EP1555962B1

Minimally invasive joint implant with 3-dimensional geometry matching the articular surfaces

Abstract

This invention is directed to orthopedic implants and systems. The invention also relates to methods of implant design, manufacture, modeling and implantation as well as to surgical tools and kits used therewith. The implants are designed by analyzing the articular surface to be corrected and creating a device with an anatomic or near anatomic fit; or selecting a pre-designed implant having characteristics that give the implant the best fit to the existing defect.

EP1555962B1, drawing sheet 1
Sheet 1 of 44

Term

Term ended

Expired 7 October 2023, 3 years ago.

  1. Priority
  2. Filed
  3. Granted
  4. Expired
  5. Today

52 claims: 38 independent, 14 dependent

  1. 1
    An implant (100) having a first surface (102) and a second surface (104) wherein the first surface (102) opposes a first articular surface of a joint and the second surface (104) opposes a second articular surface of the joint and further wherein at least a portion of both the first and second surfaces (102, 104) has a three-dimensional shape that substantially matches or approximates the shape of one of the first and second articular surfaces, wherein the implant is selected from the group consisting of an articular implant, a cartilage defect conforming implant, a cartilage projected implant, a subchondral bone conforming implant, and a subchondral bone projected implant, characterized in that both the first surface and the second surface (102, 104) have a plurality of concavities and a plurality of convexities such that movement of the implant (100) in the joint is limited without an attachment mechanism.
  2. 5
    The implant (100) according to any one of claims 1-4 wherein the implant is to be placed within a joint selected from the group consisting of:knee, hip, shoulder, elbow, wrist, finger, toe, and ankle.
  3. 6
    The implant (100) according to any one of claims 1-4 wherein the superior surface (954) and the inferior surface (942) have a three dimensional shape that substantially matches the shape of at least one of the articular surface that the superior surface (954) abuts and the inferior surface abuts.
  4. 7
    The implant (100) according to any one of claims 1-4 wherein the implant (100) has a thickness of a cartilage defect in a patient, has a thickness of 85 % of a cartilage defect in a patient, or has a thickness of between 65 %-100 % of a cartilage defect of a patient.
  5. 9
    The implant (100) according to any one of claims 1-4 wherein the implant (100) is constructed of a material comprising metal or metal alloy.
  6. 11
    The implant (100) according to any one of claims 1-4 wherein the implant (100) is comprised of a metal or metal alloy and a polymer.
  7. 12
    The implant (100) according to any one of claims 1-4 further having a structure for attachment on at least one of the first surface (102) or the second surface (104) selected from the group consisting of:ridges, pegs, pins, cross-members, teeth and protrusions.
  8. 15
    The implant (100) according to any one of claims 1-4 further having a peripheral structure selected from the group consisting of ridges and lips.
  9. 17
    The implant (100) according to any one of claims 1-4 wherein each of the first surface (102) and second surface (104) have a slope relative to a longitudinal axis through the implant (100) and further wherein the slope of the first surface (102) relative to the slope of the second surface (104) is selected from the group consisting of:positive, negative, and null.
  10. 18
    The implant (100) according to any one of claims 1-4 wherein the implant (100) approximates the shape of one of the first and second articular surface.
  11. 20
    The implant (100) according to any one of claims 1-4 wherein the implant (100) changes configuration after insertion into a joint, or during loading.
  12. 21
    The implant (100) according to any one of claims 1-4 wherein the implant (100) further comprises a first component and a second component.
  13. 24
    The implant (100) according to any one of claims 21-23 wherein the first component engages the second component or the first component fits within the second component.
  14. 25
    The implant (100) according to any one of claims 21-23 wherein the first component slideably, or rotatably engages the second component.
  15. 26
    The implant (100) according to any one of claims 20-23 wherein a portion of the implant (100) has a magnet.
  16. 27
    The implant (100) according to any one of claims 1-4 wherein the implant (100) has a plurality of components.
  17. 29
    The implant (100) of claims 27 or 28 wherein the first component of the plurality of components engages the second component of the plurality of components, or wherein the first component of the plurality of components fits within the second component of the plurality of components, or wherein the first component of the plurality of components slideably engages the second component of the plurality of components, or wherein the first component of the plurality of components rotatably engages the second component of the plurality of components, or wherein the first component of the plurality of components rotatably and slideably engages the second component of the plurality of components.
  18. 30
    The implant (100) according to any one of claims 1-4 wherein the implant (100) has a shape formed along a perimeter selected from the group consisting of:circular, elliptical, ovoid, kidney shaped, substantially circular, substantially elliptical, substantially ovoid, and substantially kidney shaped, or wherein the implant has a cross-sectional shape of at least one of an inferior surface (942) and a superior surface (954) selected from the group consisting of spherical, hemispherical, aspherical, convex, concave, substantially convex, and substantially concave.
  19. 31
    The implant (100) according to any one of claims 1-4 and 13 wherein the implant (100) is to be surgically implanted via an incision of 10 cm or less, via an incision of 6cm or less, or via an incision of 4 cm or less.
  20. 32
    The implant (100) according to any one of claims 1-4 wherein the joint is a knee joint and wherein a shape formed along a perimeter selected from the group consisting of:circular, elliptical, ovoid, kidney shaped, substantially circular, substantially elliptical, substantially ovoid, and substantially kidney shaped.
  21. 33
    The implant (100) according to any one of claims 1-4 wherein the joint is a knee joint and wherein the superior surface (954) of the implant is substantially convex, or wherein the inferior surface (942) of the implant (100) is substantially concave, or wherein the superior surface (954) of the implant (100) is comprised of convex and concave sections, or wherein the inferior surface (942) of the implant (100) is substantially concave.
  22. 34
    The implant (100) according to any one of claims 1-4 wherein the joint is a hip joint and wherein a cross-section of the implant (100) is selected from the group consisting of:spherical and aspherical.
  23. 35
    The implant (100) according to any one of claims 1-4 wherein a periphery of the implant (100) is of grater thickness than a central portion of the implant (100), or wherein a central portion of the implant (100) is of greater thickness than a periphery.
  24. 36
    The implant (100) according to any one of claims 1-4 having an anterior portion, posterior portion, lateral portion and medial portion wherein the implant has a thickness along the posterior or the medial portion of the device that is equal to or greater or less than a thickness of at least one of the lateral, medial and anterior portion of the implant (100).
  25. 37
    The implant (100) according to any one of claims 21 and 27 having an anterior portion, posterior portion, lateral portion and medial portion wherein at least one component of the implant (100) has a thickness along the posterior or the medial portion of the device that is equal to or greater or less than a thickness of at least one of the lateral, medial and anterior portion of the implant (100).
  26. 38
    A method of making an implant (100) suitable for a joint, the method comprising the steps of:determining three-dimensional shapes of one or more articular surface of the joint;producing an implant (100) having a first surface (102) and a second surface (104), wherein the first surface (102) and second surface (104) oppose a first and second articular surface of the joint and further wherein a portion or all of both the first and second surfaces (102, 104) substantially matches the three-dimensional shape of the articular surface, wherein both the first surface (102) and the second surface (104) have a plurality of convexities and a plurality of concavities, such that that movement of the implant (100) in the joint is limited without an attachment mechanism.
  27. 40
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for a knee joint wherein the first surface (102)is a superior surface (954) that opposes at least a portion of a femur and the second surface (104) is an inferior surface (942) that opposes at least a portion of a tibial surface and further wherein at least one of the superior or inferior surfaces (954, 942) has a three-dimensional shape that substantially matches the shape of one of the femur and tibia surface.
  28. 41
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for a hip joint wherein the first surface (102) is a superior surface (954) that engages at least a portion of an acetabulum and the second surface (104) is an interior surface (942) that engages at least a portion of a head of a femur and further wherein at least a portion of at least one of the superior or inferior surfaces (954, 942) has a three-dimensional shape that substantially matches the shape of one of the acetabulum and head of the femur surfaces.
  29. 42
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for a hip joint wherein the first surface (102) is a superior surface (954) that engages at least a portion of a head of the femur and the second surface (104) is an inferior surface (942) that engages at least a portion of an acetabulum and further wherein at least a portion of at least one of the superior or inferior surfaces (954, 942) has a three-dimensional shape that substantially matches the shape of one of the acetabulum and head of the femur surfaces.
  30. 43
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for an ankle joint wherein the first surface (102) is a superior surface (954) that engages at least a portion of a distal tibia and the second surface (104) is an inferior surface (942) that engages at least a portion of a talar dome and further wherein at least a portion of at least one of the superior or inferior surfaces (954, 942) has a three-dimensional shape that substantially matches the shape of one of the distal tibia and talar dome surfaces.
  31. 44
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for an ankle joint wherein the first surface (102) is a superior surface (954) that engages at least a portion of a talar dome and the second surface (104) is an inferior surface (942) that engages at least a portion of a distal tibia and further wherein at least a portion of at least one of the superior or inferior surfaces (954, 942) has a three-dimensional shape that substantially matches the shape of one of the distal tibia and talar dome surfaces.
  32. 45
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for a toe joint wherein the first surface (102) is a proximal surface that engages at least a portion of a proximal phalanx and further wherein at least a portion of at least one of the proximal or distal surfaces has a three-dimensional shape that substantially matches the shape of one of the metatarsal head and proximal phalanx surfaces.
  33. 46
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for a shoulder joint wherein the first surface (102) engages at least a portion of a humeral head and the second surface (104) engages at least a portion of a glenoid fossa and further wherein at least a portion of at least one of the first or second surfaces (102, 104) has a three-dimensional shape that substantially matches the shape of one of the humeral head and glenoid fossa surfaces.
  34. 47
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for an elbow joint wherein the first surface (102) engages at least a portion of a distal humerus and the second surface (104) engages at least a portion of an at least one of an ulna and radius and further wherein at least a portion of at least one of the first or second surfaces (102, 104) has a three-dimensional shape that substantially matches the shape of one of the distal humerus, ulna, and radius surfaces.
  35. 48
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for a wrist joint wherein the first surface (102) engages at least a portion of a distal radius and the second surface (104) engages at least a portion of a distal ulna and further wherein at least a portion of at least one of the first or second surfaces (102, 104) has a three-dimensional shape that substantially matches the shape of one of the distal radius and distal ulna surfaces.
  36. 49
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for a finger joint wherein the first surface (102) engages at least a portion of a metacarpal head and the second surface (104) engages at least a portion of a base of a proximal phalanx and further wherein at least a portion of at least one of the first or second surfaces (102, 104) has a three-dimensional shape that substantially matches the shape of one of the metacarpal head and proximal phalanx surfaces.
  37. 50
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 wherein the implant (100) is an interpositional implant suitable for a knee joint wherein the first surface (102) is a superior surface (954) that opposes at least a portion of a femur and the second surface (104) is an inferior surface (942) that opposes at least a portion of a tibial surface and further wherein at least a portion of at least one of the superior or inferior surfaces (954, 942) has a three-dimensional shape that substantially matches the shape of one of the femur and tibia surfaces.
  38. 51
    An implant (100) according to any one of claims 1, 7-11, 15-19, 21-31 or 37 suitable for the joint of a mammal wherein the first surface (102) opposes at least a portion of a first articular surface and the second surface (104) opposes at least a portion of a second articular surface and further wherein at least a portion of at least one of the first or second surfaces (102, 104) has a three-dimensional shape that substantially matches the shape of one of the femur and tibia surfaces.
  39. 52
    The implant according to any one of claims 40-51 wherein the superior surface (954) and the inferior surface (942) have a three dimensional shape that substantially matches the shape of at least one of the articular surfaces that the superior surface (954) of the implant (100) abuts and the inferior surface (942) of the implant (100) abuts.
Independent claims39