Waterborne 2k coating composition having good pot life
Abstract
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Expired 9 September 2023, 3 years ago.
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8 claims: 8 independent, 0 dependent
- 1A waterborne coating composition comprising:a. at least one base neutralized active hydrogen containing film-forming resin wherein the polymers used as the film-forming resin are prepared with unreacted carboxylic acid groups to impart the requisite acid functionality;andb. a water dispersible carbodiimide crosslinker capable of reacting with the film- forming resin to form a crosslinked film in an amount ranging from 5 to 50 weight percent resin solids based on total resin solids, whereby the total neutralization of the base neutralized active hydrogen containing film-forming resin is between 100 to 200% i.e. the mole ratio of base present to acid functionality in the film forming resin is 1:1 to 2:1. Beschichtungszusammensetzung auf Wasserbasis enthaltend: a. wenigstens ein basenneutralisiertes aktiven Wasserstoff enthaltendes filmbildendes Harz, wobei die Polymere, die als das filmbildende Harz verwendet werden, mit nicht umgesetzten Carbonsäuregruppen hergestellt werden, um die benötigte Säurefunktionalität zu verleihen, undb. einen wasserdispergierbaren Carbodiimid-Vernetzer, der in der Lage ist, mit dem filmbildenden Harz zu reagieren, um einen vernetzten Film zu bilden, in einer Menge im Bereich von 5 bis 50 Gewichtsprozent Harzfeststoffe, bezogen auf Gesamtharzfeststoffe, wobei die Gesamtneutralisierung des basenneutralisierten aktiven Wasserstoff enthaltenden filmbildenden Harzes zwischen 100 bis 200 % beträgt, d.h. das Molverhältnis der vorhandenen Base zur Säurefunktionalität in dem filmbildenden Harz 1:1 bis 2:1 beträgt. Composition de revêtement à base d'eau, comprenant : a) au moins une résine filmogène à hydrogène actif, neutralisée par une base, étant entendu que les polymères utilisés en tant que résine filmogène sont préparés de manière à ce qu'ils comportent des groupes acide carboxylique qui n'ont pas réagi, pour apporter ainsi les groupes fonctionnels acides nécessaires,b) et un agent de réticulation de type carbodiimide, dispersable dans de l'eau, capable de réagir avec la résine filmogène pour former un film réticulé, et présent en une proportion valant de 5 à 50 %, en poids de solides de résine par rapport au total des solides de résine, dans laquelle le degré total de neutralisation de la résine filmogène à hydrogène actif, neutralisée par une base, vaut de 100 à 200 %, autrement dit, le rapport molaire de la base présente aux groupes fonctionnels acides présents dans la résine filmogène vaut de 1/1 à 2/1.
- 2Beschichtungszusammensetzung gemäß Anspruch 1, wobei das aktiven Wasserstoff enthaltende filmbildende Harz ausgewählt ist aus der Gruppe bestehend aus Polyestern, Polyurethanen, Acrylpolymeren und Mischungen davon. Composition de revêtement conforme à la revendication 1, dans laquelle la résine filmogène à hydrogène actif est choisie dans l'ensemble formé par les polysesters, les polyuréthanes, les polymères polyacryliques et leurs mélanges. The coating composition according to claim 1 wherein the active hydrogen containing film-forming resin is selected from the group consisting of polyesters, polyurethanes, acrylic polymers, and mixtures thereof.
- 3Beschichtungszusammensetzung gemäß Anspruch 1, die weiterhin ein wasserdispergierbares Polyisocyanat enthält. Composition de revêtement conforme à la revendication 1, qui comprend en outre un polyisocyanate dispersable dans de l'eau. The coating composition according to claim 1 further comprising a water dispersible polyisocyanate.
- 4Beschichtungszusammensetzung gemäß Anspruch 3, wobei die Menge an wasserdispergierbarem Polyisocyanat in der Beschichtungszusammensetzung auf Wasserbasis von 5 bis 50 Gewichtsprozent Harzfeststoffe, bezogen auf Gesamtharzfeststoffe, reicht. Composition de revêtement conforme à la revendication 3, dans laquelle la proportion du polyisocyanate dispersable dans de l'eau dans la composition de revêtement à base d'eau vaut de 5 à 50 %, en poids de solides de résine par rapport au total des solides de résine. The coating composition according to claim 3 wherein the amount of water dispersible polyisocyanate in the waterborne coating composition ranges from 5 to 50 weight percent resin solids based on total resin solids.
- 5Beschichtungszusammensetzung gemäß Anspruch 1, wobei dieses aktiven Wasserstoff enthaltende filmbildende Harz ein zahlenmittleres Molekulargewicht von mehr als 500, bestimmt durch Gelpermeationschromatographie unter Verwendung eines Polystyrolstandards, aufweist. Composition de revêtement conforme à la revendication 1, dans laquelle ladite résine filmogène à hydrogène actif présente une masse molaire moyenne en nombre, déterminée par chromatographie par perméation de gel avec des étalons de polystyrène, de plus de 500. The coating composition according to claim 1 wherein said active hydrogen containing film-forming resin has a number average molecular weight greater than 500 as determined by gel permeation chromatography using a polystyrene standard.
- 6Beschichtungszusammensetzung gemäß Anspruch 1, wobei dieses aktiven Wasserstoff enthaltende filmbildende Harz in der Beschichtungszusammensetzung auf Wasserbasis in einer Menge im Bereich von 10 bis 100 Gewichtsprozent vorhanden ist, bestimmt aus dem Verhältnis von Harzfeststoffen in dem aktiven Wasserstoff enthaltenden filmbildenden Harz zu den Gesamtharzfeststoffen der Zusammensetzung. Composition de revêtement conforme à la revendication 1, dans laquelle ladite résine filmogène à hydrogène actif se trouve présente dans la composition de revêtement à base d'eau en une proportion valant de 10 à 100 % en poids, proportion déterminée à partir du rapport des solides de résine dans la résine filmogène à hydrogène actif au total des solides de résine de la composition. The coating composition according to claim 1 wherein said active hydrogen containing film-forming resin is present in the waterborne coating composition in an amount ranging from 10 to 100 weight percent determined from the ratio of resin solids in the active hydrogen containing film-forming resin to the total resin solids of the composition.
- 7A waterborne coating system comprising a clearcoat composition applied over a waterborne basecoat composition according to any of claims 1-6. Beschichtungssystem auf Wasserbasis, enthaltend eine Klarlackzusammensetzung, die über eine Basislackzusammensetzung auf Wasserbasis gemäß einem der Ansprüche 1 bis 6 aufgebracht ist. Système de revêtement à base d'eau, comprenant une composition pour couche transparente, appliquée par-dessus une composition pour couche de fond à base d'eau, conforme à l'une des revendications 1 à 6.
- 8A substrate coated with a waterborne coating system according to claim 7. Substrat beschichtet mit dem Beschichtungssystem auf Wasserbasis gemäß Anspruch 7. Substrat revêtu avec un système de revêtement à base d'eau conforme à la revendication 7.
Independent claims8
49 paragraphs, as filed
<u>FIELD OF THE INVENTION</u>
The present invention relates to waterborne coating compositions, especially base neutralized waterborne coating compositions having carbodiimide crosslinkers.
<u>BACKGROUND OF THE INVENTION</u>
Waterborne coating compositions are in demand in the automotive refinish market due to increasingly strict environmental regulations. As it relates to the present invention, waterborne coating compositions can be utilized in two ways. The first utilization is as part of a two layer coating system comprising a basecoat layer and a clearcoat layer ("basecoat plus clearcoat system"). The second utilization is as a single coating layer ("direct gloss system").
A commercially acceptable waterborne coating composition for the automotive refinish market must satisfy certain requirements. The primary requirements are as follows. The waterborne coating composition must cure at ambient temperatures or slightly higher and demonstrate good pot life, good water resistance, etc. To date, it has been very difficult to formulate waterborne coating compositions that meet the requirements of the automotive refinish market.
<patcit id="pcit0001" dnum="WO9526384A"><text>WO 95/26384</text></patcit> discloses an aqueous multi-component polyurethane coating agent containing a water-dilutable hydroxy- and carboxylate-group-containing polyaddition resin and/or poly-condensation resin, a polyisocyanate as the crosslinking agent and a carbodiimide additive.
In an attempt to improve certain performance properties of waterborne coating compositions, carbodiimide crosslinkers have been included in the compositions. Although the inclusion of carbodiimide crosslinkers improves water resistance and other coating properties, the pot life of such compositions is poor. The present invention provides a base neutralized waterborne coating composition having a carbodiimide crosslinker which exhibits improved pot life.
<u>SUMMARY OF THE INVENTION</u>
In one embodiment, the present invention is a waterborne coating composition comprising: <ol id="ol0001" compact="compact" ol-style=""><li>a. at least one base neutralized active hydrogen containing film-forming resin wherein the polymers used as the film-forming resin are prepared with unreacted carboxylic acid groups to impart the requisite acid functionality; and</li><li>b. a water dispersible carbodiimide crosslinker capable of reacting with the film- forming resin to form a crosslinked film in an amount ranging from 5 to 50 weight percent resin solids based on total resin solids,</li></ol> whereby the total neutralization of the base neutralized active hydrogen containing film-forming resin is between 100 to 200% i.e. the mole ratio of base present to acid functionality in the film forming resin is 1:1 to 2:1.
In another embodiment, the present invention is a waterborne coating system comprising a clearcoat composition applied over a waterborne basecoat composition, as defined above.
In yet another embodiment, the present invention is substrate coated with the waterborne coating system as defined above.
<u>DETAILED DESCRIPTION OF THE INVENTION</u>
The present invention is a waterborne coating composition. The waterborne coating composition of the present invention comprises at least one base neutralized active hydrogen containing film-forming resin. The descriptive phrase "base neutralized" indicates a base is utilized to neutralize the active hydrogen containing film-forming resin. Suitable bases include amines and inorganic bases like lithium hydroxide and potassium hydroxide. Suitable amines include ammonia and any primary, secondary, and tertiary amines. Tertiary amines are preferred.
The base is present in the waterborne coating composition in an amount necessary to neutralize the active hydrogen containing film-forming resin from between 100 to 200 percent. A 100 percent neutralization means that the mole ratio of base to acid is 1:1, and a 70 percent neutralization means that the mole ratio of base to acid is 7:10.
The descriptive phrase "active hydrogen containing" indicates the film-forming resin must have a group capable of reacting with a carbodiimide group such as a carboxyl group, an alcoholic hydroxyl group, phenolic hydroxyl groups, and thiols. Suitable active hydrogen containing film-forming resins include polyesters, polyurethanes, acrylic polymers, polyamides, and polyethers. The polymers used as the film-forming resin of the present invention are prepared with unreacted carboxylic acid groups to impart the requisite acid functionality.
Suitable acrylic polymers include copolymers containing carboxylic acid groups and acid groups of sulfur and phosphorus. These acrylic polymers and ways of preparing them are well known in the art. For example, these acrylic polymers can be synthesized from acid monomers and one or more alkyl esters of (meth)acrylic acid. Suitable acid monomers include: (meth)acrylic acid, maleic acid, fumaric acid, crotonic acid, itaconic acid, 2-sulfo ethyl methacrylate, 2-acrylamido-2-methyl-1-propane sulfonic acid, (meth)acrylamido methyl phosphonic acid, and 2-phosphoethyl (meth)acrylate. Monoalkyl esters of maleic acid, fumaric acid, and itaconic acid can also be used to synthesize the acrylic polymers.
Suitable alkyl esters of acrylic acid or methacrylic acid include aliphatic or cycloaliphatic alkyl esters containing from 1 to 30 carbon atoms in the alkyl group; preferably 4 to 18 carbon atoms in the alkyl group. Methyl methacrylate, ethyl methacrylate, butyl methacrylate, ethyl acrylate, butyl acrylate, 2-ethyl hexyl acrylate, and hydroxy ethyl (meth)acrylate are all examples of suitable alkyl esters of (meth)acrylic acid.
Suitable acrylic polymers further include copolymers synthesized from one of the abovementioned monomers and one or more of the following polymerizable ethylenically unsaturated monomers: vinyl aromatic compounds such as styrene and vinyl toluene; nitriles such as acrylonitrile and methacrylonitrile; amides such as acrylamide and methacrylamide; vinyl and vinylidene halides such as vinyl chloride; and vinylidene chloride and vinyl esters such as vinyl acetate.
Polyesters and alkyd resins which can be utilized as the film-forming resin of the present invention and methods of preparing them are well known in the art. For example, the polyester can be prepared via condensation of polyhydric alcohols and polycarboxylic acids. Suitable polyhydric alcohols include ethylene glycol, propylene glycol, butylene glycol, 1,6-hexylene glycol, neopentyl glycol, diethylene glycol, glycerol, trimethylol propane and pentaerythritol. Suitable polycarboxylic acids include succinic acid, adipic acid, azelaic acid, sebacic acid, maleic acid, fumaric acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid and trimellitic acid.
Similarly to the above, polyesters and alkyd resins can be formed from acids of sulfur and phosphorus as is well known in the art. Suitable acids of sulfur and phosphorus include 2-phosphonobutane-1,2,4-tricarboxylic acid, and 5-sulfo isophthalic acid.
Polyurethanes which can be used as the film-forming resin of the present invention and methods of preparing them are well known in the art. For example, the polyurethane can be prepared by reacting polyester polyols or acrylic polyols with a polyisocyanate such that the OH/NCO equivalent ratio is greater than 1:1. Suitable polyisocyanates are aliphatic polyisocyanates, aromatic polyisocyanates, and mixtures thereof.
Optionally, the active hydrogen containing film-forming resin can have hydroxyl functionality. The hydroxyl functionality can be associated with the carboxylic acid functional polymer or it can be present as a separate hydroxyl functional polymer. Examples of suitable hydroxyl functional polymers include acrylic polyols, hydroxyl functional polyesters, and polyurethanes. Typically, the hydroxyl value of the polymers ranges from 10 to 100 mg KOH per gram of resin solids and are present in amounts ranging from 45 to 95 weight percent based on the resin solids weight of the active hydrogen containing film-forming resin.
The active hydrogen containing film-forming resin of the present invention typically has the following characteristics. The active hydrogen containing film-forming resin typically has a weight average molecular weight greater than 1,000 as determined by gel permeation chromatography using a polystyrene standard. The active hydrogen containing film-forming resin typically has a number average molecular weight greater than 500 as determined by gel permeation chromatography using a polystyrene standard. The active hydrogen containing film-forming resin typically has an acid value ranging from 5 mg KOH/g to 738 mg KOH/g or 10 mg KOH/g to 200 mg KOH/g or 10 mg KOH/g to 45 mg KOH/g.
The active hydrogen containing film-forming resin is usually present in the waterborne coating composition in an amount ranging from 10 to 100 weight percent or 45 to 85 weight percent where the weight percent is determined from the ratio of resin solids in the active hydrogen containing film-forming resin to the total resin solids of the composition.
The waterborne coating composition of the present invention also comprises a water dispersible carbodiimide crosslinker. The phrase "water dispersible" encompasses carbodiimide dissolved or dispersed in aqueous phase. In order to utilize certain carbodiimides in the present invention, it may be necessary to modify the carbodiimides to make them water dispersible. Techniques for modifying carbodiimides to make them water dispersible are well known in the art.
Oligomeric or polymeric carbodiimide crosslinkers can also be used.
The preparation of water dispersible carbodiimide crosslinkers is well known in the art. Suitable water dispersible carbodiimide crosslinkers can be prepared by incorporating minor amounts of an amine such as dimethyl aminopropylamine and an alkyl sulfonate or sulfate into the carbodiimide structure. Suitable water dispersible carbodiimides can also be prepared by incorporating polyethylene oxide or polypropylene oxide into the carbodiimide structure.
Suitable water dispersible carbodiimides are commercially available. For example, Ucarlink XL-29SE, XL-20 commercially available from Union Carbide and Carbodilite VO2-L2 commercially available from Nisshinbo Industries, Inc. can be used in the present invention.
In the waterborne coating composition of the present invention, the water dispersible carbodiimide crosslinker is present in amounts ranging from 5 to a 50, preferably 10 to 35, more preferred 15 to 25, weight percent resin solids based on total resin solids.
Optionally, the waterborne coating composition of the present invention comprises a water dispersible polyisocyanate. The phrase "water dispersible" encompasses polyisocyanate dissolved or dispersed in aqueous phase. In order to utilize certain polyisocyanates in the present invention, it may be necessary to modify the polyisocyanates to make them water dispersible. Techniques for modifying polyisocyanates to make them water dispersible are well known in the art.
The water dispersible polyisocyanates can be blocked or nonblocked. Suitable blocking agents are well known in the art.
Suitable water dispersible polyisocyanates include multifunctional isocyanates and diisocyanates. Suitable multifunctional isocyanates include a wide variety of monomeric and oligomeric polyfunctional isocyanates. Examples include the biuret adduct of 3 molecules of a diisocyanate with 1 molecule of water, the adduct of an at least trifunctional polyol with 1 molecule of a diisocyanate per hydroxyl equivalent, isocyanurate group-containing compounds, 1,3,5-triisocyanatobenzene, 2,4,6-triisocyanatoluene, and uretdione.
Suitable multifunctional isocyanates are commercially available. Bayhydur VPLS 2319, Desmodur N, Desmodur L, and Desmodur N3390 are commercially available from Bayer Corporation. Tolonate HDB and Tolonate HDT-LV are commercially available from Rhone Poulenc. And, Cythane 3160 is commercially available from BASF Group.
Examples of suitable diisocyanates include toluene diisocyanate, 4,4'-methylene-bis(cyclohexyl isocyanate), isophorone diisocyanate, an isomeric mixture of 2,2,4- and 2,4,4-trimethyl hexamethylene diisocyanate, 1,6-hexamethylene diisocyanate, tetramethyl xylylene diisocyanate, 4,4'-diphenylmethylene diisocyanate.
The concentration of the dispersed polyisocyanate in the aqueous medium is usually at least 1 and usually from 2 to 60 percent by weight based on weight of the aqueous dispersion.
The amount of water dispersible polyisocyanate in the waterborne coating composition typically ranges from 5 to 50 or 10 to 40 or 15 to 35 weight percent resin solids based on total resin solids.
In one embodiment of the present invention, the waterborne coating composition is utilized as a single coating. A subsequent coating layer is not applied over the single coat. In the industry, this is referred to as a "direct gloss" system.
When the waterborne coating composition of the present invention is used in a direct gloss system, the composition can include certain additives to ensure the composition has sufficient durability and gloss. Conventional additives include pigments, UV absorbers, hindered amine light stabilizers, flow additives, and solvents. All of the aforementioned additives are well known in the art.
In another embodiment of the present invention, the waterborne coating composition is part of a basecoat plus clearcoat coating system. The waterborne coating composition of the present invention is the basecoat, and a clearcoat composition is applied over the waterborne coating composition.
The clearcoat composition can be waterborne or solventborne. Suitable waterborne clearcoat compositions are well known in the art. Suitable waterborne clearcoat compositions include a film-forming resin and a crosslinker system capable of reacting with the film-forming resin to form a crosslinked film. Examples of suitable waterborne clearcoat compositions are disclosed in <patcit id="pcit0002" dnum="US5633307A"><text>US Patent Number 5,633,307</text></patcit> and <patcit id="pcit0003" dnum="US5652294A"><text>US Patent Number 5,652,294</text></patcit>.
Suitable solventborne clearcoats are also well known in the art. Suitable solventborne clearcoats include one or more film-forming materials and one or more crosslinking materials capable of reacting with the film-forming materials to form a crosslinked film. Examples of suitable solventborne clearcoats are disclosed in <patcit id="pcit0004" dnum="US5196485A"><text>US Patent Number 5,196,485</text></patcit> and <patcit id="pcit0005" dnum="US5814410A"><text>US Patent Number 5,814,410</text></patcit>.
The waterborne coating composition of the present invention can be applied onto a substrate in the following manner. First, the waterborne coating composition is applied to at least a portion of the substrate which is to be coated. The waterborne coating composition can be applied by conventional means including brushing, dipping, flow coating, spraying, etc. Depending on the type of coating system, the waterborne coating composition may be cured via ambient or thermal means. Typically, the dry film thickness of the cured waterborne coating composition ranges from 2.54 µm (0.1 mils) to 50.8 µm (2.0 mils) or 7.62 µm (0.3 mils) to 38.1 µm 1.5 mils.
If the waterborne coating composition of the present invention is being used in a basecoat plus clearcoat system, after the waterborne coating composition is applied to the substrate, the clearcoat composition is applied over the waterborne coating composition. The coating system is then cured via ambient or thermal means. Typically, the dry film thickness of the cured clearcoat composition ranges from 25.4 µm (1.0 mil) to 127 µm (5.0 mils) or 45.72 µm (1.8 mils) to 76.2 µm (3.0 mils).
The waterborne coating system of the present invention can be applied to various substrates including wood, metal, glass, cloth, polymeric substrates and the like. The waterborne coating system of the present invention is particularly useful for coating metals and elastomeric substrates that are found on motor vehicles.
<u>EXAMPLES</u>
The present invention will be further illustrated by the non-limiting examples below. Table 1 contains formulation data for waterborne coating compositions according to the present invention. Table 2 describes the crosslinker system utilized in the exemplary coating systems. Table 3 lists the pot lives of various crosslinked waterborne coating systems.
The exemplary coating compositions according to the present invention were prepared by taking 100g of a commercially available basecoat composition and then adding a certain amount of base. Amine was used as the base in the exemplary compositions. The basecoat and amine were then mixed to form the coating composition of the present invention. Specific compositional information for the Examples is shown below in Table 1. <tables id="tabl0001" num="0001"><table frame="all"><title><b>Table 1. The Waterborne Coating Composition of the Present Invention</b></title><tgroup cols="5"><colspec colnum="1" colname="col1" colwidth="24mm" /><colspec colnum="2" colname="col2" colwidth="32mm" /><colspec colnum="3" colname="col3" colwidth="46mm" /><colspec colnum="4" colname="col4" colwidth="31mm" /><colspec colnum="5" colname="col5" colwidth="34mm" /><thead><row><entry align="center"><b>Example</b></entry><entry align="center"><b>T408 Black BC<sup>1</sup></b></entry><entry align="center"><b>Dimethyl Ethanol Amine<sup>2</sup></b></entry><entry align="center"><b>% Neutralized<sup>5</sup></b></entry><entry align="center"><b>Approximate pH<sup>6</sup></b></entry></row></thead><tbody><row><entry align="center" valign="bottom">1*</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">None</entry><entry align="center" valign="bottom">77.1</entry><entry align="center" valign="bottom">7.24</entry></row><row><entry align="center" valign="bottom">2*</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.10g</entry><entry align="center" valign="bottom">93.2</entry><entry align="center" valign="bottom">8.28</entry></row><row><entry align="center" valign="bottom">3</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.20g</entry><entry align="center" valign="bottom">109.2</entry><entry align="center" valign="bottom">8.58</entry></row><row><entry align="center" valign="bottom">4</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.25g</entry><entry align="center" valign="bottom">117.2</entry><entry align="center" valign="bottom">8.76</entry></row><row><entry align="center" valign="bottom">5</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.30g</entry><entry align="center" valign="bottom">125.2</entry><entry align="center" valign="bottom">8.92</entry></row><row><entry align="center" valign="bottom">6</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.35g</entry><entry align="center" valign="bottom">133.3</entry><entry align="center" valign="bottom">9.04</entry></row><row><entry align="center" valign="bottom">7</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.40g</entry><entry align="center" valign="bottom">141.3</entry><entry align="center" valign="bottom">9.10</entry></row><row><entry align="center" valign="bottom">8</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.50g</entry><entry align="center" valign="bottom">157.3</entry><entry align="center" valign="bottom">9.24</entry></row><row><entry namest="col1" nameend="col5" align="center" valign="bottom" /></row></tbody></tgroup><tgroup cols="5"><colspec colnum="1" colname="col1" colwidth="24mm" /><colspec colnum="2" colname="col2" colwidth="32mm" /><colspec colnum="3" colname="col3" colwidth="46mm" /><colspec colnum="4" colname="col4" colwidth="31mm" /><colspec colnum="5" colname="col5" colwidth="34mm" /><thead><row><entry align="center" /><entry align="center"><b>T413 Blue BC<sup>3</sup></b></entry><entry align="center" /><entry align="center" /><entry align="center" /></row></thead><tbody><row><entry align="center" valign="bottom">9*</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">None</entry><entry align="center" valign="bottom">95.2</entry><entry align="center" valign="bottom">7.71</entry></row><row><entry align="center" valign="bottom">10</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.20g</entry><entry align="center" valign="bottom">122.0</entry><entry align="center" valign="bottom">8.70</entry></row><row><entry align="center" valign="bottom">11</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.50g</entry><entry align="center" valign="bottom">162.0</entry><entry align="center" valign="bottom">9.17</entry></row><row><entry namest="col1" nameend="col5" align="center" valign="bottom" /></row></tbody></tgroup><tgroup cols="5"><colspec colnum="1" colname="col1" colwidth="24mm" /><colspec colnum="2" colname="col2" colwidth="32mm" /><colspec colnum="3" colname="col3" colwidth="46mm" /><colspec colnum="4" colname="col4" colwidth="31mm" /><colspec colnum="5" colname="col5" colwidth="34mm" /><thead><row><entry align="center" /><entry align="center"><b>T400 White BC<sup>4</sup></b></entry><entry align="center" /><entry align="center" /><entry align="center" /></row></thead><tbody><row><entry align="center" valign="bottom">12*</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">None</entry><entry align="center" valign="bottom">90.9</entry><entry align="center" valign="bottom">8.25</entry></row><row><entry align="center" valign="bottom">13</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.20g</entry><entry align="center" valign="bottom">113.6</entry><entry align="center" valign="bottom">8.74</entry></row><row><entry align="center" valign="bottom">14</entry><entry align="center" valign="bottom">100g</entry><entry align="center" valign="bottom">0.50g</entry><entry align="center" valign="bottom">147.6</entry><entry align="center" valign="bottom">9.25</entry></row></tbody></tgroup><tgroup cols="5" rowsep="0"><colspec colnum="1" colname="col1" colwidth="24mm" /><colspec colnum="2" colname="col2" colwidth="32mm" /><colspec colnum="3" colname="col3" colwidth="46mm" /><colspec colnum="4" colname="col4" colwidth="31mm" /><colspec colnum="5" colname="col5" colwidth="34mm" /><tbody><row><entry namest="col1" nameend="col5" align="justify">* comparative example <sup>1</sup>T408 Envirobase® Black basecoat commercially available from PPG Industries, Inc. <sup>2</sup>Dimethyl ethanol amine is a hydroxyl amine commercially available from Huntsman Petrochemicals. <sup>3</sup>T413 Envirobase® Blue basecoat commercially available from PPG Industries, Inc. <sup>4</sup>T400 Envirobase® White basecoat commercially available from PPG Industries, Inc. <sup>5</sup>The equivalence of acid in basecoat divided by the equivalence of amine multiplied by 100. <sup>6</sup>Two different sets of examples were formed using T408 Envirobase® Black basecoat. The pH values are for only one set of data. The maximum variation between pH values in the different set of examples was +0.27.</entry></row></tbody></tgroup></table></tables><tables id="tabl0002" num="0002"><table frame="all"><title><b>Table 2. Crosslinker Systems Utilized in the Exemplary Coating Systems</b></title><tgroup cols="3"><colspec colnum="1" colname="col1" colwidth="65mm" /><colspec colnum="2" colname="col2" colwidth="51mm" /><colspec colnum="3" colname="col3" colwidth="51mm" /><thead><row><entry namest="col1" nameend="col3" align="left">The following components were mixed together to form the crosslinker systems used in the exemplary coating systems.</entry></row><row><entry align="center"><b>Component</b></entry><entry align="center"><b>Crosslinker System #1</b></entry><entry align="center"><b>Crosslinker System #2</b></entry></row></thead><tbody><row><entry align="center" valign="bottom">Bayhydur VPLS 2319<sup>1</sup> / PM acetate<sup>2</sup> Blend (3:1 by weight)</entry><entry align="center" valign="bottom">2.0</entry><entry align="center" valign="bottom" /></row><row><entry align="center" valign="bottom">UCARLNK XL-29SE<sup>3</sup></entry><entry align="center" valign="bottom">2.5</entry><entry align="center" valign="bottom">2.5</entry></row><row><entry align="center" valign="bottom">Deionized Water</entry><entry align="center" valign="bottom">25.5</entry><entry align="center" valign="bottom">27.5</entry></row></tbody></tgroup><tgroup cols="3" rowsep="0"><colspec colnum="1" colname="col1" colwidth="65mm" /><colspec colnum="2" colname="col2" colwidth="51mm" /><colspec colnum="3" colname="col3" colwidth="51mm" /><tbody><row><entry namest="col1" nameend="col3" align="justify"><sup>1</sup>A polyisocyanate product commercially available from Bayer Corp. <sup>2</sup>A solvent which is commercially available from Eastman Chemical Company. <sup>3</sup>A carbodiimide product commercially available from Union Carbide Corp.</entry></row></tbody></tgroup></table></tables><tables id="tabl0003" num="0003"><table frame="all"><title><b>Table 3. Exemplary Waterborne Coating Systems</b></title><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="9mm" /><colspec colnum="2" colname="col2" colwidth="44mm" /><colspec colnum="3" colname="col3" colwidth="42mm" /><colspec colnum="4" colname="col4" colwidth="28mm" /><colspec colnum="5" colname="col5" colwidth="28mm" /><colspec colnum="6" colname="col6" colwidth="17mm" /><thead><row><entry align="center" /><entry align="center"><b>Coating Composition of Example</b></entry><entry align="center"><b>Amount of Coating Composition</b></entry><entry align="center"><b>Crosslinker System #</b></entry><entry align="center"><b>Amount of Crosslinker</b></entry><entry align="center"><b>Potlife<sup>1</sup></b></entry></row></thead><tbody><row><entry align="center" valign="bottom">*</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">10 minutes</entry></row><row><entry align="center" valign="bottom">*</entry><entry align="center" valign="bottom">2</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">45 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">3</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">75 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">4</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">75 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">5</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">120 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">6</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">120 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">7</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">120 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">8</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">120 minutes</entry></row><row><entry align="center" valign="bottom">*</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">2</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">3 minutes</entry></row><row><entry align="center" valign="bottom">*</entry><entry align="center" valign="bottom">2</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">2</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">30 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">3</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">2</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">60 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">4</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">2</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">100 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">5</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">2</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">120 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">6</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">2</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">210 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">7</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">2</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">300 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">8</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">2</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">>300 minutes</entry></row><row><entry align="center" valign="bottom">*</entry><entry align="center" valign="bottom">9</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">30 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">10</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">150 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">11</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">>180 minutes</entry></row><row><entry align="center" valign="bottom">*</entry><entry align="center" valign="bottom">12</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">180 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">13</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">>240 minutes</entry></row><row><entry align="center" valign="bottom" /><entry align="center" valign="bottom">14</entry><entry align="center" valign="bottom">70g</entry><entry align="center" valign="bottom">1</entry><entry align="center" valign="bottom">30g</entry><entry align="center" valign="bottom">>240 minutes</entry></row></tbody></tgroup><tgroup cols="6" rowsep="0"><colspec colnum="1" colname="col1" colwidth="9mm" /><colspec colnum="2" colname="col2" colwidth="44mm" /><colspec colnum="3" colname="col3" colwidth="42mm" /><colspec colnum="4" colname="col4" colwidth="28mm" /><colspec colnum="5" colname="col5" colwidth="28mm" /><colspec colnum="6" colname="col6" colwidth="17mm" /><tbody><row><entry namest="col1" nameend="col6" align="justify">* comparative example <sup>1</sup>The pot-life was determined by the following method. Initially, the basecoat and crosslinker system was combined in a container (time=0). The container was then tipped over at various time intervals (for example, 10 mins, 25 mins, 40 mins, etc.) to check for liquid flow. The time at which the container was tipped over and the liquid was no longer flowing was recorded as the pot life.</entry></row></tbody></tgroup></table></tables>
<u>Conclusions</u>
The present invention provides a waterborne coating composition having good pot life. As shown in Table 3 above, the pot-life of crosslinked waterborne coating compositions according to the present invention can be increased by increasing the % neutralization of the waterborne coating composition.
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Numbers
- Publication
- 1539894
- Publication, DOCDB
- 1539894
- Publication, EPODOC
- EP1539894
- Application
- 37978871
- Application, DOCDB
- 03797887
- Application, EPODOC
- EP20030797887
Titles3
- German
- WäSSRIGER 2K-LACK MIT GUTER VERARBEITUNGSZEIT
- English
- WATERBORNE 2K COATING COMPOSITION HAVING GOOD POT LIFE
- French
- COMPOSITION DE REVETEMENT 2K EN PHASE AQUEUSE PRESENTANT UNE BONNE DUREE D'EMPLOI
Classification
- CPC, 7
- C08G18/797
- C08G18/706
- C09D175/00
- Y10T428/31855
- Y10T428/31786
- Y10T428/31551
- Y10T428/31504
- IPC, 3
- C09D175 00
- C08G18 70
- C08G18 79
Designated states27
- Contracting states, 27
- Austria
- Belgium
- Bulgaria
- Switzerland
- Cyprus
- Czechia
- Germany
- Denmark
- Estonia
- Spain
- Finland
- France
- United Kingdom
- Greece
- Hungary
- Ireland
- Italy
- Liechtenstein
- Luxembourg
- Monaco
- Netherlands (Kingdom of the)
- Portugal
- Romania
- Sweden
and 3 moreShow fewer
- Slovenia
- Slovakia
- Türkiye