EP1754591A2

Method for producing silicone hydrogel contact lenses

Abstract

Systems and methods for producing silicone hydrogel contact lenses are described. Certain of the present systems include a contact lens mold forming station (210), a station (212) for filling a contact lens mold section (1010) with a lens precursor composition (1118) and for placing a second mold section (1010) on the filled mold section (1010) to form a contact lens mold assembly, a curing station (214) for forming a contact lens (1413), a mold assembly separation station (216), and an extraction/hydration station (218). Certain of the present methods include forming a plurality of mold sections (1010), placing a lens precursor composition (1118) on a surface of a first mold section (1010), placing a second mold section (1010) on the first mold section (1010), polymerizing the lens precursor composition (1118), separating the first and second mold sections (1010), removing the silicone hydrogel contact lens (1413) from one of the mold sections (1010), extracting extractable components from the contact lens (1413), and hydrating the contact lens (1413).

EP1754591A2, drawing sheet 1
Sheet 1 of 7

Term

Term ended

Projected expiry passed 7 August 2026, 0.1 years ago.

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20 claims: 1 independent, 19 dependent

  1. 1
    A method for producing a silicone hydrogel contact lens, comprising:forming a plurality of mold sections, each mold section being substantially identically structured and comprising a lens forming region which comprises a concave surface which is a negative of an optical quality anterior surface of a contact lens, and a convex surface which is a negative of an optical quality posterior surface of a contact lens;placing a lens precursor composition that comprises at least one silicon-containing monomer or macromer on the concave surface of a first mold section;placing a second mold section on the first mold section so that the convex surface of the second mold section and the concave surface of the first mold section form a contact lens shaped cavity;polymerizing the lens precursor composition in the contact lens shaped cavity to form a silicone hydrogel contact lens;separating the second mold section and the first mold section;removing the silicone hydrogel contact lens from either the first mold section or the second mold section;extracting extractable components from the silicone hydrogel contact lens;and placing the silicone hydrogel contact lens in an aqueous medium to hydrate the silicone hydrogel contact lens.