White, vapour sterilisable, extrusion coatable polyester film
Abstract
A single- or multilayer, white, biaxially oriented polyester film, comprises thermoplastic polyester and a coating on at least one side, where the R value of the film is smaller than 43 daN/mm2>, the emax ratio of film is smaller than 2.5, and the coating on one or both surface(s) of film is adhesion-promoting, steam-sterilization-resistant layer composed of a hydrolyzed amino-functional silane. Independent claims are also included for: (A) a process for the production of a polyester film, comprising producing a single- or multilayer film via extrusion or coextrusion and shaping the melts to give flat melt films; coating of film with a water-soluble adhesion promoting coating; biaxially stretching the film in the machine direction and the transverse direction; and heat-setting the stretched film, where the coating process takes place prior to, during, or after the biaxial stretching process; and (B) packaging film for foods and for other consumable items comprising the polyester film.

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Projected expiry passed 15 March 2025, 1.5 years ago.
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21 claims: 21 independent, 0 dependent
- 1Ein- oder mehrschichtige, weiße, biaxial orientierte Polyesterfolie, enthaltend einen thermoplastischen Polyester, die zumindest auf einer Seite beschichtet ist, dadurch gekennzeichnet ist, dassa) der R-Wert der Folie kleiner als 43 daN/mm2 ist,b) das emax-Verhältnis der Folie kleiner als 2,5 ist undc) die Beschichtung auf einer oder beiden Folienoberfläche(n) eine haftvermittelnde, dampfsterilisierfeste Schicht aus einem hydrolysierten aminofunktionalen Silan ist. Single-layer or multilayer, white, biaxially oriented polyester film containing a thermoplastic polyester which is coated on at least one side, is characterized in thata) the R value of the film is less than 43 daN / mm2 isb) the eMax- ratio of the film is less than 2.5 andc) the coating on one or both film surface (s) is an adhesion-promoting, steam sterilization-resistant layer made of a hydrolyzed amino-functional silane.
- 2Polyester film according to claim 1, characterized in that the film is one layer. Polyesterfolie nach Anspruch 1, dadurch gekennzeichnet, dass die Folie einschichtig ist.
- 3Polyester film according to claim 1 or 2, characterized in that the film has a symmetrical layer structure ABA or ACBCA, with C being the intermediate layers and A being the outer layers of the film. Polyesterfolie nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Folie einen symmetrischen Schichtaufbau ABA oder ACBCA aufweist, wobei C die Zwischenschichten und A die Deckschichten der Folie darstellen.
- 4Polyester film according to one or more of claims 1 to 3, characterized in that the R value of the film is less than 42 daN / mm2, in particular less than 40 daN / mm2, and the eMaxRatio of the film is less than 2.2, in particular less than 2.0. Polyesterfolie nach einem oder mehreren der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass der R-Wert der Folie kleiner als 42 daN/mm2, insbesondere kleiner als 40 daN/mm2, und das emax-Verhältnis der Folie kleiner als 2,2, insbesondere kleiner als 2,0, ist.
- 5Polyester film according to one or more of claims 1 to 4, characterized in that the base layer B contains at least 80% by weight of the thermoplastic polyester, based on the total weight of the layer. Polyesterfolie nach einem oder mehreren der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Basisschicht B den thermoplastischen Polyester mindestens zu 80 Gew.-% enthält, bezogen auf das Gesamtgewicht der Schicht.
- 6Polyester film according to one or more of claims 1 to 5, characterized in that the polyester contains units of ethylene glycol and terephthalic acid and / or units of ethylene glycol and naphthalene-2,6-dicarboxylic acid. Polyesterfolie nach einem oder mehreren der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass der Polyester Einheiten aus Ethylenglykol und Terephthalsäure und/oder Einheiten aus Ethylenglykol und Naphthalin-2,6-dicarbonsäure enthält.
- 7Polyester film according to one or more of claims 1 to 6, characterized in that polyethylene terephthalate is used as the polyester of the base layer B. Polyesterfolie nach einem oder mehreren der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass als Polyester der Basisschicht B Polyethylenterephthalat verwendet wird.
- 8Polyester film according to one or more of claims 1 to 7, characterized in that the foil essentially only TiO2 contains as white pigment or filler. Polyesterfolie nach einem oder mehreren der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass die Folie im wesentlichen nur TiO2 als Weißpigment oder Füllstoff enthält.
- 9Polyester film according to one or more of claims 1 to 8, characterized in that only the base layer B of the film is equipped with a white pigment or filler. Polyesterfolie nach einem oder mehreren der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass nur die Basisschicht B der Folie mit einem Weißpigment oder Füllstoff ausgestattet ist.
- 10Polyester film according to one or more of claims 1 to 9, characterized in that the film contains more than 3% by weight, preferably more than 4% by weight and in particular more than 5% by weight, of the white pigment, based on the total weight of the layer provided with it. Polyesterfolie nach einem oder mehreren der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass die Folie das Weißpigment zu mehr als 3 Gew.-%, bevorzugt zu mehr als 4 Gew.-% und insbesondere zu mehr als 5 Gew.-% enthält, bezogen auf das Gesamtgewicht der damit ausgerüsteten Schicht.
- 11Polyester film according to one or more of claims 1 to 10, characterized in that the adhesion-promoting layer consists of a dried residue of a hydrolyzed aminosilane compound, the unhydrolyzed form of which is the formula (R1)a Si (R2)b (R3)c, has, where R1 is a functional group with at least one primary amino group, R2 is a hydrolyzable group selected from a short chain alkoxy group having 1-8 carbon atoms, an acetoxy group or a halide and R3 is an unreactive, non-hydrolyzable group selected from a short chain alkyl group having 1-8 carbon atoms or a phenyl group;with (a) greater than or equal to 1;(b) greater than or equal to 1;(c) greater than or equal to 0, where a + b + c = 4. Polyesterfolie nach einem oder mehreren der Ansprüche 1 bis 10, dadurch gekennzeichnet, dass die haftvermittelnde Schicht aus einem getrocknetem Rückstand einer hydrolysierten Aminosilanverbindung besteht, deren unhydrolysierte Form die Formel (R1)a Si (R2)b (R3)c, hat, wobei R1 eine funktionelle Gruppe mit zumindest einer primären Aminogruppe ist, R2 ist eine hydrolysierbare Gruppe, ausgewählt aus einer kurzkettigen Alkoxy-Gruppe mit 1-8 Kohlenstoffatomen, einer Acetoxy-Gruppe oder einem Halogenid und R3 ist eine unreaktive, nichthydrolysierbare Gruppe, ausgewählt aus einer kurzkettigen Alkyl-Gruppe mit 1-8 Kohlenstoffatomen oder einer Phenylgruppe;mit (a) größer oder gleich 1;(b) größer oder gleich 1;(c) größer oder gleich 0, wobei a+b+c=4 ist.
- 12Polyester film according to one or more of claims 1 to 11, characterized in that the total thickness of the film is 10 to 120 μm, preferably 15 to 105 μm, in particular 20 to 80 μm. Polyesterfolie nach einem oder mehreren der Ansprüche 1 bis 11, dadurch gekennzeichnet, dass die Gesamtdicke der Folie 10 bis 120 µm, bevorzugt 15 bis 105 µm, insbesondere 20 bis 80 µm beträgt.
- 14A process for producing a polyester film according to one or more of claims 1 to 13, comprising the stepsa) producing a single-layer or multilayer film by extrusion or coextrusion and shaping the melts into flat melt films,b) coating the film with a water-soluble, adhesion-promoting coating,c) biaxial stretching of the film in MD and TD directions andd) heat setting of the stretched film, the coating being carried out before, during or after the orientation. Verfahren zur Herstellung einer Polyesterfolie nach einem oder mehreren der Ansprüche 1 bis 13, umfassend die Schritte a) Herstellen einer ein- oder mehrschichtigen Folie durch Extrusion oder Koextrusion und Ausformen der Schmelzen zu flachen Schmelzefilmen,b) Beschichten der Folie mit einer wasserlösliche, haftvermittelnden Beschichtung,c) biaxiales Strecken der Folie in MD- und TD-Richtung undd) Thermofixieren der gestreckten Folie, wobei die Beschichtung vor, während oder nach der Orientierung erfolgt.
- 15A method according to claim 14, characterized in that one to achieve the desired R value or eMaxRatio of the film increases the stretching temperatures and / or lowers the stretching ratio (in the longitudinal and / or transverse direction). Verfahren nach Anspruch 14, dadurch gekennzeichnet, dass man zur Erzielung des gewünschten R-Wertes oder emax-Verhältnisses der Folie die Strecktemperaturen erhöht und/oder das Streckverhältnis (jeweils in Längs- und/oder Querrichtung) erniedrigt.
- 16A method according to claim 14 or 15, characterized in that the stretching temperature in the longitudinal direction is 80 to 130 ° C., in the transverse direction 80 to 135 ° C. and the stretching ratio in the longitudinal direction is 2.5 to 4.0 and in the transverse direction 3.5 to 4.0. Verfahren nach Anspruch 14 oder 15, dadurch gekennzeichnet, dass die Strecktemperatur in Längsrichtung 80 bis 130 °C, in Querrichtung 80 bis 135 °C und das Streckverhältnis in Längsrichtung 2,5 bis 4,0 und in Querrichtung 3,5 bis 4,0 beträgt.
- 17Method according to one or more of claims 14 to 16, characterized in that the water-soluble, adhesion-promoting coating is applied as an aqueous dispersion to one or both film surfaces. Verfahren nach einem oder mehreren der Ansprüche 14 bis 16, dadurch gekennzeichnet, dass die wasserlösliche, haftvermittelnde Beschichtung als wässrige Dispersion auf eine oder beide Folienoberflächen aufgebracht wird.
- 18Method according to one or more of claims 14 to 17, characterized in that Before the transverse stretching, one or both surface (s) of the film is (are) coated with the water-soluble adhesion-promoting and steam-sterilizable layer. Verfahren nach einem oder mehreren der Ansprüche 14 bis 17, dadurch gekennzeichnet, dass vor der Querstreckung eine oder beide Oberfläche(n) der Folie mit der wasserlöslichen haftvermittelnden und dampfsterilisierbaren Schicht beschichtet wird (werden).
- 21Use according to claim 20 as a cover film for cup-shaped containers, in particular yoghurt cups. Verwendung nach Anspruch 20 als Deckelfolie für becherförmige Behältnisse, insbesondere Joghurtbecher.
Independent claims21
130 paragraphs, as filed
The invention relates to a single-layer or multilayer, white, biaxially oriented polyester film containing a thermoplastic polyester which is coated on at least one side with a water-soluble adhesion-promoting layer made of a hydrolyzed amino-functional silane. The invention further relates to a method for producing the film and its use.
A known application of white colored, biaxially oriented polyester films are e.g. B. Lid for yogurt cups. They are used there as an alternative to aluminum foils. Such lids are printed and embossed on the outside and provided on the inside with a varnish or hot melt with which the lids are glued to the cups. To improve the shelf life of the yogurt, both the cup and the lid must ensure sufficient light protection. This is usually done by coloring the lid with suitable pigments. In addition, it is desirable for special applications if the complete lid or the complete system can be sterilized, or at least steam-sterilized. Another requirement for the lidding film is that when it is pulled off the cup, it neither delaminates nor tears in and out. The film obtains the properties required for this from the biaxial stretching and from a correspondingly large thickness. The mechanical properties of the lid (rigidity, puncture resistance, tear resistance) improve disproportionately with the thickness of the film. Polyester films with a thickness of 30 to 90 µm have proven their worth for lidding on yoghurt. The thickness of the film cannot be arbitrarily large, since the material costs increase with the thickness and the sealing cycle times decrease, which is undesirable from an economic point of view. There is a trend towards lower thicknesses.
Lids made from polyester films generally have a number of advantages:<ul id="ul0001" list-style="bullet" compact="compact"><li>The lid has a smooth, high-gloss surface, which guarantees excellent color rendering and thus looks very appealing.</li><li>The film has up to 700% higher puncture resistance than conventional material, which results in significantly higher product protection.</li><li>The lid is easy to open without fragments of the lid getting stuck on the cup, as is the case with conventional materials, e.g. B. aluminum foils is observed. This property is particularly appreciated by the consumer.</li><li>The complete separation of the cup and lid is of great advantage for the recyclability of the two materials. The lidding film is made of thermoplastic polyester, which is excellently recyclable. The product is therefore environmentally friendly.</li><li>Furthermore, the polyester film for the lid application is extremely easy to process due to its high rigidity and good sliding properties.</li><li>The lid is also completely metal-free. This guarantees a very high level of security in metal detection, which is increasingly used in the production of food. With this method, the proportion of metallic components that may be contained in the filling material can be determined with high accuracy.</li></ul>
Attempts to provide a conventional transparent film with the desired combination of properties by adding pigment failed. The film delaminated when pulled off the yogurt cup.
Processors use certain criteria for the behavior of the films when they are processed into yoghurt cups. The test parameters commonly used in the production of lidding films are the R value and the ema<sub>x</sub>-Relationship. The R value can be given as a measure of the orientation and is measured directly after the film has been produced in the middle of the film web. The e<sub>Max</sub>- Ratio describes the orientation distribution across the web width (the so-called bow) and is also measured during the production of the film, but at discrete intervals across the entire width of the film web (see measurement methods). In the case of transparent films (not the present white films), the values for the R value are in a range from 45 to 48 and for the e<sub>Max</sub>- Ratio in a range from 2.6 to 2.8. Studies have shown that these values cannot be transferred from transparent films to the existing white films. If the stated values for white film are observed, this generally leads to delamination of the film. The film delaminates itself, it tears in the direction of the thickness, the tear destroys the film and the film continues to tear.
The properties mentioned above are not achieved in their entirety by the films known from the prior art.
For example, EP-A-0 605 130 describes a multilayer film for lid use which has at least one opaque layer and at least one transparent layer made of crystalline polyester. Furthermore, the film is described by a deformation index that should be greater than or equal to 2.5%. In addition, the film can be coated with certain substances, which improves the adhesion to printing inks and / or inks. About the R values and the e<sub>Max</sub>- The ratio of the film does not provide any information. A film simulated in accordance with EP-A-0 605 130 (example 1, longitudinal stretching temperature approx. 80 ° C., stretching ratio for longitudinal stretching 3.3) delaminated, moreover it showed poor processing behavior, since the film after punching out to the lids curled.
From an economic point of view, it is necessary to permanently reduce the costs for the production of the cover film. An important lever for this is the thickness of the film. A lower thickness of the lid goes hand in hand with a reduction in material costs and leads to higher filling speeds due to the lower sealing cycle times. However, the thickness of the lid cannot be reduced arbitrarily, since this leads to processing and handling problems. Lids made of polyester film that are too thin tend to tear and delaminate. Product safety and the advantage of 100% separation of the lid and cup are no longer guaranteed. The risk of tearing and delamination of the lid increases, the more pigments and the larger pigments are incorporated into the polyester film. Pigments, especially coarser ones, form weak points in the film where the film begins to be destroyed when it is pulled off the cup.
The object of the invention is therefore to provide a white, biaxially oriented polyester film, in particular for lid use, which is distinguished from the polyester films established on the market by improved properties and does not have the disadvantages of the prior art.
The object is achieved by a single-layer or multilayer, white, biaxially oriented polyester film containing a thermoplastic polyester which is coated on at least one side and which is characterized in that<ul id="ul0002" list-style="none" compact="compact"><li>a) the R value of the film is less than 43 daN / mm<sup>2</sup> is</li><li>b) the e<sub>Max</sub>- ratio of the film is less than 2.5 and</li><li>c) the coating on one or both film surface (s) is an adhesion-promoting, steam sterilization-resistant layer made of a hydrolyzed amino-functional silane.</li></ul>
Surprisingly, it has been shown that the desired combination of good adhesion to paints, primers, adhesives, metallic and ceramic layers and sterilizability is achieved by using an adhesion-promoting layer of a hydrolyzed amino-functional silane which is applied to the film as an aqueous dispersion .
The film according to the invention has the following combination of properties:<ul id="ul0003" list-style="bullet" compact="compact"><li>economic producibility, good windability, good processability;</li><li>good adhesion of at least one side of the film to paints, adhesives, sealing waxes;</li><li>steam sterilizable, ie it has good adhesion to paints, adhesives, primers, metallic and ceramic layers even after steam sterilization;</li><li>very good peeling behavior from the cup, no delamination, no tearing and tearing;</li><li>good optical properties, especially when adding self-regenerated material in film production, and good light protection properties.</li></ul>
By applying metallic or ceramic layers to the film, for example, the barrier effect of the lid against the permeability of oxygen, aroma or water vapor can be significantly improved.
The invention also relates to a method for improving the adhesion of the film to paints, adhesives, primers and to metallic and ceramic layers after steam sterilization. Furthermore, the invention relates to a method with which the film is made ready for absorption by the adhesion-promoting coating for a subsequent extrusion coating with other polymers. However, it does not lose its other advantageous properties, for example good optics. This is an important point, especially for a possible use of self-regenerated material in the production of the film, which necessarily contains the coating material.
The film according to the invention is generally constructed in one layer and then consists of the base layer B and the adhesion-promoting layer which is applied to the film as a solution or as an aqueous dispersion. In addition, it can also be constructed in multiple layers. In this case, it has proven to be advantageous to make the layer structure of the film symmetrical. Advantageous embodiments of multilayer films are, for example, ABA or ACBCA, A being the outer cover layers, C the intermediate layers and B the base layer. In the case of multilayer films, the adhesion-promoting layer is always on the outside of the film.
The base layer B of the film consists of at least 80% by weight, preferably at least 85% by weight and in particular at least 90% by weight, of a thermoplastic polyester. Polyesters of ethylene glycol and terephthalic acid (= polyethylene terephthalate, PET), of ethylene glycol and naphthalene-2,6-dicarboxylic acid (= polyethylene-2,6-naphthalate, PEN), of 1,4-bis-hydroxymethyl-cyclohexane and terephthalic acid are suitable for this [= Poly (1,4-cyclohexanedimethylene terephthalate, PCDT) and from ethylene glycol, naphthalene-2,6-dicarboxylic acid and biphenyl-4,4'-dicarboxylic acid (= polyethylene-2,6-naphthalate bibenzoate, PENBB). Particularly preferred are polyesters which consist of at least 90 mol%, in particular at least 95 mol%, of ethylene glycol and terephthalic acid units or of ethylene glycol and naphthalene-2,6-dicarboxylic acid units. The remaining monomer units come from other aliphatic, cycloaliphatic or aromatic diols or other dicarboxylic acids. The base layer preferably consists of PET. Suitable other aliphatic diols are, for example, diethylene glycol, triethylene glycol, aliphatic glycols of the general formula HO- (CH<sub>2</sub>)<sub>n</sub>-OH, where n represents an integer from 3 to 6 (in particular propane-1,3-diol, butane-1,4-diol, pentane-1,5-diol and hexane-1,6-diol) or branched aliphatic Glycols with up to 6 carbon atoms. Of the cycloaliphatic diols, cyclohexanediols (in particular cyclohexane-1,4-diol) can be mentioned. Suitable other aromatic diols correspond, for example, to the formula HO-C<sub>6</sub>H<sub>4</sub>-XC<sub>6</sub>H<sub>4</sub>-OH, where X is for -CH<sub>2</sub>-, -C (CH<sub>3</sub>)<sub>2</sub>-, -C (CF<sub>3</sub>)<sub>2</sub>-, -O-, -S- or -SO<sub>2</sub>- stands. In addition, bisphenols of the formula HO-C are also<sub>6</sub>H<sub>4</sub>-C<sub>6</sub>H<sub>4</sub>-OH well suited.
Other aromatic dicarboxylic acids are preferably benzenedicarboxylic acids, naphthalene dicarboxylic acids (for example naphthalene-1,4- or 1,6-dicarboxylic acid), biphenyl-x, x'-dicarboxylic acids (in particular biphenyl-4,4'-dicarboxylic acid), diphenylacetylene-x, x ' -dicarboxylic acids (especially diphenylacetylene-4,4'-dicarboxylic acid) or stilbene-x, x'-dicarboxylic acids. Of the cycloaliphatic dicarboxylic acids, cyclohexanedicarboxylic acids (in particular cyclohexane-1,4-dicarboxylic acid) should be mentioned. Of the aliphatic dicarboxylic acids, the (C<sub>3</sub>-C<sub>19</sub>) Alkanedioic acids are particularly suitable, the alkane fraction being straight-chain or branched.
In addition to polyesters, the base layer B can contain other thermoplastic polymers, additives and pigments. Suitable polymers are, for example, aliphatic and aromatic polyamides, polyolefins and cyclic olefin copolymers (COC). Suitable additives and pigments are described below.
The polyester can be produced, for example, by the known transesterification process. The starting point is dicarboxylic acid esters and diols, which are reacted with the usual transesterification catalysts, such as zinc, calcium, lithium, magnesium and manganese salts. The intermediates are then polycondensed in the presence of generally customary polycondensation catalysts, such as antimony trioxide or titanium salts. The preparation can also be carried out by the direct esterification process in the presence of polycondensation catalysts. Here one starts directly from the dicarboxylic acids and the diols.
In principle, the same polymers as described above for the base layer B can be used for any cover layers A or for any intermediate layers C that are present.
The R-value of the film is determined directly after its production, the required samples being taken from the middle of the film web. The e<sub>Max</sub>Ratio is also determined directly after the production of the film, but the test specimens are separated from the total width of the film web at defined intervals.
According to the invention, the film is characterized by a low R value. The R value is a measure of the orientation of the film and in the case of the present invention replaces the otherwise usual orientation measures Δn or Δp. These can only be measured with a transparent film, but not with the present white film.
The R-value of the film is measured in the middle of the film web at an angle of 45 ° to the machine direction (MD direction), one time to the right to the MD direction and the other time to the left to the MD direction (see measurement methods). This regulation takes into account the fact that with yoghurt lids the film is usually pulled off the cup at an angle of 45 ° to the machine direction.
The roll is used to manufacture the cover (printing, stamping). The roll direction (= web direction) of the film corresponds to the MD direction. The film web is printed in such a way that the covers to be punched out are either exactly in the MD direction or exactly in the TD direction (TD = 90 ° to MD). It follows that the pulling direction of the cover always coincides with the 45 ° angle to the MD direction. For this reason, it is necessary to determine the R value at 45 ° to the MD direction.
It was found that the smaller the R value of the film, the more favorable or less the tear and tear behavior of the lid. The tendency of the film to delaminate is then very slight. The R value of the film according to the present invention is less than 43 daN / mm<sup>2</sup>, preferably less than 42 daN / mm<sup>2</sup> and especially less than 40 daN / mm<sup>2</sup>. In contrast, in the other case (R value is greater than 43 daN / mm<sup>2</sup>) the film is more susceptible to tearing and delamination. This disadvantage must then be compensated for by a considerably greater thickness of the film.
The film of the present invention is also characterized by a low e<sub>Max</sub>- Ratio marked. The e<sub>Max</sub>- Ratio is measured at defined intervals across the entire web width of the machine roll. This is done at an angle of 45 ° to the MD direction, one time to the right to the MD direction and the other time to the left to the MD direction (see measurement method). In the middle of the film sheeting is e<sub>Max</sub>Ratio almost one and usually increases the closer you get to the edges of the film. The e<sub>Max</sub>Ratio describes the properties of the film over the width of the roll, in particular the change in properties compared to the center of the film web. The lower the e., The better the application requirements<sub>Max</sub>-Ration is, ie the more uniform the film properties across the width.
The e<sub>Max</sub>Ratio of the film according to the invention is less than 2.5, preferably less than 2.2 and particularly preferably less than 2.0. In the other case (e<sub>Max</sub>Ratio is greater than 2.5) the film is more susceptible to tearing and delamination. This disadvantage must then also be made up for by a greater thickness of the film, which is uneconomical.
To achieve the aforementioned properties, in particular the desired degree of whiteness of the film, the necessary pigments are incorporated into the base layer B, but possibly also instead or in addition to existing other layers. For example, titanium dioxide, calcium carbonate, barium sulfate, zinc sulfide or zinc oxide are suitable. TiO is preferred<sub>2</sub> used as the sole coloring pigment. It is preferably added to the original raw material as an extrusion masterbatch (the titanium dioxide concentration here is significantly higher than in the biaxially oriented film). Typical values for the TiO<sub>2</sub>Concentration in the extrusion masterbatch is 50% by weight titanium dioxide. The titanium dioxide can be of the rutile type as well as the anatase type. Rutile-type titanium dioxide is preferably used. The grain size of the titanium dioxide is generally between 0.05 and 0.5 μm, preferably between 0.1 and 0.3 μm. The incorporated pigments give the film a brilliant white appearance. In order to achieve the desired whiteness (> 60) and the desired low transparency (<60%), the base layer should be filled up. The particle concentration to achieve the desired low transparency is above 3% by weight, but below 20% by weight, preferably above 4% by weight, but below 18% by weight and very particularly preferably above 5% by weight. %, but below 16% by weight, based on the total weight of the layer containing it.
It has been found that with the preferred use of essentially TiO<sub>2</sub> As a coloring pigment, the film becomes less susceptible to tearing and delamination. The addition of the TiO<sub>2</sub> preferably over the masterbatch technology has the advantage that color differences z. B. can be corrected relatively easily by non-constant regenerate properties. When using TiO<sub>2</sub> as the sole pigment, the film becomes particularly smooth and therefore more shiny, but may tend to block.
To further increase the whiteness, suitable optical brighteners can be added to the base layer and / or the other layers. Suitable optical brighteners are, for example, ®Hostalux KS or ®Eastobrite OB-1.
The base layer as well as existing further layers can additionally contain conventional additives such. B. contain stabilizers. They are usually added to the polymer or the polymer mixture before melting. For example, phosphorus compounds such as phosphoric acid or phosphoric acid esters are used as stabilizers.
The thickness of the polyester film according to the present invention can vary within wide limits. It is generally 10 to 120 μm, preferably 15 to 105 μm, in particular 20 to 80 μm, the base layer having a share of preferably 50 to 100% of the total thickness.
According to the invention, at least one side of the film is coated with an aqueous adhesion-promoting dispersion. The coating on the finished film has a thickness of 5 to 2000 nm, preferably 10 to 1000 nm, in particular 20 to 500 nm. The coating is applied in-line, ie during the film production process, advantageously before the transverse stretching. It is particularly preferred to apply the coating by means of the "reverse gravure-roll coating" method, in which the coatings can be applied extremely homogeneously. It is also preferred to apply the coating by means of the Meyer Rod process, with which greater coating thicknesses can be achieved.
This adhesion-promoting layer consists of an amino-functional silane, which makes the film steam-sterilisable (the laminate, e.g. made of film, coating, adhesive or applied metallic and ceramic layers, does not delaminate) and also makes it ready for direct extrusion coating with polymers.
The invention therefore also represents a steam-sterilizable laminate consisting of an oriented polyester film, an adhesion-promoting layer and a directly extruded polymer.
The adhesion-promoting layer, ie the silane used for this, has the following general formula in the unhydrolyzed state: (R<sup>1</sup>)<sub>a</sub> Si (R<sup>2</sup>)<sub>b</sub> (R<sup>3</sup>)<sub>c</sub>, where R<sup>1</sup> is a functional group with at least one primary amino group. R<sup>2</sup> is a hydrolyzable group, for example a short-chain alkoxy group with 1-8 carbon atoms, an acetoxy group or a halide. R<sup>3</sup> is an unreactive, non-hydrolyzable group, either a short chain alkyl group with 1-8 carbon atoms or a phenyl group; in the formula, (a) is greater than or equal to 1; (b) greater than or equal to 1; (c) greater than or equal to 0; where a + b + c = 4.
After hydrolysis, silanes are water-soluble or can be dispersed in water, with amino-functional silanes being particularly readily water-soluble. It has been found that aminosilanes have good adhesion to paints, adhesives, primers and metallic and ceramic layers even after steam sterilization and also have good adhesion of extrusion-coated polymers to polyester films without an additional adhesion-promoting layer or corona treatment.
For example, the amino-functional silane is hydrolyzed in water and applied to one or more surfaces of the oriented polyester using conventional methods such as spray or roller coating. Once the silane coating has dried, the polyester primed in this way can be steam sterilized and absorbed for direct extrusion with other polymers. The extrusion coating can be carried out using a conventional process. The waste of polyester film with aminosilane coating can be regenerated.
Examples of aminosilanes which correspond to the formula mentioned are N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 4-aminobutyltriethoxysilane, 4-aminobutyldimethylmethoxysilane, and p-aminophenyltrimethoxysilane. Preferred is N-2- (aminoethyl) -3-aminopropyltrimethoxysilane with the following formula: H<sub>2</sub>N (CH<sub>2</sub>)<sub>2</sub> NH (CH<sub>2</sub>)<sub>3</sub> Si (OCH<sub>3</sub>)<sub>3</sub>.
In principle, the hydrolyzed aminosilane can be applied at any possible time during the production of the film, ie before or during the stretching process, it can also be applied to the finished film (for example) before rolling up.
The hydrolyzed aminosilane to form the adhesive layer, based on the unhydrolyzed aminosilane, is applied to the film as an aqueous solution in a concentration of 0.2 to 6.0% by weight. A weak acid such as acetic acid, phosphoric acid or the like is then added in amounts of up to 0.2% by weight to facilitate hydrolysis. At least one of the hydrolyzable groups of the silane is hydrolyzed to a silanol group (SiOH). The preferred concentration of the hydrolyzed aminosilane is 0.25 to 3.5 percent by weight. The preferred concentration is such that the final goal is a dry application weight of the adhesion-promoting layer of 0.5 mg / m<sup>2</sup> is present.
The coating according to the invention described above is described in detail in EP-A-0 359 017, to which reference is made here. This document also provides information about other specific combinations of such hydrolyzable aminosilanes, the reproduction of which is not given here.
The coating can be applied to one or both outer sides of the polyester film; however, it can also be applied to only one side and the back can be provided with a further, differently structured coating. This can then e.g. B. be a thermosetting acrylate or methacrylate coating as in US Patent No. 4,214,035.
The coating formulation may also contain other ingredients as long as these other ingredients do not reduce the adhesion-promoting properties of the hydrolyzed aminosilane. This includes smaller amounts of colloidal silica, dyes, pH regulators, wetting aids or the like.
A waste coated with the adhesion-promoting layer that arises during the film production can be chopped, mixed with fresh polymer, melted again and extruded to produce oriented films. With a regrind coated in this way with significant amounts in a proportion of up to approx. 60 % By weight, preferably 10 to 50% by weight, based in each case on the total weight of the film produced, the physical properties of the film are not appreciably negatively influenced. Consequently, the film coated with the adhesion-promoting layer offers commercial advantages for the film manufacturer compared to other coated films. Films that are coated with polymers containing vinylidene chloride (cf. US 2,627,088 and US 2,698,240) to degrade and discolor when regenerated in the manner described.
A particular advantage of the invention is that the production costs of the film according to the invention are only slightly above those of a film made from standard polyester raw materials. The processing and use-related properties of the film according to the invention are significantly improved over films according to the prior art.
The present invention also relates to a method for producing the films according to the invention. It includes<ul id="ul0004" list-style="bullet" compact="compact"><li>the production of a single-layer or multilayer film from a base layer B and optionally top layer (s) A (and C) by coextrusion and shaping the melts into flat melt films,</li><li>Coating the film with the water-soluble, adhesion-promoting and steam-sterilizable layer (preferably between the first and the second stretching step),</li><li>biaxial stretching of the film and heat setting of the stretched film,</li></ul> the coating being carried out before, during or after the biaxial orientation.
First, the polymer or the polymer mixture for the individual layers is compressed and liquefied in an extruder. The melt (s) is (are simultaneously) pressed through a slot die, and the pressed (multilayer) film is drawn off on one or more take-off rolls, where it cools and solidifies.
Biaxial stretching is generally carried out sequentially. It is preferably stretched first in the longitudinal direction (ie in the machine direction, = MD direction) and then in the transverse direction (ie perpendicular to the machine direction, = TD direction). The stretching in the longitudinal direction can be carried out with the aid of two rolls running at different speeds in accordance with the desired stretching ratio. A corresponding tenter frame is generally used for transverse stretching.
The temperature at which the biaxial stretching of PET can generally be carried out can vary within a relatively wide range and depends on the desired properties of the film. The longitudinal stretching is generally carried out at approximately 80 to 140 ° C. and the transverse stretching at approximately 80 to 150 ° C. The longitudinal stretching ratio λ<sub>MD</sub> lies in the range from 2.0: 1 to 5: 1. The transverse stretching ratio λ<sub>TD</sub> is generally in the range of 2.5: 1 to 5.0: 1.
Preferably, before the transverse stretching, one or both surfaces of the film are coated with the water-soluble adhesive and steam-sterilizable layer by the known methods.
For the production of a film with very good peeling and delamination behavior (the film must not delaminate when peeling off), it has proven to be advantageous if the R value of the film is less than 43 daN / mm<sup>2</sup> and the e<sub>Max</sub>Ratio is less than 2.5. In this case, the strength of the film in the thickness direction is so great that when the cover is pulled off the cup, the film definitely does not delaminate, does not tear or tear further.
The main factors influencing the R value and the e<sub>Max</sub>-Relationship of the film are the process parameters in the longitudinal stretching and in the transverse stretching as well as the SV value of the raw materials used. The process parameters include in particular the stretching ratios in the longitudinal and transverse directions (λ<sub>MD</sub> and λ<sub>TD</sub>), the stretching temperatures in the longitudinal and transverse directions (T<sub>MD</sub> and T<sub>TD</sub>) and the film web speed.
For example, you get R values and e on a film line<sub>Max</sub>-Relationships which are above the values according to the invention, films can nevertheless be produced according to the invention by increasing the temperatures in the longitudinal stretching and in the transverse stretching and / or reducing the stretching ratios in the longitudinal stretching and in the transverse stretching. Usual values for the parameters mentioned are for films that are not used for yoghurt cup lids<tables id="tabl0001" num="0001"><table frame="all"><tgroup cols="3" colsep="1" rowsep="0"><colspec colnum="1" colname="col1" colwidth="52.50mm" /><colspec colnum="2" colname="col2" colwidth="52.50mm" /><colspec colnum="3" colname="col3" colwidth="52.50mm" /><thead valign="top"><row rowsep="1"><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Longitudinal extension</entry><entry namest="col3" nameend="col3" align="left">Transverse stretching</entry></row></thead><tbody valign="top"><row><entry namest="col1" nameend="col1" align="left">Stretching temperatures</entry><entry namest="col2" nameend="col2" align="left">80 up to 118 ° C</entry><entry namest="col3" nameend="col3" align="left">90 up to 120 ° C</entry></row><row rowsep="1"><entry namest="col1" nameend="col1" align="left">Stretching ratios</entry><entry namest="col2" nameend="col2" align="left">4.2 to 4.8</entry><entry namest="col3" nameend="col3" align="left">4.1 to 4.4</entry></row></tbody></tgroup></table></tables>
In contrast, in the films according to the invention, the temperatures and stretching ratios are within the ranges as shown in the table below. <tables id="tabl0002" num="0002"><table frame="all"><tgroup cols="3" colsep="1" rowsep="0"><colspec colnum="1" colname="col1" colwidth="52.50mm" /><colspec colnum="2" colname="col2" colwidth="52.50mm" /><colspec colnum="3" colname="col3" colwidth="52.50mm" /><thead valign="top"><row rowsep="1"><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Longitudinal extension</entry><entry namest="col3" nameend="col3" align="left">Transverse stretching</entry></row></thead><tbody valign="top"><row><entry namest="col1" nameend="col1" align="left">Stretching temperatures</entry><entry namest="col2" nameend="col2" align="left">80 up to 130 ° C</entry><entry namest="col3" nameend="col3" align="left">80 up to 135 ° C</entry></row><row rowsep="1"><entry namest="col1" nameend="col1" align="left">Stretching ratios</entry><entry namest="col2" nameend="col2" align="left">2.5 to 4.0</entry><entry namest="col3" nameend="col3" align="left">3.5 to 4.0</entry></row></tbody></tgroup></table></tables>
A further lowering of the stretching ratios is not advantageous, since otherwise undesirable defects can appear in the film. If, for example, the longitudinal stretching ratio is lowered below a value of 2.5, cross-shots can be obtained in the film, which can be clearly seen.
If, for example, you get an R-value of 50daN / mm with a machine in film production<sup>2</sup> with the parameter set λ<sub>MD</sub> = 4.8 and λ<sub>TD</sub> = 4.0, the stretching temperatures in the longitudinal and transverse directions T<sub>MD</sub> = 115 ° C and T<sub>TD</sub> = 90 - 125 ° C, this is obtained by increasing the longitudinal stretching temperature to T.<sub>MD</sub> = 125 ° C or by increasing the transverse stretching temperature to T<sub>TD</sub> = 90 - 135 ° C or by lowering the longitudinal stretching ratio to λ<sub>MD</sub> = 4.0 or by lowering the transverse stretching ratio to λ<sub>TD</sub> = 3.6 an R-value of 38. It has surprisingly been found that these measures also e<sub>Max</sub>-Rating reaches the area according to the invention. The web speed of the finished film was 140 m / min and the SV value of the film was 730. The temperatures relate to the roll temperatures in the longitudinal stretching and to the film temperature in the transverse stretching, which were measured by means of IR (infrared).
In the subsequent heat setting, the film is held at a temperature of approximately 150 to 250 ° C. for approximately 0.1 to 10 seconds. The film is then wound up in the usual way.
The hydrolyzed aminosilane layer of the present invention in the form of an aqueous coating can be applied in-line in one of three steps during film making:<ul id="ul0005" list-style="bullet" compact="compact"><li>in the <i>In front</i>Stretching phase at the point between the take-off roll and the first stretching step as described in British Patent No. 1,411,564;</li><li>in the <i>Intermediate phase</i> at the point between the stretching operations after the first but before the second stretching as described in US Patent No. 4,214,035; or</li><li>in the <i>To</i>Stretching phase after the biaxial stretching, but before the film is wound up.</li></ul>
Usually the heat used to stretch or fix the film is sufficient to evaporate the water or other volatile substances and to dry the adhesion-promoting layer; an additional drying step is necessary if the coating is applied after the heating steps described.
In the preferred embodiment, the film is first stretched in the longitudinal direction before coating. In this preferred embodiment, the film is coated in any shape according to the prior art after the longitudinal stretching. This can be, for example, by roller coating, spray coating or by nozzle coating (= "slot coating").
In a further preferred embodiment, the polyester film is coated by an engraving roller. The monoaxially oriented film can also be subjected to a prior art corona discharge prior to coating. The corona treatment weakens the hydrophobic character of the polyester film surface, which allows the water-based adhesion-promoting layer to better wet the surface and consequently improves the adhesion of the adhesion-promoting layer to the film surface.
In addition, steam-sterilizable laminates can be produced by the known process of extrusion coating, the molten polymer layer being applied continuously to the primed surface of the running film web. Laminates of polyester with polyethylene, ethylene-vinyl acetate or ethylene-methacrylic acid copolymers, polyvinyl alcohol, polyvinyl acetate and other polymers can easily be produced by extrusion coating.
As a general instruction for achieving the R value according to the invention and the e<sub>Max</sub>Ratio can be expediently such that - starting from a parameter set in which the film with R values and e<sub>Max</sub>- Ratios will be obtained either:<ul id="ul0006" list-style="bullet" compact="compact"><li>the stretching temperature in the MD direction is increased by ΔT = 3 to 15 K, preferably by ΔT = 5 to 12 K and particularly preferably by ΔT = 7 to 10 K</li><li>the stretching ratio in the MD direction is reduced by Δλ = 0.3 to 0.8, preferably by Δλ = 0.35 to 0.7 and particularly preferably by Δλ = 0.4 to 0.6</li><li>the stretching temperature in the TD direction is increased by ΔT = 4 to 15 K, preferably by ΔT = 5 to 12 K and particularly preferably by ΔT = 7 to 10 K</li><li>the stretching ratio in the TD direction is reduced by Δλ = 0.3 to 0.8, preferably by Δλ = 0.35 to 0.7 and particularly preferably by Δλ = 0.4 to 0.6.</li></ul>
If appropriate, one or more of the above measures can also be combined. It has proven to be particularly advantageous to combine the first two measures with one another.
After the biaxial stretching, one or both surfaces of the film are preferably additionally corona or flame treated by one of the known methods. The treatment intensity is generally over 50 mN / m.
The film according to the invention shows very good handling, very good winding properties and very good processing behavior. It is also characterized by excellent pull-off behavior from the cup. In particular, the tendency towards tearing and tearing and delamination is extremely low. The film according to the invention is therefore suitable as packaging material for foodstuffs and luxury foods, in particular as a cover film for food containers such as yoghurt pots. The film is also ideal for packaging moisture and / or air sensitive food and beverages, which are also contained in such cups.
The film according to the present invention also has excellent optical properties, shows excellent further processing properties and an excellent roll presentation. Due to its very good handling and its very good processing properties, the film is particularly suitable for processing on high-speed machines. In addition, the film impresses with an excellent degree of whiteness, which also gives the film a very attractive, effective advertising appearance.
The table below (Table 1) summarizes the most important film properties according to the invention.<tables id="tabl0003" num="0003"><img file="EP1591237A1_D0001.tif" /></tables>
The following measurement methods were used to characterize the raw materials and the foils:<dl id="dl0001" compact="compact"><dt>DIN =</dt><dd>German institute for standardization</dd><dt>ASTM =</dt><dd>American Society for Testing and Materials</dd></dl>
transparency
The transparency is measured in accordance with ASTM-D 1033-77.
Yellow number
The yellow number of the film is determined in accordance with ASTM-D 1925-70 using a spectrophotometer type Lamda 12 from Perkin Elmer (USA), standard illuminant D65, 10 ° normal observer. The yellowness index YI is calculated from the measured standard color values X, Y, Z in accordance with the equation<maths id="math0001" num=""><math display="block"><mrow><mtext>YI = [100 × (1.28 × X-1.06 × Z)] / Y</mtext></mrow></math><img file="EP1591237A1_D0002.tif" /></maths>
Whiteness
The degree of whiteness is determined according to Berger, whereby more than 20 layers of film are usually placed on top of each other. The degree of whiteness is determined with the aid of the electric reflectance photometer ELREPHO from Zeiss, Oberkochen (DE), standard illuminant C, 2 ° normal observer. The whiteness WG is called<maths id="math0002" num=""><math display="block"><mrow><mtext>WG = RY + 3RZ - 3RX</mtext></mrow></math><img file="EP1591237A1_D0003.tif" /></maths> defined, where RX, RY, RZ are corresponding reflection factors when using an X, Y, Z color measurement filter. A compact made of barium sulfate (see DIN 5033, part 9) is used as the white standard. A detailed description is e.g. B. in Hansl Loos, color measurement, Verlag Beruf und Schule, Itzehoe (1989).
SV value (standard viscosity)
The standard viscosity SV (DCE) is measured based on DIN 53726 in dichloroacetic acid. The intrinsic viscosity (IV) is calculated from the standard viscosity as follows<maths id="math0003" num=""><math display="block"><mrow><msup><mrow><mtext>IV = [η] = 6.907 · 10</mtext></mrow><mrow><mtext>-4</mtext></mrow></msup><mtext> SV (DCE) + 0.063096 [dl / g]</mtext></mrow></math><img file="EP1591237A1_D0004.tif" /></maths>
friction
The friction is determined according to DIN 53 375. The sliding friction number is measured 14 days after production.
Roughness
The roughness is determined according to DIN 4768.
shine
The gloss is determined in accordance with DIN 67 530. The reflector value is measured as an optical parameter for the surface of a film. Based on the standards ASTM-D 523-78 and ISO 2813, the angle of incidence is set at 20 °. A light beam hits the flat test surface at the set angle of incidence and is reflected or scattered by it. The light rays striking the photoelectronic receiver are displayed as a proportional electrical quantity. The measured value is dimensionless and must be specified with the angle of incidence.
Determination of the R value
The R-value of the film is measured in the middle of the film web.<img file="EP1591237A1_D0005.tif" />
As the schematic diagram shows, 2 film strips of 15 mm width and 200 mm length (film strips right and left = Fr and FI) are cut out from the center of the film at an angle of 45 ° to the MD direction. Strain gauge (Zwick, type 010, Ulm, DE) clamped and stretched. The respective R-value is calculated using the following equation:<maths id="math0004" num=""><math display="block"><mrow><msub><mrow><mtext>R value </mtext></mrow><mrow><mtext>(Fl)</mtext></mrow></msub><msub><mrow><mtext>: = 1/3 x (σ</mtext></mrow><mrow><mtext>30% (Fl)</mtext></mrow></msub><msub><mrow><mtext> - σ </mtext></mrow><mrow><mtext>0.2% (Fl)</mtext></mrow></msub><msup><mrow><mtext>) daN / mm</mtext></mrow><mrow><mtext>2</mtext></mrow></msup></mrow></math><img file="EP1591237A1_D0006.tif" /></maths><maths id="math0005" num=""><math display="block"><mrow><msub><mrow><mtext>R value </mtext></mrow><mrow><mtext>(Fr)</mtext></mrow></msub><msub><mrow><mtext>: = 1/3 x (σ</mtext></mrow><mrow><mtext>30% (Fri)</mtext></mrow></msub><msub><mrow><mtext> - σ </mtext></mrow><mrow><mtext>0.2% (Fr)</mtext></mrow></msub><msup><mrow><mtext>) daN / mm</mtext></mrow><mrow><mtext>2</mtext></mrow></msup></mrow></math><img file="EP1591237A1_D0007.tif" /></maths>
In this equation, the measurands have σ <sub>30%</sub> and σ <sub>0.2%</sub> the following meaning:<dl id="dl0002" compact="compact"><dt>σ<sub>30%</sub> =</dt><dd>Tensile stress in the film at 30% elongation, measured at 45 ° to the MD direction of both samples,</dd><dt>σ <sub>0,2 %</sub> =</dt><dd>Tensile stress in the film at 0.2% elongation, measured at 45 ° to the MD direction, of both samples.</dd></dl>
In the case of the film according to the invention, the R value of the film is smaller than in both the film strip on the right and the film strip on the left:<maths id="math0006" num=""><math display="block"><mrow><msup><mrow><mtext>R value <43 daN / mm</mtext></mrow><mrow><mtext>2</mtext></mrow></msup></mrow></math><img file="EP1591237A1_D0008.tif" /></maths>
Determination of the
e
Max
-
Ratio
The e<sub>Max</sub>-Ration is determined over the entire width of the film web (d, h, over the width of the machine roll). The distance between two measuring points (in the TD direction, = width direction of the film web) is usually 50 cm. As with the determination of the R value, 2 film strips of 15 mm width and 200 mm length (film strips right and left = Fr and Fl) are cut out of the film web at an angle of 45 ° to the MD direction for each measuring point, the center of the strips determining the respective distance from the edge of the film web.
The scheme of sampling for the determination of the e<sub>Max</sub>-Relationship is again illustrated by the sketch below:<img file="EP1591237A1_D0009.tif" />
The e<sub>Max</sub>The ratio at the respective point on the film web is measured at an angle of 45 ° to the MD direction using the two samples. In the middle of the film sheeting is e<sub>Max</sub>Ratio almost one and increases the further one gets from the center of the film to the edges of the film.
The samples are then stretched in a tensile strain gauge, as described above when determining the R value. The e<sub>Max</sub>-Ratio at the respective position of the film web is calculated using the following equation:<ul id="ul0007" list-style="none" compact="compact"><li>e<sub>Max</sub>Ratio: = ε<sub>Fl</sub>/ ε<sub>Fr</sub> or ε<sub>Fr</sub>/ ε<sub>Fl</sub> (which by definition is always> 1)</li><li>ε<sub>Fl</sub>, the elongation at break of the film is at 45 ° to the MD direction, left</li><li>ε<sub>Fr</sub>, the elongation at break of the film is below 45 ° to the MD direction, on the right.</li></ul>
By definition, this is e<sub>Max</sub>Ratio always greater than 1. When measuring across the width of the film web, it follows that the first relation ε for approximately the first half of the web<sub>Fl</sub>/ ε<sub>Fr</sub> applies and ε applies to the second half of the path<sub>Fr</sub>/ ε<sub>Fl</sub>. It has been shown that in the film according to the invention the e<sub>Max</sub>-Ration at any point across the width of the film is less than 2.5:<maths id="math0007" num=""><math display="block"><mrow><msub><mrow><mtext>e</mtext></mrow><mrow><mtext>Max</mtext></mrow></msub><mtext>Ratio <2.5.</mtext></mrow></math><img file="EP1591237A1_D0010.tif" /></maths>
Assessment of the peeling behavior of the film from a yoghurt cup
The peel behavior of the film from the cup is assessed visually. In this test method, the film (the lid) is glued to the cup (sealing wax is, for example, ® Novacote) and is removed from the cup after a storage time (curing time) of 48 hours. The peeling behavior is with<dl id="dl0003" compact="compact"><dt>++</dt><dd>(= good) rated if the film neither tears nor delaminates;</dd><dt>--</dt><dd>(= bad) rated if the film tears and / or delaminates.</dd></dl>
Adhesion to adhesives, metallic and ceramic layers and adhesion to polymers that have been applied to the coated side by direct extrusion
Only the measurement of the adhesive force to adhesives is described below. The corresponding other measurements are to be carried out analogously.
The film sample (300 mm lengthways. 180 mm crossways) according to the present invention is applied to a smooth cardboard (200 mm lengthways. 180 mm crossways; weight approx. 400 g / m)<sup>2</sup>, bleached, outer layers coated), the two protruding film ends (each 50 mm) must be turned over on the back and fixed with adhesive tape.
The film according to the present invention is bonded to a standard polyester film 12 μm thick (for example ® Melinex 800) using a doctoring device and doctor rod No. 3 from Erichsen, first using about 1.5 ml of adhesive (Novacote NC 275+ CA 12; mixing ratio: 4/1 + 7 parts of ethyl acetate) is applied to the surface of the above-mentioned film pattern. After the solvent has been vented, the standard polyester film of the appropriate size is laminated onto the surface of the film sample provided with adhesive using a metal roller (width 200 mm, diameter 90 mm, mass 10 kg, in accordance with DIN EN 20 535), with the standard polyester film at least at the ends Protrudes 50 mm. The parameters of the lamination are:<tables id="tabl0004" num="0004"><table frame="all"><tgroup cols="2" colsep="1" rowsep="0"><colspec colnum="1" colname="col1" colwidth="78.75mm" /><colspec colnum="2" colname="col2" colwidth="78.75mm" /><tbody valign="top"><row><entry namest="col1" nameend="col1" align="left">Amount of adhesive</entry><entry namest="col2" nameend="col2" align="left">5 (+/- 1) g / m<sup>2</sup></entry></row><row><entry namest="col1" nameend="col1" align="left">Ventilate after applying the adhesive</entry><entry namest="col2" nameend="col2" align="left">4th min (+/- 15 s)</entry></row><row><entry namest="col1" nameend="col1" align="left">Squeegee strength (Erichsen)</entry><entry namest="col2" nameend="col2" align="left">3</entry></row><row><entry namest="col1" nameend="col1" align="left">Squeegee speed level</entry><entry namest="col2" nameend="col2" align="left">approx. 133 mm / s</entry></row><row rowsep="1"><entry namest="col1" nameend="col1" align="left">Hardening time of the bond</entry><entry namest="col2" nameend="col2" align="left">2nd h at 70 ° C in a forced air oven</entry></row></tbody></tgroup></table></tables>
Using a strip cutter with a width of 25 (+/- 1) mm, approx. 100 mm long samples are taken from the described assembly (laminated test sample), which consist of approx. 50 mm assembly and 50 mm unsealed individual layers. The latter are necessary to fix / clamp the test specimen. The test specimens are to be affixed to the back of the film according to the present invention (base layer B or cover layer C) over the entire surface of a carrier sheet using double-sided adhesive tape. The plate with the bonded composite is to be clamped in the lower jaw of the tensile testing machine. The clamping distance is 100 mm. The non-laminated end of the standard polyester film, that is 50 mm, is to be clamped in the upper jaw of the tensile testing machine (e.g. Instron, Zwick) so that a peeling angle of 180 ° results. The average peeling force is given in N / 25 mm (see Table 1, No. 11 and 12), rounded to one decimal place.<tables id="tabl0005" num="0005"><table frame="all"><tgroup cols="2" colsep="1" rowsep="0"><colspec colnum="1" colname="col1" colwidth="78.75mm" /><colspec colnum="2" colname="col2" colwidth="78.75mm" /><tbody valign="top"><row><entry namest="col1" nameend="col1" align="left">Sample width</entry><entry namest="col2" nameend="col2" align="left">25th mm</entry></row><row><entry namest="col1" nameend="col1" align="left">Preload</entry><entry namest="col2" nameend="col2" align="left">0.1 N</entry></row><row><entry namest="col1" nameend="col1" align="left">Measuring length</entry><entry namest="col2" nameend="col2" align="left">25th mm</entry></row><row><entry namest="col1" nameend="col1" align="left">Take-off speed up to pre-force</entry><entry namest="col2" nameend="col2" align="left">25th mm / min</entry></row><row><entry namest="col1" nameend="col1" align="left">First of all</entry><entry namest="col2" nameend="col2" align="left">5 mm</entry></row><row><entry namest="col1" nameend="col1" align="left">Test path</entry><entry namest="col2" nameend="col2" align="left">40 mm</entry></row><row><entry namest="col1" nameend="col1" align="left">sensitivity</entry><entry namest="col2" nameend="col2" align="left">0.01 N</entry></row><row rowsep="1"><entry namest="col1" nameend="col1" align="left">Take-off speed</entry><entry namest="col2" nameend="col2" align="left">100 mm / min</entry></row></tbody></tgroup></table></tables>
The measurement result for the peeling force is to be equated with the minimum adhesive force between the layers, since the adhesive force between the adhesive and the standard film is significantly greater.
Sterilizability
To determine the sterilizability, the film is exposed to a steam jet at a temperature of approx. 100 ° C for 10 seconds. The liability is then determined as described above (see Table 1, No. 12).
Examples
example 1
N-2- (Aminoethyl) -3-aminopropyltrimethoxysilane (AE-APTMS) (offered by Dow Corning as Z-6020 and by Union Carbide as A-1120) was in conventional tap water at a concentration of 2.0 wt. % dispersed. To this end, 5% acetic acid was added in a concentration of 0.2% by weight in order to facilitate the hydrolysis.
Chips of polyethylene terephthalate were dried at 160 ° C. to a residual moisture content of less than 50 ppm and fed to the extruder for the base layer B. A uniaxially oriented film was obtained by extrusion and subsequent stepwise orientation in the longitudinal direction.
The elongated film was corona-treated with a corona discharge device and then coated with the hydrolyzed aminosilane solution, which was prepared as described above, using the reverse engraving technique.
The corona treated, elongated, coated film was dried at a temperature of about 110 ° C. Thereafter, the film was stretched in the transverse direction with an aspect ratio of 3.8 x 1 to produce a biaxially oriented film. The thickness of the stretched film was 55 µm. The biaxially oriented film was then heat-set at a temperature of 230 ° C. The dry application weight of the coating was about 2.5 mg / m<sup>2</sup>.
Base layer B:
<dl id="dl0004" compact="compact"><dt>85 % By weight</dt><dd>Polyethylene terephthalate with an SV value of 800</dd><dt>15 % By weight</dt><dd>PET masterbatch from Sukano (Schindellegi, CH), polyethylene terephthalate SV value of 800, with 50% by weight titanium dioxide (average particle diameter titanium dioxide approx. 0.3 µm).</dd></dl>
The manufacturing conditions in the individual process steps were: <tables id="tabl0006" num="0006"><table frame="all"><tgroup cols="3" colsep="0" rowsep="0"><colspec colnum="1" colname="col1" colwidth="52.50mm" /><colspec colnum="2" colname="col2" colwidth="52.50mm" colsep="1" /><colspec colnum="3" colname="col3" colwidth="52.50mm" /><tbody valign="top"><row><entry namest="col1" nameend="col1" align="left">Longitudinal extension</entry><entry namest="col2" nameend="col2" align="left">Stretching temperature</entry><entry namest="col3" nameend="col3" align="left">100 ° C</entry></row><row><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Longitudinal stretch ratio</entry><entry namest="col3" nameend="col3" align="left">3,4</entry></row><row><entry namest="col1" nameend="col1" align="left">Transverse stretching</entry><entry namest="col2" nameend="col2" align="left">Stretching temperature</entry><entry namest="col3" nameend="col3" align="left">115 ° C</entry></row><row><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Cross stretch ratio</entry><entry namest="col3" nameend="col3" align="left">3,8</entry></row><row><entry namest="col1" nameend="col1" align="left">Fixation</entry><entry namest="col2" nameend="col2" align="left">temperature</entry><entry namest="col3" nameend="col3" align="left">230 ° C</entry></row><row rowsep="1"><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Duration</entry><entry namest="col3" nameend="col3" align="left">3rd s</entry></row></tbody></tgroup></table></tables>
A single-layer film with very good optics, a low coefficient of friction, very good processing behavior and very good winding quality was obtained. The film showed the desired behavior when removing the film from the cup. The film does not tear and shows no tendency to delaminate (Table 2).
Example 2
Example 1 was repeated, but the process parameters were changed: <tables id="tabl0007" num="0007"><table frame="all"><tgroup cols="3" colsep="0" rowsep="0"><colspec colnum="1" colname="col1" colwidth="52.50mm" /><colspec colnum="2" colname="col2" colwidth="52.50mm" colsep="1" /><colspec colnum="3" colname="col3" colwidth="52.50mm" /><tbody valign="top"><row><entry namest="col1" nameend="col1" align="left">Longitudinal extension</entry><entry namest="col2" nameend="col2" align="left">Stretching temperature</entry><entry namest="col3" nameend="col3" align="left">120 ° C</entry></row><row><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Longitudinal stretch ratio</entry><entry namest="col3" nameend="col3" align="left">4,0</entry></row><row><entry namest="col1" nameend="col1" align="left">Transverse stretching</entry><entry namest="col2" nameend="col2" align="left">Stretching temperature</entry><entry namest="col3" nameend="col3" align="left">110 ° C</entry></row><row><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Cross stretch ratio</entry><entry namest="col3" nameend="col3" align="left">3,4</entry></row><row><entry namest="col1" nameend="col1" align="left">Fixation</entry><entry namest="col2" nameend="col2" align="left">temperature</entry><entry namest="col3" nameend="col3" align="left">230 ° C</entry></row><row rowsep="1"><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Duration</entry><entry namest="col3" nameend="col3" align="left">3rd s</entry></row></tbody></tgroup></table></tables>
Even under these conditions, a film with a very good appearance, a low coefficient of friction, a very good processing behavior and a very good winding quality was obtained. The film also showed the desired behavior when removing the film from the cup. The film does not tear and shows no tendency to delaminate.
Example 3
Example 1 was repeated, but the thickness of the film was reduced from 55 μm to 36 μm. This comparatively thin film is also characterized by good processing behavior, very good winding quality and the desired peeling behavior of the film from the cup.
Comparative Example 1
Example 1 was repeated, but the process conditions were changed: <tables id="tabl0008" num="0008"><table frame="all"><tgroup cols="3" colsep="0" rowsep="0"><colspec colnum="1" colname="col1" colwidth="52.50mm" /><colspec colnum="2" colname="col2" colwidth="52.50mm" colsep="1" /><colspec colnum="3" colname="col3" colwidth="52.50mm" /><tbody valign="top"><row><entry namest="col1" nameend="col1" align="left">Longitudinal extension</entry><entry namest="col2" nameend="col2" align="left">Stretching temperature</entry><entry namest="col3" nameend="col3" align="left">118 ° C</entry></row><row><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Longitudinal stretch ratio</entry><entry namest="col3" nameend="col3" align="left">4,3</entry></row><row><entry namest="col1" nameend="col1" align="left">Transverse stretching</entry><entry namest="col2" nameend="col2" align="left">Stretching temperature</entry><entry namest="col3" nameend="col3" align="left">110 ° C</entry></row><row><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Cross stretch ratio</entry><entry namest="col3" nameend="col3" align="left">4,2</entry></row><row><entry namest="col1" nameend="col1" align="left">Fixation</entry><entry namest="col2" nameend="col2" align="left">temperature</entry><entry namest="col3" nameend="col3" align="left">230 ° C</entry></row><row rowsep="1"><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="left">Duration</entry><entry namest="col3" nameend="col3" align="left">3rd s</entry></row></tbody></tgroup></table></tables>
The film did not show the desired processing behavior and in particular did not show the desired behavior when the film was removed from the cup. The film tears and showed a high tendency to delaminate.
Comparative Example 2
Example 1 was repeated, but the film was not coated. The film did not show the desired processing behavior, it showed insufficient adhesion to adhesives, the desired steam sterilizability and did not have the required high winding quality.
The results of the examples / comparative examples are summarized in Table 2.<tables id="tabl0009" num="0009"><img file="EP1591237A1_D0011.tif" /></tables>
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Every citation, both ways
| Document | Relation | Office | Category | Cited during | Relevant claims |
|---|---|---|---|---|---|
| EP1806225A1 | Cited by | European Patent Office (EPO) | – | Search report | – |
| EP0359017A2 | Cites | European Patent Office (EPO) | DY | Search report | 1-13,18,20,21 |
| EP0605130A1 | Cites | European Patent Office (EPO) | AD | Search report | 1,20,21 |
| EP0687636A1 | Cites | European Patent Office (EPO) | A | Search report | 1,20,21 |
| EP1176004A1 | Cites | European Patent Office (EPO) | XY | Search report | 14-17,19 |
| US5082738A | Cites | United States of America | A | Search report | 1 |
9 members in 5 offices
Priority claims10
| Document | Office | Kind | Date |
|---|---|---|---|
| 102004020620 | Germany | A | |
| 102004020620 | Germany | A | |
| 102004020620 | Germany | – | |
| 102004034379 | Germany | A | |
| 102004034379 | Germany | A | |
| 102004034379 | Germany | – | |
| 102004020620 | – | – | – |
| 102004034379 | – | – | – |
| DE20041020620 | – | – | – |
| DE20041034379 | – | – | – |
Members9
| Document | Office | Kind | |
|---|---|---|---|
| US2005238900A1 | United States of America | A1 | |
| EP1591237A1This record | European Patent Office (EPO) | A1 | |
| JP2005314700A | Japan | A | |
| DE102004020620A1 | Germany | A1 | |
| DE102004034379A1 | Germany | A1 | |
| KR20060047538A | Republic of Korea | A | |
| US7147925B2 | United States of America | B2 | |
| EP1591237B1 | European Patent Office (EPO) | B1 | |
| DE502005003889D1 | Germany | D1 |
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Numbers
- Publication
- 1591237
- Publication, DOCDB
- 1591237
- Publication, EPODOC
- EP1591237
- Application
- 5005550
- Application, DOCDB
- 05005550
- Application, EPODOC
- EP20050005550
Titles3
- German
- Weisse, dampfsterilisierbare und extrusionsbeschichtbare Polyesterfolie
- English
- White, vapour sterilisable, extrusion coatable polyester film
- French
- Péllicule de polyester blanc, stérilisable à la vapeur, stratifiable par extrusion
Classification
- CPC, 19
- B32B27/36
- C08J5/18
- C08J7/0427
- C08J2367/02
- C08J2483/00
- Y10S428/91
- Y10T428/26
- Y10T428/256
- Y10T428/28
- Y10T428/269
- Y10T428/2852
- Y10T428/31663
- Y10T428/31786
- C08J7/043
- B32B27/08
- B32B27/20
- B32B2250/40
- B32B2307/518
- B32B2439/70
- IPC, 8
- B32B27 36
- B65D53 00
- B65D65 40
- B65D65 42
- C08J5 18
- C08J7 043
- C08K3 22
- C08L67 02
Designated states36
- Contracting states, 30
- Austria
- Belgium
- Bulgaria
- Switzerland
- Cyprus
- Czechia
- Germany
- Denmark
- Estonia
- Spain
- Finland
- France
- United Kingdom
- Greece
- Hungary
- Ireland
- Iceland
- Italy
- Liechtenstein
- Lithuania
- Luxembourg
- Monaco
- Netherlands (Kingdom of the)
- Poland
and 6 moreShow fewer
- Portugal
- Romania
- Sweden
- Slovenia
- Slovakia
- Türkiye
- Extension states, 6
- Albania
- Bosnia and Herzegovina
- Croatia
- Latvia
- North Macedonia
- Yugoslavia, later Serbia and Montenegro (until 2006)