Nova Patents
EP1534975B1

Disc brake braking band with grooves

Abstract

This record has no abstract on file.

EP1534975B1, drawing sheet 1
Sheet 1 of 9

Term

Term ended

Expired 30 August 2022, 4.1 years ago.

  1. Priority and filed
  2. Granted
  3. Expired
  4. Today

74 claims: 47 independent, 27 dependent

  1. 1
    A braking band (14) for a disc-brake disc which can rotate about a rotation axis (A-A), the braking band comprising opposed annular braking surfaces (16, 18) which extend from an inner edge (20) facing towards the axis of rotation to an outer edge (22) facing towards the outside of the disc, the braking band (14) having a uniform distribution of grooves (44, 48, 52) on at least one of the braking surfaces (16, 18), the distribution having a pattern or module (42) which is repeated circumferentially, each of said grooves (44, 48, 52) being a closed groove which extends along a predominant line of extent (46, 50, 54) which defines an axis (46a, 50a, 54a) of said groove, and no groove intersecting other grooves, characterised in that the module (42) extends from an inner radius (r1) to an outer radius (r2), the radii defining an annular portion of the braking surface comprising said grooves, the module (42) comprising a first groove (44) which extends without interruption substantially from the inner radius (r1) to the outer radius (r2), as well as a second groove (48) and a third groove (52) which are shorter than the first groove (44), the axes (50a, 54a) of the second groove and of the third groove (48, 50) having an opposite inclination to the inclination of the axis (46a) of the first groove (44), relative to a radial direction of the braking band (14).
  2. 5
    A braking band according to any one of the preceding claims in which the grooves (44, 48, 52) succeed one another over three consecutive arcs in a circumferential direction relative to the disc.
  3. 6
    A braking band according to any one of the preceding claims in which the second groove (48) is disposed in an inner portion of the braking surface and the third groove (52) is disposed in an outer portion of the braking surface.
  4. 7
    A braking band according to any one of the preceding claims, in which the distribution of the grooves (44, 48, 52) is such that an area of contact (40) of the braking surface with a pad comprises at least a first groove (44), a second groove (48), and a third groove (52), also of adjacent modules (42).
  5. 8
    A braking band according to any one of the preceding claims, in which an outer end (52b) of the third groove (52) is disposed on the circle which has a point on the axis of rotation (A-A) as its centre and on which an outer end (44b) of the first groove (44) lies.
  6. 9
    A braking band according to any one of the preceding claims in which an inner end (52a) of the third groove (52) lies substantially on the circle which divides the first groove (44) into two halves and which has a point on the axis of rotation (A-A) as its centre.
  7. 10
    A braking band according to any one of the preceding claims in which the final shank position for an inner end (52a) of the third groove (52) lies substantially on the circle which has a point on the axis of rotation (A-A) as its centre and on which the final shank position for an outer end (48b) of the second groove (48) lies.
  8. 11
    A braking band according to any one of the preceding claims in which an inner end (48a) of the second groove (48) is disposed on the circle which has a point on the axis of rotation (A-A) as its centre and on which an inner end (44a) of the first groove (44) lies.
  9. 12
    A braking band according to any one of the preceding claims in which an outer end (48b) of the second groove (48) lies substantially on the circle which has a point on the axis of rotation (A-A) as its centre and which divides the first groove (44) into two halves.
  10. 13
    A braking band according to any one of the preceding claims in which the axis (46a) of the first groove (44) is inclined to a radial direction (r) of the disc in the opposite direction to the principal direction of rotation (R) of the disc.
  11. 14
    A braking band according to any one of the preceding claims in which the axes (50a, 54a) of the second groove and of the third groove (48, 52) are inclined to a radial direction (r) of the disc in the same direction as the principal direction of rotation (R) of the disc.
  12. 15
    A braking band according to any one of the preceding claims in which the first groove (44) extends along a predominant line of extent (46) with a length (L1) greater than the width (h') of the portion of the braking surface covered by the grooves.
  13. 16
    A braking band according to any one of the preceding claims in which the predominant line of extent (46) of the first groove (44) is arcuate and has its concavity facing in the principal direction of rotation (R) of the disc.
  14. 17
    A braking band according to any one of the preceding claims in which the first groove (44) is arcuate and the axis (46a) is inclined to a radial direction (r) in a manner such that a vector (45) perpendicular to the predominant line of extent and directed towards its centre of curvature is directed substantially towards the outside of the disc, relative to a circle extending through the central point of the groove.
  15. 18
    A braking band according to any one of the preceding claims in which an outer portion of the first groove (44) has a predominant line of extent (46) substantially close to a radial direction (r) of the disc.
  16. 20
    A braking band according to any one of the preceding claims, in which the first groove (44) extends circumferentially to cover an arc (α) of approximately 7-20 degrees.
  17. 21
    A braking band according to any one of the preceding claims in which the first groove (44) has, in a plane perpendicular to the respective braking surface and to a predominant line of extent (46) of the groove, an arcuate cross-section, preferably corresponding to a portion of a circle.
  18. 22
    A braking band according to any one of the preceding claims in which the second groove (48) extends radially along the respective braking band for a distance equal to approximately half of the scraped width (h') of the braking surface.
  19. 23
    A braking band according to any one of the preceding claims in which the axis (50a) of the second groove (48) is inclined to a radial direction (r) in the same direction as the principal direction of rotation (R) of the disc.
  20. 24
    A braking band according to any one of the preceding claims in which the second groove (48) extends along the predominant line of extent (50) with a length (L2) less than the length (L1) of the first groove (44).
  21. 26
    A braking band according to any one of the preceding claims in which the predominant line of extent (50) of the second groove (48) is arcuate and has its concavity facing substantially in the same direction as the principal direction of rotation (R) of the disc.
  22. 27
    A braking band according to any one of the preceding claims in which the predominant lines of extent (46, 50) of the first and second grooves (44, 48) are arcuate and have their concavities facing in substantially the same direction.
  23. 28
    A braking band according to any one of the preceding claims in which the second groove (48) is arcuate and is inclined to a radial direction (r) in a manner such that a vector (51) perpendicular to the predominant line of extent (52) of the second groove (48) and directed towards its centre of curvature is directed substantially towards the inside of the disc, relative to a circle extending through a central point of the groove.
  24. 29
    A braking band according to any one of the preceding claims in which an inner portion of the second groove (48) has a predominant line of extent (50) substantially close to a radial direction (r) of the disc.
  25. 30
    A braking band according to Claims 26 to 29 in which the predominant line of extent (50) of the second groove (48) is a portion of a circle having its centre disposed substantially towards the inside of the braking band, relative to a circle extending through a central point of the groove.
  26. 31
    A braking band according to any one of the preceding claims in which the second groove (48) extends circumferentially to cover an arc (β) of approximately 1.5-8.-5 degrees.
  27. 32
    A braking band according to any one of the preceding claims in which the portion of braking surface disposed between the first groove (44) and the second groove (48) has an angular extent (γ) variable from 0 to approximately 8 degrees.
  28. 33
    A braking band according to any one of the preceding claims in which the second groove (48) has, in a plane perpendicular to the respective braking band and to its predominant line of extent (50), an arcuate cross-section, preferably corresponding to a portion of a circle.
  29. 34
    A braking band according to any one of the preceding claims in which the third groove (52) extends along the respective braking surface for a distance equal to approximately half of the scraped width (h') of the braking surface.
  30. 35
    A braking band according to any one of the preceding claims in which the axis (54a) of the third groove (52) is inclined to a radial direction (r), in the same direction as the principal direction of rotation (R) of the disc.
  31. 36
    A braking band according to any one of the preceding claims in which the third groove (52) extends along the predominant line of extent (54) with a length (L3) less than the length (L1) of the first groove (44).
  32. 38
    A braking band according to any one of the preceding claims in which the predominant line of extent (54) of the third groove (52) is arcuate and has its concavity facing in the same direction as the principal direction of rotation (R) of the disc.
  33. 39
    A braking band according to any one of the preceding claims in which the predominant lines of extent (46, 50, 54) of the first, second, and third grooves (44, 48, 52) are arcuate and have their concavities facing substantially in the same direction.
  34. 40
    A braking band according to any one of the preceding claims in which the third groove (52) is arcuate and is inclined to a radial direction (r) in a manner such that a vector (55) perpendicular to the predominant line of extent (54) of the third groove (52) and directed towards its centre of curvature is directed substantially towards the inside of the disc, relative to a circle extending through a central point of the groove.
  35. 41
    A braking band according to any one of the preceding claims in which an inner portion of the third groove (52) has a predominant line (54) of extent which substantially coincides with a radial direction (r) of the disc.
  36. 42
    A braking band according to any one of the preceding claims in which the predominant line of extent (54) of the third groove (52) is a portion of a circle having its centre disposed substantially towards the inside of the braking band, relative to a circle extending through a central point of the groove.
  37. 43
    A braking band according to any one of the preceding claims in which the third groove (52) extends circumferentially to cover an arc (δ) of approximately 0-8 degrees, preferably 5 degrees.
  38. 44
    A braking band according to any one of the preceding claims in which the portion of braking surface disposed between the second groove (48) and the third groove (52) has an angular extent variable from 0 to approximately 8 degrees.
  39. 45
    A braking band according to any one of the preceding claims in which the angular spacing (θ) between the first groove (44) and the third groove (52) is between 7 degrees and 18 degrees.
  40. 46
    A braking band according to any one of the preceding claims in which the third groove (52) has, in a plane perpendicular to the respective braking surface and to the predominant line of extent (54), an arcuate cross-section, preferably corresponding to a portion of a circle.
  41. 47
    A braking band according to any one of the preceding claims in which the angular extent (φ) of a module (42) is between 22 degrees and 40 degrees.
  42. 48
    A braking band according to any one of the preceding claims in which the angular spacing (λ) between two adjacent modules is between 0 and 8 degrees.
  43. 49
    A braking band according to any one of the preceding claims in which the angular extent of a module (φ) and the angular spacing (λ) between two adjacent modules are such that an extent of the braking surface equal to an area of contact (40) with a friction material of a pad comprises substantially at least a first groove (44), a second groove (48) and a third groove (52), which also belong to adjacent modules.
  44. 50
    A braking band according to any one of the preceding claims in which the second and third grooves (48, 52) are arranged alternately in inner and outer portions of the braking band.
  45. 51
    A braking band according to any one of the preceding claims in which the band comprises two plates (24, 26) arranged facing one another so as to form an air-outlet space (28), each plate (24, 26) defining a corresponding braking surface (16, 18).
  46. 66
    A braking band according to any one of the preceding claims in which the grooves (44, 48, 52) are provided on both braking surfaces.
  47. 67
    A disc-brake disc comprising a support bell suitable for connecting the disc to a hub of a vehicle and a braking band (14) suitable for being supported by the bell, the braking band being formed in accordance with any one of Claims 1 to 66.
Independent claims47