EP1555944B1

Packaged antimicrobial medical device and method of preparing same

Abstract

This record has no abstract on file.

EP1555944B1, drawing sheet 1
Sheet 1 of 6

Term

Term ended

Expired 25 September 2023, 3 years ago.

  1. Priority
  2. Filed
  3. Granted
  4. Expired
  5. Today

26 claims: 4 independent, 22 dependent

  1. 1
    An antimicrobial suture assembly comprising:a containment compartment comprising one or more surfaces having an antimicrobial agent disposed thereon, said antimicrobial agent being selected from the group consisting of halogenated hydroxyl ethers, acyloxydiphenyl ethers, and combinations thereof, in an amount sufficient to substantially inhibit bacterial colonization on said containment compartment;and a suture positioned within the containment compartment, the suture comprising one or more surfaces having an antimicrobial agent disposed thereon, said antimicrobial agent being selected from the group consisting of halogenated hydroxyl ethers, acyloxydiphenyl ethers, and combinations thereof, in an amount sufficient to substantially inhibit bacterial colonization on the suture.
  2. 2
    The suture assembly according to Claim 1, wherein the suture has a polymeric coating containing the antimicrobial agent.
  3. 3
    The suture assembly according to Claim 2, wherein the suture is formed from a plurality of polymeric filaments.
  4. 4
    The suture assembly according to Claim 1, wherein the suture is a monofilament structure.
  5. 5
    The suture assembly according to Claim 3, wherein the plurality of filaments is formed into a braided structure.
  6. 6
    The suture assembly according to Claim 5, wherein the plurality of filaments is formed from a material that is absorbable under physiological conditions.
  7. 7
    The suture assembly according to Claim 6, further comprising a needle.
  8. 8
    The suture assembly according to Claim 1, wherein the containment compartment further comprises a winding channel or retaining members for securing the suture.
  9. 9
    The suture assembly according to Claim 8, further comprising a paper or plastic cover positioned over the winding channel or retaining members, wherein the cover comprises one or more surfaces having said antimicrobial agent disposed thereon, said antimicrobial agent being selected from the group consisting of halogenated hydroxyl ethers, acyloxydiphenyl ethers, and combinations thereof, in an amount sufficient to substantially inhibit bacterial colonization on said cover.
  10. 10
    The antimicrobial suture assembly according to Claim 1, wherein the containment compartment comprising one or more surfaces having between 5 ppm and 5000 ppm of 2,4,4'-trichloro-2'-hydroxydiphenyl ether disposed thereon, to substantially inhibit bacterial colonization on said containment compartment;and the suture is an elongate braided suture positioned within the containment compartment, said elongate braided suture formed from a plurality of filaments of a polymeric material comprising greater than 70% polymerized glycolide and comprising one or more surfaces having a coating disposed thereon, said coating comprising a film-forming absorbable polymer, a substantially water-insoluble salt of a fatty acid and between 30 ppm and 5000 ppm of 2,4,4'-trichloro-2'-hydroxydiphenyl ether to substantially inhibit bacterial colonization on said braided suture.
  11. 11
    A packaged medical device having antimicrobial properties, comprising:at least one package comprising an inner surface having an antimicrobial agent disposed thereon, said antimicrobial agent being selected from the group consisting of halogenated hydroxyl ethers, acyloxydiphenyl ethers, and combinations thereof, in an amount sufficient to substantially inhibit bacterial colonization on said package;and at least one implantable medical device positioned within said at least one package, said medical device being selected from the group consisting of sutures, surgical meshes, hernia plugs, brachy seed spacers, suture clips, suture anchors, adhesion prevention meshes and films, and suture knot clips;and said medical device comprising one or more surfaces having an antimicrobial agent disposed thereon, said antimicrobial agent being selected from the group consisting of halogenated hydroxyl ethers, acyloxydiphenyl ethers, and combinations thereof, in an amount sufficient to substantially inhibit bacterial colonization on said medical device.
  12. 12
    The packaged medical device according to Claim 11, comprising:an outer package comprising an inner surface having an antimicrobial agent disposed thereon, said antimicrobial agent being selected from the group consisting of halogenated hydroxyl ethers, acyloxydiphenyl ethers, and combinations thereof, in an amount sufficient to substantially inhibit bacterial colonization on said inner surface of said outer package;and the packaged medical device is the suture assembly according to Claim 1.
  13. 14
    The packaged medical device according to Claim 13, wherein said medical device has a polymeric coating containing the antimicrobial agent.
  14. 15
    The packaged medical device according to Claim 14, wherein said medical device is formed from a plurality of filaments.
  15. 16
    The packaged medical device according to Claim 15, wherein the medical device formed from a plurality of filaments is a braided suture.
  16. 17
    The packaged medical device according to Claim 16, wherein the braided suture is absorbable under physiological conditions.
  17. 18
    The packaged medical device according to Claim 13, wherein the device is a monofilament suture.
  18. 19
    The packaged medical device according to Claim 18, wherein the monofilament suture is formed from a polymeric material that is absorbable under physiological conditions.
  19. 20
    The packaged medical device according to Claim 13, wherein the medical device is selected from the group consisting of surgical meshes-and films, hernia plugs, brachy seed spacers and surgical knot clips.
  20. 21
    A method of making a packaged antimicrobial suture comprising the steps of:providing a containment compartment that is substantially free of an antimicrobial agent;positioning a suture within the containment compartment, said suture comprising one or more surfaces having an antimicrobial agent disposed thereon, said antimicrobial agent being selected from the group consisting of halogenated hydroxyl ethers, acyloxydiphenyl ethers, and combinations thereof;placing the containment compartment having the suture in an outer package;and subjecting the outer package, the containment compartment and the suture to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the suture to the containment compartment, while retaining an effective amount of said antimicrobial agent on the suture, thereby substantially inhibiting bacterial colonization on the suture and the containment compartment.
  21. 22
    The method for making a packaged antimicrobial suture according to Claim 21, wherein the effective amount of the antimicrobial agent is vapor transferred to the containment compartment during an ethylene oxide sterilization process.
  22. 23
    The method for making a packaged antimicrobial suture according to Claim 21, wherein the step of subjecting the outer package, the containment compartment and the suture to conditions sufficient to vapor transfer an effective amount of the antimicrobial agent comprises the steps of:placing the outer package having the containment compartment and the suture therein in a sterilization unit;heating the sterilization unit to a first temperature;adjusting the pressure in the sterilization unit to a first pressure value;injecting steam into the sterilization unit to expose the outer package, the containment compartment and the suture to water vapor for a first period of time;adjusting the pressure within the sterilization unit to a second pressure value;introducing a chemical sterilization agent into the sterilization unit;maintaining the chemical sterilization agent in the sterilization unit for a second period of time to render a sufficient amount of microorganisms within the package non-viable;removing residual moisture and chemical sterilization agent from the suture;and drying the packaged antimicrobial suture to a desired moisture level.
  23. 24
    The method for making a packaged antimicrobial suture according to Claim 23, wherein the step of introducing a chemical sterilization agent comprises introducing ethylene oxide gas into the sterilization unit.
  24. 25
    The packaged medical device according to Claim 11, wherein the medical device is selected from the group consisting of surgical meshes and films, hernia plugs, brachy seed spacers and surgical knot clips.
  25. 26
    A method of making a packaged medical device comprising the steps of providing a package comprising an inner surface that is substantially free of an antimicrobial agent;positioning a medical device within the package, said medical device comprising one or more surfaces having an antimicrobial agent disposed thereon, said antimicrobial agent being selected from the group consisting of halogenated hydroxyl ethers, acyloxydiphenyl ethers, and combinations thereof;and subjecting the package and the medical device to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the medical device to the inner surface of the package, while retaining an effective amount of said antimicrobial agent on the medical device, thereby substantially inhibiting bacterial colonization on the medical device and the inner surface of the package.
Independent claims25