li>113 milliliters hexane equilibrated at -60°C.</li><li>6.03 grams polyisobutylene containing 100 percent tert-chloride chain ends with a molecular weight of approximately 2,000 grams per mole equilibrated at -60°C.</li><li>0.23 milliliters 2,6-dimethylpyridine equilibrated at room temperature.</li></ul>

0103The contents of the round-bottom flask were equilibrated.

0104With continued stirring, next 1.82 milliliters titanium tetrachloride was charged to the flask. Fifteen seconds later, to the reaction mixture in the roundbottomed flask was charged the reacting agent, 0.40 milliliters 2,5-dimethylpyrrole (neat and at room temperature). After the addition of the 2,5-dimethylpyrrole, aliquots, approximately 5-10 milliliter, were removed from the flask using a glass pipette and charged into a scintillation vial containing 4 milliliters anhydrous methanol equilibrated at -60°C to terminate the reaction.

0105Next to the remaining reaction mixture in the round-bottom flask was charged an appropriate amount of anhydrous methanol equilibrated at -60°C to terminate the reaction at 223 minutes after the addition of the 2,5-dimethylpyrrole.

0106The aliquots samples and the final terminated reaction mixture were allowed to warm to room temperature. Next the volatile components were evaporated. To each aliquot sample 1-2 milliliter hexane was added and the polymer was precipitated in methanol. Polyisobutylene was recovered in each aliquot sample and agitated in a vortex with fresh methanol to remove any remaining contaminants and the methanol was decanted. Polyisobutylene samples recovered in each aliquot were placed in a vacuum oven at room temperature for at least 24 hours to remove any remaining solvents.

0107Tables I and II below summarize the reaction conditions and the molar quantities of the reactants used in Example I.

0108The following abbreviations are used for the reactants in Tables I and II below: <ul id="ul0003" list-style="none"><li>TMPCI is an abbreviation of 2-chloro-2,4,4-trimethylpentane.</li><li>25DMPy is an abbreviation of 2,5-dimethylpyrrole.</li></ul>

0109The diluent used in Example 1 was a mixture of hexane and methyl chloride in a volume ratio of 60:40. <tables id="tabl0001" num="0001"><table frame="all"><title><u>Table I</u></title><tgroup cols="9"><colspec colnum="1" colname="col1" colwidth="19mm" /><colspec colnum="2" colname="col2" colwidth="30mm" /><colspec colnum="3" colname="col3" colwidth="28mm" /><colspec colnum="4" colname="col4" colwidth="26mm" /><colspec colnum="5" colname="col5" colwidth="28mm" /><colspec colnum="6" colname="col6" colwidth="28mm" /><colspec colnum="7" colname="col7" colwidth="28mm" /><colspec colnum="8" colname="col8" colwidth="29mm" /><colspec colnum="9" colname="col9" colwidth="30mm" /><thead><row><entry align="center" valign="middle"><b>Example</b></entry><entry align="center" valign="middle"><b>Polyisobutylene (grams)</b></entry><entry align="center" valign="middle"><b>2,6-Dimethyl pyridine (grams)</b></entry><entry align="center" valign="middle"><b>TiCl₄ (grams)</b></entry><entry align="center" valign="middle"><b>Reacting Anent</b></entry><entry align="center" valign="middle"><b>Reacting Agent (grams)</b></entry><entry align="center" valign="middle"><b>Total Reaction Volume (liters)</b></entry><entry align="center" valign="middle"><b>Total Diluent (liters)</b></entry><entry align="center" valign="middle"><b>Temperature (°C)</b></entry></row></thead><tbody><row><entry align="center" valign="middle">1</entry><entry align="center" valign="middle">6.03</entry><entry align="center" valign="middle">0.2143</entry><entry align="center" valign="middle">3.1489</entry><entry align="center" valign="middle">25DMPy</entry><entry align="center" valign="middle">0.373</entry><entry align="center" valign="middle">0.200</entry><entry align="center" valign="middle">0.189</entry><entry align="center" valign="middle">-60</entry></row></tbody></tgroup></table></tables><tables id="tabl0002" num="0002"><table frame="all"><title><u>Table II</u></title><tgroup cols="9"><colspec colnum="1" colname="col1" colwidth="19mm" /><colspec colnum="2" colname="col2" colwidth="30mm" /><colspec colnum="3" colname="col3" colwidth="27mm" /><colspec colnum="4" colname="col4" colwidth="28mm" /><colspec colnum="5" colname="col5" colwidth="28mm" /><colspec colnum="6" colname="col6" colwidth="29mm" /><colspec colnum="7" colname="col7" colwidth="28mm" /><colspec colnum="8" colname="col8" colwidth="29mm" /><colspec colnum="9" colname="col9" colwidth="28mm" /><thead><row><entry align="center" valign="top"><b>Example</b></entry><entry align="center" valign="top"><b>Polyisobutylene (moles per liter)</b></entry><entry align="center" valign="top"><b>2,6-Dimethyl pyridine (moles per liter)</b></entry><entry align="center" valign="top"><b>TiCl₄ (moles per liter)</b></entry><entry align="center" valign="top"><b>Reacting Agent</b></entry><entry align="center" valign="top"><b>Quenching Agent (moles per liter)</b></entry><entry align="center" valign="top"><b>Total Reaction Volume (liters)</b></entry><entry align="center" valign="top"><b>Total Diluent (liters)</b></entry><entry align="center" valign="top"><b>Temperature (°C)</b></entry></row></thead><tbody><row><entry align="center" valign="middle">1</entry><entry align="center" valign="middle">0.537</entry><entry align="center" valign="middle">0.010</entry><entry align="center" valign="middle">0.083</entry><entry align="center" valign="middle">25DMPy</entry><entry align="center" valign="middle">0.0196</entry><entry align="center" valign="middle">0.200</entry><entry align="center" valign="middle">0.189</entry><entry align="center" valign="middle">-60</entry></row></tbody></tgroup></table></tables>

0110Polyisobutylene samples were analyzed using ¹H NMR and GPC as described below.

Procedure for Collecting

<u>1</u>

H NMR Data

0111¹H NMR spectra were collected using a Bruker AC-300 (300MHz) spectrophotometer using samples concentrations of 3 percent to 5 percent (weight/weight) in CDCl₃. ¹H NMR spectra were used for analysis of the end groups. Fractions of exo-olefin, endo-olefin, tert-chloride and coupled olefin chain ends were obtained using ¹H NMR integration as described in the following section.

Procedure for Collecting GPC Data

0112GPC data were used to determine number average molecular weight (man), weight average molecular weight (M_w) and Polydispersity index (PDI), i.e. M_w/M_n. GPC was also used to qualitatively detect olefin coupled product.

Procedure for Calculating the Fractional Amounts of Chain Ends on the Polyisobutylene product

0113The fractions of exo-olefin, endo-olefin, and tert-chloride chain ends, and EAS, di-EAS, and coupled products in the polyisobutylene samples were quantified using ¹H NMR integration. It was assumed that these six species represent 100 percent of the chain ends. In some instances, EAS, di-EAS, and coupled products were deemed to be absent by qualitative inspection of the ¹H NMR spectrum, and for di-EAS and coupled products, by confirming the absence of a shoulder on the low elution volume side of the main polymer peak in the GPC chromatogram. Two procedures are given below. The "General Procedure" was used when coupled product was detected: the "Special Procedure" was used when coupled product was deemed to be absent.

General Procedure

0114The fractional molar amount of each type of chain end was obtained using an equation analogous to the equation given below for determining the fractional amount of exo-olefin, <maths id="math0001" num="(1)"><math display="block"><mi mathvariant="normal">F</mi><mfenced><mi>exo</mi></mfenced><mo mathvariant="normal">=</mo><mfenced><msub><mi mathvariant="normal">A</mi><mi>exo</mi></msub></mfenced><mo mathvariant="normal">/</mo><mfenced><msub><mi mathvariant="normal">A</mi><mi>exo</mi></msub><mo mathvariant="normal">+</mo><msub><mi mathvariant="normal">A</mi><mi>endo</mi></msub><mo mathvariant="normal">+</mo><msub><mi mathvariant="normal">A</mi><mrow><mi>tert</mi><mo mathvariant="normal">-</mo><mi>Cl</mi></mrow></msub><mo mathvariant="normal">+</mo><msub><mi mathvariant="normal">A</mi><mi>EAS</mi></msub><mo mathvariant="normal">+</mo><mn mathvariant="normal">2</mn><mo>⁢</mo><msub><mi mathvariant="normal">A</mi><mrow><mi>di</mi><mo mathvariant="normal">-</mo><mi>EAS</mi></mrow></msub><mo mathvariant="normal">+</mo><mn mathvariant="normal">2</mn><mo>⁢</mo><msub><mi mathvariant="normal">A</mi><mi>coupled</mi></msub></mfenced></math><img file="EP1778747B1_D0030.tif" /></maths> where A_endo is the area of the single olefinic resonance at 5.15ppm, A_exo is the area of the exo-olefinic resonance 4.63ppm, and A_tert-Cl was calculated as follows: <maths id="math0002" num="(2)"><math display="block"><msub><mi mathvariant="normal">A</mi><mrow><mi>tert</mi><mo mathvariant="normal">-</mo><mi>Cl</mi></mrow></msub><mo mathvariant="normal">=</mo><mfenced><msub><mi mathvariant="normal">A</mi><mrow><mn mathvariant="normal">1.65</mn><mo mathvariant="normal">-</mo><mn mathvariant="normal">1.72</mn></mrow></msub><mo mathvariant="normal">/</mo><mn mathvariant="normal">6</mn></mfenced><mo mathvariant="normal">-</mo><msub><mi mathvariant="normal">A</mi><mi>endo</mi></msub></math><img file="EP1778747B1_D0031.tif" /></maths> where A_1.65-1.72 is the integrated area of the convoluted peaks associated with the gem-dimethyl protons of the endo-olefin and the tert-chloride chain ends. The integrated area of EAS or di-EAS product, when present, was evaluated on a situation-by-situation basis; the integration was determined based on a peak that is not convoluted by other peaks, and the area was normalized based on the number of protons that have that characteristic peak. It will be noted that a co-efficient of 2 appears in equation (1) for both di-EAS and coupled product, to account for the fact that creation of either of these products consumes 2 polyisobutylene chains. A_coupled was calculated as follows: <maths id="math0003" num="(3)"><math display="block"><msub><mi mathvariant="normal">A</mi><mi>coupled</mi></msub><mo mathvariant="normal">=</mo><mfenced><msub><mi mathvariant="normal">A</mi><mrow><mn>5.0</mn><mo mathvariant="normal">-</mo><mn>4.75</mn></mrow></msub><mo>-</mo><msub><mi mathvariant="normal">A</mi><mrow><mn>4.5</mn><mo mathvariant="normal">-</mo><mn>4.75</mn></mrow></msub></mfenced><mo>/</mo><mn>2</mn></math><img file="EP1778747B1_D0032.tif" /></maths> where A_5.0-4.75 is the integrated area of the convoluted peaks associated with one of the exo-olefin protons and the two identical protons of the coupled product, and where A_4.5-4.75 is the integrated area of the peak associated with the other exo-olefin proton.

Special Procedure

0115In the qualitative absence of coupled product, the fractional molar amount of each type of chain end was obtained using an equation analogous to the equation given below for determining the fractional amount of exo-olefin, <maths id="math0004" num="(1)"><math display="block"><mi mathvariant="normal">F</mi><mfenced><mi>exo</mi></mfenced><mo mathvariant="normal">=</mo><mfenced><msub><mi mathvariant="normal">A</mi><mi>exo</mi></msub></mfenced><mo mathvariant="normal">/</mo><mfenced><msub><mi mathvariant="normal">A</mi><mi>exo</mi></msub><mo mathvariant="normal">+</mo><msub><mi mathvariant="normal">A</mi><mi>endo</mi></msub><mo mathvariant="normal">+</mo><msub><mi mathvariant="normal">A</mi><mrow><mi>tert</mi><mo mathvariant="normal">-</mo><mi>Cl</mi></mrow></msub><mo mathvariant="normal">+</mo><msub><mi mathvariant="normal">A</mi><mi>EAS</mi></msub><mo mathvariant="normal">+</mo><mn>2</mn><mo>⁢</mo><msub><mi mathvariant="normal">A</mi><mrow><mi>di</mi><mo mathvariant="normal">-</mo><mi>EAS</mi></mrow></msub></mfenced></math><img file="EP1778747B1_D0033.tif" /></maths> where A_endo is the area of the single olefinic resonance at 5.15 parts per million, A_exo is the average area of the two exo-olefinic resonances at 4.63 and 4.85 parts per million, and A_tert-Cl , A_EAS, and A_dl-EAS were calculated in the same manner as described in the "General Procedure."

0116Table III below summarizes the ¹H NMR data obtained on the polyisobutylene product of Example I. The chain ends are given as mole percent of the total chain ends. <tables id="tabl0003" num="0003"><table frame="all"><title><u>Table III</u></title><tgroup cols="8"><colspec colnum="1" colname="col1" colwidth="19mm" /><colspec colnum="2" colname="col2" colwidth="20mm" /><colspec colnum="3" colname="col3" colwidth="20mm" /><colspec colnum="4" colname="col4" colwidth="21mm" /><colspec colnum="5" colname="col5" colwidth="21mm" /><colspec colnum="6" colname="col6" colwidth="21mm" /><colspec colnum="7" colname="col7" colwidth="22mm" /><colspec colnum="8" colname="col8" colwidth="25mm" /><thead><row><entry align="center" valign="middle"><b>Example</b></entry><entry align="center" valign="middle"><b>Exo-Olefln Chain End (mole %)</b></entry><entry align="center" valign="middle"><b>Endo-Olefin Chain End (mole %)</b></entry><entry align="center" valign="middle"><b>Tert-Cl Chain End (mole %)</b></entry><entry align="center" valign="middle"><b>EAS Chain End (mole %)</b></entry><entry align="center" valign="middle"><b>di-EAS Chain End (mole %)</b></entry><entry align="center" valign="middle"><b>Coupled Product (mole %)</b></entry><entry align="center" valign="middle"><b>Reaction Temperature (°C)</b></entry></row></thead><tbody><row><entry align="center" valign="middle">1</entry><entry align="center" valign="middle">100</entry><entry align="center" valign="middle">0</entry><entry align="center" valign="middle">0</entry><entry align="center" valign="middle">0</entry><entry align="center" valign="middle">0</entry><entry align="center" valign="middle">0</entry><entry align="center" valign="middle">-60</entry></row></tbody></tgroup></table></tables>