EP1720102A2

Compressor memory system, compressor information network, and warranty administration method

Abstract

A compressor memory system includes a compressor with a first non-volatile memory connected to a module. The module has a processor and a second non-volatile memory. The first non-volatile memory is associated with the compressor. The module is selectively attached to the compressor and the processor is configured to access the first and second non-volatile memories. A compressor has a non-volatile memory that stores manufacturing data related to the compressor. A compressor information network includes a remote module operable to communicate with a plurality of local modules. Each local module includes a processor and a first non-volatile memory associated with the processor. The processor communicates with the first non-volatile memory and the second non-volatile memory associated with a compressor. The remote module includes a database of information copied from the second non-volatile memory. A warranty administration method includes providing a warranty for a compressor having a non-volatile memory, receiving a claim under the warranty, examining data stored in the non-volatile memory, and responding to the claim based on the examining.

EP1720102A2, drawing sheet 1
Sheet 1 of 9

Term

Term ended

Projected expiry passed 24 April 2026, 0.4 years ago.

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106 claims: 64 independent, 42 dependent

  1. 1
    A system comprising a compressor having a first non-volatile memory connected to a module, said module having a processor and a second non-volatile memory, wherein said first non-volatile memory is associated with said compressor, said module is selectively attached to said compressor and said processor is configured to access said first and second non-volatile memories.
  2. 14
    A compressor having a non-volatile memory that stores manufacturing data related to said compressor.
  3. 18
    The compressor of any one of claims 14 to 17, wherein said manufacturing data includes at least one of:model type data of said compressor;serial number data of said compressor;capacity data of said compressor;operating coefficient data of said compressor comprising numerical constants associated with said compressor and used to calculate compressor operating data.
  4. 19
    The compressor of any one of claims 14 to 18, wherein said manufacturing data includes at least one of:bill of materials data of said compressor;build sheet data of said compressor;build date data of said compressor;build plant data of said compressor;build shift data of said compressor;build assembly line data of said compressor;inspector data of said compressor.
  5. 20
    The compressor of any one of claims 14 to 19, wherein said manufacturing data includes at least one of:energy efficiency ratio data of said compressor;low voltage start data of said compressor;wattage data of said compressor;maximum electrical current data of said compressor;refrigerant flow data of said compressor.
  6. 21
    For a compressor having a non-volatile memory, a method comprising storing manufacturing data related to said compressor in said non-volatile memory.
  7. 25
    The method of any one of claims 21 to 24, wherein said storing said manufacturing data includes storing at least one of:model type data of said compressor;serial number data of said compressor;capacity data of said compressor;operating coefficient data of said compressor comprising numerical constants associated with said compressor and used to calculate compressor operating data.
  8. 26
    The method of any one of claims 21 to 25, wherein said storing said manufacturing data includes storing at least one of:bill of materials data of said compressor;build sheet data of said compressor;build date data of said compressor;build plant data of said compressor;build shift data of said compressor;build assembly line data of said compressor;inspector data of said compressor.
  9. 27
    The method of any one of claims 21 to 26, wherein said storing said manufacturing data includes storing at least one of:energy efficiency ratio data of said compressor;low voltage start data of said compressor;wattage data of said compressor;maximum electrical current data of said compressor;refrigerant flow data of said compressor.
  10. 28
    A method comprising:accessing a first non-volatile memory associated with a compressor using a processor associated with at least one of a second non-volatile memory and an operating memory;storing compressor data from at least one of said second non-volatile memory and said operating memory in said first non-volatile memory;accessing said compressor data in said first non-volatile memory to evaluate compressor performance.
  11. 32
    The method of any one of claims 28 to 31, wherein said storing said compressor data includes storing at least one of:compressor model type data;compressor serial number data;compressor capacity data;compressor operating coefficient data comprising numerical constants associated with said compressor and used to calculate compressor operating data.
  12. 33
    The method of any one of claims 28 to 33, wherein said storing said compressor data includes storing compressor operating coefficient data comprising numerical constants associated with said compressor, said method further comprising calculating compressor operating data based on said compressor numerical constants.
  13. 34
    The method of any one of claims 28 to 33, wherein said storing said compressor data includes storing at least one of:compressor bill of materials data;compressor build sheet data;compressor build date data;compressor build plant data;compressor build shift data;compressor build assembly line data;compressor inspector data.
  14. 35
    The method of any one of claims 28 to 34, wherein said storing said compressor data includes storing at least one of:compressor energy efficiency ratio data;compressor low voltage start data;compressor wattage data;maximum compressor electrical current data;compressor refrigerant flow data.
  15. 36
    The method of any one of claims 28 to 35, wherein said storing said compressor data includes storing at least one of:compressor installation location data;compressor installation date data;compressor installer data;compressor purchase location data.
  16. 37
    The method of any one of claims 28 to 36, wherein said storing said compressor data includes storing at least one of:compressor repair date data;compressor repair type data;compressor repaired parts data;compressor service technician data.
  17. 38
    The method of any one of claims 28 to 37, wherein said storing said compressor data includes storing at least one of:suction pressure data;discharge pressure data;suction temperature data;discharge temperature data;electrical current data;electrical voltage data;ambient temperature data;compressor motor temperature data;compression element temperature data;compressor bearing temperature data;oil temperature data;compressor control data.
  18. 39
    The method of any one of claims 28 to 38, further comprising storing refrigeration system data from at least one of said second non-volatile memory and said operating memory in said first non-volatile memory, wherein said storing refrigeration system data includes storing at least one of:condenser temperature data;evaporator temperature data.
  19. 40
    The method of any one of claims 28 to 39, wherein said storing said compressor data includes storing compressor fault history data.
  20. 41
    For a compressor having a removable module including a processor and a first non-volatile memory, a performance evaluation method comprising:accessing compressor data stored in a second non-volatile memory associated with the compressor;evaluating said compressor data to determine compressor performance.
  21. 45
    The method of any one of claims 41 to 44, wherein said accessing said compressor data includes accessing at least one of:compressor model type data;compressor serial number data;compressor capacity data;compressor operating coefficient data comprising numerical constants associated with said compressor and used to calculate compressor operating data.
  22. 46
    The method of any one of claims 41 to 45, wherein said accessing said compressor data includes accessing at least one of:compressor bill of materials data;compressor build sheet data;compressor build date data;compressor build plant data;compressor build shift data;compressor build assembly line data;compressor inspector data.
  23. 47
    The method of any one of claims 41 to 46, wherein said accessing said compressor data includes accessing at least one of:compressor energy efficiency ratio data;compressor low voltage start data;compressor wattage data;maximum compressor electrical current data;compressor refrigerant flow data.
  24. 48
    The method of any one of claims 41 to 47, wherein said accessing said compressor data includes accessing at least one of:compressor installation location data;compressor installation date data;compressor installer data;compressor purchase location data.
  25. 49
    The method of any one of claims 41 to 48, wherein said accessing said compressor data includes accessing at least one of:compressor repair date data;compressor repair type data;compressor repaired parts data;compressor service technician data.
  26. 50
    The method of any one of claims 41 to 49, wherein said accessing said compressor data includes accessing at least one of:suction pressure data;discharge pressure data;suction temperature data;discharge temperature data;electrical current data;electrical voltage data;ambient temperature data;compressor motor temperature data;compression element temperature data;compressor bearing temperature data;oil temperature data;compressor control data.
  27. 51
    The method of any one of claims 41 to 50, further comprising accessing refrigeration system data from said second non-volatile memory associated with the compressor, including accessing at least one of:condenser temperature data;evaporator temperature data.
  28. 52
    The method of any one of claims 41 to 51, wherein said accessing said compressor data includes accessing compressor fault history data.
  29. 53
    A system comprising a remote module operable to communicate with a plurality of local modules, wherein each local module includes a processor and a first non-volatile memory associated with said processor, said processor in communication with said first non-volatile memory and a second non-volatile memory associated with a compressor, said remote module including a database of information copied from said second non-volatile memory.
  30. 57
    The system of any one of claims 53 to 56, wherein said local module is selectively attached to said compressor.
  31. 58
    The system of any one of claims 53 to 57, wherein said local module is one of:a compressor protection and control system, a system controller, or a hand-held computing device.
  32. 59
    The system of any one of claims 53 to 58, wherein said local module and said remote module are connected via a computer network.
  33. 60
    The system of any one of claims 53 to 59, wherein said compressor has a connector block attached to said compressor to allow an electrical connection between an interior and an exterior of said compressor and wherein said second non-volatile memory is embedded within said connector block.
  34. 61
    The system of any one of claims 53 to 60, wherein said second non-volatile memory stores compressor specific data including at least one of:compressor model type data;compressor serial number data;compressor capacity data;compressor operating coefficient data comprising numerical constants associated with said compressor and used to calculate compressor operating data;and wherein said local module communicates said compressor specific data to said remote module for storage in said database.
  35. 62
    The system of any one of claims 53 to 61, wherein said second non-volatile memory stores compressor specific data including at least one of:compressor bill of materials data;compressor build sheet data;compressor build date data;compressor build plant data;compressor build shift data;compressor build assembly line data;compressor inspector data;and wherein said local module communicates said compressor specific data to said remote module for storage in said database.
  36. 63
    The system of any one of claims 53 to 62, wherein said second non-volatile memory stores compressor specific data including at least one of:compressor energy efficiency ratio data;compressor low voltage start data;compressor wattage data;maximum compressor electrical current data;compressor refrigerant flow data;and wherein said local module communicates said compressor specific data to said remote module for storage in said database.
  37. 64
    The system of any one of claims 53 to 63, wherein said second non-volatile memory stores compressor specific data including at least one of:compressor installation location data;compressor installation date data;compressor installer data;compressor purchase location data;and wherein said local module communicates said compressor specific data to said remote module for storage in said database.
  38. 65
    The system of any one of claims 53 to 64, wherein said second non-volatile memory stores compressor specific data including at least one of:compressor repair date data;compressor repair type data;compressor repaired parts data;compressor service technician data;and wherein said local module communicates said compressor specific data to said remote module for storage in said database.
  39. 66
    The system of any one of claims 53 to 65, wherein said second non-volatile memory stores compressor specific data including at least one of:suction pressure data;discharge pressure data;suction temperature data;discharge temperature data;electrical current data;electrical voltage data;ambient temperature data;compressor motor temperature data;compression element temperature data;compressor bearing temperature data;oil temperature data;compressor control data;and wherein said local module communicates said compressor specific data to said remote module for storage in said database.
  40. 67
    The system of any one of claims 53 to 66, wherein said second non-volatile memory stores refrigeration system data including at least one of:condenser temperature data;evaporator temperature data;and wherein said local module communicates said refrigeration system data to said remote module for storage in said database.
  41. 68
    The system of any one of claims 53 to 67, wherein said second non-volatile memory stores compressor fault history data and wherein said local module communicates said compressor fault history data to said remote module for storage in said database.
  42. 69
    For a remote module in communication with a plurality of local modules, a compressor performance evaluation method comprising:for each local module, accessing a first non-volatile memory associated with a compressor using a processor associated with at least one of a second non-volatile memory and an operating memory, and storing compressor data from at least one of said second non-volatile memory and said operating memory in said first non-volatile memory;for the remote module, accessing said compressor data in each first non-volatile memory, storing said compressor data in a database, and accessing said database to evaluate compressor performance.
  43. 73
    The method of any one of claims 69 to 72, wherein for the remote module, said accessing said compressor data includes accessing at least one of:compressor energy efficiency ratio data;compressor low voltage start data;compressor wattage data;maximum compressor electrical current data;compressor refrigerant flow data.
  44. 74
    The method of any one of claims 69 to 73, wherein for the remote module, said accessing said compressor data includes accessing at least one of:compressor installation location data;compressor installation date data;compressor installer data;compressor purchase location data.
  45. 75
    The method of any one of claims 69 to 74, wherein for the remote module, said accessing said compressor data includes accessing at least one of:compressor repair date data;compressor repair type data;compressor repaired parts data;compressor service technician data.
  46. 76
    The method of any one of claims 69 to 75, wherein for the remote module, said accessing said compressor data indudes accessing at least one of:suction pressure data;discharge pressure data;suction temperature data;discharge temperature data;electrical current data;electrical voltage data;ambient temperature data;compressor motor temperature data;compression element temperature data;compressor bearing temperature data;oil temperature data;compressor control data.
  47. 77
    The method of any one of claims 69 to 76, further comprising:for each local module, storing refrigeration system data from at least one of said second non-volatile memory and said operating memory in said first non-volatile memory;for the remote module, accessing said refrigeration system data in each first non-volatile memory and storing said refrigeration system data in said database.
  48. 79
    The method of any one of claims 69 to 78, wherein for the remote module, said accessing said compressor data includes accessing compressor fault history data.
  49. 80
    A method comprising:providing a warranty for a compressor having a non-volatile memory;receiving a claim under said warranty;examining data stored in said non-volatile memory;responding to said claim based on said examining.
  50. 84
    The method of any one of claims 80 to 83, wherein said providing said warranty includes providing terms by which said compressor may be replaced or repaired.
  51. 85
    The method of any one of claims 80 to 84, wherein said providing said warranty includes defining misuse of said compressor and wherein said responding to said claim includes determining compressor misuse based on said data and said warranty and refusing to replace or repair said compressor when said data indicates compressor misuse.
  52. 88
    The method of any one of claims 80 to 87, wherein said providing said warranty includes defining misuse of said compressor and wherein said responding to said claim includes determining compressor misuse based on said data and said warranty and replacing or repairing said compressor when said data does not indicate compressor misuse.
  53. 89
    The method of any one of claims 80 to 88, wherein said responding to said claim includes refusing to replace or repair said compressor when said data indicates that said compressor is functioning.
  54. 90
    The method of any one of claims 80 to 89, wherein said responding to said claim includes determining a cause of a compressor malfunction based on said examining and repairing said compressor based on said determining.
  55. 91
    The method of any one of claims 80 to 90, wherein said examining said data includes examining at least one of:compressor model type data;compressor serial number data;compressor capacity data;compressor operating coefficient data comprising numerical constants associated with said compressor and used to calculate compressor operating data.
  56. 92
    The method of any one of claims 80 to 91, wherein said examining said data includes examining at least one of:compressor bill of materials data;compressor build sheet data;compressor build date data;compressor build plant data;compressor build shift data;compressor build assembly line data;compressor inspector data.
  57. 93
    The method of any one of claims 80 to 92, wherein said examining said data includes examining at least one of:compressor energy efficiency ratio data;compressor low voltage start data;compressor wattage data;maximum compressor electrical current data;compressor refrigerant flow data.
  58. 94
    The method of any one of claims 80 to 93, wherein said examining said data includes examining at least one of:compressor installation location data;compressor installation date data;compressor installer data;compressor purchase location data.
  59. 95
    The method of any one of claims 80 to 94, wherein said examining said data includes examining at least one of:compressor repair date data;compressor repair type data;compressor repaired parts data;compressor service technician data.
  60. 96
    The method of any one of claims 80 to 95, wherein said examining said data includes examining at least one of:suction pressure data;discharge pressure data;suction temperature data;discharge temperature data;electrical current data;electrical voltage data;ambient temperature data;compressor motor temperature data;compression element temperature data;compressor bearing temperature data;oil temperature data;compressor control data.
  61. 97
    The method of any one of claims 80 to 96, wherein said examining said data includes examining at least one of:condenser temperature data;evaporator temperature data.
  62. 98
    The method of any one of claims 80 to 97, wherein said examining said data includes examining compressor fault history data.
  63. 99
    A method comprising:warranting a compressor having a non-volatile memory;receiving a claim for repair or replacement of said compressor;accessing data stored in said non-volatile memory to determine if said compressor was misused;denying said claim for repair or replacement of said compressor when said data indicates that said compressor was misused;replacing or repairing said compressor when said data indicates that said compressor was not misused.
  64. 103
    The method of any one of claims 99 to 102, wherein said warranting said compressor includes defining compressor misuse.
Independent claims64