A threaded joint for tubes

Field of the invention

The present invention relates to a threaded joint for joining tubes used, in particular, in the natural-gas and oil extraction industry, which has the characteristics of Claim 1. Said tubes can be used both as pipes for pumping gas or oil, and as casings of the drilling wells themselves.

Description of the state of the art

In oilfields it is common practice to use metal pipes of a definite length, joined to form a string such as to reach the depth at which the reservoirs of gas or oil are found for extraction of the latter.

This extraction technique calls for the gradual internal coating of the well, in the course of drilling, using metal tubes, the so-called "casing". Once the desired depth has been reached, a string of metal tubes of smaller diameter, the so-called "tubing", is inserted in the "casing", for pumping the liquid or gas hydrocarbons to the surface. Both the column for the casing and the column for the tubing are made up of pipe segments assembled by means of threaded joints of a male and female type, so-called pin and box members.

To enable the operation of assembly it is common practice to use a lubricant to facilitate joining of the connectors. The lubricant normally used contains within it small particles of heavy metals, such as lead or copper. These heavy metals are dangerous for health and for the environment.

Apart from the risk of pollution, another problem that must be tackled is the determination of the quantity of lubricant, since performance of the joints is very sensitive to the variations of said quantity.

In general, galling occurs since an amount of lubricant less than the amount necessary does not ensure correct lubrication and does not enable the high contact pressure generated by the interference between the male and female threads to be sustained.

A problem opposite to the one described above is encountered in the use of dope and is the so-called "over-doping", or excess of dope, which entails the difficulty, during screwing of a joint, of disposing of the excess dope at the ends of the threads of the segments of tube. The entrapped dope can, as a result of this, develop high pressures in the joint. In particular circumstances, such pressures are able to produce a plastic deformation of the pipe segments in the threaded portion, and may lead to the collapse of the pin member. Once said phenomenon has occurred, the joint loses its effectiveness, and the pipe segments and/or the sleeve must be replaced.

Entrapping occurs when the dope does not have sufficient space for penetrating the interstices of the thread, or else if there is not sufficient space for it to flow on the outside of the connection.

The above problem is even more serious in the case of a joint with more than one seal. In this case, the lubricant is trapped between two seals, is not able to flow away, and it is impossible to reduce the high pressure that is developed.

A possible solution to the above problem is to provide, as reservoir for the lubricant, a void space obtained between the two seals.

The disadvantage resulting from providing a reservoir of lubricant consists in the creation of a considerable void space between the seals, which generates a loss of continuity and can thus reduce the performance of the joint.

Even if the lubricant is applied in a correct amount, the same problems referred to above may arise, mainly if there is a lack of uniformity of distribution over the entire area of the joint.

In this regard, it must be considered that the operation of application of the lubricant is carried out on the platform at the moment in which the string is lowered into the well and is consequently particularly expensive in terms of time and resources. The frequently adverse environmental conditions render both the precise dosage of the amount of lubricant and its application on the threaded parts problematical.

In order to reach the ever greater depths at which accumulations of hydrocarbons are found, the levels of performance required by the market are continuously increasing, as demonstrated by the increase in the thickness of the walls in use for oil extraction.

In order to deal with the above problems, there have been proposed solutions regarding the dosage and sizing of the spaces that are to be occupied by the lubricant.

A solution to the above problem of entrapment of lubricant has been proposed in the <patcit id="pcit0001" dnum="US4830411A"><text>US patent No. US 4 830 411</text></patcit> Fig. 4, which fixes the minimum extension of the void space between the male thread and the female thread. Said value is fixed at 0.6 mm²/pitch. In said empty space the lubricant can expand and prevent the problems of imprisonment.

A further way of improving the performance of the joints, principally when the pipe works in compression, consists in reducing the gap between the acute side of the male and female threads, as disclosed in patent document <patcit id="pcit0002" dnum="WO0066928A"><text>WO 0066928</text></patcit>, which suggests a value for said thread gap of 0,002 ins. (corresponding to 0,05 mm).

As a result of the above, considering, for example, a threaded joint with 6 TPI (threads per inch), with a height of each thread of 1 mm, the empty space above the male thread and the female thread, according to the teaching of <patcit id="pcit0003" dnum="US4830411A"><text>US patent No. US-A-4830411</text></patcit>, must be at least 0,26 mm in order to prevent problems of pressure of the lubricant. Thus the above total empty space represents a difference of diameter of 0,52 mm, between the outside of the male tube and the inside of the female tube.

The area of the critical section of a joint is the area of an annulus, and said area is different for the pin and for the box. For the pin said annulus is defined by the inner diameter (ID) of the pipe, on the one hand, and by the diameter at the groove of the last thread engaged, whilst for the box said annulus is defined by the outer diameter (OD) of the pipe and by the diameter at the groove of the last thread engaged.

Consequently, if we consider the quantities OD and ID of the tubes to be constant, said difference of 0,52 mm between the outside of the pin and the inside of the box can reduce the performance of the joint. Furthermore, on account of the large gap on the stabbing sides of the thread, the threaded portion does not work when compressive loads are applied.

It emerges therefrom that preventing the problems of pressure of the lubricant and achieving high performance in the joint are requirements that go in opposite directions.

Summary of the invention

The main purpose of the present invention is to eliminate the disadvantages referred to above.

An object of the present invention is to provide a pipe joint in which dry lubricant is used.

An advantage obtained from the use of a dry lubricant applied on the parts co-operating in the joint at the end of the process of fabrication of the tubes is to prevent the need to carry out operations of lubrication during operation.

As a consequence of the fact that no space is required for containing excess lubricant, it is possible to optimize the geometry of the joint, the dimensions of the thread and the tolerances, reducing the empty spaces and consequently increasing the performance of the joint.

A further subject of the present invention is to optimize all the dimensions of the joint so as to reduce the total volume of the void space present therein.

A correct sizing of the optimal geometrical and dimensional characteristics of the thread and of the joint as a whole is defined by the formulae of Claim 1.

According to the solution proposed with the joint of the present invention, the increase in the critical area of the joint may be greater than 3%.

Brief description of the figures

<ul id="ul0001" list-style="none" compact="compact"><li>Figure 1 illustrates a joint commonly used in the oil-extraction industry;</li><li>Figures 2, 3, 4 and 6 are enlarged illustrations of parts of the joint;</li><li>Figure 5 shows a preferred embodiment of a near-flush joint with overall dimensions not much larger than the tube body;</li><li>Figure 7 shows a threaded and made up joint provided with a first metal-to-metal gasket and a seal ring in the terminal part of the threaded area; and</li><li>Figure 8 illustrates an integral flush joint, i.e., with overall dimensions equal to those of the tube body.</li></ul>

Detailed description of preferred embodiments of the invention

Illustrated in Figure 1 is a joint comprising a male member or pin 1 with external thread 3 and a female member or box 2 with internal thread 4.

After accurate studies aimed at obtaining optimization in the sizing of the joints, it has proven possible to define mathematical relations between various parameters of the tubes.

We shall consider a thickness of coating of the dry lubricant of between 5 µm and 30 µm.

The area g_T of the free space between the threads engaged in the section of the joint considered on an axial plane is less than 0.4 mm²/pitch. <maths id="math0001" num=""><math display="block"><msub><mi>g</mi><mi>T</mi></msub><mo>≤</mo><mn>0.4</mn><mo>⁢</mo><msup><mi mathvariant="italic">mm</mi><mn>2</mn></msup><mo>/</mo><mi mathvariant="italic">pitch</mi></math><img file="EP1599689B1_D0001.tif" /></maths>

Said empty area g_T, designated by the reference number 5, is represented in Figure 2. It may be calculated, for example, with the aid of a CAD, or else considering the area 6 in the idealized form, as represented in Figure 3.

If we consider a thread with 4 TPI and a tooth height of 1,5 mm, the area filled by a coating of 30 µm of thickness is approximately 0,3 mm². Consequently, in order to prevent any unexpected contact between the sides of the threads, said maximum dimension of said area is fixed at 0.4 mm².

A second relation is defined between the nominal empty volume NVV and the nominal outer diameter OD of the tube expressed in inches, which is given by the following formula: <maths id="math0002" num=""><math display="block"><mi mathvariant="italic">NVV</mi><mfenced open="[" close="]"><msup><mi mathvariant="italic">cm</mi><mn>3</mn></msup></mfenced><mo>≤</mo><mn>4</mn><mo>×</mo><mi mathvariant="italic">OD</mi><mfenced open="[" close="]"><mi mathvariant="italic">inch</mi></mfenced></math><img file="EP1599689B1_D0002.tif" /></maths>

Defined as nominal empty volume is an index of the amount of empty space present within the joint.

The value of the parameter NVV must be calculated by evaluating the empty spaces between the two most distant seals.

The extension of said spaces must be calculated considering: <ul id="ul0002" list-style="none" compact="compact"><li>✔ the effective space on the sides of the threads and between crests and roots when the two threads are mutually engaged in the nominal configuration. The calculation is made using the following formula: <maths id="math0003" num=""><math display="block"><msub><mi>G</mi><mi>T</mi></msub><mo>=</mo><msub><mi>g</mi><mi>T</mi></msub><mo>×</mo><mfenced separators=""><mi mathvariant="italic">PTL</mi><mo>+</mo><mi mathvariant="italic">ITL</mi><mo>×</mo><mi>k</mi></mfenced><mo>×</mo><mi mathvariant="italic">TPI</mi></math><img file="EP1599689B1_D0003.tif" /></maths><ul id="ul0003" list-style="none" compact="compact"><li>where G_T is the total empty area in the thread [mm²]</li><li>PTL is the perfect-thread length [ins]</li><li>ITL is the imperfect-thread length [ins]</li><li>TPI is the number of threads per inch [ins^-1]</li><li>k is a constant which assumes that in the imperfect-thread length the empty spaces are greater than the empty spaces in the perfect thread on account of the crests of the threads that are cut. In the above-mentioned formula, the value of k is 5 and is calculated simulating the engagement of the threads in a portion of imperfect thread.</li></ul></li><li>✔ Other empty spaces G_C, designated by 7, of the joint, which are illustrated in Figure 4, must be calculated when the male element and the female element are mated in the nominal configuration. In this case the nominal empty volume NW is</li></ul><maths id="math0004" num=""><math display="block"><mi mathvariant="italic">NVV</mi><mo>=</mo><mi mathvariant="italic">π</mi><mo>⁢</mo><mfenced separators=""><msub><mi>G</mi><mi>T</mi></msub><mfenced open="[" close="]"><msup><mi mathvariant="italic">mm</mi><mn>2</mn></msup></mfenced><mo>+</mo><msub><mi>G</mi><mi>C</mi></msub><mo>[</mo><msup><mi mathvariant="italic">mm</mi><mn>2</mn></msup><mo>]</mo></mfenced><mo>×</mo><mi mathvariant="italic">OD</mi><mfenced open="[" close="]"><mi>in</mi></mfenced><mo>×</mo><mn>25.4</mn><mfenced open="[" close="]"><mfrac><mi mathvariant="italic">mm</mi><mi mathvariant="italic">in</mi></mfrac></mfenced></math><img file="EP1599689B1_D0004.tif" /></maths>

A third relation is defined between the nominal void volume NVV, the diameter OD, and the nominal thickness of the body of the tube Wt. Said nominal void volume (NW), calculated as described previously,' must be correlated to the following formula: <maths id="math0005" num=""><math display="block"><mfrac><mrow><mi mathvariant="italic">NVV</mi><mo>[</mo><msup><mi mathvariant="italic">cm</mi><mn>3</mn></msup><mo>]</mo></mrow><mrow><mi mathvariant="italic">OD</mi><mfenced open="[" close="]"><mi mathvariant="italic">inch</mi></mfenced><mo>×</mo><msqrt><mrow><mi mathvariant="italic">Wt</mi><mo>[</mo><mi mathvariant="italic">mm</mi><mo>]</mo></mrow></msqrt></mrow></mfrac><mo>≤</mo><mn>1</mn></math><img file="EP1599689B1_D0005.tif" /></maths>

Wt appears under the square root since it must be considered that NW represents the sum of a fixed volume (principally in the region of sealing and of imperfect thread) and of a linear value that increases with the perfect-thread length.

As a result, the increase in the empty volume due to the different length of thread on account of the different wall thickness, is better approximated by the square root chiefly because the empty volume for each individual pitch of thread is very small if compared to the total amount of empty space present in the joint.

The values of said parameters are represented in Table 1. <tables id="tabl0001" num="0001"><table frame="all"><tgroup cols="5"><colspec colnum="1" colname="col1" colwidth="33mm" /><colspec colnum="2" colname="col2" colwidth="30mm" /><colspec colnum="3" colname="col3" colwidth="33mm" /><colspec colnum="4" colname="col4" colwidth="15mm" /><colspec colnum="5" colname="col5" colwidth="31mm" /><thead><row><entry align="center" valign="top">Nom. Diameter. [ins]</entry><entry align="center" valign="top">Empty area [mm²]</entry><entry align="center" valign="top">Empty volume [cm³]</entry><entry align="center" valign="top"><maths id="math0006" num=""><math display="block"><mfrac><mrow><mi>NVV</mi><mn>.</mn></mrow><mi>OD</mi></mfrac></math><img file="EP1599689B1_D0006.tif" /></maths></entry><entry align="center" valign="top"><maths id="math0007" num=""><math display="block"><mfrac><mi>NVV</mi><mrow><mi>OD</mi><mo>×</mo><msqrt><mi>Wt</mi></msqrt></mrow></mfrac></math><img file="EP1599689B1_D0007.tif" /></maths></entry></row></thead><tbody><row><entry align="center">7 3/4</entry><entry align="center">59,9</entry><entry align="center">37</entry><entry align="center">4,8</entry><entry align="center">1,24</entry></row><row><entry align="center">10 3/4</entry><entry align="center">57,4</entry><entry align="center">49,2</entry><entry align="center">4,58</entry><entry align="center">1,3</entry></row></tbody></tgroup></table></tables>

A further preferred embodiment of the joint is represented in Figure 5.

This illustrates a joint with a tapered thread in two stages, with central shoulder, devised in particular for use with dry lubricants.

In said joint the two stages assume a value of tapering of 8,5% on the diameter, with a thread profile, as in Figure 6, with an angle α of 4° and an angle β of 20°.

According to said advantageous embodiment, the aforementioned parameters assume the following values: <tables id="tabl0002" num="0002"><table frame="all"><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="32mm" /><colspec colnum="2" colname="col2" colwidth="30mm" /><colspec colnum="3" colname="col3" colwidth="17mm" /><colspec colnum="4" colname="col4" colwidth="33mm" /><colspec colnum="5" colname="col5" colwidth="20mm" /><colspec colnum="6" colname="col6" colwidth="27mm" /><thead><row><entry align="center" valign="top">Nom. Diameter [Ins]</entry><entry align="center" valign="top">Empty area [mm²]</entry><entry align="center" valign="top">g_T [mm²]</entry><entry align="center" valign="top">Empty volume [cm³]</entry><entry align="center" valign="top"><maths id="math0008" num=""><math display="block"><mfrac><mi>NVV</mi><mi>OD</mi></mfrac></math><img file="EP1599689B1_D0008.tif" /></maths></entry><entry align="center" valign="top"><maths id="math0009" num=""><math display="block"><mfrac><mi>NVV</mi><mrow><mi>OD</mi><mo>×</mo><msqrt><mi>Wt</mi></msqrt></mrow></mfrac></math><img file="EP1599689B1_D0009.tif" /></maths></entry></row></thead><tbody><row><entry align="center">7 ¾</entry><entry align="center">43,1</entry><entry align="center">0,28</entry><entry align="center">26,6</entry><entry align="center">3,43</entry><entry align="center">0,88</entry></row><row><entry align="center">10%</entry><entry align="center">38,4</entry><entry align="center">0,28</entry><entry align="center">33</entry><entry align="center">3</entry><entry align="center">0,83</entry></row></tbody></tgroup></table></tables>

Another preferred embodiment of the joint according to the invention is represented in Figure 7. Said construction relates to a made up threaded joint, with single-stage tapered thread. It comprises a shoulder for abutment, set in a position corresponding to the nose of the male tube, a metal-to-metal seal and a ring-seal gasket located in the threaded area. The tapering of the thread is 6,25% in the case of 5 TPI and 8,5% in the case of 4 TPI. The profile of the thread is a modified saw-toothed one of the API type with an angle of the load side of 3° and an angle of the lead-in side of 25°.