Tube-joining apparatus and tube-joining method
21 claims: 21 independent, 0 dependent
- 1A tube connecting apparatus (1) having a first holding assembly (2) and a second holding assembly (3) which hold at least two flexible tubes (8, 9) approximately in a parallel state, comprising:a first pressing unit (6) which is provided at the first holding assembly (2) and which has pressure closing members (61, 62) which bite each other via the tubes (8, 9) to press the tubes (8, 9) to a flat state;a second pressing unit (7) which is provided at the second holding assembly (3) and which has pressure closing members (71, 72) which bite each other via the tubes (8, 9) to press the tubes (8, 9) to a flat state;a third pressing unit (10) which is disposed between the first and second pressing units (6, 7) and which presses the tubes (8, 9) to a flat state;a cutting unit (4) which cuts the tubes (8, 9) between the first and second pressing units (6, 7);anda movement unit which moves at least one of the first and second holding assemblies (2, 3) to change relatively positions of the tubes (8, 9) cut by the cutting unit (4) such that end portions to be connected contact closely each other;characterized in thata tip portion (12) of the third pressing unit (10) protrudes more towards the position of the tubes (8, 9) than the pressure closing members (62) of the first pressing unit (6);the third pressing unit (10) being arranged in contact to and movable relative to the first pressing unit (6), andthe third pressing unit (10) does not have pressure closing members which bite each other via the tubes (8, 9). Appareil de connexion de tubes (1) comportant un premier ensemble de maintien (2) et un deuxième ensemble de maintien (3) qui tiennent au moins deux tubes flexibles (8, 9) approximativement dans un état parallèle, comprenant : une première unité de pression (6) qui est placée au niveau du premier ensemble de maintien (2) et qui comporte des éléments de fermeture par pression (61, 62) qui réalisent une morsure avec les tubes (8, 9) entre eux pour mettre les tubes (8, 9) dans un état aplati ;une deuxième unité de pression (7) qui est placée au niveau du deuxième ensemble de maintien (3) et qui comporte des éléments de fermeture par pression (71, 72) qui réalisent une morsure avec les tubes (8, 9) entre eux pour mettre les tubes (8, 9) dans un état aplati ;une troisième unité de pression (10) qui est disposée entre les première et deuxième unités de pression (6, 7) et qui met les tubes (8, 9) dans un état aplati ;une unité de coupe (4) qui coupe les tubes (8, 9) entre les première et deuxième unités de pression (6, 7) ;etune unité de déplacement qui déplace au moins l'un des premier et deuxième ensembles de maintien (2, 3) pour changer les positions relatives des tubes (8, 9) coupés par l'unité de coupe (4) de telle manière que les parties d'extrémité à connecter se mettent en contact étroit l'une avec l'autre ;caractérisé en ce queune partie de bout (12) de la troisième unité de pression (10) fait plus saillie vers la position des tubes (8, 9) que les éléments de fermeture par pression (62) de la première unité de pression (6) ;la troisième unité de pression (10) étant mise en contact avec et mobile par rapport à la première unité de pression (6), etla troisième unité de pression (10) n'a pas d'éléments de fermeture par pression qui réalisent une morsure avec les tubes (8, 9) entre eux. Rohrverbindungsvorrichtung (1) mit einer ersten Haltebaugruppe (2) und einer zweiten Haltebaugruppe (3), die zumindest zwei flexible Rohre (8, 9) annähernd in einem parallelen Zustand halten, mit: einer ersten Presseinheit (6), die an der ersten Haltebaugruppe (2) vorgesehen ist und die Pressschließelemente (61, 62) hat, die über die Rohre (8, 9) greifen, um die Rohre (8, 9) zu einem flachen Zustand zu pressen;einer zweiten Presseinheit (7), die an der zweiten Haltebaugruppe (3) vorgesehen ist und die Pressschließelemente (71, 72) hat, die über die Rohre (8, 9) greifen, um die Rohre (8, 9) zu einem flachen Zustand zu pressen;einer dritten Presseinheit (10), die zwischen der ersten und der zweiten Presseinheit (6, 7) angeordnet ist und die die Rohre (8, 9) zu einem flachen Zustand presst;einer Schneideinheit (4), die die Rohre (8, 9) zwischen der ersten und der zweiten Presseinheit (6, 7) schneidet;undeiner Bewegungseinheit, die zumindest eine Haltebaugruppe der ersten und zweiten Haltebaugruppe (2, 3) bewegt, um die Relativpositionen der Rohre (8, 9), die durch die Schneideinheit (4) geschnitten sind, so zu ändern, dass zu verbindende Endabschnitte nahe zueinander in Kontakt stehen;dadurch gekennzeichnet, dassein Endstückabschnitt (12) der dritten Presseinheit (10) stärker zu der Position der Rohre (8, 9) als die Pressschließelemente (62) der ersten Presseinheit (6) vorragt;die dritte Presseinheit (10) in Kontakt mit und relativ beweglich zu der ersten Presseinheit (6) angeordnet ist, unddie dritte Presseinheit (10) keine Pressschließelemente hat, die über die Rohre (8, 9) greifen.
- 2A tube connecting apparatus according to claim 1, wherein the third pressing unit (10) is disposed movably to and integrally with either one of the first holding assembly (2) and the second holding assembly (3). Appareil de connexion de tubes selon la revendication 1, dans lequel la troisième unité de pression (10) est disposée de façon mobile sur et d'un seul tenant avec l'un ou l'autre des premier ensemble de maintien (2) et deuxième ensemble de maintien (3). Rohrverbindungsvorrichtung gemäß Anspruch 1, wobei die dritte Presseinheit (10) beweglich zu und einstückig mit einer Haltebaugruppe aus der ersten Haltebaugruppe (2) und der zweiten Haltebaugruppe (3) angeordnet ist.
- 3A tube connecting apparatus according to claim 1, wherein the movement unit has a first movement unit which moves the first holding assembly (2) in a first direction which is a width direction of the tubes (8, 9) and a second movement unit which moves the second holding assembly (3) in a second direction which is a length direction of the tubes (8, 9) and which is a direction orthogonal to the first direction. Appareil de connexion de tubes selon la revendication 1, dans lequel l'unité de déplacement comporte une première unité de déplacement qui déplace le premier ensemble de maintien (2) dans une première direction qui est une direction de largeur des tubes (8, 9) et une deuxième unité de déplacement qui déplace le deuxième ensemble de maintien (3) dans une deuxième direction qui est une direction de longueur des tubes (8, 9) et qui est une direction orthogonale à la première direction. Rohrverbindungsvorrichtung gemäß Anspruch 1, wobei die Bewegungseinheit eine erste Bewegungseinheit, die die erste Haltebaugruppe (2) in eine erste Richtung bewegt, die eine Breitenrichtung der Rohre (8, 9) ist, und eine zweite Bewegungseinheit hat, die die zweite Haltebaugruppe (3) in eine zweite Richtung bewegt, die eine Längsrichtung der Rohre (8, 9) ist und die eine Richtung ist, die senkrecht zu der ersten Richtung ist.
- 4A tube connecting apparatus according to claim 1, wherein the third pressing unit (10) has an energizing section (13) which energizes the tubes (8, 9) to a pressing position at which the tubes (8, 9) are pressed to a flat state and a stopping section which regulates energizing force of the energizing section (13) to stop movement of the third pressing unit (10). Appareil de connexion de tubes selon la revendication 1, dans lequel la troisième unité de pression (10) a une section d'énergie (13) qui donne de l'énergie aux tubes (8, 9) jusqu'à une position de pressage à laquelle les tubes (8, 9) sont mis dans un état aplati et une section d'arrêt qui régule la force d'énergie de la section d'énergie (13) pour arrêter le déplacement de la troisième unité de pression (10). Rohrverbindungsvorrichtung gemäß Anspruch 1, wobei die dritte Presseinheit (10) einen Anregungsabschnitt (13), der die Rohre (8, 9) zu einer Pressposition anregt, an der die Rohre (8, 9) zu einem flachen Zustand gepresst werden, und einen Halteabschnitt hat, der die Anregungskraft des Anregungsabschnittes (13) so reguliert, dass die Bewegung der dritten Presseinheit (10) angehalten wird.
- 5A tube connecting apparatus according to claim 4, wherein the stopping section has a first stopping member for stopping movement of the third pressing unit (10) in a direction of pushing the tubes (8, 9) further from the pressing position and a second stopping member for stopping movement of the third pressing unit (10) to locate the third pressing unit (10) at an evacuating position which is separated from the pressing position so as to allow the cutting unit (4) to cut the tubes (8, 9). Appareil de connexion de tubes selon la revendication 4, dans lequel la section d'arrêt a un premier élément d'arrêt pour arrêter le déplacement de la troisième unité de pression (10) dans une direction dans laquelle elle pousse davantage les tubes (8, 9) depuis la position de pressage et un deuxième élément d'arrêt pour arrêter le déplacement de la troisième unité de pression (10) pour immobiliser la troisième unité de pression (10) dans une position d'évacuation qui est distincte de la position de pressage afin de permettre à l'unité de coupe (4) de couper les tubes (8, 9). Rohrverbindungsvorrichtung gemäß Anspruch 4, wobei der Halteabschnitt ein erstes Halteelement zum Anhalten der Bewegung der dritten Presseinheit (10) in einer Richtung, in der die Rohre (8, 9) von der Pressposition weiter gedrückt werden, und ein zweites Anhalteelement hat zum Anhalten der Bewegung der dritten Presseinheit (10), um die dritte Presseinheit (10) an einer Evakuierungsposition anzuordnen, die von der Pressposition so getrennt ist, dass ermöglicht ist, dass die Schneideinheit (4) die Rohre (8, 9) schneidet.
- 6A tube connecting apparatus according to claim 5, wherein the first stopping member comprises a stepped portion which engages the third pressing unit (10) and which is formed at a part of either one of the first and second pressing units (6, 7) which is disposed adjacent to the third pressing unit (10), and the second stopping member has a lever member (101) for moving the third pressing unit (10) so as to engage and hold the third pressing unit (10) at the evacuating position and an actuator for actuating the lever member (101) movably. Appareil de connexion de tubes selon la revendication 5, dans lequel le premier élément d'arrêt comprend une partie étagée qui se met en prise avec la troisième unité de pression (10) et qui est formée au niveau d'une partie de l'une ou l'autre des première et deuxième unités de pression (6, 7) qui se trouve en position adjacente à la troisième unité de pression (10), et le deuxième élément d'arrêt comporte un élément de levier (101) pour déplacer la troisième unité de pression (10) afin de se mettre en prise avec et de maintenir la troisième unité de pression (10) dans la position d'évacuation et un actionneur pour actionner l'élément de levier (101) de façon mobile. Rohrverbindungsvorrichtung gemäß Anspruch 5, wobei das erste Halteelement einen Absatzabschnitt aufweist, der mit der dritten Presseinheit (10) in Eingriff steht und der an einem Abschnitt einer Presseinheit aus der ersten und zweiten Presseinheit (6, 7) ausgebildet ist, die benachbart zu der dritten Presseinheit (10) angeordnet ist, und das zweite Halteelement ein Hebelelement (101) zum Bewegen der dritten Presseinheit (10) in derartiger Weise, dass es mit der dritten Presseinheit (10) in Eingriff gelangt und diese an der Evakuierungsposition hält, und einen Aktuator zum beweglichen Betätigen des Hebelelementes (101) aufweist.
- 7A tube connecting apparatus according to claim 6, wherein the cutting unit (4) has a cutting plate (41) for melting and cutting the tubes (8, 9) in a heated state, a cutting-plate holding section (42) for holding the cutting plate (41) and a cutting-plate movement section (43) for moving the cutting-plate holding section (42), and wherein, when the cutting-plate holding section (42) is moved by the cutting-plate movement section (43), the third pressing unit (10) is moved to the evacuating position while resisting the energizing force of the energizing section (13) in a state that a first projection member (47) formed at a part of the cutting-plate holding section (42) engages a second projection member (14) formed at a part of the third pressing unit (10). Appareil de connexion de tubes selon la revendication 6, dans lequel l'unité de coupe (4) comporte une plaque coupante (41) pour faire fondre et couper les tubes (8, 9) dans un état chauffé, une section de maintien de plaque coupante (42) pour tenir la plaque coupante (41) et une section de déplacement de plaque coupante (43) pour déplacer la section de maintien de plaque coupante (42), et dans lequel, quand la section de maintien de plaque coupante (42) est déplacée par la section de déplacement de plaque coupante (43), la troisième unité de pression (10) est déplacée jusqu'à la position d'évacuation tout en s'opposant à la force d'énergie de la section d'énergie (13) dans un état dans lequel un premier élément saillant (47) formé au niveau d'une partie de la section de maintien de plaque coupante (42) se met en prise avec un deuxième élément saillant (14) formé au niveau d'une partie de la troisième unité de pression (10). Rohrverbindungsvorrichtung gemäß Anspruch 6, wobei die Schneideinheit (4) eine Trennplatte (41) zum Schmelzen und Schneiden der Rohre (8, 9) in einem erwärmten Zustand, einen Trennplattenhalteabschnitt (42) zum Halten der Trennplatte (41) und einen Trennplattenbewegungsabschnitt (43) zum Bewegen des Trennplattenhalteabschnittes (42) hat, und wobei, wenn der Trennplattenhalteabschnitt (42) durch den Trennplattenbewegungsabschnitt (43) bewegt wird, die dritte Presseinheit (10) zu der Evakuierungsposition bewegt wird, während der Anregungskraft des Anregungsabschnittes (13) in einem Zustand widerstanden wird, bei dem ein erstes Vorsprungselement (47), das an einem Abschnitt des Trennplattenhalteabschnittes (42) ausgebildet ist, mit einem zweiten Vorsprungselement (14) in Eingriff steht, das an einem Abschnitt der dritten Presseinheit (10) ausgebildet ist.
- 8A tube connecting apparatus according to claim 1, further comprising an evacuation unit (100) which evacuates the third pressing unit (10) to an evacuating position which is separated from a pressing position at which the tubes (8, 9) are pressed to a flat state, and wherein the cutting unit (4) cuts the tubes (8, 9) between the first and second pressing units (6, 7) in a state that the third pressing unit (10) is evacuated to the evacuating position by the evacuation unit (100). Appareil de connexion de tubes selon la revendication 1, comprenant en outre une unité d'évacuation (100) qui évacue la troisième unité de pression (10) jusqu'à une position d'évacuation qui est distincte d'une position de pressage dans laquelle les tubes (8, 9) sont mis dans un état aplati, et dans lequel l'unité de coupe (4) coupe les tubes (8, 9) entre les première et deuxième unités de pression (6, 7) dans un état dans lequel la troisième unité de pression (10) est évacuée jusqu'à la position d'évacuation par l'unité d'évacuation (100). Rohrverbindungsvorrichtung gemäß Anspruch 1, die des Weiteren eine Evakuierungseinheit (100) aufweist, die die dritte Presseinheit (10) zu einer Evakuierungsposition evakuieren lässt, die von einer Pressposition getrennt ist, an der die Rohre (8, 9) zu einem flachen Zustand gepresst werden, und wobei die Schneideinheit (4) die Rohre (8, 9) zwischen der ersten und zweiten Presseinheit (6, 7) in einem Zustand schneidet, bei dem die dritte Presseinheit (10) zu der Evakuierungsposition durch die Evakuierungseinheit (100) evakuiert ist.
- 9A tube connecting apparatus according to claim 8, wherein the movement unit has a first movement unit which moves the first holding assembly (2) in a first direction which is a width direction of the tubes (8, 9) and a second movement unit which moves the second holding assembly (3) in a second direction which is a length direction of the tubes (8, 9) and which is a direction orthogonal to the first direction, wherein the first movement unit moves the first holding assembly (2) in the first direction to change relatively positions of the tubes (8, 9) cut by the cutting unit (4) such that end portions of the tubes (8, 9) to be connected face each other and the second movement unit moves the second holding assembly (3) in the second direction such that the end portions of the tubes (8, 9) to be connected contact closely each other, and wherein a distance between the first pressing unit (6) provided at the first holding assembly (2) which is movable in the first direction and the cutting unit (4) is set to be larger than a distance between the second pressing unit (7) provided at the second holding assembly (3) which is movable in the second direction and the cutting unit (4). Appareil de connexion de tubes selon la revendication 8, dans lequel l'unité de déplacement comporte une première unité de déplacement qui déplace le premier ensemble de maintien (2) dans une première direction qui est une direction de largeur des tubes (8, 9) et une deuxième unité de déplacement qui déplace le deuxième ensemble de maintien (3) dans une deuxième direction qui est une direction de longueur des tubes (8, 9) et qui est une direction orthogonale à la première direction, dans lequel la première unité de déplacement déplace le premier ensemble de maintien (2) dans la première direction pour changer les positions relatives des tubes (8, 9) coupés par l'unité de coupe (4) de telle manière que les parties d'extrémité des tubes (8, 9) à connecter se font face et la deuxième unité de déplacement déplace le deuxième ensemble de maintien (3) dans la deuxième direction de telle manière que les parties d'extrémité des tubes (8, 9) à connecter se mettent en contact étroit entre elles, et dans lequel une distance entre la première unité de pression (6) placée au niveau du premier ensemble de maintien (2) qui est mobile dans la première direction et l'unité de coupe (4) est réglée pour être plus grande qu'une distance entre la deuxième unité de pression (7) placée au niveau du deuxième ensemble de maintien (3) qui est mobile dans la deuxième direction et l'unité de coupe (4). Rohrverbindungsvorrichtung gemäß Anspruch 8, wobei die Bewegungseinheit eine erste Bewegungseinheit, die die erste Haltebaugruppe (2) in eine erste Richtung bewegt, die eine Breitenrichtung der Rohre (8, 9) ist, und eine zweite Bewegungseinheit hat, die die zweite Haltebaugruppe (3) in eine zweite Richtung bewegt, die eine Längsrichtung der Rohre (8, 9) ist und die eine Richtung ist, die senkrecht zu der ersten Richtung ist, wobei die erste Bewegungseinheit die erste Haltebaugruppe (2) in der ersten Richtung bewegt, um die Relativpositionen der Rohre (8, 9), die durch die Schneideinheit (4) geschnitten werden, derart zu ändern, dass Endabschnitte der Rohre (8, 9), die zu verbinden sind, einander zugewandt sind, und die zweite Bewegungseinheit die zweite Haltebaugruppe (3) in der zweiten Richtung derart bewegt, dass die Endabschnitte der Rohre (8, 9), die zu verbinden sind, eng miteinander in Kontakt gebracht werden, und wobei ein Abstand zwischen der ersten Presseinheit (6), die an der ersten Haltebaugruppe (2) vorgesehen ist, die in der ersten Richtung bewegbar ist, und der Schneideinheit (4) so festgelegt ist, dass er größer ist als ein Abstand zwischen der zweiten Presseinheit (7), die an der zweiten Haltebaugruppe (3) vorgesehen ist, die in der zweiten Richtung bewegbar ist, und der Schneideinheit (4).
- 10A tube connecting apparatus according to claim 9, wherein a moving distance of the first holding assembly (2) in the first direction is set to be larger than a moving distance of the second holding assembly (3) in the second direction. Appareil de connexion de tubes selon la revendication 9, dans lequel une distance de déplacement du premier ensemble de maintien (2) dans la première direction est réglée pour être plus grande qu'une distance de déplacement du deuxième ensemble de maintien (3) dans la deuxième direction. Rohrverbindungsvorrichtung gemäß Anspruch 9, wobei eine Bewegungsentfernung der ersten Haltebaugruppe (2) in der ersten Richtung so festgelegt ist, dass sie größer ist als eine Bewegungsentfernung der zweiten Haltebaugruppe (3) in der zweiten Richtung.
- 11A tube connecting apparatus according to claim 1, wherein the first pressing unit (6) has a first pressing section (50) for pressing the tubes (8, 9) to a flat state and a first supporting section (60) for supporting the tubes (8, 9) which are pressed by the first pressing section (50), the second pressing unit (7) has a second pressing section (70) for pressing the tubes (8, 9) to a flat state and a second supporting section (80) for supporting the tubes (8, 9) which are pressed by the second pressing section (70), and further comprising:an evacuation guiding unit (148) which guides the third pressing unit (10) in a direction of an evacuating position when the cutting unit (4) cuts the tubes (8, 9);anda stopping unit which is provided at the first or second pressing unit (6, 7) and which stops the third pressing unit (10) to locate the third pressing unit (10) at the evacuating position. Appareil de connexion de tubes selon la revendication 1, dans lequel la première unité de pression (6) comporte une première section de pressage (50) pour mettre les tubes (8, 9) dans un état aplati et une première section de support (60) destinée à supporter les tubes (8, 9) qui sont comprimés par la première section de pressage (50), la deuxième unité de pression (7) comporte une deuxième section de pressage (70) pour mettre les tubes (8, 9) dans un état aplati et une deuxième section de support (80) pour supporter les tubes (8, 9) qui sont comprimés par la deuxième section de pressage (70), et comprenant en outre : une unité de guidage d'évacuation (148) qui guide la troisième unité de pression (10) dans une direction d'une position d'évacuation quand l'unité de coupe (4) coupe les tubes (8, 9) ;etune unité d'arrêt qui est placée au niveau de la première ou deuxième unité de pression (6, 7) et qui arrête la troisième unité de pression (10) pour positionner la troisième unité de pression (10) à la position d'évacuation. Rohrverbindungsvorrichtung gemäß Anspruch 1, wobei die erste Presseinheit (6) einen ersten Pressabschnitt (50) zum Pressen der Rohre (8, 9) zu einem flachen Zustand und einen ersten Stützabschnitt (60) hat zum Stützen der Rohre (8, 9), die durch den ersten Pressabschnitt (50) gepresst werden, wobei die zweite Presseinheit (7) einen zweiten Pressabschnitt (70) zum Pressen der Rohre (8, 9) zu einem flachen Zustand und einen zweiten Stützabschnitt (80) hat zum Stützen der Rohre (8, 9), die durch den zweiten Pressabschnitt (70) gepresst werden, und sie des Weiteren Folgendes aufweist: eine Evakuierungsführungseinheit (148), die die dritte Presseinheit (10) in eine Richtung einer Evakuierungsposition führt, wenn die Schneideinheit (4) die Rohre (8, 9) schneidet;undeine Anhalteeinheit, die an der ersten oder zweiten Presseinheit (6, 7) vorgesehen ist und die die dritte Presseinheit (10) anhält, um die dritte Presseinheit (10) an der Evakuierungsposition anzuordnen.
- 12A tube connecting apparatus according to claim 11, further comprising an energizing unit which is disposed adjacent to the stopping unit and which energizes the stopping unit in a direction of the third pressing unit (10). Appareil de connexion de tubes selon la revendication 11, comprenant en outre une unité d'énergie qui est placée en position adjacente à l'unité d'arrêt et qui fournit de l'énergie à l'unité d'arrêt dans une direction de la troisième unité de pression (10). Rohrverbindungsvorrichtung gemäß Anspruch 11, die des Weiteren eine Anregungseinheit aufweist, die benachbart zu der Anhalteeinheit angeordnet ist und die die Anhalteeinheit in einer Richtung der dritten Presseinheit (10) anregt.
- 13A tube connecting apparatus according to claim 11, wherein a groove portion (40) is formed at a part of the third pressing unit (10), and wherein, when the third pressing unit (10) is guided to the evacuating position by the evacuation guiding unit (148), the stopping unit engages the groove portion (40) to stop the third pressing unit (10) at the evacuating position. Appareil de connexion de tubes selon la revendication 11, dans lequel une partie de rainure (40) est formée dans une partie de la troisième unité de pression (10), et dans lequel, quand la troisième unité de pression (10) est guidée jusqu'à la position d'évacuation par l'unité de guidage d'évacuation (148), l'unité d'arrêt se met en prise avec la partie de rainure (40) pour arrêter la troisième unité de pression (10) dans la position d'évacuation. Rohrverbindungsvorrichtung gemäß Anspruch 11, wobei ein Nutabschnitt (40) an einem Abschnitt der dritten Presseinheit (10) ausgebildet ist, und wobei, wenn die dritte Presseinheit (10) zu der Evakuierungsposition durch die Evakuierungsführungseinheit (148) geführt wird, die Anhalteeinheit mit dem Nutabschnitt (40) in Eingriff gelangt, um die dritte Presseinheit (10) an der Evakuierungsposition anzuhalten.
- 14A tube connecting apparatus according to claim 11, wherein the cutting unit (4) has a cutting plate (41) for melting and cutting the tubes (8, 9) in a heated state, a cutting-plate holding section (42) for holding the cutting plate (41) and a cutting-plate movement section (43) for moving the cutting-plate holding section (42), and wherein the evacuation guiding unit (148) is connected or integrally formed with the cutting-plate holding section (42). Appareil de connexion de tubes selon la revendication 11, dans lequel l'unité de coupe (4) comporte une plaque coupante (41) pour faire fondre et couper les tubes (8, 9) dans un état chauffé, une section de maintien de plaque coupante (42) pour tenir la plaque coupante (41) et une section de déplacement de plaque coupante (43) pour déplacer la section de maintien de plaque coupante (42), et dans lequel l'unité de guidage d'évacuation (148) est connectée à ou formée d'un seul tenant avec la section de maintien de plaque coupante (42). Rohrverbindungsvorrichtung gemäß Anspruch 11, wobei die Schneideinheit (4) eine Schneidplatte (41) zum Schmelzen und Schneiden der Rohre (8, 9) in einem erwärmten Zustand, einen Schneidplattenhalteabschnitt (42) zum Halten der Schneidplatte (41) und einen Schneidplattenbewegungsabschnitt (43) zum Bewegen des Schneidplattenhalteabschnittes (42) hat, und wobei die Evakuierungsführungseinheit (148) mit dem Schneidplattenhalteabschnitt (42) verbunden oder einstückig ausgebildet ist.
- 15A tube connecting apparatus according to claim 11, further comprising a cancellation unit (206) which is provided at the first or second supporting unit and which cancels a stopping state of the third pressing unit (10) according to the stopping unit. Appareil de connexion de tubes selon la revendication 11, comprenant en outre une unité d'annulation (206) qui est placée au niveau de la première ou deuxième unité de support et qui annule un état d'arrêt de la troisième unité de pression (10) selon l'unité d'arrêt. Rohrverbindungsvorrichtung gemäß Anspruch 11, die des Weiteren eine Aufhebeeinheit (206) aufweist, die an der ersten oder zweiten Stützeinheit vorgesehen ist und die einen Anhaltezustand der dritten Presseinheit (10) gemäß der Stoppeinheit aufhebt.
- 16A tube connecting apparatus according to claim 15, wherein the cancellation unit (206) is adapted to cancel the stopping state of the third pressing unit (10) according to the stopping unit linking with separating movement of the first or second pressing unit (6, 7) from a side of the first or second supporting unit. Appareil de connexion de tubes selon la revendication 15, dans lequel l'unité d'annulation (206) est adaptée pour annuler l'état d'arrêt de la troisième unité de pression (10) selon l'unité d'arrêt qui se lie au déplacement de séparation de la première ou deuxième unité de pression (6, 7) depuis un côté de la première ou deuxième unité de support. Rohrverbindungsvorrichtung gemäß Anspruch 15, wobei die Aufhebeeinheit (206) daran angepasst ist, den Anhaltezustand der dritten Presseinheit (10) gemäß der Anhalteeinheit aufzuheben, in Verbindung mit der Trennbewegung der ersten oder zweiten Presseinheit (6, 7) von einer Seite der ersten oder zweiten Stützeinheit.
- 17A tube connecting apparatus according to claim 16, wherein the stopping unit has an inclined face (257) at a part thereof and the cancellation unit (206) has a rotatable roller member (206), and wherein the stopping state of the third pressing unit (10) is canceled in a manner that the stopping unit leaves the groove portion (40) of the third pressing unit (10) due to that the stopping unit is pushed along the inclined face (257) by the roller member (206). Appareil de connexion de tubes selon la revendication 16, dans lequel l'unité d'arrêt a une face inclinée (257) dans une partie de celle-ci et l'unité d'annulation (206) comporte un élément formant galet rotatif (206), et dans lequel l'état d'arrêt de la troisième unité de pression (10) est annulé de manière telle que l'unité d'arrêt quitte la partie de rainure (40) de la troisième unité de pression (10) en raison du fait que l'unité d'arrêt est poussée le long de la face inclinée (257) par l'élément formant galet (206). Rohrverbindungsvorrichtung gemäß Anspruch 16, wobei die Anhalteeinheit eine geneigte Fläche (257) an einem Abschnitt von ihr hat und die Aufhebeeinheit (206) ein drehbares Rollelement (206) hat, und wobei der Anhaltezustand der dritten Presseinheit (10) in einer Weise aufgehoben wird, bei der die Anhalteeinheit den Nutabschnitt (40) der dritten Presseinheit (10) aufgrund dessen verlässt, dass die Anhalteeinheit entlang der geneigten Fläche (257) durch das Rollelement (206) gedrückt wird.
- 18A tube connecting apparatus according to claim 11, wherein one of the first or second pressing unit (6, 7) has a projection portion projecting toward another of the first or second pressing unit (6, 7) and the another of the first or second pressing unit (6, 7) has a groove portion (40) or a dented portion into which the projection portion is inserted, and wherein the groove portion (40) or the dented portion has a shape which allows the projection portion to move when the first or second holding assembly (3) is moved by the movement unit. Appareil de connexion de tubes selon la revendication 11, dans lequel l'une des première et deuxième unités de pression (6, 7) comporte une partie saillante qui fait saillie vers une autre des première et deuxième unités de pression (6, 7) et l'autre des première et deuxième unités de pression (6, 7) comporte une partie de rainure (40) ou une partie dentée dans laquelle la partie saillante est insérée, et dans lequel la partie de rainure (40) ou la partie dentée a une forme qui permet à la partie saillante de se déplacer quand le premier ou deuxième ensemble de maintien (3) est déplacé par l'unité de déplacement. Rohrverbindungsvorrichtung gemäß Anspruch 11, wobei eine Presseinheit der ersten oder zweiten Presseinheit (6, 7) einen Vorsprungsabschnitt hat, der zu der anderen Presseinheit der ersten oder zweiten Presseinheit (6, 7) hin vorragt, und die andere Presseinheit der ersten oder zweiten Presseinheit (6, 7) einen Nutabschnitt (40) oder einen vertieften Abschnitt hat, in dem der Vorsprungsabschnitt eingeführt wird, und wobei der Nutabschnitt (40) oder der vertiefte Abschnitt eine Form hat, die ermöglicht, dass der Vorsprungsabschnitt sich bewegt, wenn die erste oder zweite Haltebaugruppe (3) durch die Bewegungseinheit bewegt wird.
- 19A tube connecting method for cutting and then connecting at least two flexible tubes (8, 9) by a tube connecting apparatus according to one of the claims 1 to 18, comprising the steps of:pressing the tubes (8, 9) put approximately in a parallel state by a third pressing unit (10) at a first position (P1) to deform the tubes (8, 9) to a flat state;pressing the tubes (8, 9) by a first pressing unit (6) at a second position (P2) adjacent to the first position (P1) to hold the tubes (8, 9) by using pressure closing members (61, 62) which bite each other via the tubes (8, 9) to press the tubes (8, 9) to a flat state;pressing the tubes (8, 9) by a second pressing unit (7) at a third position (P3) which is adjacent to the first position (P1) and which is a position opposing to the second position (P2) via the first position (P1) to hold the tubes (8, 9) by using pressure closing members (71, 72) which bite each other via the tubes (8, 9) to press the tubes (8, 9) to a flat state;advancing a heated cutting plate (41) of the tube connecting apparatus between the second and third positions (P2, P3) to cut the tubes (8, 9);moving relatively the tubes (8, 9) which have been cut to face end portions of the tubes (8, 9) to be connected each other;andevacuating the cutting plate (41) from a predetermined cutting position located between the second and third positions (P2, P3) to contact the end portions of the tubes (8, 9) closely each other for connecting the tubes (8, 9);wherein at the first position (P1) the tubes (8, 9) are pressed by the third pressing unit (10) without biting,after pressing the tubes (8, 9) at the first position (P1) to deform the tubes (8, 9) to a flat state, the tubes (8, 9) are pressed at the second position (P2) adjacent to the first position (P1) to hold the tubes (8, 9) in a flat state, andbefore cutting the tubes (8, 9), pressing the tubes (8, 9) at the first position (P1) is cancelled while pressing the tubes (8, 9) at the second and third positions (P2, P3) is maintained. Procédé de connexion de tubes pour couper puis relier au moins deux tubes flexibles (8, 9) au moyen d'un appareil de connexion de tubes selon l'une des revendications 1 à 18, comprenant les étapes suivantes : comprimer les tubes (8, 9) mis approximativement dans un état parallèle par une troisième unité de pression (10) dans une première position (P1) pour déformer les tubes (8, 9) jusqu'à obtenir un état aplati ;comprimer les tubes (8, 9) au moyen d'une première unité de pression (6) dans une deuxième position (P2) adjacente à la première position (P1) pour tenir les tubes (8, 9) en utilisant des éléments de fermeture par pression (61, 62) qui réalisent une morsure avec les tubes (8, 9) entre eux pour mettre les tubes (8, 9) dans un état aplati ;comprimer les tubes (8, 9) au moyen d'une deuxième unité de pression (7) dans une troisième position (P3) qui est adjacente à la première position (P1) et qui est une position opposée à la deuxième position (P2) via la première position (P1) pour tenir les tubes (8, 9) en utilisant des éléments de fermeture par pression (71, 72) qui réalisent une morsure avec les tubes (8, 9) entre eux pour mettre les tubes (8, 9) dans un état aplati ;faire avancer une plaque coupante chauffée (41) de l'appareil de connexion de tubes entre les deuxième et troisième positions (P2, P3) pour couper les tubes (8, 9) ;déplacer de façon relative les tubes (8, 9) qui ont été coupés pour mettre en regard les parties d'extrémité des tubes (8, 9) afin de les connecter entre elles ;etévacuer la plaque coupante (41) depuis une position de coupe prédéterminée située entre les deuxième et troisième positions (P2, P3) pour mettre en contact étroit les parties d'extrémité des tubes (8, 9) entre elles pour connecter les tubes (8, 9) ;dans lequel : dans la première position (P1), les tubes (8, 9) sont comprimés par la troisième unité de pression (10) sans morsure,après pressage des tubes (8, 9) dans la première position (P1) pour les mettre dans un état aplati, les tubes (8, 9) sont comprimés dans la deuxième position (P2) adjacente à la première position (P1) pour tenir les tubes (8, 9) dans un état aplati, etavant le découpage des tubes (8, 9), le pressage des tubes (8, 9) dans la première position (P1) est annulé tandis que le pressage des tubes (8, 9) dans les deuxième et troisième positions (P2, P3) est maintenu. Rohrverbindungsverfahren zum Schneiden und anschließenden Verbinden von zumindest zwei flexiblen Rohren (8, 9) durch eine Rohrverbindungsvorrichtung gemäß einem der Ansprüche 1 bis 18, mit den folgenden Schritten: Pressen der Rohre (8, 9), die annähernd in einen parallelen Zustand gesetzt sind, durch eine dritte Presseinheit (10) an einer ersten Position (P1), um die Rohre (8, 9) zu einem flachen Zustand zu verformen;Pressen der Rohre (8, 9) durch eine erste Presseinheit (6) an einer zweiten Position (P2), die zu der ersten Position (P1) benachbart ist, um die Rohre (8, 9) unter Verwendung von Pressschließelementen (61, 62) zu halten, die über die Rohre (8, 9) greifen, um die Rohre (8, 9) zu einem flachen Zustand zu pressen;Pressen der Rohre (8, 9) durch eine zweite Presseinheit (7) an einer dritten Position (P3), die zu der ersten Position (P1) benachbart ist und die eine Position ist, die zu der zweiten Position (P2) über die erste Position (P1) entgegengesetzt ist, um die Rohre (8, 9) unter Verwendung von Pressschließelementen (71, 72) zu halten, die über die Rohre (8, 9) greifen, um die Rohre (8, 9) zu einem flachen Zustand zu pressen;Vorwärtsbewegen einer erwärmten Schneidplatte (41) der Rohrverbindungsvorrichtung zwischen der zweiten und dritten Position (P2, P3), um die Rohre (8, 9) zu schneiden;relativ erfolgendes Bewegen der Rohre (8, 9), die geschnitten worden sind, um Endabschnitte der Rohre (8, 9), die miteinander zu verbinden sind, einander zuzuwenden;undEvakuieren der Schneidplatte (41) von einer vorbestimmten Schneidposition, die zwischen der zweiten und dritten Position (P2, P3) angeordnet ist, um die Endabschnitte der Rohre (8, 9) nahe zueinander in Kontakt zu bringen, um die Rohre (8, 9) zu verbinden;wobei an der ersten Position (P1) die Rohre (8, 9) durch die dritte Presseinheit (10) ohne Greifen gedrückt werden,nach dem Pressen der Rohre (8, 9) an der ersten Position (P1) zum Verformen der Rohre (8, 9) zu einem flachen Zustand, die Rohre (8, 9) an der zweiten Position (P2) benachbart zu der ersten Position (P1) gepresst werden, um die Rohre (8, 9) in einem flachen Zustand zu halten, undvor dem Schneiden der Rohre (8, 9) das Pressen der Rohre (8, 9) an der ersten Position (P1) aufgehoben wird, während das Pressen der Rohre (8, 9) an der zweiten und dritten Position (P2, P3) beibehalten wird.
- 20A tube connecting method according to claim 19, wherein, in the step of cutting the tubes (8, 9), the cutting plate (41) advances to the cutting position linking with cancellation of pressing to the tubes (8, 9) at the first position. Procédé de connexion de tubes selon la revendication 19, dans lequel, dans l'étape de coupe des tubes (8, 9), la plaque coupante (41) avance jusqu'à la position de coupe en lien avec l'annulation du pressage des tubes (8, 9) dans la première position. Rohrverbindungsverfahren gemäß Anspruch 19, wobei bei dem Schritt des Schneidens der Rohre (8, 9) die Schneidplatte (41) sich zu der Schneidposition vorwärts bewegt in Verbindung mit dem Aufheben des Pressens der Rohre (8, 9) an der ersten Position.
- 21A tube connecting method according to claim 20, wherein, when the tubes (8, 9) which have been cut are moved relatively, the tubes (8, 9) are moved along at least one face side of the cutting plate (41) in a state that the cutting plate (41) is kept located at the cutting position. Procédé de connexion de tubes selon la revendication 20, dans lequel, quand les tubes (8, 9) qui ont été coupés sont déplacés de façon relative, les tubes (8, 9) sont déplacés le long d'au moins une face de la plaque coupante (41) dans un état dans lequel la plaque coupante (41) est maintenue au niveau de la position de coupe. Rohrverbindungsverfahren gemäß Anspruch 20, wobei wenn die Rohre (8, 9), die geschnitten worden sind, relativ bewegt werden, die Rohre (8, 9) entlang zumindest einer Seitenfläche der Schneidplatte (41) in einem Zustand bewegt werden, bei dem die Schneidplatte (41) an der Schneidposition angeordnet gehalten wird.
Independent claims21
141 paragraphs in 3 sections, as filed
<u>BACKGROUND OF THE INVENTION</u>
FIELD OF THE INVENTION
The present invention relates to a tube connecting apparatus and a tube connecting method that cuts and then connects flexible tubes, and in particular relates to a tube connecting apparatus and a tube connecting method that melts at least two flexible tubes by heat and then connects the tubes under a sterilized condition.
DESCRIPTON OF RELATED ART
Conventionally, in a case that tube connecting between a blood-collecting bag and a blood-component bag in a blood transfusion system, exchanging between a dialytic-fluid bag and a waste-fluid bag in continuous ambulatory peritoneal dialysis (CAPD) or the like is carried out, it is necessary to connect tubes under a sterilized condition. An example of such an apparatus for connecting tubes under a sterilized condition is disclosed in <patcit id="pcit0001" dnum="JP61030582B"><text>JPB 61-30582</text></patcit>. This tube connecting apparatus is equipped with a pair of holders (blocks) capable of holding two tubes to be connected in parallel and a cutting plate (plate-shaped heater element) capable of moving across the tubes which are placed between both of the holders. According to this tube connecting apparatus, the cutting plate is heated and moved to melt and cut the tubes in a state that the two tubes are held in parallel and in an opposite direction in grooves which are formed at the holders, then one of the holders is moved in a diameter direction (row direction) of the tubes to coincide cut ends of the tubes to be connected each other, and the cutting plate is extracted by moving it to an evacuated position to fuse (melt and connect) both of the tubes.
Further, a tube connecting apparatus which employs the same tube connecting method as the above apparatus and which has a first clamp and a second clamp which hold two tubes in a parallel state in order to improve reliability of tube connecting is disclosed in <patcit id="pcit0002" dnum="JP6091010A"><text>JPA 6-91010</text></patcit>. The tube connecting apparatus has a first clamp movement mechanism that moves the first clamp in parallel to the second clamp, namely, that carries out merely forward or backward movement for advancing or retracting the first clamp, and a second clamp movement mechanism that moves the second clamp merely in a direction that the second clamp approaches/separates to/from the first clamp.
Furthermore, an apparatus, which employs the same principle of heating, melting and then connecting the tubes each other under a sterilized condition by utilizing a cutting plate, yet which connects the tubes in a state that liquid in the tubes is kept contained without leaking the liquid even in a case that the liquid remains inside the tubes before the tubes are cut, is also disclosed. For example, <patcit id="pcit0003" dnum="JP4308731A"><text>JPA 4-308731</text></patcit> discloses a technique that two tubes (a first tube, a second tube) are held on the same rotation locus respectively according to a pair of tube holders allowed to rotate relatively, after the two tubes are cut between the holders by a heated cutting plate, the tube holders are rotated such that a cut end face of one end side of the first tube aligns (corresponds to) a cut end face of another side of the second tube, and the cutting plate is evacuated to fuse both of the tubes.
Moreover, a tube connecting apparatus which is capable of not only connecting tubes in a state that liquid inside the tubes is kept contained and sealed without leaking the liquid but which can realize downsizing of the apparatus and of parts for the apparatus due to a small moving amount of the tubes at the time of connecting the tubes, is also disclosed. For example, <patcit id="pcit0004" dnum="JP9154920A"><text>JPA 9-154920</text></patcit> discloses a technique that two tubes to be connected are accommodated and held in two tube-holding assembly (a first tube-holding assembly, a second tube-holding assembly) in a contacted (piled) state with each other, after the two tubes are cut by a heated cutting plate, the second tube-holding assembly is rotated by 180 degrees relatively to the first tube-holding assembly such that cut end faces of the tubes are replaced with each other for alignment, and the cutting plate is evacuated to fuse both of the tubes.
However, in the conventional tube connecting apparatuses, even in any embodiment of the apparatuses in which the two tubes are arranged in parallel in a horizontal or vertical direction in a separated or contacted state, if liquid inside the tubes includes protein such as blood or the like, residual liquid inside the tubes between the two tube-holding assemblies (holders) remains at the end faces of the tubes to be connected when the tubes are cut by the cutting plate. For this reason, there is a problem in that connecting strength between the tubes is remarkably weakened. Namely, in the conventional apparatuses, in a case that liquid is contained and sealed in either one of the tubes, since the tube end face of one side thereof is moved in a state of contacting the cutting plate at the time of moving the tube-holding assembly so as to face the end portions of the tubes to be connected each other via the cutting plate and the residual liquid in the tubes is excluded or removed to some degree at this time, it is possible to connect the tubes each other although connecting strength thereof is lowered. However, it was difficult to connect two tubes each other stably in a case that both of the two tubes contain and seal liquid such as blood or the like.
Document <patcit id="pcit0005" dnum="WO02066098A"><text>WO 02/066098 A</text></patcit> discloses sealing and joining of plastic tubes under use of clamp mechanisms for plastic tubes, an auxiliary clamp mechanism, an electric heating wire cutter, and an infrared heater. A plastic tube is fusion-cut by moving the electric heating wire cutter while clamping the plastic tube by the clamp mechanism. Cut ends are noncontact-heated by the infrared heater to have fusion zones formed on their inner surface and surfaces, which are then crushed by the auxiliary clamp mechanism, the opposed inner surfaces being fused to serve as sealed ends. During tube cutting, the sealed end is cut by the electric heating wire, the cut end surface is noncontact-heated by infrared rays, and end surfaces are abutted against each other within a shaping form, thus forming the fusion zones.
Document <patcit id="pcit0006" dnum="US5248359A"><text>US 5 248 359 A</text></patcit> discloses a process for sterile entry/exit into a closed system. In one example there are used three side by side clamps. These three clamps are arranged such that a space is provided between adjacent clamps. This space is for accommodating a cutter.
Document <patcit id="pcit0007" dnum="EP0508474A2"><text>EP 0 508 474 A2</text></patcit> discloses welding of a plastic tube by two clamps. One clamp can have two pushing locations for pushing a tube. One pushing location extends such that it protrudes more towards the tube than in the other pushing location. Thus, the one pushing location is able to push the tube first, and later the other pushing location also pushes a tube part. Both pushing locations are provided on the same clamp.
Document <patcit id="pcit0008" dnum="US4793880A"><text>US 4 793 880 A</text></patcit> discloses linear welding using two clamps only.
Document <patcit id="pcit0009" dnum="WO0147692A1"><text>WO 01/47692 A1</text></patcit> discloses sterile connecting of two flexible tubes under use of two pairs of clamps only.
Document <patcit id="pcit0010" dnum="EP0599057A1"><text>EP 0 599 057 A1</text></patcit> discloses a device for connecting and disconnecting plastic tubes under use of a clamp mechanism consisting of a base clamp and a lid. There are two clamp mechanisms which are moveable relative to each other. Document <patcit id="pcit0011" dnum="JPH07329182A"><text>JP H 07-329182 A</text></patcit> discloses a cutting means for melting and cutting tubes each held by a flexible tube holding means.
SUMMARY OF THE INVENTION
The object of the present invention is to provide an improved tube connecting apparatus and an improved tube connecting method capable of connecting tubes in which liquid is contained. With respect to the tube connecting apparatus, the object is solved by a tube connecting apparatus having the features of claim 1. With respect to the tube connecting method, the object is solved by a tube connecting method having the features of claim 19. Further developments are stated in the dependent claims.
In the tube connecting apparatus, at least two flexible tubes held approximately in a parallel state by the first holding assembly and the second holding assembly are pressed by the third pressing unit to a flat state, and then, pressed to a flat state by the first and second pressing units. Even if liquid is contained and sealed in the two flexible tubes, because the third pressing unit is disposed between the first and second pressing units, the liquid inside the tubes is excluded from pressing positions in the order of the third pressing unit, the first pressing unit and the second pressing unit (or the third pressing unit, the second pressing unit and the first pressing unit). The tubes are cut between the first and second pressing units by the cutting unit, then, at least one of the first and second holding assemblies is driven to move by the movement unit to change relatively positions of the tubes cut by the cutting unit such that end portions to be connected contact closely each other, thereby the tubes are connected. According to the present apparatus, since the tubes are pressed by the third pressing unit prior to being pressed by the first and second pressing units, even if liquid is contained and sealed in the tubes, residual liquid is excluded from pressing positions thereof. Accordingly, the tubes can be connected with each other without being influenced by the liquid which is contained and sealed in the tubes when the pressing positions of the tubes are cut by the cutting unit and the at least one of the first and second holding assemblies is moved to connect the tubes each other by the movement unit.
In the apparatus, the third pressing unit may be disposed movably to and integrally with either one of the first holding assembly and the second holding assembly. Further, the movement unit may be constituted to have a first movement unit which moves the first holding assembly in a first direction which is a width direction of the tubes and a second movement unit which moves the second holding assembly in a second direction which is a length direction of the tubes and which is a direction orthogonal to the first direction.
It is preferable that the third pressing unit has an energizing section which energizes the tubes to a pressing position at which the tubes are pressed to a flat state and a stopping section which regulates energizing force of the energizing section to stop movement of the third pressing unit. In the embodiment, the stopping section may have a first stopping member for stopping movement of the third pressing unit in a direction of pushing the tubes further from the pressing position and a second stopping member for stopping movement of the third pressing unit to locate the third pressing unit at an evacuating position which is separated from the pressing position so as to allow the cutting unit to cut the tubes. Such a first stopping member may comprise a stepped portion which engages the third pressing unit and which is formed at a part of either one of the first and second pressing units which is disposed adj acent to the third pressing unit, and the second stopping member may have a lever member for moving the third pressing unit so as to engage and hold the third pressing unit at the evacuating position and an actuator for actuating the lever member movably. Further, the cutting unit may have a cutting plate for melting and cutting the tubes in a heated state, a cutting-plate holding section for holding the cutting plate and a cutting-plate movement section for moving the cutting-plate holding section, and, when the cutting-plate holding section is moved by the cutting-plate movement section, the third pressing unit is moved to the evacuating position while resisting the energizing force of the energizing section in a state that a first projection member formed at a part of the cutting-plate holding section engages a second projection member formed at a part of the third pressing unit.
Further, in a case that the tube connecting apparatus further comprises an evacuation unit which evacuates the third pressing unit to an evacuating position which is separated from a pressing position at which the tubes are pressed to a flat state, and the cutting unit cuts the tubes between the first and second pressing units in a state that the third pressing unit is evacuated to the evacuating position by the evacuation unit, the tubes which are pressed to a flat state by the first and second pressing units and which are in a state that residual liquid is excluded from the pressing positions can be cut smoothly without causing interference between the third pressing unit and the cutting unit. In this embodiment, it is preferable that the movement unit has a first movement unit which moves the first holding assembly in a first direction which is a width direction of the tubes and a second movement unit which moves the second holding assembly in a second direction which is a length direction of the tubes and which is a direction orthogonal to the first direction, the first movement unit moves the first holding assembly in the first direction to change relatively positions of the tubes cut by the cutting unit such that end portions of the tubes to be connected face each other, the second movement unit moves the second holding assembly in the second direction such that the end portions of the tubes to be connected contact closely each other, and a distance between the first pressing unit provided at the first holding assembly which is movable in the first direction and the cutting unit is set to be larger than a distance between the second pressing unit provided at the second holding assembly which is movable in the,second direction and the cutting unit, and it is more preferable that a moving distance of the first holding assembly in the first direction is set to be larger than a moving distance of the second holding assembly in the second direction.
Furthermore, in the apparatus, an embodiment can be employed that the first pressing unit has a first pressing section for pressing the tubes to a flat state and a first supporting section for supporting the tubes which are pressed by the first pressing section, the second pressing unit has a second pressing section for pressing the tubes to a flat state and a second supporting section for supporting the tubes which are pressed by the second pressing section, and further comprising: an evacuation guiding unit which guides the third pressing unit in a direction of an evacuating position when the cutting unit cuts the tubes; and a stopping unit which is provided at the first or second pressing unit and which stops the third pressing unit to locate the third pressing unit at the evacuating position.
In such an embodiment, since the third pressing unit is guided in a direction of an evacuating position by the evacuation guiding unit and is located to stop at the evacuating position by the stopping unit which is disposed at the first or second pressing unit, then the tubes are cut between the first and second pressing units by the cutting unit, stability on cutting and connecting operation to the tubes can be improved more. In this embodiment, it is preferable that the tube connecting apparatus further comprises an energizing unit which is disposed adjacent to the stopping unit and which energizes the stopping unit in a direction of the third pressing unit. A groove portion may be formed at a part of the third pressing unit, and when the third pressing unit is guided to the evacuating position by the evacuation guiding unit, the stopping unit may engage the groove portion to stop the third pressing unit at the evacuating position. Further, the cutting unit may have a cutting plate for melting and cutting the tubes in a heated state, a cutting-plate holding section for holding the cutting plate and a cutting-plate movement section for moving the cutting-plate holding section, and the evacuation guiding unit may be connected or integrally formed with the cutting-plate holding section. Further, when the tube connecting apparatus further comprises a cancellation unit which is provided at the first or second supporting unit and which cancels a stopping state of the third pressing unit according to the stopping unit, work efficiency can be improved since a time for resetting to an initial state by canceling an engaging state is shortened. In this case, the cancellation unit may cancel the stopping state of the third pressing unit according to the stopping unit linking with separating movement of the first or second pressing unit from a side of the first or second supporting unit. At this time, the stopping unit may have an inclined face at a part thereof and the cancellation unit may have a rotatable roller member, and the stopping state of the third pressing unit may be canceled in a manner that the stopping unit leaves the groove portion of the third pressing unit due to that the stopping unit is pushed along the inclined face by the roller member. It is preferable that one of the first or second pressing unit has a projection portion projecting toward another of the first or second pressing unit and the another of the first or second pressing unit has a groove portion or a dented portion into which the projection portion is inserted, and the groove portion or the dented portion has a shape which allows the projection portion to move when the first or second holding assembly is moved by the movement unit.
In the tube connecting method, in the step of cutting the tubes, the cutting plate may advance to the cutting position linking with cancellation of pressing to the tubes at the first position, and when the tubes which have been cut are moved relatively, the tubes may be moved along at least one face side of the cutting plate in a state that the cutting plate is kept located at the cutting position.
With reference to embodiments below, materialized structure, operation, effect, scope to which the present invention is applicable and the like will become more apparent.
<u>BRIEF DESCRIPTION OF THE DRAWINGS</u>
With reference to the following drawings, embodiments of a tube connecting apparatus that cuts and then connects two tubes in which blood is contained and sealed and that the present invention is applied to will be explained. <ul id="ul0001" list-style="none"><li><figref idref="f0001">Fig. 1</figref> is a perspective view showing main portions of a tube connecting apparatus in a first embodiment to which the present invention is applicable;</li><li><figref idref="f0002">Fig. 2</figref> is a schematic perspective view of the tube connecting apparatus in the first embodiment;</li><li><figref idref="f0003">Fig. 3</figref> is a plan view of the tube connecting apparatus in the first embodiment;</li><li><figref idref="f0004">Fig. 4</figref> is a partially broken plan view showing a first tube-holding assembly, a second tube-holding assembly and a cutting mechanism;</li><li><figref idref="f0005">Fig. 5</figref> is an explanatory drawing showing operation 1 of the main portions of the tube connecting apparatus in tube connecting process and a front view illustratively showing a state that covering bodies of a first tube-holding assembly and a second tube-holding assembly begin to be closed;</li><li><figref idref="f0006">Fig. 6</figref> is a front view illustratively showing operations for the main portions of the tube connecting apparatus in the tube connecting process, <figref idref="f0006">Fig. 6A</figref> showing operation 2 thereof, <figref idref="f0006">Fig. 6B</figref> showing operation 3 thereof and <figref idref="f0006">Fig. 6C</figref> showing operation 4 thereof;</li><li><figref idref="f0007">Fig. 7</figref> is a front view illustratively showing operations for the main portions of the tube connecting apparatus in the tube connecting process, <figref idref="f0007">Fig. 7A</figref> showing operation 5 thereof, <figref idref="f0007">Fig. 7B</figref> showing operation 6 thereof and <figref idref="f0006">Fig. 6C</figref> showing operation 7 thereof;</li><li><figref idref="f0008">Fig. 8</figref> is a perspective view showing operation of the main portions of the tube connecting apparatus in the tube connecting process;</li><li><figref idref="f0009">Fig. 9</figref> is a side view showing evacuation movement of a tube-pushing member linked with movement of the cutting mechanism, <figref idref="f0009">Fig. 9A</figref> showing a state just before a tip portion of the tube-pushing member presses tubes to a flat state, <figref idref="f0009">Fig. 9B</figref> showing a state that the tip portion of the tube-pushing member presses the tubes to a flat state, and <figref idref="f0009">Fig. 9C</figref> showing a state that a cutting plate (a wafer) cuts the tubes held in a flat state;</li><li><figref idref="f0010">Fig. 10</figref> is a side view showing a state of evacuating the wafer from a cutting position by descending a holding member which holds the cutting plate;</li><li><figref idref="f0010">Fig. 11</figref> is a plan view of an evacuation mechanism, <figref idref="f0010">Fig. 11A</figref> showing a state of allowing the tube-pushing member to press the tubes without activating the evacuation mechanism, <figref idref="f0010">Fig. 11B</figref> showing a state of holding the tube-pushing member at an evacuating position by activating the evacuation mechanism;</li><li><figref idref="f0011">Fig. 12</figref> is a plan view showing the first clamp, second clamp and cutting mechanism in the connecting process, <figref idref="f0011">Fig. 12A</figref> showing a relationship in a distance at a time of cutting the tubes and <figref idref="f0011">Fig. 12B</figref> illustratively showing side faces of the wafer at a time of moving the tubes in a direction of an arrow A in <figref idref="f0008">Fig. 8</figref>;</li><li><figref idref="f0012">Fig. 13</figref> is a schematic perspective view of a tube connecting apparatus in a second embodiment to which the present invention is applicable;</li><li><figref idref="f0013">Fig. 14</figref> is a perspective view showing clamps of the tube connecting apparatus in the second embodiment;</li><li><figref idref="f0014">Fig. 15</figref> is a partially broken plan view of the tube connecting apparatus in the second embodiment;</li><li><figref idref="f0015">Fig. 16</figref> is an enlarged side view of a wafer holder;</li><li><figref idref="f0016">Fig. 17</figref> is an enlarged plan view of a drive-conveying mechanism;</li><li><figref idref="f0017">Fig. 18</figref> is a side view showing a revolving plate fitted to a driving shaft and transmission type sensors; <figref idref="f0017">Fig. 18A</figref> showing a state of detecting initial positions of a first clamp and a second clamp 7, <figref idref="f0017">Fig. 18B</figref> showing a state of detecting that the first clamp and the second clamp are located at displaced positions; <figref idref="f0017">Fig. 18C</figref> showing a state of detecting that a bearing is located at a position at which the bearing can advance into a notched portion;</li><li><figref idref="f0018">Fig. 19</figref> is an explanatory drawing showing operation 1 of main portions of the tube connecting apparatus in the second embodiment and a front view illustratively showing a state that covering bodies of the first clamp and the second clamp begin to be closed;</li><li><figref idref="f0018">Fig. 20</figref> is a front view illustratively showing operations for the main portions of the tube connecting apparatus, <figref idref="f0018">Fig. 20A</figref> showing operation 2 thereof and <figref idref="f0018">Fig. 20B</figref> showing operation 3 thereof;</li><li><figref idref="f0019">Fig. 21</figref> is a front view illustratively showing operations for the main portions of the tube connecting apparatus, <figref idref="f0019">Fig. 21A</figref> showing operation 4 thereof, <figref idref="f0019">Fig. 21B</figref> showing operation 5 thereof and <figref idref="f0019">Fig. 21C</figref> showing operation 6 thereof;</li><li><figref idref="f0020">Fig. 22</figref> is a side view showing evacuation movement of a tube-pushing member, <figref idref="f0020">Fig. 22A</figref> showing a state just before a tip portion of the tube-pushing member presses tubes to a flat state, <figref idref="f0020">Fig. 22B</figref> showing a state that the tip portion of the tube-pushing member presses the tubes to a flat state, and <figref idref="f0020">Fig. 22C</figref> showing a state that a wafer cuts the tubes held in a flat state;</li><li><figref idref="f0020">Fig. 23</figref> is a side view showing a state of evacuating the wafer from a cutting position by descending a holding member which holds the wafer;</li><li><figref idref="f0021">Fig. 24</figref> is a right side view showing the first clamp, tube-pushing member and wafer holder and showing a state that two tubes are held and pressed in a flat state;</li><li><figref idref="f0022">Fig. 25</figref> is a right side view showing the first clamp, tube-pushing member and wafer holder and showing a state that the two tubes are cut;</li><li><figref idref="f0023">Fig. 26</figref> is a right side view showing the first clamp, tube-pushing member and wafer holder, <figref idref="f0023">Fig. 26A</figref> showing a state that the tubes are held and pressed in a flat state, <figref idref="f0023">Fig. 26B</figref> showing a state that the tubes are cut and <figref idref="f0023">Fig. 26C</figref> showing a state that a covering body is opened;</li><li><figref idref="f0024">Fig. 27</figref> is a sectional front view showing the first clamp, tube-pushing member and wafer holder, <figref idref="f0024">Fig. 27A</figref> showing a state that the tubes are held and pressed in a flat state, <figref idref="f0024">Fig. 27B</figref> showing a state that the tubes are cut and <figref idref="f0024">Fig. 27C</figref> showing a state that the covering body is opened;</li><li><figref idref="f0025">Fig. 28</figref> is a partially broken plan view of the tube connecting apparatus showing a moving state of a wafer feeding member;</li><li><figref idref="f0026">Fig. 29</figref> is an enlarged plan view showing around a cum which regulates movement of the second clamp, <figref idref="f0026">Fig. 29A</figref> showing an initial state, <figref idref="f0026">Fig. 29B</figref> showing a finished state of connecting operation, <figref idref="f0026">Fig. 29C</figref> showing a state that the notched portion faces the bearing and <figref idref="f0026">Fig. 29D</figref> showing a state that the second clamp is moved to an evacuating position;</li><li><figref idref="f0027">Fig. 30</figref> is a side view of a cam which regulates movement of the first clamp and a cam which regulates movement of the wafer holder, <figref idref="f0027">Fig. 30A</figref> showing an initial state, <figref idref="f0027">Fig. 30B</figref> showing a cutting state, and <figref idref="f0027">Fig. 30C</figref> showing a state that cutting is finished or connecting is started;</li><li><figref idref="f0028">Fig. 31</figref> is a plan view of the first clamp and the second clamp showing a state that the two tubes are held and pressed in a flat state; and</li><li><figref idref="f0029">Fig. 32</figref> is a plan view of the first clamp and the second clamp showing a state that the tubes are being connected or connecting thereof is finished.</li></ul>
<u>DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS</u>
(First Embodiment)
<Structure>
As shown in <figref idref="f0001">Fig. 1</figref>, a tube connecting apparatus 1 of the present embodiment is equipped with a first tube-holding assembly 2 serving as a first holding assembly and a second tube-holding assembly 3 serving as a second holding assembly both of which hold two flexible tubes 8, 9 approximately in a parallel state, a cutting mechanism 4 which melts the tubes 8, 9 by heat for cutting the tubes and which serves as a cutting unit. Further, the tube connecting apparatus 1 is equipped with a first clamp 6 which is provided at the first tube-holding assembly 2 to press the tubes 8, 9 to a flat state and which serves as a first pressing unit, a second clamp 7 which presses the tubes 8, 9 to a flat state and which serves as a second pressing unit, and a tube-pushing member 10 which is disposed between the first clamp 6 and second clamp 7 and adjacent to the first clamp 6 to press the tubes to a flat state and which serves as a third pressing unit.
The first clamp 6 has a first upper jaw portion 50 which forms an upper jaw of the first clamp 6 to press the tubes 8, 9 to a flat state and which serves as a first pressing section, and a first lower jaw portion 60 which forms a lower jaw of the first clamp 6 to support the tubes 8, 9 pressed to flat state by the first upper jaw portion 50 and which serves as a first supporting section. On the other hand, the second clamp 7 has a second upper jaw portion 70 which forms an upper jaw of the second clamp 7 to press the tubes 8, 9 to a flat state and which serves as a second pressing section, and a second lower jaw portion 80 which forms a lower jaw of the second clamp 7 to support the tubes 8, 9 pressed to flat state by the second upper jaw portion 70 and which serves as a second supporting section.
The tubes 8, 9 are made of soft resin such as, for example, soft polyvinyl chloride or the like and have flexibility, in which blood is contained and sealed. These tubes 8, 9 have approximately the same shape with respect to an inner diameter, an outer diameter and a length in a state before blood is contained and sealed. The first tube-holding assembly 2 has a holder 21 for holding the tubes 8, 9, and a covering body 24 which is fitted pivotably to a rear end portion of the holder 21 through a hinge 25 for opening and closing.
A pair of grooves 22, 23 which are parallel with each other and into which the two tubes 8, 9 are put (placed) are formed in the holder 21. A cross-section of the grooves 22, 23 is shaped as a letter U. It is preferable that a width of the grooves 22, 23 is set to have the same or a smaller width as/than a diameter of the tubes 8, 9 in an inartificial state. An operator pushes the tubes 8, 9 into inner sides thereof (downward direction) to put the tubes 8, 9 into the grooves 22, 23. The covering body 24, in a closed state, covers the grooves 22, 23 and has a function for fixing the tubes 8, 9 such that the tubes are put inside the grooves 22, 23 so as not to get rid of the grooves.
The first clamp 6 has a locking mechanism 26 for retaining the covering body 24 in a closed state. The locking mechanism 26 is constituted by a plate piece 28 which is fixed pivotably to a tip of the covering body 24 through a hinge 27, a pawl member 29 which is formed to protrude toward an inner face of the plate piece 28, and a stopping portion 20 which is formed at a front end of the holder 21. Accordingly, by pivoting the plate piece 28 in a direction of an arrow A in <figref idref="f0001">Fig. 1</figref> to engage the pawl member 29 with the stopping portion 20 in a state that the covering body 24 is closed, the covering body 24 is locked so as not to open. For this reason, difficulties in cutting and connecting of the tubes are prevented since the covering body 24 is prevented from being opened unexpectedly during connecting of the tubes, and accordingly fixing (holding) to the tubes 8, 9 as well as pressing according to the first clamp 6 and the second clamp 7 are not canceled. Further, a rectangular solid shaped block 58 is fitted inside the plate piece 28 and the block 58 is protruded toward the second clamp 7.
Further, the first clamp 6 has a saw-shaped pressure closing member 61 which is fixed to a side face of the holder 21, and a saw-shaped pressure closing member 62 which is fixed to a side face of the covering body 24 and which bites the pressure closing member 61 each other. The pressure closing member 61 has inclined faces 63, 64 at positions corresponding to the grooves 22, 23 respectively, while inclined faces 65, 66, which are parallel to the inclined faces 63, 64 respectively and which are disposed at positions having a predetermined distance from the inclined faces 63, 64, are formed at the pressure closing member 62. (See <figref idref="f0010">Fig. 10</figref>.) Accordingly, when the covering body 24 is closed in a state that the tubes 8, 9 are put in the grooves 22, 23, the tube 8 is pressed by the inclined faces 63, 65 and the tube 9 is pressed by the inclined faces 64, 66 since the pressure closing members 61, 62 engage (bite) each other. According to the structure of the first clamp 6, dislocation (offset) or deformation of the tubes 8, 9 is restrained and easy and proper connection is secured when cut faces of the tubes 8, 9 are connected with each other, which will be stated later.
On the other hand, the second clamp 7 is disposed at a side of the first clamp 6 and adjacent to the first clamp 6 via the tube-pushing member 10. The second clamp 7, in the same manner as the first clamp 6, has a holder 31 at which a pair of grooves 32, 33 are formed and which holds the tubes 8, 9, a covering body 34 which pivots to the holder 31 for opening and closing, and a locking mechanism 36. A structure thereof corresponds to the first clamp 6. The locking mechanism 36 has a hinge 37, a plate piece 38 and a pawl member 39, and the holder 31 has a hinge 35 and a stopping portion 30.
The second clamp 7 has a saw-shaped pressure closing member 71 (unillustrated) which is fixed to a side face of the holder 31 and at a side of the holder 21, and a saw-shaped pressure closing member 72 which is fixed to a side face of the covering body 34 and at a side of the covering body 24 and which bites the pressure closing member 71 each other. The pressure closing member 71 has inclined faces 73, 74 at positions corresponding to the grooves 32, 33, respectively (See <figref idref="f0010">Fig. 10</figref>.) Inclined faces 75, 76, which are parallel to the inclined faces 73, 74 respectively and which are disposed at positions having a predetermined distance from the inclined faces 73, 74, are formed at the pressure closing member 72.
The first clamp 6 (the first tube-holding assembly 2) and the second clamp 7 (the second tube-holding assembly 3) are usually located such that the grooves 22, 32 correspond to (align) the grooves 23, 33 respectively each other.
The tube-pushing member 10 is connected with the first clamp 6 in a contact state at a side of the second clamp 7 and which is disposed movably and integrally with the first clamp 6 (the first tube-holding assembly 2). The tube-pushing member 10 has a saw-shaped tip portion 12 (corresponding to the pressure closing members 62, 72) at which inclined faces 15, 16 are formed in the same manner as the first clamp 6 and the second clamp 7. However, it differs from the first clamp 6 and the second clamp 7 in that it does not have the pressure closing members 61, 71 which bite each other via the tubes 8, 9. Further, the tip portion 12 of the tube-pushing member 10 is placed at a position protruded a little more than a position of the pressure closing member 62 of the first clamp 6, although the tip portion 12 has the same saw shape as the pressure closing member 62 of the first clamp 6 and the pressure closing member 72 of the second pressure closing member 72.
Further, the tube-pushing member 10 is always energized in a direction of a pressing position to the tubes 8, 9 by a pair of springs 13 which serve as an energizing section via a supporting member 11 which has a L shaped cross section and which is fixed to the tube-pushing member 10 by screws. An unillustrated U shaped slider is provided at the supporting member 11. This slider moves along an unillustrated rail being urged by or resisting energizing force of the springs 13 while slidably contacting the rail. Incidentally, the tube-pushing member 10 is integrated with the first tube-holding member 2 because the rail is fixed to a rail supporting member 17 which is fixed to the covering body 24 by screws.
The tube-pushing member 10 is disposed so as to contact the first clamp 6, however, it is movable relative to the first clamp 6 by an evacuation mechanism 100 (See <figref idref="f0010">Fig. 11</figref>.) which includes the springs 13 and which serves as an evacuation unit. Stepping portions 18 at which the first clamp 6 and the tube-pushing member 10 engage each other are respectively formed at the first clamp 6 and the tube-pushing member 10. When the covering body 24 is closed in a state that the tubes 8, 9 are put in the grooves 22, 23, movement of the tube-pushing member 10 is stopped in a direction of pushing the tubes 8, 9 by the stepping portion 18 of the first clamp 6 which serves as a first stopping member. Incidentally, since the tipportion 12 of the tube-pushing member 10 is protruded more than the pressure closing member 62 of the first clamp 6, the tip portion 12 pushes the tubes 12 prior to the first clamp 6 when the covering body 24 is closed.
As shown in <figref idref="f0001">Figs. 1</figref> and <figref idref="f0004">4</figref>, the cutting mechanism 4 is constituted by equipping a wafer (a cutting plate) 41 for melting and cutting the tubes 8, 9, a holding member 42 which holds the wafer 41 in an exchangeable manner and at which an aperture is formed and which serves as a cutting-plate holding section, and a cutting-plate movement mechanism 43 which moves the holding member 42 such that the wafer 41 inserts (advances) or evacuates (retreats) into/from a gap defined between the first tube-holding assembly 2 and the second tube-holding assembly 3 (the first clamp 6 and the second clamp 7) .
A self-heating typed heat cutting plate can be used for the wafer 41. In such a wafer, a sheet of a metal plate such as a copper plate or the like is folded into two, and a resistance body having a desired pattern for heating is formed inside the folded metal plate via insulating layers. The wafer 41 has a structure that terminals 44, 45 disposed at both ends of the resistance body are exposed at apertures formed at each end portion of the metal plate.
When current is supplied between the terminals 44, 45 via an unillustrated current-carrying unit, the resistance body housed inside the wafer 41 generates heat and the wafer 41 is heated up to a temperature (ex. approximately 260 to 320 deg. C.) capable of melting and cutting the tubes 8, 9. Incidentally, it is preferable that the wafer 41 is disposable (for single use) at every connecting (joining) operation of the tubes. In this case, a structure may be employed that the wafer 41 to be held by the holding member 42 is replaced by a cutting-plate exchanging portion 46 (See <figref idref="f0002">Figs. 2</figref> and <figref idref="f0003">3</figref>.) every time the tubes 8, 9 are connected.
The cutting-plate movement mechanism 43 is structured by equipping, as main parts, a cam 82 fitted to a rotation axis 81, an arm portion 83 extending downward the holding member 42, a following member 84 disposed at a tip of the arm portion 83 and extended to a side of the cam 82, fittings (unillustrated) to a main body 90, and an unillustrated hinge which supports the holding member 42 pivotably to the fittings. A cam groove 85 having a desired shape is formed at the cam 82 and the following member 84 is inserted into the cam groove 85 such that it can slide therein.
In accordance with rotation of the cam 82 according to rotation of the rotation axis 81, the following member 84 inserted into the cam groove 85 moves up and down, and the holding member 42 pivots around the unillustrated hinge. Accompanied by this movement, the holding member 42 rotates clockwise, and the wafer 41 in a heated state moves upward from an evacuated position and advances into the gap defined between the first tube-holding assembly 2 and the second tube-holding assembly 3, so that the tubes 8, 9 held by the grooves 22, 23 are melted and cut.
Both ends of the rotation axis 81 are supported by bearings pivotably to the main body 90 and a gear 91 is fitted to one end portion of the rotation axis 81. As shown in <figref idref="f0002">Fig. 2</figref>, the gear 91 bites a small-diameter gear 92 fitted to a rotation axis of an unillustrated motor each other. When the motor is driven, rotation force thereof is conveyed via the small-diameter gear 92 and the gear 91 to the rotation axis 81 for rotation.
Here, a relationship between vertical ascending of the wafer 41 and movement of the tube-pushing member 10 to an evacuating position will be explained briefly prior to a detailed explanation about the evacuation mechanism 100.
<figref idref="f0009">Fig. 9A</figref> shows a state just before the tip portion 12 of the tube-pushing member 10 presses tubes 8, 9 to a flat state after the covering body 24 of the first tube-holding assembly 2 is closed to the tubes 8, 9 set at (put in) predetermined positions (grooves 22, 23) . As shown in <figref idref="f0009">Fig. 9B</figref>, when an operator continues closing operation of the covering body 24, the tip portion 12 of the tube-pushing member 10 presses the tubes 8, 9 to a flat state. At this time, pressing operation to the tubes 8, 9 according to the clamp 6 of the first tube-holding assembly 2 and the clamp 7 of the second tube-holding assembly 3 is also being carried out in a linked and continuous manner.
When an operator pushes an unillustrated start button disposed at the tube connecting apparatus 1 after the pressing operation to the tubes 8, 9 is finished, the cutting-plate movement mechanism 43 is activated at a predetermined timing. Accompanied by ascending movement of the holding member 42, a first projection portion 47 (a first projection member) which is formed at a back face of the holding member 42 pushes up a second projection portion 14 (a second projection member) which is formed at a part of the holding member 11 integrally formed with the tube-pushing member 10 while resisting energizing force of the springs 13 to locate the tube-pushing assembly 10 at a predetermined evacuating position. Linked with the ascending movement of the holding member 42, the wafer 41 which is in a heated state and which is held by the holding member 42 melts by heat and cuts the tubes 8, 9 which are held in a flat state by the first clamp 6 and the second clamp 7. (A state shown in <figref idref="f0009">Fig. 9C</figref>) In this state, a holding state to the tubes 8, 9 by the first clamp 6 and the second clamp 7 is being kept. At this time, a lever member 101, which is constituted as a part of the evacuation mechanism 100 for the tube-pushing member 10 and which regulates the energizing force of the springs 13 to stop downward movement of the tube-pushing member 10 and which serves as a part of a second stopping member, moves to engage a convex portion 19 which is formed at a part of the holding member 11 integrally formed with the tube-pushing member 10, which enables the tube-pushing member 10 to locate at the predetermined evacuating position. Further, in a state shown in <figref idref="f0009">Fig. 9C</figref>, when cutting operation according to the wafer 41 to the tubes 8, 9 is finished, operation for moving the cut tubes 8, 9 relatively to face end portions of the tubes to be connected each other, which will be stated later, is carried out at a predetermined timing in a state that the wafer 41 is located at the cutting position.
Next, as shown in <figref idref="f0010">Fig. 10</figref>, the holding member 42 which holds the wafer 41 descends to evacuate the wafer 41 from the cutting position at a predetermined timing (at a predetermined position where the following member 84 slides along a shape of the cam groove 85 in accordance with rotation of the cam 82 in a case that the cam 82 is used as stated above.) The tube-pushing member 10 is kept located at the evacuating position according to a function of a lever member 101, which allows connecting operation for closely contacting the end portions to be connected of the tubes which are placed to face each other. Incidentally, the operation for closely contacting and connecting the tubes is synchronized with the descending evacuation movement of the wafer 41.
<figref idref="f0010">Fig. 11A</figref> shows a state of allowing the tube-pushing member 10 to press the tubes 8, 9 without activating the evacuation mechanism 100, and <figref idref="f0010">Fig. 11B</figref> shows a state of holding the tube-pushing member 10 at the evacuating position by activating the evacuation mechanism 100.
The evacuation mechanism 100 is constituted mainly by the lever member 101 which movable to engage the convex portion 19 formed at a part of the tube-pushing member 10 as stated above, an actuator and a solenoid 102 serving as a part of a second stopping member both of which move the lever member 101 to an engaging position with the convex portion 19, and a tensile spring 103 which moves the lever member 101 so as to release the lever member 19 from a state of engaging the convex portion 19 when the solenoid 102 is switched off to cancel magnetization.
The lever member 101 is shaped as a letter L. One end side of the lever member 101 is connected with a plunger 104 of the solenoid 102 via a node 105. The tensile spring 103 is connected to a hole which is formed at another end side of the lever member 101 and which is adjacent to the engaging position with the convex portion 19. The lever member 101 moves to pivot around a rotation axis 106. The lever member 101 is fitted to a fitting member 107 by a screw provided at the rotation axis 106. The solenoid 102 is fixed to an anchor member 108 by screws. Incidentally, both of the fitting member 107 and the anchor member 108 are fixed by screws to the rail supporting member 17 which is fixed by screws to an upper plate 109 at which a pair of the springs 13 are bridged to the supporting member 11. According to mutual installation of these parts, the tube-pushing member 10 as well as the evacuation mechanism 100 are fixed integrally to the first tube-holding assembly 2.
Further, the tube connecting apparatus 1 is equipped with a movement mechanism 5 which moves the first tube-holding assembly 2 and the second tube-holding assembly 3 respectively in a predetermined direction and which serves as a movement unit. The movement mechanism 5 is constituted by a first movement mechanism (unillustrated) which moves the first tube-holding assembly 2 in a row direction of the tubes 8, 9 to the second tube-holding assembly 3 (a direction of an arrow X in <figref idref="f0008">Fig. 8</figref> and an opposite direction thereto), and a second movement mechanism (unillustrated) which moves the second tube-holding assembly 3 in a direction that the second tube-holding assembly 3 approaches/separates to/from a side of the first tube-holding assembly 2. Such a movement mechanism can be structured, for example, by employing stepping motors, and the technique disclosed in the JPA 6-91010 or known techniques may be applicable. Incidentally, a second embodiment stated later refers to the details of such a movement mechanism.
Incidentally, the tube connecting apparatus 1 has a controlling unit structured with a CPU, a ROM, a RAM, an interface and the like at a downward position of the cutting-plate exchanging portion 46, and it is accommodated in an unillustrated casing such that the gear 91, the small-diameter gear 92 and protruded members as shown in <figref idref="f0002">Fig. 2</figref> are hidden.
(Operation)
Next, operation of the tube connecting apparatus 1 in this embodiment will be explained.
First, an operator carries out operation for setting the tubes 8, 9 to the grooves 22, 23, then closing the covering body 24 of the first tube-holding assembly 2 and the covering body 34 of the second tube-holding assembly 3 to the set tubes 8, 9. (See <figref idref="f0005">Fig. 5</figref>.) When the operator further continues to carry out the operation for closing the covering body 24, the tip portion 12 of the tube-pushing member 10 firstly abuts and then deforms the tubes 8, 9, which are put in a parallel state at a first position P1 that is an abutting position, to a flat state. (See <figref idref="f0006">Fig. 6A</figref>.) At this time, blood inside the tubes 8, 9 at a portion which was pressed by the tube-pushing member 10 is pushed out such that it is excluded in directions of an arrow a and an arrow b in <figref idref="f0006">Fig. 6A</figref>.
Subsequently, when the operation for closing the covering body 24 is carried out further, the pawl member 29 engages the stopping portion 20 at the locking mechanism 26 in the first tube-holding assembly 2, thereby the covering body 24 is locked so as not to open. In this state, the first clamp 6 presses and holds the tubes 8, 9 to/in a flat state with predetermined pressing force at a second position P2 which is adjacent to the first position P1. At this time, the tube-pushing member 10 disposed so as to contact the first clamp 6 also presses the tubes 8, 9 to an almost squashed state (a state that blood inside the tubes hardly exits) according to the energizing force of the springs 13 in the same manner as the first clamp 6.
(See Fig. 6B.)
Then, when operation for closing the covering body 34 perfectly is carried out by the operator such that the pawl member 39 engages the stopping portion 30 at the locking mechanism 36 in the second tube-holding assembly 3 and the covering body 34 is locked so as not to open, the second clamp 7 which is disposed so as to contact the tube-pushing member 10, in the same manner as the first clamp 6, presses and holds the tubes 8, 9 to a flat state in a state that the tubes are almost squashed (a state that blood inside the tubes hardly exists) at a third position P3 which is adjacent to the first position P1 and which is a position opposing to the second position P2 via the first position P1 with predetermined pressing force. Thus, blood inside the tubes 8, 9 from the second position P2 to the third position P3 via the first position P1, namely, blood inside the tubes 8, 9 at portions being equivalent from a portion pressed by the first clamp 6 to a portion pressed by the second clamp 7 via the tube-pushing member 10 is almost excluded. (See <figref idref="f0006">Fig. 6C</figref>.) Pressing and holding operation of the tubes 8, 9 is finished with the foregoing process, and operation is shifted to the tube-cutting process.
When an operator pushes the start button of the apparatus 1, the heated wafer 41 ascends at a predetermined timing and the tube-pushing member 10 which pressed the tubes 8, 9 at the first position P1 cancels pressing thereto and ascends while resisting the energizing force of the springs 13. Both continue ascending movement, and the wafer 41 advances to a gap between the first position P1 and the second position P2 to melt and cut the tubes 8, 9. At this time, the tube-pushing member 10 is located at the evacuating position. (See <figref idref="f0007">Fig. 7A</figref>.)
Subsequently, the first tube-holding assembly 2 having the first clamp 6 is driven to move by a predetermined amount in a direction of an arrow X in <figref idref="f0008">Fig. 8</figref> by the above mentioned first movement mechanism to move (change) positions of the cut tubes 8, 9 relatively such that the end portions to be connected of the tubes face each other. At this time, the wafer 41 which cut the tubes 8, 9 is retained at its cutting position in a stopped state.
Next, the wafer 41 descends to leave the cutting position. However, the tube-pushing member 10 is retained at the evacuating position as stated above. (See <figref idref="f0007">Fig. 7B</figref>.) Synchronizing with descending movement of the wafer 41, the second tube-holding assembly 3 having the second clamp 7 is driven to move by the second movement mechanism a predetermined amount (the cut tubes 8, 9 are moved relatively) in a direction of an arrow Y in <figref idref="f0007">Fig. 7C</figref> which is a direction approximately orthogonal to the arrow X in <figref idref="f0008">Fig. 8</figref>. Thereby, the facing ends of the tubes contact closely each other, and the tube connecting (process) is finished. (See <figref idref="f0007">Fig. 7C</figref>.)
Moving amounts in the X and Y directions according to this embodiment will be explained in detail. The moving amount of the first tube-holding assembly 2 in the direction of the arrow X in <figref idref="f0008">Fig. 8</figref> is set to 7. 62mm, and the moving amount of the second tube-holding assembly 3 in the direction of the arrow Y in <figref idref="f0007">Fig. 7C</figref> is set to 0.6mm. In other words, 7.62mm set for the moving amount of the first tube-holding assembly 2 is equivalent to a width length of the tubes 8, 9 which are put approximately in a parallel (row) state. 0.6mm for the moving amount of the second tube-holding assembly 3 was set through various tests. Namely, the test results for attaining the best connecting state were obtained by setting to 0.9mm as a separated distance between the first clamp 6 and the second clamp 7 interposing the wafer 41 having a thickness of 0.28mm at the time of cutting the tubes 8, 9, by setting to 0.3mm as an interval (a gap) between the first clamp 6 and the second clamp 7 at the time of closely contacting and connecting the cut tubes 8, 9, and by setting to 0. 6mm as a moving amount of the second tube-holding assembly 3 which is a pushing amount at the time of connecting the tubes.
Further, as shown in <figref idref="f0011">Fig. 12A</figref>, in a state that the tubes 8, 9 are cut by the wafer 41, a distance L2 between the second clamp 7 and the wafer 41 is set to 0.17mm while a distance L1 between the first clamp 6 and the wafer 41 is set to 0.45mm. In short, the distance between the first clamp 6 and the wafer 41 is set to be larger than the distance between the second clamp 7 and the wafer 41. Incidentally, in <figref idref="f0011">Fig. 12A</figref>, both of the distances L1 and L2 are illustrated as distances from a position of a center line of the wafer 41 without taking a thickness of the wafer 41 into account.
(Effects and the like)
Next, effects and the like of the tube connecting apparatus 1 in this embodiment will be explained.
As stated above, in the tube connecting apparatus 1 of this embodiment, the tube-pushing member 10 having the tip portion 12 which is protruded a little more than the pressure closing member 62 of the first clamp 6 is disposed between the first clamp 6 and the second clamp 7 which press the tubes 8, 9 to a flat state, and prior to pressing according to the first clamp 6 and the second clamp 7, the tube-pushing member 10 presses the tubes 8, 9 to push out and exclude blood inside the tubes at the pressing position. Accordingly, the tube connecting apparatus 1 can connect the tubes each other without being influenced by the blood in the tubes at the time of cutting and then connecting the tubes.
However, because a little blood remains at the end portions in the width direction of the tubes 8, 9 which were squashed to the flat state when the tubes 8, 9 were pressed (squashed) to exclude bloodbetween the first clamp 6 and the second clamp 7. It was confirmed by tests that most of residual liquid existed at around a center portion between the first clamp 6 and the second clamp 7 in the length direction of the tubes 8, 9 when the wafer 41 advanced to cut the tubes 8, 9 at the same time that the tube-pushing member 10 canceled pressing operation thereof and ascended upward. If most of this residual liquid remains around the end portions to be connected, connecting strength (fusion strength) of the tubes drops. Particularly, in a case that the liquid inside the tubes 8, 9 is blood, since the connecting strength becomes weaker because blood components such as protein and the like remain there without vaporization, it is necessary to exclude the residual liquid existing around there.
According to the tube connecting apparatus 1 of this embodiment, the first tube-holding assembly 2 having the first clamp 1 is driven to move by the predetermined amount in the direction of the arrow X in <figref idref="f0008">Fig. 8</figref> by the first movement mechanism which moves the first tube-holding assembly 2 so as to move the positions of the cut tubes 8, 9 relatively to face the end portions of the tubes each other. At that time, in this embodiment, the end portions of the tubes 8, 9 are moved so as to slidably contact the heated wafer 41. Under a concept that a part around the end portions is melt further by heat, the distances among the first clamp 6, the second clamp 7 and the wafer 41 are set such that the distance between the first clamp 6 provided at the first tube-holding assembly 2 which moves the end portions to be connected of the tubes so as to face each other and the wafer 41 is set to be larger than that of another. Thus, the tube connecting apparatus 1 can realize stable and reliable tube connecting by further melting thermally around the center portion of the tubes (portion of reference M in <figref idref="f0011">Fig. 12B</figref>) where the residual blood exists to exclude the residual liquid at the time of moving the tubes. Therefore, according to the tube connecting apparatus 1 of this embodiment, a large effect that the tubes in which blood is contained and sealed are connected stably and reliably can be obtained. It should be noted that blood components such as protein and the like in the excluded residual liquid adhere to the side faces of the wafer 41 with which the tubes contacted at the time of moving the tubes as shown in <figref idref="f0009">Fig. 9B</figref>. (See reference S in <figref idref="f0011">Fig. 12B</figref>.)
Further, the tube connecting apparatus 1 of this embodiment can realize wet-to-wet connecting between the tubes easily and rapidly under a sterilized condition only by putting the tubes 8, 9 in which blood is contained and sealed into the grooves 22, 23, 32 and 33 and locking the covering bodies 24, 34 with the locking mechanisms 26, 36. Because such a tube connecting apparatus has been requested to realize from a public view, an industrial value thereof seems to be extremely high.
Incidentally, in this embodiment, an example that the tube-pushing member 10 is disposed movably to and integrally with the first tube-holding assembly 2 was shown. However, even if the tube-pushing member 10 is disposed movably to and integrally with the second tube-holding assembly 3, the same effects as those of this embodiment can be obtained. In such a structure, stepping portions at which the second clamp 7 and the tube-pushing member 10 engage each other may be formed respectively at the second clamp 7 and the tube-pushing member 10. Further, in this embodiment, an example that the lever member 101 is moved to the engaging position with the convex portion 19 by the solenoid 102 was shown, however, a motor, for example, such as a liner motor or the like may be used for such an actuator.
Furthermore, in this embodiment, such a structure that the holding member 42 pivots around the unillustrated hinge to ascend the wafer 41 in order to melt and cut the tubes 8, 9 was exemplified, however, the present invention is not limited to the same. For example, a structure that the holding member 42 ascends in a vertical direction to ascend the wafer 41 vertically in order to melt and cut the tubes 8, 9 may be employed.
Moreover, in this embodiment, as the evacuation mechanism 100, a structure for holding the tube-pushing member 10 at the evacuating position was exemplified, however, a structure for moving the tube-pushing member 10 to the evacuating position, namely, a structure for evacuating the tube-pushing member 10 may be added (ex. the first projection portion 47 or the like which is formed at a part of the holding member 42 and which pushes up the second projection portion 14 which is formed at a part of the tube-pushing member 10 to locate the tube-pushing member 10 to the predetermined evacuating position).
Further, in this embodiment, an example that the first movement mechanism and the second movement mechanism, which constitute the movement mechanism 5, move the assemblies respectively in one direction of the X direction or Y direction (and opposite direction thereto) was shown. However, the present invention is not confined to the same. A tube connecting apparatus may be structured in a manner that the mechanism moves the assemblies two-dimensionally or three-dimensionally. Such a structure enables sooner tube connecting.
(Second Embodiment)
Next, a second embodiment of a tube connecting apparatus that cuts and then connects two tubes in which blood is contained and sealed and that the present invention is applied to will be explained. This embodiment has a latch which stops the tube-pushing member at the evacuating position, a mechanism for canceling the latch, and a linking mechanism for linking the first and second clamps. Further, in this embodiment, a wafer feeding mechanism, a movement mechanism for moving the first and second clamps, a wafer moving (melting) mechanism and CPU control for tube connecting, which were not referred to in the first embodiment, will be explained in detail. Incidentally, in this embodiment, the same parts or members as those in the first embodiment are denoted by the same reference numerals and explanations thereof will be omitted, and only different parts or members will be explained.
<Structure>
As shown in <figref idref="f0013">Fig. 14</figref>, a shaft 59 which protrudes toward a side of the second clamp 7 and which serves as a protruded portion is fixed to an end face of the plate piece 28 of the first clamp 6 in this embodiment, in place of the block 58 in the first embodiment. Further, a slot 40 into which the shaft 59 can be inserted and which serves as a groove portion or a dented portion is formed at an end face of the plate piece 38 of the second clamp 7 and at a side of the first clamp 6. This slot 40 has a function of allowing the shaft 59 to move in accordance with movement of the first clamp 6 in tube connecting operation as stated later. (See <figref idref="f0028">Figs. 31</figref> and <figref idref="f0029">32</figref>.) Incidentally, the tube connecting apparatus 1 is accommodated in a casing such that protruded members as shown in <figref idref="f0001">Fig. 1</figref> are hidden. (See <figref idref="f0014">Fig. 15</figref>.)
A supporting member 11 having a L shaped cross section is fixed by screws to the tube-pushing member 10 of this embodiment. The supporting member 11 has a pillar-shaped supporting member projection portion 54 which projects downward. Incidentally, a slider is provided at the supporting member 11 in the same manner as the first embodiment, and the slider is constituted so as to move along a rail. The rail is fixed to a rail supporting member (not shown) and the rail supporting member is fixed by screws to the covering body 24. For this reason, the tube-pushing member 10 is integrated with the first clamp 6 and movable relative to the first clamp 6. Incidentally, in the same manner as the first embodiment, since the tip portion 12 of the tube-pushing member 10 is protruded more than the pressure closing member 62 of the first clamp 6, the tip portion pushes the tubes 8, 9 prior to the first clamp 6 when the covering member 24 is closed.
Here, with reference to a relationship between the tube-pushing member 10 and the first clamp 6, the latch 250 which stops (locates) the tube-pushing member 10 at the evacuation position and which serves as a stopping unit, and a roller 206 (a roller member) which cancels stopping (engagement) according to the latch 250 and which serves as a cancellation unit, both of which are features of this embodiment, will be explained.
As shown in <figref idref="f0021">Figs. 24</figref> and <figref idref="f0022">25</figref>, the latch 250 having an approximately T shape is provided at an interior of the covering body 24 of the first clamp 6. The tip portion 251 of the latch 250 pivots around a fulcrum shaft 203 in accordance with ascending of a wafer holder 140 (See <figref idref="f0014">Figs. 15</figref> and <figref idref="f0015">16</figref>.) which serves as a cutting-plate holding section as stated later to advance into a groove portion 204 which is formed at the ascending tube-pushing member 10 for engagement. Thereby, the tube-pushing member 10 is located at the evacuating position. Further, the latch 250 has a cylinder-shaped rear end portion 252 which is extended downward. The rear end portion 252 is formed so as to protrude from the covering body 24 of the first clamp 6 (See <figref idref="f0013">Fig. 14</figref>.) and is able to advance, according to closing operation of the covering body 24, into a hole which is formed at a part of a supporting member 205 disposed at a lower side of the first clamp 6.
The roller 206 made of resin is disposed at the hole formed at the supporting member 205. When tube connecting operation is finished and the covering body 24 is opened upward to remove the tubes from the apparatus as stated later, the roller 206 in a stopped state functions to push an inclined face 257 (See <figref idref="f0024">Figs. 27A and 27B</figref>.) which is formed at a side (a side of the tube-pushing member 10) of the rear end portion 252 of the latch 250 along the inclined face. In other words, the inclined face 257 of the cylinder-shaped rear end portion 252 of the latch 250 runs away gradually due to abutment with the roller 206. Then, the tip portion 251 of the latch 250 comes out of a stopping (engaging) state with the groove portion 204 formed at a part of the tube-pushing member 10. Thereby, the tube-pushing member 10 is released from the stopping state at the evacuating position and drops downward to return to an initial state. (See <figref idref="f0023">Figs. 26C</figref> and <figref idref="f0024">27C</figref>.) In short, the roller 206 functions as a cancellation unit which cancels a stopping function of the latch 250 served as a stopping unit.
Incidentally, a torsion coil spring 208 which always energizes the tube-pushing member 10 downward, namely, to a side of the tubes 8, 9, is provided at the fulcrum shaft 203. Further, a compression spring 209, which energizes the latch 250 to a side of the tube-pushing member 10 and which serves as an energizing unit, is provided adjacent to a side of the tip portion 251 of the latch 250.
Further, as shown in <figref idref="f0014">Fig. 15</figref>, the tube connecting apparatus 1 is equipped with a wafer feeding mechanism 170 which feeds the wafer 41.
A fitting member 94 is set up at the casing of the tube connecting apparatus 1 and a pulse motor 110 capable of normal and reverse rotation is fixed by screws to the fitting member 94. A gear 112 is fixed to an output shaft 111 of the pulse motor 110, and a timing belt 113 is entrained between the gear 112 and a gear 114. The gear 114 is disposed at an axis of a ball screw 116 on which a wafer feeding member 115 that feeds the wafer 41 capable of cutting the tubes 8, 9 one by one is provided and that is called as a shuttle. An unillustrated nut which engages the ball screw 116 is provided at an interior of the wafer feeding member 115. For this reason, the wafer feeding member 115 moves along the ball screw 116 due to rotation of the ball screw 116 in accordance with rotation of the gear 114 of which driving source is the pulse motor 110. One side of the wafer feeding member 115 is supported by a rod-shaped shaft 117 to stabilize posture (movement) of the wafer feeding member 115 at the time of feeding the wafer. A feeding piece 118 which feeds the wafer 41 accommodated in a wafer cassette 120 which accommodates a plurality of wafers 41 (70 pieces in this embodiment) one by one from the wafer cassette 120 in accordance with movement of the wafer feeding member 115 is fixed at an end portion of the wafer feeding member 115.
Unillustrated compression springs are disposed at an interior of the wafer cassette 120 so as to energize the wafers 41. When the wafer 41 is fed by the feeding piece 118 of the wafer feeding member 115, an adjacent wafer faces a side of the wafer feeding member 115 one after another, which allows the feeding piece 118 to feed the wafer 41 continuously. Incidentally, the wafer feeding member 115 can move in a direction opposite to a direction of feeding the wafer 41 according to reverse rotation of the pulse motor 110.
Further, a revolving plate 130 which is adjacent to the gear 112 and which has a plurality of slits and which rotates according to rotation of the pulse motor 110 is fixed to an end portion of the output shaft 111 of the pulse motor 110. The revolving plate 130 is provided to detect a moving amount of the wafer feeding member 115. At the vicinity of the revolving plate 130, a transmission type sensor 131 which detects a revolving amount of the revolving plate 130 is fixed by screws to the fitting member 94 at an opposite side of the gear 114 so as to stride the revolving plate 130.
A transmission type sensor 132 which detects the wafer feeding member 115 which is located at a feeding start position of the wafer 41 and a transmission type sensor 133 which detects the wafer feeding member 115 which is located at a feeding end position of the wafer 41 are disposed separately with a predetermined interval at an opposite side of the wafer cassette 120 via the ball screw 116. A piece to be detected 119 having an approximately L shape is fixed to the wafer feeding member 115 at an opposite side of the feeding piece 118. Incidentally, detection of the moving amount of the wafer feeding member 115 according to the above stated revolving plate 130 and the transmission type sensor 131 is carried out at an interval between both positions of the transmission type sensors 132, 133.
The wafer 41 fed by the wafer feeding member 115 is located to a downstream side of a wafer conveying path from the wafer cassette 115, then located inside the wafer holder 140 which holds the wafer 41 and which constitutes a part of a cutting unit. As shown in <figref idref="f0015">Fig. 16</figref>, in this embodiment, a structure that two pieces of the wafer 41 are held in the wafer holder 140 such that end faces thereof contact each other is employed. Namely, the wafer 41 is supplied in a manner that a wafer 41a fed formerly from the wafer cassette 120 is pushed and moved on a conveying path 105 in the wafer holder 140 by a wafer 41b fed newly from the wafer cassette 120. In other words, the wafer 41b pushes and advances the wafer 41a forward, and the wafer 41a is located at a position for cutting the tubes 8, 9 in the wafer holder 140.
The terminals 44, 45 for the wafer 41a which is located at a forward side in the wafer holder 140 are supplied with electricity by projection-shaped electrode portions 45, 146 from an unillustrated power unit via a harness of which illustration is omitted. The electrode portions 145, 146 are fixed integrally to the wafer holder 140 and are disposed so as to face via the wafer 41 to an end surface of one wall side (a back side in <figref idref="f0015">Fig. 16</figref>) of the wafer holder 140. Incidentally, as stated later, because the wafer holder 140 moves up and down (swings) at the time of cutting the tubes 8, 9, the electrode portions 145, 146 integrally fixed to the wafer holder 145, 146 also have a structure capable of supplying electricity for heating to the wafer 41.
The resistance body inside the wafer 41 generates heat according to electricity supply from the electrode portions 145, 146, and the wafer 41 is heated up to the temperature capable of melting and cutting the tubes 8, 9 in the same manner as the first embodiment. Further, the wafer feeding mechanism 170 has a structure capable of exchanging the wafer 41 held in the wafer holder 140 every time the tubes 8, 9 are connected.
The wafer holder 140 is heated by a heater 144 which is fitted to a pivot-supporting plate 184 which will be stated later. (See <figref idref="f0014">Fig. 15</figref>.) While electric power is supplied to the heater 144 from the unillustrated power unit, the wafer holder 140 always keeps a heated state during a period that electric power is supplied to the tube connecting apparatus 1. An unillustrated temperature sensor such as a thermistor or the like which detects a temperature of the wafer holder 140 is fixed to the wafer holder 140, and the wafer holder 140 is controlled to keep a predetermined temperature (70 deg. C. in this embodiment).
Temperature controlling in this embodiment will be explained further. Since a surface of the wafer 41 is covered by the copper plate as stated above, the wafer 41 is influenced by the temperature that the wafer holder 140 has due to the material (copper) characteristics when it is inserted into the wafer holder 140 and it reaches the predetermined temperature immediately after it is inserted into the wafer holder 140. A controlling unit 190 as stated later forecasts that the wafer 41 supplied electric power from the electrode portions 145, 146 reaches a predetermined temperature (ex. about 260 to 320 deg. C. which is the same as the first embodiment) after a predetermined period of time from a time that the wafer 41 is inserted into the wafer holder 140 in order to shift to tube-cutting operation according to the wafer 41 (ascending movement of the wafer holder 140).
As shown in <figref idref="f0014">Figs. 15</figref> and <figref idref="f0016">17</figref>, the tube connecting apparatus 1 is equipped with a drive-conveying mechanism 200 that functions as a part of a movement unit which moves the first clamp 6 and the second clamp 7 and that moves the wafer holder 140 (up and down) and functions a part of a cutting unit and a cutting-plate movement section.
A pulse motor 150 which is a driving source of the drive-conveying mechanism 200 and which is capable of normal and reverse rotation is fitted by screws to an unillustrated motor fitting member which is fixed to the casing of the tube connecting apparatus 1 at a side of the wafer holder 140 and at a downstream side of the wafer feeding member 115. A gear 152 is fixed to an output shaft 151 of the pulse motor 150 and the gear 152 bites a gear 153 each other. A gear 154 is fixed on a coaxial line of the gear 153 and this gear 154 bites a gear 155 each other. A driving shaft 156 which rotates together with the gear 155 according to driving force conveyed to the gear 155 and which serves as a part of a movement unit and a part of a cutting-plate movement section is provided at a center of rotation for the gear 155. A cam 157 which regulates movement of the first clamp 6, a cam 158 which regulates movement of the second clamp and a cam 159 which regulates movement of the wafer holder 140 are respectively fixed on the driving shaft 156. Accordingly, driving force from the pulse motor 150 is conveyed to the driving shaft 156 and the cams 157, 158 and 159 are driven to rotate respectively.
A groove 161 is formed at an interior of the cam 157, and a bearing 162 which engages an edge face of the groove 161 is connected via a fitting member 163 to a supporting table 164 (See <figref idref="f0012">Fig. 13</figref>.) which supports the first clamp 6 in a fixed state. For this reason, the bearing 162 slides along the edge face of the groove 161 formed at the interior of the cam 157 to enable the first clamp 6 to move in a predetermined direction (a direction of an arrow A in <figref idref="f0014">Fig. 15</figref>). Incidentally, a liner guide 165 which guides the supporting table 164 (the first clamp 6) so as to move stably is disposed at a bottom portion of the supporting table 164 in a contact state. Further, a compression spring 166 is bridged at one end of the supporting member 164 so as to energize this supporting member 164 to a predetermined direction.
On the other hand, a bearing 172 which engages a surface of the cam 158 is connected via a fitting member 173 to a supporting table 174 which supports the second clamp 7 in a fixed state. For this reason, according to rotation of the cam 158, the bearing 172 slides along the surface of the cam 158 to enable the second clamp 7 to move in a predetermined direction (a direction of an arrow B in <figref idref="f0014">Fig. 15</figref>). Incidentally, in this embodiment, the bearing 172 is constituted to not only engage a side face of the cam 158 but also engage a surface of a flange portion 177 which is integrally formed with the cam 159 which regulates the movement of the wafer holder 140. In short, the bearing 172 is located between the side face of the cam 158 and the flange portion 177 so that the bearing 172 has a structure capable of engaging and sliding on both of them, and the flange portion 177 is included in a part of a function of the cam 158 which regulates the movement of the second clamp 7. A notch portion 178 (See <figref idref="f0026">Figs. 29Cand29D</figref>.) which is a characteristic structure in this embodiment is formed at a part of the cam 158 as stated later. Incidentally, a liner guide 175 which guides the supporting table 174 (the second clamp 7) so as to move stably is disposed at a bottom portion of the supporting table 174 in a contact state. Further, a compression spring 176 is bridged at one end of the supporting member 174 so as to energize this supporting member 174 to a predetermined direction.
Further, a bearing 182 (See <figref idref="f0015">Fig. 16</figref>.) is fitted via a fitting member 183 to a bottom portion of the wafer holder 140. Because the bearing 182 slides along a surface shape of the cam 159 according to rotation of the cam 159, the wafer holder 140 is constituted so as to move in a predetermined direction (a vertical direction). In other words, by pivoting integrally with and around a shaft axis 187 which penetrates a hole 186 formed at a protruded portion 185 of the pivot-supporting member 184 which is fitted to the wafer holder 149, the wafer holder 140 is structured so as to be able to swing in a vertical direction. A slanted projection portion 148 which has a metal roller 147 at its tip is integrally formed with an upper side of the wafer holder 140 (See <figref idref="f0015">Fig. 16</figref>.), and the roller 147 is brought to contact the supporting member projection portion 54 (See <figref idref="f0013">Fig. 14</figref>.). Due to a change in the surface shape of the cam 159, when the wafer holder 140 ascends (swings) at a predetermined timing, the tube-pushing member 10 is pushed upward. Thus, the projection portion 148 functions as an evacuation guiding unit which guides the tube-pushing member 10 to the evacuating position.
Further, a revolving plate 197 at which a notch 198 is formed is fixed to the driving shaft 156 between the cam 157 and the gear 155. (See <figref idref="f0017">Fig. 18</figref>.) Transmission type sensors 195, 196 are disposed adjacent to the revolving plate 197 so as to stride the revolving plate 197. By utilizing the notch 198 formed at the revolving plate 197, position detection for the first clamp 6 and the second clamp 7 is carried out by the transmission type sensors 195 and 196. Namely, while the revolving plate 197 rotates in a predetermined direction according to rotation of the driving shaft 156, when light from the transmission type sensor 195 transmits the notch 198 (See <figref idref="f0017">Fig. 18A</figref>.), the first clamp 6 and the second clamp 7 are defined at their initial positions. Thus, the transmission type sensor 195 is used as a sensor for detecting the initial positions of the first clamp 6 and the second clamp 7.
As shown in <figref idref="f0014">Fig. 15</figref>, a guide 141 which guides (constitutes the conveying path for) a used wafer 41 and a waste box 142 which accommodates the used wafer(s) 41 are disposed at a downstream side of the wafer holder 140. The wafer 41 located at a position at which it can cut the tubes is wasted (accommodated) to the waste box 142 after cutting and connecting operation of the tubes 8, 9 is carried out. This wasting operation is also carried out by pushing the end faces of the wafers 41 each other as stated above. The wasted wafer 41 is guided along the guide 141 and then dropped into the waste box 142 to accommodate it. A transmission type sensor 143 which detects a full state of the used wafers 41 wasted and accommodated in the waste box 142 is disposed at a side of the waste box 142 and at a position having a predetermined height from a bottom of the waste box 142.
Furthermore, the tube connecting apparatus 1 is equipped with a controlling unit 190 for carrying out movement controlling of whole of the apparatus, a display panel 192 for displaying a state of the apparatus to an operator, a start button 193 for starting movement/operation of the apparatus, a constant voltage power supply unit which converts commercial AC power source to DC power source which can drive/actuate actuators such as pulse motors and the like as well as the controlling unit 190.
The controlling unit 190 is constituted with a CPU 191 which operates at a high clock speed as a central processing unit, a ROM in which controlling program and controlling data are memorized, a RAM which works as a work area for the CPU 191 and an internal bus which connects these. An external bus is connected to the controlling unit 190. A display controlling section which controls display of the display panel 192, a start button controlling section which controls a start command from the start button 193, a sensor controlling section which controls signals from various sensors such as transmission type sensors, temperature sensors and the like, an actuator controlling section which controls motor drivers which sends driving pulses to pulse motors are connected to the external bus. Incidentally, the display panel 192, the start button 193, the above-stated various sensors, the pulse motors 110, 150 are connected respectively to the display controlling section, the start button controlling section, the sensor controlling section and the actuator controlling section.
<Operation>
Next, with respect to operation of the tube connecting apparatus 1 in this embodiment, operation carried out by the CPU 191 in the controlling unit 190 will be explained.
When power source is inputted to the controlling unit 190 via an unillustrated switch, the CPU 191 carries out initial setting process which reads out the controlling program and the controlling data from the ROM and develops them at the RAM.
Then, as shown in <figref idref="f0017">Fig. 18A</figref>, the CPU 191 determines as to whether or not the transmission type sensor 195 detected the notch 198 in order to judge whether or not the first clamp 6 and the second clamp 7 are located at the initial positions (positions where the clamps can hold the tubes 8, 9 in the grooves 22, 23, 32, 33 in a parallel state each other. If a negative judgment is made, since the first clamp 6 and the second clamp 7 are not in the initial positions and can not secure regular cutting and connecting operation, the CPU 191 makes the display panel 192 via the display controlling section to display that an unillustrated reset button be pushed. When the unillustrated reset button is pushed, the CPU 191 drives the pulse motor 150 via the actuator controlling section in order to locate the first clamp 6 and the second clamp 7 at the initial positions. If an affirmative judgment is made (or the first clamp 6 and the second clamp 7 are located at the initial positions), the CPU 191 judges whether or not the waste box 142 is full according to a two-level signal from the transmission sensor 143. When an affirmative judgment is made, because the waste box 142 in which the wafers 41 wasted and accommodated is full and it is impossible for the wafer feeding mechanism 170 to feed the wafer 41 from the wafer cassette 120, the CPU 191 makes the display panel 142 to display that the waste box 142 is full and waits until a judgment that the waste box 142 is full is denied according to the signal from the transmission sensor 143. If a negative judgment is made, because it is capable of carrying out regular cutting and connecting operation to the tubes 8, 9, the CPU 191 makes the display panel 192 to display that putting (setting) of tubes 8, 9 is urged and waits until the start button 193 is pushed.
An operator opens the covering body 24 of the first clamp 6 and the covering body 34 of the second clamp 7 to put (set) the tubes 8, 9 into the grooves 22, 23. When the operator opens either one of the covering body 24 of the first clamp 6 or the covering body 34 of the second clamp 7, because the shaft 59 of the first clamp 6 is inserted into the slot 40 of the second clamp 7, another of the covering body 24 of the first clamp 6 or the covering body 34 of the second clamp 7 is linked to open approximately at the same time. (See <figref idref="f0028">Fig. 31</figref>.) Then, the operator carries out operation for closing the covering body 24 of the first clamp 6 and the covering body 34 of the second clamp 7 to the put tubes 8, 9. (See <figref idref="f0018">Fig. 19</figref>.) When the operator closes either one of the covering body 24 of the first clamp 6 or the covering body 34 of the second clamp 7, because the shaft 59 of the first clamp 6 is inserted into the slot 40 of the second clamp 7, another of the covering body 24 of the first clamp 6 or the covering body 34 of the second clamp 7 is linked to close approximately at the same time. When the operator further continues to carry out the operation for closing the covering body 24 and the covering body 34, the tip portion 12 of the tube-pushing member 10 firstly abuts and then deforms the tubes 8, 9, which are put in a parallel state at a first position P1 that is an abutting position, to a flat state. (See <figref idref="f0018">Fig. 20A</figref>.) At this moment, blood inside the tubes 8, 9 at a portion which was pressed by the tube-pushing member 10 is pushed out such that it is excluded in directions of an arrow a and an arrow b in <figref idref="f0018">Fig. 20A</figref>.
Subsequently, when the operation for closing the covering body 24 and the covering body 34 is carried out further, the pawl member 29 engages the stopping portion 20 of the locking mechanism 26 in the first tube-holding assembly 2, thereby the covering body 24 is locked so as not to open. In this state, the first clamp 6 presses and holds the tubes 8, 9 to a flat state with predetermined pressing force at a second position P2 which is adjacent to the first position P1. At this time, the tube-pushing member 10 disposed so as to contact the first clamp 6 also presses the tubes 8, 9 to an almost squashed state (a state that blood inside the tubes hardly exits) according to the energizing force of the springs 13 in the same manner as the first clamp 6. (See <figref idref="f0018">Fig. 20B</figref>.)
<figref idref="f0020">Fig. 22A</figref> shows a state that the covering body 24 of the first clamp 6 is closed to the tubes 8, 9 put in the grooves 22, 23 and a state just before the tip portion 12 of the tube-pushing member 10 presses tubes 8, 9 to a flat state. As shown in <figref idref="f0020">Fig. 22B</figref>, when the operator continues the operation for closing the covering body 24, the tip portion 12 of the tube-pushing member 12 presses the tubes 8, 9 to a flat state. At this time, pressing operation by the first clamp 6 and the second clamp 7 to the tubes 8, 9 is carried out continuously in a linked manner.
Further, because movement of the second clamp 7 is linked with movement of the first clamp 6, operation for closing the covering body 34 of the second clamp 7 is carried out approximately at the same of the operation for closing the covering body 24 of the first clamp 6. When the pawl member 39 of the locking mechanism 36 in the second clamp 7 engages the stopping portion 30 and the covering body 34 is locked so as not to open, the second clamp 7 which is located so as to contact the tube-pushing member 10, in the same manner as the first clamp 6, presses and holds the tubes 8, 9 to a flat state in an almost squashed state (a state that blood inside the tubes hardly exits) with predetermined pressing force at a third position P3 which is adjacent to the first position P1 and which is a position opposing to the second position P2 via the first position P1. Thus, blood inside the tubes 8, 9 from the second position P2 to the third position P3 via the first position P1, namely, blood inside the tubes 8, 9 at portions being equivalent from a portion pressed by the first clamp 6 to a portion pressed by the second clamp 7 via the tube-pushing member 10 is almost excluded (See <figref idref="f0018">Fig. 20B</figref>.), pressing and holding operation of the tubes 8, 9 is finished. <figref idref="f0021">Fig. 24</figref> shows the first clamp 6, the tube-pushing member 10 and the wafer holder 140 in the finished state, and <figref idref="f0026">Figs. 29A</figref> and <figref idref="f0027">30A</figref> show a moving state of the cam 158 and the cams 157, 159.
As shown in <figref idref="f0023">Figs. 26A</figref> and <figref idref="f0024">27A</figref>, in this state, the latch 250 is still held in a state that the tip portion 251 of the latch 250 abuts a side face 210 of the tube-pushing member 10 in an interior of the covering body 24 of the first clamp 6. The rear end portion 252 of the latch 250 is also still held in a state that it advanced to the hole formed at a part of the supporting member 205 disposed downward the first clamp 6 and it has an appropriate interval (gap) to the roller 206.
When an operator pushes the start button 193 of the apparatus 1, the CPU 191 fetches a start signal via the start button controlling section and executes feeding operation for wafer 41 from the wafer cassette 120 according to the wafer feeding mechanism 170.
As stated above, the wafer feeding member 115 which is moved by rotation driving of the pulse motor 110 moves reciprocally between the wafer feeding start position and the wafer feeding end position according to normal and reverse rotation of the pulse motor 110. At this time, the CPU 191 detects a position of the wafer feeding member 115 located between the wafer feeding start position and the wafer feeding end position at a time of normal rotation of the pulse motor 110 with the transmission type sensor 131 one pulse by one pulse in accordance with the revolving amount of the revolving plate 130 which is linked directly with the rotation of the pulse motor 110. Namely, by detecting the piece to be detected 119 of the wafer feeding member 115 which is located at the wafer feeding start position with the transmission type sensor 132, and based on the wafer feeding start position, by detecting the moving amount of the wafer feeding member 115 through the revolving amount of the revolving plate 130 with the transmission type sensor 131, the CPU 191 grasps as to where the wafer feeding member 115 is located.
The CPU 191 judges as to whether or not the wafer feeding member 115 moves more than a predetermined amount (30mm in this embodiment, See the wafer feeding member 15 shown by a two dotted line in <figref idref="f0025">Fig. 28</figref>.) from the wafer feeding start position to a direction of the wafer feeding end position. When a negative judgment is made, the CPU 191 continues to grasp the position of the wafer feeding member 115. Incidentally, in this embodiment, the moving amount of the wafer feeding member 115 for feeding the wafer 41 is set to approximately 55mm.
When an affirmative judgment is made, the CPU 191 judges as to whether or not a difference between a predetermined number of pulses and an actually detected number of pulses, which is not less than predetermined pulses (ex. 20 pulses), occurred, namely, the CPU 191 judges as to whether or not the actually detected number of pulses was less than 20 pulses to the predetermined number of pulses. When an affirmative judgment is made, the CPU 191 determines that feeding malfunction of the wafer 41 occurred and waits until the reset button is pushed. When a negative judgment is made, the CPU 191 determines that normal feeding was made.
When feeding malfunction of the wafer 41 is determined, the CPU 191 stops driving of the pulse motor 110 and makes the display panel 192 to display an error indication (feeding malfunction of wafer) and display that the wafer is to be removed, and drives the pulse motor 150 by a predetermined amount reversely opposing to the normal driving carried out at the time of a series of tube connecting operation to locate the cam 158 at a predetermined position so that the notched portion 178 formed at the cam 158 faces the bearing 172. (See <figref idref="f0026">Fig. 29C</figref>.) Thus, the bearing 172 is ready to advance into the notched portion 178. In other words, the second clamp 7 is allowed to move to an evacuating position in a direction of an arrow B in <figref idref="f0014">Fig. 15</figref> (a direction that allows the second clamp 7 to move in a direction opposite to a direction of the second clamp 7 at the time of connecting the tubes). (In this embodiment, the second clamp is allowed to move by approximately 4mm.) At this moment, both of the transmission type sensors 195, 196 are in a state that they are shielded by the revolving plate 197. (See <figref idref="f0017">Fig. 18C</figref>.)
An operator can move the second clamp 7 to the evacuating position and remove the wafer which caused feeding malfunction such as double feeding of the wafers 41 by accessing a space defined between the first clamp 6 and the second clamp 7. (See <figref idref="f0026">Fig. 29D</figref>.) When the operator pushes an unillustrated reset button after finishing the error cancellation operation, the CPU 191 fetches a signal thereof, then drives the pulse motors 110, 150 to reset various mechanisms to an initial state.
When normal feeding of the wafer 41 is determined, the CPU 191 executes cutting/ connecting process. In cutting process, as stated above, the CPU 191 judges as to whether or not the wafer 41 reached the predetermined temperature capable of melting the tubes 8, 9 by judging whether or not the predetermined period of time has lapsed from the time that the wafer 41 was inserted into the wafer holder 140 with an internal clock. When a negative judgment is made, the CPU waits until a predetermined time lapses. When an affirmative judgment is made, the CPU drives the pulse motor 150. This makes the cam 158 and the cams 157, 159 to start rotating in a predetermined direction, yet the cam 158 retains a state shown in <figref idref="f0026">Fig. 29A</figref> for a predetermined period of time. During this period, the wafer holder 140 swings according to rotation of the cam 159 to ascend a predetermined distance between the first clamp 6 and the second clamp 7. (See <figref idref="f0027">Fig. 30B</figref>.) Accompanied by this ascending movement, the roller 147 ascends and the supporting member projection portion 54 which abuts the roller 147 also ascends.
As shown in <figref idref="f0019">Fig. 21A</figref>, the projection portion 148 which has the metal roller 147 at its tip and which forms a part of the wafer holder 140 pushes up a part of the tube-pushing member 10 which pressed the tubes 8, 9 at the first position P1, and the heated wafer 41 which is held by the wafer holder 140 advances to the gap between the first position P1 and the second position P2 (between the first clamp 6 and the second clamp 7) to cut the two tubes 8, 9. At this time, the tube-pushing member 10 is brought in a state that it is located at the evacuating position to the wafer 41. (See <figref idref="f0020">Fig. 22C</figref>.) <figref idref="f0022">Fig. 25</figref> shows a state that the wafer holder 140 ascends (swings) and the wafer 41 cuts the tubes 8, 9 set at the predetermined positions. On the other hand, the cam 157 rotates (See <figref idref="f0027">Fig. 30B</figref>.) from a state shown in <figref idref="f0027">Fig. 30A</figref>, but the first clamp 6 is kept in a stopped state in the same manner as the second clamp 7 (supporting table 174) shown in <figref idref="f0026">Fig. 29A</figref>.
At this moment, as shown in <figref idref="f0023">Figs. 26B</figref> and <figref idref="f0024">27B</figref>, the groove portion 204 of the pushed up tube-pushing member 10 faces the tip portion 251 of the latch 250, and according to the energizing force of the compression spring 209 provided adjacent to a side of the latch 250, the tip portion 251 of the latch 250 advances into the groove portion 204 to latch the tube-pushing member 10 in a stopped (engaged) state at an upper predetermined position. At this time, the rear end portion 252 of the latch 250 is brought in contact with the roller 206 provided at the supporting member 205.
The CPU 191 further continues to drive the pulse motor 150. The wafer holder 140 retains a state shown in <figref idref="f0027">Fig. 30B</figref>, while the first clamp 6 (supporting member 164) moves by a predetermined distance (8mm) in a direction of an arrow a of a right side of the <figref idref="f0027">Fig. 30C</figref> (a direction toward the arrow A in <figref idref="f0014">Fig. 15</figref>, a direction of the arrow X in <figref idref="f0008">Fig. 8</figref>) according to rotation of the cam 157. At this moment, the positions of the cut tubes are relatively changed and the portions to be connected face each other. At this time, as shown in <figref idref="f0008">Fig. 8</figref>, the wafer 41 which has cut the tubes 8, 9 is held at a cutting position thereof in the stopped state. Further at this time, as shown in <figref idref="f0029">Fig. 32</figref>, the shaft 59 of the first clamp 6 moves inside the slot 40 of the second clamp 7 in a state that the shaft is inserted in the slot 40.
Subsequently, the wafer holder 140 swings to descend (See <figref idref="f0027">Fig. 30C</figref>.) according to rotation of the cam 159, but the tube-pushing member 10 is held at the above stated evacuating position in a stopped state. (See <figref idref="f0019">Fig. 21B</figref>.) On the other hand, because the bearing 172 adjacent to the cam 158 slides along a shape of the flange portion 177, the second clamp 7 (the supporting table 174) moves by a predetermined distance (0.6mm) in a direction of an arrow b in <figref idref="f0026">Fig. 29B</figref> (a left direction of an arrow B in <figref idref="f0014">Fig. 15</figref>, a direction of an arrow Y in <figref idref="f0019">Fig. 21C</figref>). Thus, the connecting operation of the tubes 8, 9 is finished. At this time, as shown in <figref idref="f0017">Fig. 18B</figref>, the notch 198 is located at a position that faces the transmission type sensor 196, and the CPU 191 confirms a predetermined state (a state that the first clamp 6 is dislocated from the second clamp 7) to stop driving of the pulse motor 150.
The wafer holder 140 descends according to a function of the cam 159 to be located at a predetermined position (a position shown in <figref idref="f0023">Figs. 26A</figref> and <figref idref="f0024">27A</figref>) when the connecting operation of the tubes is finished, yet the tube-pushing member 10 is held in the stopped state at the upper predetermined position due to the latch 250 (a state shown in <figref idref="f0023">Figs. 26B</figref> and <figref idref="f0024">27B</figref>).
When an operator lifts the plate piece 28 provided at the tip side of the covering body 24 to cancel the locking mechanism 26 in order to remove the tube(s) that the connecting operation is finished from a main body of the apparatus, the covering body 24 becomes an opened state as shown in <figref idref="f0023">Figs. 26C</figref> and <figref idref="f0024">27C</figref>. At this time, the covering body 26 and the covering body 34 are in a state that their relative positions are changed or dislocated, however, because the shaft 59 is inserted in the slot 40, when the operator lifts the covering body 24, the covering body 34 is lifted approximately at the same time linked with lifting of the covering body 24. On the other hand, linked with the opening operation of the covering body 24 carried out by the operator, since the roller 206 in a stopped state functions so as to push the inclined face 257 formed at a side (a side of the tube-pushing member 10) of the rear end portion 252 of the latch 250, the inclined face 257 runs away (moves) sequentially due to abutment against the roller 206. This brings the tip portion 251 of the latch 250 to disengage engagement thereof with the groove 204 formed at a part of the tube-pushing member 10 and to release tube-pushing member 10 from the latched (engaged) state at the evacuating position. The released tube-pushing member 10 drops downward to go back to an initial state (See <figref idref="f0023">Figs. 26C</figref> and <figref idref="f0024">27C</figref>.) In short, linked with the opening operation for the covering body 24, the engaged state of the tube-pushing member 10 at the evacuating position is released (canceled). Incidentally, in a state that the covering body 24 is opened, a space 211 is defined between the covering body 24 and the supporting member 205.
<Effects and the like>
Next, effects and the like of the tube connecting apparatus 1 in this embodiment will be explained.
In the tube connecting apparatus 1 of this embodiment, in the same manner as the first embodiment, the tube-pushing member 10 whose tip portion 12 is protruded a little more than the pressure closing member 62 of the first clamp 6 is disposed between the first clamp 6 and the second clamp 7, and the tube-pushing member 10 presses the tubes 8, 9 so as to push out the residual blood in the tubes at the pushing portion prior to pressing of the first clamp 6 and the second clamp 7 in order to exclude the blood. Accordingly, the tube connecting apparatus 1 can connect the tubes each other without being influenced by the blood in the tubes at the time of cutting and then connecting the tubes each other. Further, the tube connecting apparatus 1 can realize wet-to-wet connecting between the tubes easily, uniformly and rapidly under a sterilized condition only by putting the tubes 8, 9 in which blood is contained and sealed into the grooves 22, 23, 32 and 33 and locking the covering bodies 24, 34 with the locking mechanisms 26, 36.
Furthermore, in the tube connecting apparatus 1, at the time of connecting the tubes, the positions of the end portions of the cut tubes are changed (shifted) relatively in the state of contacting the wafer 41 such that the end portions to be connected of the tubes face each other, and the end portions to be connected of the tubes are contacted with each other for connecting the tubes at the same time of the descending movement of the wafer 41. In this embodiment, since the structure of the above stated latch 250 is employed and the tube-pushing member 10 is evacuated at the time of moving these parts, smooth cutting operation as well as stable and reliable connecting operation to the tubes 8, 9 can be secured.
Moreover, in the tube connecting apparatus 1 of this embodiment, since the structure for canceling the engaged state of the tube-pushing member 10 at the evacuating position linked with the opening operation of the covering body 24 is employed, the tube-pushing member 10 can be reset to the initial state at a time of starting the next connecting of the tubes carried out by an operator. Accordingly, a series of processing time is shortened and work efficiency can be improved.
Further, in the tube connecting apparatus 1 of this embodiment, the piece to be detected 119 of the wafer feeding member 115 which is located at the wafer feeding start position is detected by the transmission type sensor 132, and from the wafer feeding start position, the moving amount of the wafer feeding member 115 is detected by the revolving plate 130 and the transmission type sensor 131. Accordingly, a feeding amount (feed) of the wafer 41 can be detected precisely. Furthermore, since the feeding malfunction is judged when the actually detected number of pulses is more than the predetermined number of pulses, detection accuracy of the feeding malfunction of the wafer 41 can be improved.
Furthermore, in the tube connecting apparatus 1, since the structure that the bearing 172 is capable of advancing into the notched portion 178 when the feeding malfunction of the wafer 41 caused is employed, an operator can cancel the feeding malfunction of the wafer 41 by moving the second clamp 7 to the evacuating position. Conventionally, when this type of error was occurred, the apparatus was returned to a factory as malfunction of the apparatus to remove the wafer which caused the feeding malfunction through disassembling the apparatus. According to the tube connecting apparatus 1, since an operator can easily carry out error cancellation due to the feeding malfunction of the wafer, requirement of emergency to medical treatment is satisfied, and operability and reliance to the apparatus can be improved.
Further, in the tube connecting apparatus 1, since the wafer feeding mechanism 170 is stopped when the full state of the waste box 142 is detected by the transmission type sensor 143, even if automatic thrusting (feeding) structure for the wafer (s) is employed, the wafer jammed by the following wafer at the conveying path can be prevented. Furthermore, in the tube connecting apparatus 1, whether or not the first clamp 6 and the second clamp 7 can hold the tubes 8, 9 in parallel with each other is judged according to the transmission type sensor 195, and when the clamps are not parallel (not in the initial positions), the apparatus is not started as it is but the apparatus is started after the first clamp 6 and second clamp 7 are returned to the appropriate initial positions according to pushing of the reset button. Accordingly, regular cutting and connecting operation can be always secured.
Moreover, in the tube connecting apparatus 1, since the shaft 59 of the first clamp 6 can be inserted into the slot 40 of the second clamp 7, not only in a state that the first clamp 6 and the second clamp 7 are located at the initial positions (a time of setting the tubes) but also in a state that relative positions thereof are changed (a time of finishing connecting the tubes), when either one of the covering body 24 of the first clamp 6 or the covering body 34 of the second clamp 7 is opened/closed, another of the covering body 24 of the first clamp 6 or the covering body 34 of the second clamp 7 is opened/closed. Accordingly, operability or handling efficiency is improved. Further, in the tube connecting apparatus 1, the cam structure is employed instead of the conventional movement mechanism(s) which moves directly the first clamp 6 and the second clamp 7 in the X, Y directions such as an X, Y table or the like. Accordingly, downsizing of the apparatus per se can be realized.
Incidentally, in this embodiment, an example that the latch 250 and the roller 206 are disposed at a side of the first clamp 6, however, the present invention is not limited to the same. These members may be disposed at a side of the second clamp 7. Further, in this embodiment, an example that the projection portion 148 is formed integrally with the wafer holder 140 was shown, however, the projection portion 148 and the wafer holder 140, each being a separate member, may be fixed so as to be unified. In a case that the projection portion 148 is formed to be slanted like this embodiment, unification (integration) of the separated two members can make a cost for parts lower.
Further, in this embodiment, a structure that the second clamp 7 canmove to the evacuating position manually was shown, however, the present invention is not confined to the same. The evacuation movement of the second clamp 7 may be automated by contriving a shape of the cam 158 which regulates the movement of the second clamp or by some other technique. Furthermore, in this embodiment, an example that the tubes 8, 9 are manually put (set) to the clamps 6, 7, however, putting (setting) of the tubes 8, 9 may be automated.
Further, in this embodiment, an example that feeding operation of the wafer 41 from the wafer cassette 120 by the wafer feeding mechanism 170 is started by pushing the start button 193 was exemplified, however, the present invention is not limited to this. The feeding operation may be initiated by pushing the reset button. Furthermore, a structure that a groove is formed at a second pressing unit, more concretely, the slot 40 is formed at the second clamp 7 was shown, however, the present invention is not limited to this. A structure that a dented portion is formed at a bottom of the plate piece 38 of the second clamp may be employed.
Moreover, in this embodiment, a structure that the wafer holder 140 can hold two wafers was exemplified, however, the present invention is not limited to the same. The wafer holder may hold a single wafer, or, three wafers or more.
Further, in the above embodiments (first and second embodiments), an example that connecting of the tubes in which blood is contained and sealed each other was shown, however, the present invention is not restricted to this. The present invention can also realize stable tube connecting in use either in a case of connecting between a tube in which blood is contained and an empty tube or in a case of connecting between empty tubes in which blood is not contained; both have been carried out conventionally.
Furthermore, in the above embodiments, the tube connecting apparatus which connects the two tubes in which blood is contained and sealed was shown. However, the present invention is not restricted to the same. It is also applicable to a tube connecting apparatus which connects three tubes or more, or a tube connecting apparatus which connects tubes in which liquid other than blood is contained and sealed properly each other.
Lastly, in the above embodiments, the saw-shaped pressure closing members 61, 62, 71, 72 and the saw-shaped tube-pushing member 10 were explained. However, since it is sufficient for these members to have a function for pushing out and excluding blood in the tubes 8, 9, they may press and close the tubes 8, 9, for example, at their horizontal faces. Further, the wafer 41 is not limited to the self-heating typed one. For example, the wafer may have a structure heated by a heat source such as an electric heater.
Contents3
29 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9 Sheet 10 Sheet 11 Sheet 12 Sheet 13 Sheet 14 Sheet 15 Sheet 16 Sheet 17 Sheet 18 Sheet 19 Sheet 20 Sheet 21 Sheet 22 Sheet 23 Sheet 24 Sheet 25 Sheet 26 Sheet 27 Sheet 28 Sheet 29
Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| US10919235B2 | Cited by | United States of America | Applicant |
| US11325321B2 | Cited by | United States of America | Applicant |
| JPH07329182A | Cites | Japan | Examiner |
| EP0044204A2 | Cites | European Patent Office (EPO) | – |
| EP0134630A1 | Cites | European Patent Office (EPO) | – |
| EP0507321A1 | Cites | European Patent Office (EPO) | – |
| EP0508474A2 | Cites | European Patent Office (EPO) | – |
| EP0515811A2 | Cites | European Patent Office (EPO) | – |
| EP0599057A1 | Cites | European Patent Office (EPO) | – |
| EP0778123A2 | Cites | European Patent Office (EPO) | – |
| EP0847847A1 | Cites | European Patent Office (EPO) | – |
| JP6091010A | Cites | Japan | – |
| JPH07329182A | Cites | Japan | – |
| US4793880A | Cites | United States of America | – |
| US5248359A | Cites | United States of America | – |
| WO0147692A1 | Cites | World Intellectual Property Organization (WIPO) | – |
| WO02066098A1 | Cites | World Intellectual Property Organization (WIPO) | – |
19 members in 9 offices
Priority claims11
| Document | Office | Kind | Date |
|---|---|---|---|
| 2002252315 | Japan | A | |
| 2002252315 | Japan | – | |
| 2002356073 | Japan | A | |
| 2002356073 | Japan | – | |
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| 2003011043 | – | – | – |
| JP20020252315 | – | – | – |
| JP20020356073 | – | – | – |
| WO2003JP11043 | – | – | – |
Members19
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| CA2496420A1 | Canada | A1 | |
| WO2004020179A1 | World Intellectual Property Organization (WIPO) | A1 | |
| AU2003261827A1 | Australia | A1 | |
| JP2004089307A | Japan | A | |
| JP2004187737A | Japan | A | |
| KR20050033555A | Republic of Korea | A | |
| EP1547755A1 | European Patent Office (EPO) | A1 | |
| CN1668450A | China | A | |
| US2006005371A1 | United States of America | A1 | |
| HK1078053A1 | Hong Kong, China | A1 | |
| CN1319723C | China | C | |
| JP4139202B2 | Japan | B2 | |
| AU2003261827B2 | Australia | B2 | |
| JP4223249B2 | Japan | B2 | |
| US7657996B2 | United States of America | B2 | |
| KR100964057B1 | Republic of Korea | B1 | |
| EP1547755A4 | European Patent Office (EPO) | A4 | |
| CA2496420C | Canada | C | |
| EP1547755B1This record | European Patent Office (EPO) | B1 |
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| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
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| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: NO OPPOSITION FILED WITHIN TIME LIMITSTAA | STAA | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| No opposition filed against granted patent, or epo opposition proceedings concluded without decisionGrantedR097 | R097 | DE | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Fee paymentPLFP | PLFP | FR | |
| Deletion acc. to par. 5 (withdrawal of the translation of the ep patent)MK05 | MK05 | AT | |
| Translation for ep filed (entry of ep into country)FP | FP | NL | |
| Dpma publication of mentioned ep patent grantGrantedR096 | R096 | DE | |
| European patents granted designating irelandGrantedFG4D | FG4D | IE | |
| European patent takes effect as a national patent in ch/liEP | EP | CH | |
| Reference to at number (ep patent validated in austria)REF | REF | AT | |
| Designated contracting statesAK | AK | EP | |
| European patent grantedGrantedFG4D | FG4D | GB | |
| (expected) grantORIGINAL CODE: 0009210GRAA | GRAA | EP | |
| Grant fee paidORIGINAL CODE: EPIDOSNIGR3GRAS | GRAS | EP | |
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| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
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| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Despatch of communication of intention to grant a patentORIGINAL CODE: EPIDOSNIGR1GRAP | GRAP | EP | |
| Amendment of ipc main classPREVIOUS MAIN CLASS: B29C0065740000R079 | R079 | DE | |
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| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
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| First examination report despatched17Q | 17Q | EP | |
| Supplementary search report drawn up and despatchedA4 | A4 | EP | |
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| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
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| Request for examination filed17P | 17P | EP | |
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| Request for extension of the european patentAX | AX | EP | |
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Numbers
- Publication
- 1547755
- Publication, DOCDB
- 1547755
- Publication, EPODOC
- EP1547755
- Application
- 37914157
- Application, DOCDB
- 03791415
- Application, EPODOC
- EP20030791415
Titles3
- German
- ROHRVERBINDUNGSVORRICHTUNG UND ROHRVERBINDUNGSVERFAHREN
- English
- TUBE-JOINING APPARATUS AND TUBE-JOINING METHOD
- French
- APPAREIL DE RACCORDEMENT DE TUYAUX ET PROCEDE ASSOCIE
Classification
- CPC, 29
- B29C66/7373
- A61M39/146
- A61M39/18
- B29C65/203
- B29C65/2046
- B29C65/2061
- B29C65/7802
- B29C65/7841
- B29C66/0018
- B29C66/02241
- B29C66/1142
- B29C66/5221
- B29C66/71
- B29C66/8161
- B29C66/8167
- B29C66/818
- B29C66/857
- B29C66/91213
- B29C66/91231
- B29C66/91421
- B29C66/91431
- B29C66/91651
- B29C66/961
- B29L2023/007
- Y10T29/49893
- Y10T29/49902
- Y10T29/5199
- Y10T29/53048
- Y10T29/53987
- IPC, 7
- B29C65 20
- A61M1 14
- A61M39 02
- A61M39 14
- A61M39 18
- B29C65 00
- B29C65 78
Designated states27
- Contracting states, 27
- Austria
- Belgium
- Bulgaria
- Switzerland
- Cyprus
- Czechia
- Germany
- Denmark
- Estonia
- Spain
- Finland
- France
- United Kingdom
- Greece
- Hungary
- Ireland
- Italy
- Liechtenstein
- Luxembourg
- Monaco
- Netherlands (Kingdom of the)
- Portugal
- Romania
- Sweden
and 3 moreShow fewer
- Slovenia
- Slovakia
- Türkiye
