EP1549841B1

Exhaust gas recirculation methods and apparatus for reducing nox emissions from internal combustion engines

Abstract

This record has no abstract on file.

EP1549841B1, drawing sheet 1
Sheet 1 of 22

Term

Term ended

Expired 2 October 2023, 3 years ago.

  1. Priority
  2. Filed
  3. Granted
  4. Expired
  5. Today

18 claims: 14 independent, 4 dependent

  1. 1
    A method for operating a gaseous-fuelled internal combustion engine, said method comprising:during a cycle of said engine: directing an intake charge from an intake line (56, 80, 104, 140, 174, 204, 242, 309) into a combustion chamber (50, 300) of said internal combustion engine, compressing said intake charge within said combustion chamber (50, 300), injecting a directly injected gaseous fuel (68, 312) into said compressed intake charge within said combustion chamber (50, 300) at a pressure above 12 MPa, igniting said directly injected gaseous fuel (68, 312), burning said directly injected gaseous fuel (68, 312), and, directing exhaust gas (66, 316) produced during burning of said directly injected gaseous fuel (68, 312) from said combustion chamber (50, 300) into an exhaust line (60, 70, 94, 130, 160, 194, 228, 322), wherein a quantity of said exhaust gas (66, 316) from said exhaust line (60, 70, 94, 130, 160, 194, 228, 322) is directed through an EGR line (74, 98, 132, 166, 178, 192, 224, 226) to said intake line (56, 80, 104, 140, 174, 204, 242, 309) and, during a subsequent cycle of said engine, a subsequent intake charge comprises said quantity of said exhaust gas (66, 316).
  2. 4
    Method according to any one of the preceding claims wherein the method comprises commencing injection of said gaseous fuel (68, 312) at between -20 and 5 degrees ATDC, and/or wherein said directly injected gaseous fuel (68, 312) is injected at a pressure below 30 MPa.
  3. 5
    Method according to any one of the preceding claims wherein said directly injected gaseous fuel (68, 312) bums in a stratified combustion mode, preferably comprising promoting diffusion combustion of said directly injected gaseous fuel (68, 312), and/or preferably wherein said intake charge within said intake line (56, 80, 104, 140, 174, 204, 242, 309) is substantially free of a gaseous fuel (68, 312) or said intake charge is substantially free of a gaseous fuel (68, 312) prior to introduction of said directly injecting gaseous fuel (68, 312).
  4. 6
    Method according to any one of the preceding claims comprising:determining an emissions concentration within said quantity of said exhaust gas (66, 316), said emissions concentration being the concentration of one of: carbon monoxide, hydrocarbons, combined carbon monoxide and hydrocarbons combined carbon monoxide and particulates, combined hydrocarbons and particulates, and combined carbon monoxide, hydrocarbons and particulates, determining an EGR rate set point at which said emissions concentration exceeds a maximum emissions concentration, adjusting said quantity of said exhaust gas (66, 316) to provide an EGR level below said set point when said emissions concentration exceeds said maximum emissions concentration.
  5. 7
    Method according to any one of the preceding claims comprising cooling said quantity of said exhaust gas (66, 316) prior to directing said quantity of said exhaust gas (66, 316) from said intake line (56, 80, 104, 140, 174, 204, 242, 309) into said combustion chamber (50, 300), and/or comprising compressing said quantity of said exhaust gas (66, 316) prior to directing said quantity of said exhaust gas (66, 316) from said intake line (56, 80, 104, 140, 174, 204, 242, 309) into said combustion chamber (50, 300).
  6. 8
    Method according to any one of the preceding claims comprising directing a remaining quantity of said exhaust gas (66, 316) through a turbine of a turbocharger (82, 110, 142, 164, 198, 232) after said quantity of said exhaust gas (66, 316) is directed into said EGR line (74, 98, 132, 166, 178, 192, 224, 226), and/or comprising directing said exhaust gas (66, 316) through a turbine of a turbocharger (82, 110, 142, 164, 198, 232) before said quantity of said exhaust gas (66, 316) is directed into said EGR line (74, 98, 132, 166, 178, 192, 224, 226).
  7. 9
    Method according to any one of the preceding claims, said method comprising:determining a desired EGR mass, and a desired total charge mass, directing a quantity of exhaust gas (66, 316) generated by burning of said gaseous fuel (68, 312) out of said combustion chamber (50, 300), preventing a remaining quantity of said exhaust gas (66, 316) from escaping said combustion chamber (50, 300), said remaining quantity set by said desired EGR mass, during a subsequent cycle of said engine, introducing a subsequent intake charge into said combustion chamber (50, 300), said subsequent intake charge having a mass based on said desired total charge mass less said desired EGR mass.
  8. 10
    Method according to any one of the preceding claims, said method comprising:directing exhaust gas (66, 316) generated by combustion of said gaseous fuel (68, 312) from said combustion chamber (50, 300) into an exhaust line (60, 70, 94, 130, 160, 194, 228, 322);determining an emissions concentration within said exhaust gas (66, 316), said emissions concentration being the concentration of one of: carbon monoxide, hydrocarbons, combined carbon monoxide and hydrocarbons, combined carbon monoxide and particulates, combined hydrocarbons and particulates, or combined carbon monoxide, hydrocarbons and particulates, determining a EGR level set point at which said emissions concentration equals or exceeds a maximum emissions concentration, determining a predetermined quantity of said exhaust gas (66, 316) to direct through an EGR line (74, 98, 132, 166, 178, 192, 224, 226), said quantity of said exhaust gas (66, 316) providing an EGR level below said set point, directing a quantity of said exhaust gas (66, 316) based on said predetermined quantity of said exhaust gas (66, 316) to an EGR line (74, 98, 132, 166, 178, 192, 224, 226) to said intake line (56, 80, 104, 140, 174, 204, 242, 309), therein, during a subsequent cycle of said engine, a subsequent intake charge comprises said quantity of said exhaust gas (66, 316).
  9. 12
    Method according to any one of the preceding claims comprising injecting said gaseous fuel (68, 312) at a predetermined pressure, said predetermined pressure dependent on said quantity of said exhaust gas (66, 316) and/or comprising injecting said gaseous fuel (68, 312) for a predetermined duration, said predetermined duration dependent on said quantity of said exhaust gas (66, 316).
  10. 13
    Method according to any one of the preceding claims comprising injecting said gaseous fuel (68, 312) into said combustion chamber (50, 300) when a piston (52, 302) disposing in a cylinder within said internal combustion engine is at or near top dead center.
  11. 14
    Method according to any one of the preceding claims wherein said fuel comprises natural gas.
  12. 15
    Method according to any one of the preceding claims, wherein the gaseous fuel (68, 312) is injected at an angle of between 10 and 20 degrees below a fire deck, said fire deck partially defining said combustion chamber (50, 300).
  13. 16
    Method according to any one of the preceding claims, wherein said quantity of said exhaust gas (66, 316) and said pressure are dependent on each other.
  14. 17
    An exhaust gas recirculation apparatus for use in a gaseous-fuelled direct injection internal combustion engine, the exhaust gas recirculation apparatus comprising an intake line (56, 80, 104, 140, 174, 204, 242, 309), an exhaust line (60, 70, 94, 130, 160, 194, 228, 322) and an EGR line (74, 98, 132, 166, 178, 192, 224, 226) for directing a quantity of exhaust gas (66, 316) from said exhaust line (60, 70, 94, 130, 160, 194, 228, 322) through to said intake line (56, 80, 104, 140, 174, 204, 242, 309), wherein said gaseous fuel (68, 312) is injected into a combustion chamber (50, 300) of said engine at a pressure in excess of 12 MPa.
Independent claims14