Printing blanket with convex carrier layer
Abstract
An offset printing press is provided. The offset printing press includes an image cylinder, a blanket cylinder having an axially convex outer surface, and a printing blanket disposed over the axially convex outer surface, the printing blanket including a carrier sleeve layer having at least one axially convex surface. An axially profiled shim is also provided.

Term
Term ended
Expired 5 July 2024, 2.2 years ago.
- Priority
- Filed
- Granted
- Expired
- Today
17 claims: 11 independent, 6 dependent
- 1A printing blanket comprising:a carrier sleeve layer (22) having at least one axially convex surface;and a print layer (26) disposed over the carrier sleeve layer, wherein an outer surface of the print layer has a convex axial profile when the blanket is disposed on the blanket cylinder without pressure, wherein the carrier sleeve is of uniform thickness.
- 13An offset printing press comprising:an image cylinder;a blanket cylinder;and a printing blanket according to any of the preceding claims, the printing blanket being disposed over the blanket cylinder.
Independent claims11
39 paragraphs in 4 sections, as filed
BACKGROUND INFORMATION
0001The present invention relates generally to offset printing and more specifically to a printing blanket for an offset printing press.
0002<patcit id="pcit0001" dnum="US6283027B"><text>U.S. Patent Nos. 6,283,027</text></patcit> and <patcit id="pcit0002" dnum="US6105498A"><text>6,105,498</text></patcit>, disclose varying profile blankets, including printing blankets with concave and convex profiles. A concave blanket cylinder is also disclosed.
0003<patcit id="pcit0003" dnum="US5522315A"><text>U.S. Patent Nos. 5,522,315</text></patcit> and <patcit id="pcit0004" dnum="US5863367A"><text>5,863,367</text></patcit> disclose a printing blanket with a convex compressible layer to spread the web and prevent inward wrinkling. The carrier layer for the blanket is flat. <patcit id="pcit0005" dnum="DE2847865"><text>DE2847865</text></patcit> disclose a device for measuring the deformation of a printing blanket.
BRIEF SUMMARY OF THE INVENTION
0004An object of the present invention is to compensate for reduced print pressure often found in the center of a blanket cylinder while still avoiding inward wrinkling.
0005The present invention provides a printing blanket according to claim 1.
0006By having an inner convex carrier sleeve layer with a convex surface, the print pressure at the axial center of the blanket cylinder can be increased.
0007The carrier sleeve is of uniform thickness. The blanket cylinder or a shim may provide the surface convexity.
0008The print layer may have a uniform thickness or a varying thickness. The outer surface of the print layer has a convex axial profile when the blanket is disposed on the blanket cylinder.
0009The blanket when disposed on the blanket cylinder thus preferably provides uniform axial print or nip pressure across the width of the blanket.
0010A compressible layer preferably is disposed between the carrier sleeve layer and the print layer. The compressible layer may be of uniform thickness, or of varying thickness.
0011The blanket preferably is gapless tubular blanket.
0012An inextensible layer, for example made of wound fibers or textile fabric, may be provided over the compressible layer and underneath the print layer.
0013Also provided by the present invention is an offset printing press according to claim 13.
0014Further provided as well is an axially profiled shim for placement between a blanket cylinder and a blanket, the shim having an axially convex outer surface. Preferably, the inner surface has a uniform diameter. The shim is preferably tubular and gapless.
0015The blanket cylinder and blanket are most advantageous for narrow blanket cylinders with a wide axial extent, as these are most prone to bending. Thus, the blanket advantageously carries at least two images axially, and may carry at least three images in the axial direction while only one image is carried in the circumferential direction. Four axial images may be most advantageous.
BRIEF DESCRIPTION OF THE DRAWINGS
0016<ul id="ul0001" list-style="none" compact="compact"><li><figref idref="f0001">Figs. 1a and 1b</figref> show schematically embodiments of the convex blanket cylinder with a blanket having a uniform carrier sleeve layer with a convex surface not according to the invention.</li><li><figref idref="f0002">Figs. 2a, 2b</figref>, <figref idref="f0002 f0003 f0004">2</figref>,<figref idref="f0002">c</figref>, <figref idref="f0003">2d, 2e, 2f</figref> and <figref idref="f0004">2g</figref> show schematically embodiments of a blanket with a convex carrier sleeve layer not according to the invention.</li><li><figref idref="f0005">Figs. 3a and 3b</figref> show schematically embodiments of the blanket cylinder, shim and blanket combination not according to the invention.</li><li><figref idref="f0006">Figs. 4a and b</figref> show schematically a blanket-to-blanket nip for the embodiments of <figref idref="f0002">Figs. 2a</figref> and <figref idref="f0003">2e</figref> respectively not according to the invention.</li></ul>
DETAILED DESCRIPTION
0017<figref idref="f0001">Fig. 1A</figref> shows schematically a blanket cylinder 10 having a convex outer surface 11. Blanket cylinder 10 may be made of metal, for example milled steel. The curvature of the outer surface 11 is exaggerated in the figures for clarity. A blanket 20 fits over blanket cylinder 10, for example by sliding axially if the blanket is gapless and tubular, and blanket cylinder 10 may be provided with air holes for providing pressurized air for this purpose.
0018Blanket 20 includes a carrier sleeve layer 22, which may be made for example of a fiberglass sleeve available commercially from Rotec GmbH & Co. KG of Ahaus-Ottenstein, Germany. Carrier sleeve layer 22 preferably is solid and rigid enough to maintain a tubular shape to permit axial placement of the blanket 20 on blanket cylinder 10, yet flexible enough to permit the expansion necessary fit the blanket 20 over the cylinder 10.
0019Carrier sleeve layer 22 thus has a convex outer surface 23 when located on blanket cylinder 10. A compressible layer 24 which also may be wider in an axial middle section than at the axial ends of blanket 20 is located over the outer surface 23. Compressible layer 24 may be, for example, rubber with air bubbles therein or microspheres located therein to provide compressibility.
0020An inextensible layer 25, for example a thread or fabric layer, may be located over compressible layer 24. Inextensible layer 25 may aid in maintaining the shape of the compressible layer 24.
0021A print layer 26 forms the outer layer, and may be made, for example, of solid rubber. In the embodiment of <figref idref="f0001">Fig. 1A</figref>, the print layer 26 is formed so that the outer print surface 27 is perfectly cylindrical when the blanket 20 is on blanket cylinder 10 and no pressure is applied to blanket 20.
0022Print surface 27 is inked by an image cylinder 5, for example a plate cylinder. Image cylinder 5 may have for example four image areas 5A, 5B, 5C, 5D axially, each image area covering the circumference of image cylinder 5, a so-called one around configuration. However, image cylinder 5 could also have two (or more) images spaced circumferentially, a so-called two (or more) around configuration.
0023Preferably, the number of axial images is at least twice the number of circumferential images, and may be three, four or more times the number of circumferential images, as the present invention is most advantageous with small diameter, large width blankets.
0024<figref idref="f0001">Fig. 1B</figref> shows a blanket in which compressible layer 34 has a uniform thickness, and print layer 36 has a concave outer print surface.
0025<figref idref="f0002">Fig. 2A</figref> shows an alternate embodiment not according to the invention of a blanket 120 on a straight outer surface cylindrical blanket cylinder 110. Blanket 120 has a carrier sleeve layer 122 with an outer convex surface 123 and a straight inner surface 121 when no pressure is applied to blanket 120. Compressible layer 124 is thicker in the middle of blanket 120 than at the axial ends. Print layer 126 is formed so that the outer print surface is perfectly cylindrical when the blanket 120 is on blanket cylinder 110 and no pressure is applied to blanket 120.
0026<figref idref="f0002">Fig. 2B</figref> shows an alternate embodiment not according to the invention with a similar carrier sleeve layer 122 to <figref idref="f0002">Fig. 2A</figref> in which compressible layer 134 has a uniform thickness and print layer 136 a concave outer print surface when no pressure is applied to the blanket.
0027<figref idref="f0002">Fig. 2C</figref> shows an alternate embodiment not according to the invention in which compressible layer 134 has a uniform thickness and print layer 146 a straight outer print surface when no pressure is applied to the blanket.
0028<figref idref="f0003">Fig. 2D</figref> shows an alternate embodiment not according to the invention in which compressible layer 124 has a larger thickness in the axial middle and print layer 156 has a uniform thickness so that a convex outer print surface results when no pressure is applied to the blanket.
0029<figref idref="f0003">Fig. 2E</figref> shows an alternate embodiment not according to the invention in which compressible layer 134 has a uniform thickness and print layer 166 has a uniform thickness so that a convex outer print surface results when no pressure is applied to the blanket.
0030<figref idref="f0003">Fig. 2F</figref> shows an alternate embodiment not according to the invention in which compressible layer 134 has a uniform thickness and print layer 176 has thicker axial ends, but with a convex outer print surface still resulting when no pressure is applied to the blanket.
0031<figref idref="f0004">Fig. 2G</figref> shows an alternate embodiment not according to the invention in which compressible layer 144 has thicker axial ends, as does print layer 186, so that a straight outer print surface results when no pressure is applied to the blanket.
0032<figref idref="f0005">Fig. 3A</figref> shows a similar embodiment not according to the invention to the <figref idref="f0001">Fig. 1A</figref> embodiment, except the blanket cylinder 110 may have a straight outer surface. A shim 150, made for example of MYLAR sheets, is provided, it may be adhered to the cylinder 110 or be an insertable and reusable tube which fits inside the carrier sleeve.
0033<figref idref="f0005">Fig. 3B</figref> shows a similar embodiment not according to the invention to the <figref idref="f0001">Fig. 1B</figref>, except the blanket cylinder 110 may have a straight outer surface. A shim 150 similar to that of <figref idref="f0005">Fig. 3A</figref> may be used to provide convexity.
0034<figref idref="f0006">Fig. 4A</figref> shows in a simplified schematic not according to the invention the bending of blanket cylinders 110 and 210, each blanket cylinder 110,210 having a blanket similar to the <figref idref="f0002">Fig. 2A</figref> embodiment. As can be seen, the inner surface 121 becomes convex and the convexity of the inner surface 121 and the layer 122 can help compensate for reduced print pressure at the axial middle on the paper or other printing substrate 100.
0035<figref idref="f0006">Fig. 4B</figref> shows a simplified schematic not according to the invention of blanket cylinders 110, 210 with blankets similar to the <figref idref="f0003">Fig. 2E</figref> embodiment.
0036The present invention is particularly advantageous for printing webs, and the printing press preferably is a lithographic web printing press.
0037Blanket cylinder as defined herein may include the combination of a shim and blanket cylinder body and blanket as defined herein may include the combination of a blanket body and a shim.
List of Drawing Numbers
0038<dl id="dl0001" compact="compact"><dt>5</dt><dd>image cylinder</dd><dt>5A-D</dt><dd>image areas</dd><dt>10</dt><dd>blanket cylinder</dd><dt>11</dt><dd>blanket cylinder convex surface</dd><dt>20</dt><dd>blanket</dd><dt>22</dt><dd>carrier sleeve layer</dd><dt>23</dt><dd>carrier sleeve outer surface</dd><dt>24</dt><dd>compressible layer</dd><dt>25</dt><dd>inextensible layer</dd><dt>26</dt><dd>print layer</dd><dt>27</dt><dd>print surface</dd><dt>34</dt><dd>compressible layer</dd><dt>36</dt><dd>print layer</dd><dt>100</dt><dd>paper</dd><dt>110</dt><dd>blanket cylinder</dd><dt>121</dt><dd>sleeve layer inner surface</dd><dt>122</dt><dd>carrier sleeve layer</dd><dt>123</dt><dd>sleeve layer outer surface</dd><dt>124</dt><dd>compressible layer</dd><dt>126</dt><dd>print layer</dd><dt>134</dt><dd>compressible layer</dd><dt>136</dt><dd>print layer</dd><dt>144</dt><dd>compressible layer</dd><dt>146</dt><dd>print layer</dd><dt>150</dt><dd>shim</dd><dt>156</dt><dd>print layer</dd><dt>166</dt><dd>print layer</dd><dt>176</dt><dd>print layer</dd><dt>186</dt><dd>print layer</dd><dt>210</dt><dd>blanket cylinder</dd></dl>
Contents4
6 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6
Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| EP0659585A1 | Cites | European Patent Office (EPO) | Opposition |
| EP0933200A1 | Cites | European Patent Office (EPO) | Opposition |
| EP1026004A1 | Cites | European Patent Office (EPO) | Opposition |
| DE2151650A1 | Cites | Germany | Opposition |
| CH355786A | Cites | Switzerland | Opposition |
| US3700541A | Cites | United States of America | Opposition |
| US4042734A | Cites | United States of America | Opposition |
| US4303721A | Cites | United States of America | Opposition |
| CH456649A | Cites | Switzerland | Opposition |
| US6374734B1 | Cites | United States of America | Opposition |
| EP0659585A1 | Cites | European Patent Office (EPO) | – |
| EP0933200A1 | Cites | European Patent Office (EPO) | – |
| EP1026004A1 | Cites | European Patent Office (EPO) | – |
| CH355786A | Cites | Switzerland | – |
| CH456649A | Cites | Switzerland | – |
| DE2847865A | Cites | Germany | – |
| DE2151650A1 | Cites | Germany | – |
| US3616751A | Cites | United States of America | – |
| US3700541A | Cites | United States of America | – |
| US4042734A | Cites | United States of America | – |
| US4303721A | Cites | United States of America | – |
| US5863367A | Cites | United States of America | – |
| US6082257A | Cites | United States of America | – |
| US6283027B1 | Cites | United States of America | – |
| US6374734B1 | Cites | United States of America | – |
| PATENT ABSTRACTS OF JAPAN vol. 2002, no. 05, 3 May 2002 (2002-05-03) & JP 2002 029174 A (SUMITOMO RUBBER IND LTD), 29 January 2002 (2002-01-29) | Non-patent | – | – |
19 members in 8 offices
Priority claims3
| Document | Office | Kind | Date |
|---|---|---|---|
| 617639 | United States of America | – | |
| 61763903 | United States of America | A | |
| 2004007312 | European Patent Office (EPO) | W |
Members19
| Document | Office | Kind | |
|---|---|---|---|
| US2005005792A1 | United States of America | A1 | |
| WO2005005157A1 | World Intellectual Property Organization (WIPO) | A1 | |
| EP1644201A1 | European Patent Office (EPO) | A1 | |
| RU2006103987A | Russian Federation | A | |
| US7073435B2 | United States of America | B2 | |
| US2006156935A1 | United States of America | A1 | |
| CN1822960A | China | A | |
| EP1644201B1 | European Patent Office (EPO) | B1 | |
| AT419127T | Austria | T | |
| ATE419127T1 | Austria | T1 | |
| DE602004018775D1 | Germany | D1 | |
| JP2009513382A | Japan | A | |
| RU2357867C2 | Russian Federation | C2 | |
| CN100534804C | China | C | |
| US7832334B2 | United States of America | B2 | |
| US2011056396A1 | United States of America | A1 | |
| JP4838715B2 | Japan | B2 | |
| US8393270B2 | United States of America | B2 | |
| EP1644201B2This record | European Patent Office (EPO) | B2 |
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Numbers
- Publication
- 1644201
- Application
- 47630959
Titles3
- German
- DRUCKTUCH MIT KONVEXER TRÄGERSCHICHT
- English
- PRINTING BLANKET WITH CONVEX CARRIER LAYER
- French
- BLANCHET D'IMPRIMERIE A COUCHE SUPPORT CONVEXE
Classification
- CPC, 5
- B41N10/02
- B41N10/04
- Y10S428/909
- B41N2210/02
- B41N2210/04
- IPC, 5
- B41N10 00
- B41N10 02
- B41N10 04
- B41N10 06
- B41F13 193
Designated states1
- Contracting states, 1
- Türkiye