Nanocomposite blend composition having super barrier property
Abstract
The present invention relates to a nanocomposite blend composition having superior barrier properties, and more particularly to a nanocomposite blend composition comprising a polyolefin resin; one or more nanocomposites having barrier properties, selected from an ethylene-vinyl alcohol (EVOH)/intercalated clay nanocomposite, a polyamide/intercalated clay nanocomposite, an ionomer/intercalated clay nanocomposite, and a polyvinyl alcohol (PVA)/intercalated clay nanocomposite; and a compatibilizer. This nanocomposite blend composition has superior mechanical strength and superior barrier properties to oxygen, organic solvent, and moisture. Also, it has superior chemical barrier properties and is applicable to single/multi-layer blow molding and film processing.

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Term ended
Expired 11 December 2022, 3.8 years ago.
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12 claims: 1 independent, 11 dependent
- 1A nanocomposite blend composition having barrier properties, comprising:a) 1 to 97 wt% of a polyolefin resin;b) 1 to 95 wt% of one or more nanocomposites having barrier properties, selected from: i) an ethylene-vinyl alcohol (EVOH)lintercalated clay nanocomposite;ii) a polyamide/intercalated clay nanocomposite;iii) an ionomer/intercalated clay nanocomposite;and iv) a polyvinyl alcohol (PVA)/intercalated clay nanocomposite;and c) 1 to 95 wt% of a compatibilizer in which the compatibilizer is one or more compounds selected from an ethylene-ethylene anhydride-acrylic acid copolymer, an ethylene-ethyl acrylate copolymer, an ethylene-alkyl acrylate-acrylic acid copolymer, a maleic anhydride modified (graft) high-density polyethylene, a maleic anhydride modified (graft) linear low-density polyethylene, an ethylene-alkyl methacrylate-methacrylic acid copolymer, an ethylene-butyl acrylate copolymer, an ethylene-vinyl acetate copolymer, a maleic anhydride modified (graft) ethylene-vinyl acetate copolymer, or modifications thereof or the compatibilizer comprises 1 to 80 wt% of a copolymer comprising a main chain of styrene and epoxy compounds and branches of acrylic monomers for 100 wt% of the nanocomposite blend.
- 2The nanocomposite blend composition according to Claim 1, wherein the polyolefin resin (a) is one or more materials selected from a high-density polyethylene (HDPE), a low-density polyethylene (LDPE), a linear low-density polyethylene (LLDPE), an ethylene-propylene polymer, and an ethylene-propylene copolymer.
- 3The nanocomposite blend composition according to Claim 1, wherein the intercalated clay of the nanocomposite (b) is one or more materials selected from montmorillonite, bentonite, kaolinite, mica, hectorite, fluorohectorite, saponite, beidelite, nontronite, stevensite, vermiculite, hallosite, volkonskoite, suconite, magadite, and kenyalite.
- 4The nanocomposite blend composition according to Claim 1, wherein the intercalated clay of the nanocomposite (b) comprises 1 to 45 wt% of organic material.
- 5The nanocomposite blend composition according to Claim 4, wherein the organic material has one or more functional groups selected from quaternary ammonium, phosphonium, maleate, succinate, acrylate, benzylic hydrogen, and oxazoline.
- 6The nanocomposite blend composition according to Claim 1, wherein the ethylene content of the ethylene-vinyl alcohol of the ethylene-vinyl alcohol (EVOH)/intercalated clay nanocomposite (b, i) is 10 to 50 mol%.
- 7The nanocomposite blend composition according to Claim 1, wherein the polyamide of the polyamide/intercalated clay nanocomposite (b, ii) is one or more materials selected from nylon 4.6, nylon 6, nylon 6.6, nylon 6.10, nylon 6.12, nylon 11, nylon 12, and amorphous nylon.
- 8The nanocomposites blend composition according to Claim 1, wherein the melt index of the ionomer of the ionomer/intercalated clay nanocomposite (b, iii) is 0.1 to 10g/10min (190°C, 2,160 g).
- 9The nanocomposite blend composition according to Claim 1, wherein the epoxy-modified polystyrene copolymer comprises:a) a main chain comprising: i) 70 to 99 wt% of styrene;and ii) 1 to 30 wt% of an epoxy compound represented by the following Chemical Formula 1;and b) branches comprising 1 to 80 wt% of acrylic monomers represented by the following Chemical Formula 2: (R and R' are C1-20 aliphatic residues or C5-20 aromatic residues having double bonds at termini.)
- 10The nanocomposite blend composition according to Claim 1, wherein the maleic anhydride modified (graft) high-density polyethylene, maleic anhydride modified (graft) linear low-density polyethylene, and maleic anhydride modified (graft) ethylene-vinyl acetate copolymer have branches comprising 0.1 to 10 wt% of maleic anhydride for 100 wt% of the main chain.
- 11A container comprising the nanocomposite blend composition of Claim 1.
- 12A film comprising the nanocomposite blend composition of Claim 1.
Independent claims12
94 paragraphs, as filed
<u>BACKGROUND OF THE INVENTION</u>
(a) Field of the Invention
0001The present invention relates to a nanocomposite blend composition having superior barrier properties, and more particularly to a nanocomposite blend composition having superior mechanical strength and superior barrier properties to oxygen, organic solvent, and moisture, and which is applicable to single/multi-layer blow molding and film processing.
(b) Description of the Related Art
0002General-purpose resins, such as polyethylene and polypropylene, are used in many fields due to their superior moldability, mechanical properties, and moisture barrier properties. While these resins have good gas barrier properties as well, they are limited in use for packaging or containers for agrochemicals and foods, which require superior oxygen barrier properties. Therefore, packaging or containers (bottles) for such materials are manufactured in multi-layers by co-extrusion, lamination, coating, etc.
0003Multi-layer plastic products made of an ethylene-vinyl alcohol (EVOH) copolymer and polyamide are transparent and have good gas barrier properties. However, because ethylene-vinyl alcohol and polyamide are more expensive than general-purpose resins, their contents in the products are restricted, and it is required to make the ethylene-vinyl alcohol and polyamide as thin as possible.
0004To reduce production costs of plastic containers, a method of compounding ethylene-vinyl alcohol and polyamide with inexpensive polyolefin has been proposed. However, because ethylene-vinyl alcohol and polyamide are not very compatible with polyolefin, the blending is not easy. If ethylene-vinyl alcohol and polyamide are blended insufficiently, mechanical properties of produced films or sheets become poor.
0005In this regard, a method of using a compatibilizer to increase compatibility of ethylene-vinyl alcohol and polyamide to polyolefin has been proposed. Because the compatibilizer increases compatibility of ethylene-vinyl alcohol and polyamide to polyolefin, selection of a good compatibilizer is an important technical issue in improving mechanical strength and chemical barrier properties of products.
0006<patcit id="pcit0001" dnum="US4971864A"><text>USP No. 4,971,864</text></patcit>, <patcit id="pcit0002" dnum="US5356990A"><text>USP No. 5,356,990</text></patcit>, <patcit id="pcit0003" dnum="EP15556A"><text>EP No. 15,556</text></patcit>, and <patcit id="pcit0004" dnum="EP210725A"><text>EP No. 210,725</text></patcit> disclose a method of using a compatibilizer prepared by grafting polyethylene and maleic anhydride. While this compatibilizer increases oxygen barrier properties and mechanical strength, moisture barrier properties are poor due to the hydrophilic properties of ethylene-vinyl alcohol polyamide and ionomers. Therefore, hydrophobic resin processing at the outermost layer is difficult, and there is no suitable processing condition for obtaining effective barrier property morphology.
0007As disclosed in <patcit id="pcit0005" dnum="US4739007A"><text>USP Nos. 4,739,007</text></patcit>, <patcit id="pcit0006" dnum="US4618528A"><text>4,618,528</text></patcit>, <patcit id="pcit0007" dnum="US4874728A"><text>4,874,728</text></patcit>, <patcit id="pcit0008" dnum="US4889885A"><text>4,889,885</text></patcit>, <patcit id="pcit0009" dnum="US4810734A"><text>4,810,734</text></patcit>, and <patcit id="pcit0010" dnum="US5385776A"><text>5,385,776</text></patcit>, a nanocomposite is an exfoliated or intercalated platelet, tactoidal structure, or dispersion mixture thereof of nanometer dimensions, comprising intercalated clay dispersed in a matrix polymer, such as an oligomer, a polymer, or a blend thereof.
0008In general, nanocomposite manufacturing technology is divided into two methods.
0009The first method is the manufacturing method of said polyamide nanocomposite. In this method, monomers are inserted within intercalated organic clay, and the clay platelets are dispersed through inter-layer polymerization. This method is restricted in that it is applicable only when cationic polymerization is possible.
0010The other method is the melt compounding method which inserts melt polymer chains within intercalated clay and exfoliates it through mechanical compounding. Examples of such method are disclosed in Preparation of polystyrene nanocomposite (R.A. Vaia, et. al, <i>Chem. Mater.,</i> 5, 1694(1993)), Preparation of polypropylene nanocomposite (M. Kawasumi, et. al, <i>Macromolecules,</i> 30, 6333(1997)), and Preparation of nylon 6 nanocomposite (<patcit id="pcit0011" dnum="US5385776A"><text>USP No. 5,385,776</text></patcit>), etc.
0011Therefore, research on nanocomposite blend compositions having superior mechanical strength and chemical barrier properties and that are capable of realizing effective barrier property morphology is needed.
<u>SUMMARY OF THE INVENTION</u>
0012The present invention was made in consideration of the problems of the prior art, and it is an object of the present invention to provide a nanocomposite blend composition having superior mechanical strength and superior barrier properties to oxygen, organic solvent, and moisture, and which is applicable to single/multi-layer blow molding and film processing.
0013It is another object of the present invention to provide a container and a film that comprise said nanocomposite blend composition.
0014To achieve said objects, the present invention provides a nanocomposite blend composition having barrier properties, comprising: <ol id="ol0001" compact="compact"><li>a) 1 to 97 wt% of a polyolefin resin;</li><li>b) 1 to 95 wt% of one or more nanocomposites having barrier properties, selected from: <ol id="ol0002" compact="compact"><li>i) an ethylene-vinyl alcohol (EVOH)/intercalated clay nanocomposite;</li><li>ii) a polyamide/intercalated clay nanocomposite;</li><li>iii) an ionomer/intercalated clay nanocomposite; and</li><li>iv) a polyvinyl alcohol (PVA)/intercalated clay nanocomposite; and</li></ol></li><li>c) 1 to 95 wt% of a compatibilizer in which the compatibilizer is as defined in [0034] or the compatibilizer comprises 1 to 80 wt% of a copolymer comprising a main chain of styrene and epoxy compounds and branches of acrylic monomers for 100 wt% of the nanocomposite blend.</li></ol>
0015The present invention also provides a container and a film that comprise said nanocomposite blend composition.
<u>BRIEF DESCRIPTION OF THE DRAWINGS</u>
0016<ul id="ul0001" list-style="none" compact="compact"><li><figref idref="f0001">Fig. 1</figref> is a schematic diagram of the morphology of a nanocomposite having barrier properties in the presence of a discontinuous resin.</li><li><figref idref="f0001">Fig. 2a</figref> is an electron microscopic photograph (X 200) of a cross-section of a blow-molded container comprising the nanocomposite blend composition prepared by a preferred embodiment of the present invention.</li><li><figref idref="f0002">Fig. 2b</figref> is an electron microscopic photograph (× 5,000) of a cross-section of a blow-molded container comprising the nanocomposite blend composition prepared by a preferred embodiment of the present invention.</li><li><figref idref="f0002">Fig. 3a</figref> is an electron microscopic photograph (× 2,000) of a cross-section of a blow-molded container comprising a blend composition not comprising the nanocomposite having barrier properties of the present invention.</li><li><figref idref="f0003">Fig. 3b</figref> is an electron microscopic photograph (× 5,000) of a cross-section of a blow-molded container comprising a blend composition not comprising the nanocomposite having barrier properties of the present invention.</li></ul>
* Symbols of the Drawings *
001710: Continuous polyolefin phase
001811: Discontinuous nanocomposite phase
<u>DETAILED DESCRITPION OF THE PREFERRED EMBODIMENTS</u>
0019The present invention will now be explained in more detail.
0020The present inventors worked to develop a method of improving mechanical strength and chemical barrier properties of a nanocomposite blend. In doing so, they found that a nanocomposite prepared by exfoliating intercalated clay in a resin having barrier properties, such as ethylene-vinyl alcohol (EVOH), a polyamide, an ionomer, and polyvinyl alcohol (PVA), increases barrier properties to moisture and liquid by extending gas and liquid passage inside the resin, and suppresses parison sagging during blow molding by increasing melt strength of the continuous polyolefin phase. Also; they found that a nanocomposite blend comprising the nanocomposite having barrier properties, polyolefin resin, and compatibilizer has superior mechanical strength and superior barrier properties to oxygen, organic solvents, and moisture.
0021The nanocomposite blend composition of the present invention is characterized by comprising a polyolefin resin (a); a nanocomposite (b) having barrier properties selected from one or more of i) an ethylene-vinyl alcohol (EVOH)/intercalated clay nanocomposite, ii) a polyamide/intercalated clay nanocomposite, iii) an ionomer/intercalated clay nanocomposite, and iv) a polyvinyl alcohol (PVA)/intercalated clay nanocomposite; and a compatibilizer (c) in which the compatibilizer is as defined in [0034] or the compatibilizer comprises 1 to 80 wt% of a copolymer comprising a main chain of styrene and epoxy compounds and branches of acrylic monomers for 100 wt% of the nanocomposite blend.
0022For the polyolefin resin (a), a high density polyethylene (HDPE), a low density polyethylene (LDPE), a linear low density polyethylene (LLDPE), an ethylene-propylene polymer, or an ethylene-propylene copolymer can be used.
0023The content of the polyolefin resin is preferably 1 to 97 wt%, and more preferably 20 to 97 wt%, of 100 wt% of the nanocomposite blend.
0024The intercalated clay used in the nanocomposite (b) preferably comprises an organic intercalated clay. The organic content of the intercalated clay is preferably 1 to 45 wt%.
0025The intercalated clay is one or more materials selected from montmorillonite, bentonite, kaolinite, mica, hectorite, fluorohectorite, saponite, beidelite, nontronite, stevensite, vermiculite, hallosite, volkonskoite, suconite, magadite, and kenyalite; and the organic material preferably has a functional group selected from quaternary ammonium, phosphonium, maleate, succinate, acrylate, benzylic hydrogen, and oxazoline.
0026The content of ethylene in the ethylene-vinyl alcohol (EVOH)/intercalated clay nanocomposite (b, i) is preferably 10 to 50 mol%. If the ethylene content is below 10 mol%, melt molding becomes difficult due to poor processability. Otherwise, if it exceeds 50 mol%, barrier properties to oxygen and liquid becomes insufficient.
0027For the polyamide of the polyamide/intercalated clay nanocomposite (b, ii), nylon 4.6, nylon 6, nylon 6.6, nylon 6.10, nylon 6.12, nylon 11, nylon 12, or amorphous nylon can be used.
0028The ionomer of the ionomer/intercalated clay nanocomposite (b, iii) is preferably a copolymer of acrylic acid and ethylene, with a melt index of 0.1 to 10 g/10min (190°C, 2,160 g).
0029The content of the nanocomposite having barrier properties (b) is preferably 1 to 95 wt%, and more preferably 1 to 30 wt%, of 100 wt% of the nanocomposite blend.
0030The nanocomposite having barrier properties offers favorable conditions for the discontinuous resin to realize the morphology of <figref idref="f0001">Fig. 1</figref>, according to the content of the intercalated clay. The finer the intercalated clay is exfoliated in the discontinuous resin (ethylene-vinyl alcohol, polyamide, ionomer, or polyvinyl alcohol), the better barrier properties can be obtained. This is because the exfoliated intercalated clay forms a barrier film and thereby improves barrier properties and mechanical properties of the resin itself, and ultimately improves barrier properties and mechanical properties of the blend.
0031Accordingly, the present invention maximizes barrier properties to gas and liquid by compounding the resin having barrier properties and the intercalated clay, dispersing the nanometer-size intercalated clay in the resin , and thereby maximizing the contact area of the polymer chain and the intercalated clay.
0032The compatibilizer (c) reduces brittleness of the polyolefin resin and improves its compatibility within the nanocomposite to form a composition with a stable structure.
0033For the compatibilizer, one or more compounds selected from an epoxy-modified polystyrene copolymer, an ethylene-ethylene anhydride-acrylic acid copolymer, an ethylene-ethyl acrylate copolymer, an ethylene-alkyl acrylate-acrylic acid copolymer, a maleic anhydride modified (graft) high-density polyethylene, a maleic anhydride modified (graft) linear low-density polyethylene, an ethylene-alkyl methacrylate-methacrylic acid copolymer, an ethylene-butyl acrylate copolymer, an ethylene-vinyl acetate copolymer, a maleic anhydride modified (graft) ethylene-vinyl acetate copolymer, and modifications thereof, can be used.
0034The content of the compatibilizer is preferably 1 to 95 wt%, and more preferably 1 to 30 wt%, of 100 wt% of the nanocomposite blend.
0035When an epoxy-modified polystyrene copolymer is used for the compatibilizer, a copolymer comprising a main chain which comprises 70 to 99 wt% of styrene and 1 to 30 wt% of an epoxy compound represented by Chemical Formula 1, and branches which comprise 1 to 80 wt% of acrylic monomers, is preferable. Its content is 1 to 80 wt% of 100 wt% of the nanocomposite blend. <chemistry id="chem0001" num="0001"><img file="EP1458644B2_D0001.tif" /></chemistry>
0036In Chemical Formula 1, R and R' are C<sub>1-20</sub> aliphatic residues or C<sub>5-20</sub> aromatic residues having double bonds at termini. <chemistry id="chem0002" num="0002"><img file="EP1458644B2_D0002.tif" /></chemistry>
0037The maleic anhydride modified (graft) high-density polyethylene, maleic anhydride modified (graft) linear low-density polyethylene, or maleic anhydride modified (graft) ethylene-vinyl acetate copolymer preferably comprises branches having 0.1 to 10 wt% of maleic anhydride for 100 wt% of the main chain.
0038The nanocomposite blend composition of the present invention can be applied to manufacture of blow-molded products, single-layered products, and multi-layered products. Also, it can be manufactured as containers (bottles) and films by blow molding, extrusion molding, injection molding, or thermoforming.
0039The manufacturing methods are as follows.
Manufacturing by Single Process
0040In blow molding and injection molding for producing final products, the nanocomposite having barrier properties (b) is dispersed in the matrix resin (a: polyolefin resin) at the same time using a single screw extruder, a co-rotation twin screw extruder, a counter-rotation twin screw extruder, a continuous compounder, a planetary gear extruder, etc.
Manufacturing by Multi Processes
0041The nanocomposite having barrier properties (b) is prepared by using a polymer compounder such as a single screw extruder, a co-rotation twin screw extruder, a counter-rotation twin screw extruder, a continuous compounder, a planetary gear compounder, a batch compounder, etc. Then, the nanocomposite is mixed with the matrix resin (a: polyolefin resin) to obtain the final products.
0042For the manufacturing method, blow molding, extrusion molding, injection molding, and thermoforming can be used. However, the present invention is not limited to said methods, and includes all processing methods for manufacturing containers having barrier properties.
0043Hereinafter, the present invention is described in more detail through examples. However, the following examples are only for the understanding of the present invention, and the present invention is not limited to the following examples.
[Example]
Example 1
(Preparation of nanocomposite having barrier properties)
004415 wt% of an ethylene-vinyl alcohol copolymer (EVOH; E-105B (ethylene content: 44 mol%); Kuraray, Japan; melt index: 5.5 g/10min; density: 1.14 g/cm<sup>3</sup>) and 13.3 wt% of maleic anhydride modified (graft) high-density polyethylene (HDPE-g-MAH; Uniroyal Chemical, USA; PB3009 (MAH content: 1 %); melt index: 5 g/10min; density: 0.95 g/cm<sup>3</sup>), as a compatibilizer, were put in the main hopper of a twin screw extruder (ZSK 25; W&P, USA). Then, 3.3 wt% of montmorillonite (Southern intercalated clay Products, USA; C2OA) organified with intercalated clay was put in separately to the side feeder to prepare an ethylene-vinyl alcohol/intercalated clay nanocomposite. The extrusion temperature condition was 180-190-200-200-200-200-200°C , the screw rate was 300 rpm, and the discharge condition was 10 kg/hr.
(Preparation of nanocomposite blend)
0045The prepared ethylene-vinyl alcohol/intercalated clay nanocomposite was dry-blended with 68.4 wt% of high-density polyethylene (BD0390; LG Chem; melt index: 0.3 g/10min; density: 0.949 g/cm<sup>3</sup>) and put in a twin screw extruder. The mixture was extruded to obtain a nanocomposite blend. The extrusion temperature condition was 180-190-190-190-190-190-190°C, the screw rate was 300 rpm, and the discharge condition was 10 kg/hr.
(Manufacture of container)
0046The prepared nanocomposite blend was blow-molded to manufacture a 1000mL container. The processing temperature condition was 160-190-190-190-185°C, and the screw rate was 33 rpm.
Example 2
(Preparation of nanocomposite having barrier properties)
004715 wt% of ethylene-vinyl alcohol copolymer and 13.3 wt% of maleic anhydride modified (graft) high-density polyethylene were put in the main hopper of a twin screw extruder. Then, 3.3 wt% of montmorillonite organified with intercalated clay was put in separately to the side feeder to prepare an ethylene-vinyl alcohol/intercalated clay nanocomposite. The extrusion temperature condition was 180-190-200-200-200-200-200°C, the screw rate was 300 rpm, and the discharge condition was 10 kg/hr.
(Preparation of nanocomposite blend and container)
0048The prepared ethylene-vinyl alcohol/intercalated clay nanocomposite was dry-blended with 68.4 wt% of high-density polyethylene and blow-molded to manufacture a 1000mL container. The processing temperature condition was 160-190-190-190-185°C , and the screw rate was 33 rpm.
Example 3
(Preparation of nanocomposite having barrier properties)
004997 wt% of polyamide (nylon 6) was put in the main hopper of a twin screw extruder. Then, 3 wt% of montmorillonite organified with intercalated clay was put in separately to the side feeder to prepare a polyamide/intercalated clay nanocomposite. The extrusion temperature condition was 220-230-245-245-245-245-245°C, the screw rate was 300 rpm, and the discharge condition was 10 kg/hr.
(Preparation of nanocomposite blend and container)
005015 wt% of the prepared polyamide/intercalated clay nanocomposite was dry-blended with 7 wt% of maleic anhydride modified (graft) high-density polyethylene, a compatibilizer, and 68 wt% of high-density polyethylene, and blow-molded to manufacture a 1000mL container. The processing temperature condition was 160-190-190-190-185°C, and the screw rate was 33 rpm. A disc-patterned structure was identified when the cross-section of the blow-molded container was observed with an electron microscope (X 200; × 5,000). The results are shown in <figref idref="f0001">Fig. 2a</figref> and <figref idref="f0002">Fig. 2b</figref>.
Example 4
(Preparation of nanocomposite having barrier properties)
005197 wt% of polyamide (nylon 6) was put in the main hopper of a twin screw extruder. Then, 3 wt% of montmorillonite organified with intercalated clay was put in separately to the side feeder to prepare a polyamide/intercalated clay nanocomposite. The extrusion temperature condition was 220-230-245-245-245-245-245°C, the screw rate was 300 rpm, and the discharge condition was 10 kg/hr.
(Preparation of nanocomposite blend and container)
0052The prepared polyamide/intercalated clay nanocomposite was dry-blended with 7 wt% of epoxy-modified polystyrene copolymer (311 × 121 × 41; Johnson Polymer, USA), a compatibilizer, and 68 wt% of high-density polyethylene, and blow-molded to manufacture a 1000mL container. The processing temperature condition was 160-190-190-190-185°C, and the screw rate was 33 rpm.
Comparative Example 1
0053100 wt% of high-density polyethylene was blow-molded to manufacture a 1000 mL container.
Comparative Example 2
0054The same procedure of Example 1 was carried out, except that montmorillonite organified with intercalated clay was not used.
Comparative Example 3
0055The same procedure of Example 2 was carried out, except that montmorillonite organified with intercalated clay was not used.
Comparative Example 4
0056The same procedure of Example 3 was carried out, except that montmorillonite organified with intercalated clay was not used.
Comparative Example 5
0057The same procedure of Example 4 was carried out, except that montmorillonite organified with intercalated clay was not used. The cross-section of the blow-molded container was observed with an electron microscope (× 2,000; × 5,000). The results are shown in <figref idref="f0002">Fig. 3a</figref> and <figref idref="f0003">Fig. 3b</figref>.
Comparative Example 6
(Preparation of nanocomposite having barrier properties)
005897 wt% of high-density polyethylene was put in the main hopper of a twin screw extruder. Then, 3 wt% of montmorillonite organified with intercalated clay was put in separately to the side feeder to prepare a high-density polyethylene/intercalated clay nanocomposite. The extrusion temperature condition was 175-190-190-190-190-190-190°C, the screw rate was 300 rpm, and the discharge condition was 10 kg/hr.
(Preparation of nanocomposite blend and container)
0059The prepared high-density polyethylene/intercalated clay nanocomposite was blow-molded to manufacture a 1000mL container. The processing temperature condition was 160-190-190-190-185°C , and the screw rate was 33 rpm.
Experimental Example
0060For the blow-molded containers manufactured in Examples 1 and 2 and Comparative Examples 1 to 3, barrier properties to liquid and gas were determined by the following method. The results are shown in Table 1. <ol id="ol0003" compact="compact"><li>a) Liquid barrier properties - Toluene, Desys herbicide (1% of deltametrine + emulsifier, stabilizer, and solvent; Kyung Nong), Batsa insecticide (50% of BPMC + 50 % of emulsifier and solvent), and water were put in the containers manufactured in Examples 1 and 2 and Comparative Examples 1 to 3. Then, the weight change was determined after 30 days under a condition of forced exhaust at 50°C.</li><li>b) Gas barrier properties (cc/m<sup>2</sup>· day · atm) - The containers blow-molded in Examples 1 and 2 and Comparative Examples 1 to 3 were left alone under the condition of a temperature of 23°C and a relative humidity of 50% for 1 day. Then, the gas penetration rate was determined (Mocon OX-TRAN 2/20, U.S.A).</li></ol><tables id="tabl0001" num="0001"><table frame="all"><title>[Table 1]</title><tgroup cols="8"><colspec colnum="1" colname="col1" colwidth="24mm" /><colspec colnum="2" colname="col2" colwidth="27mm" /><colspec colnum="3" colname="col3" colwidth="17mm" /><colspec colnum="4" colname="col4" colwidth="14mm" /><colspec colnum="5" colname="col5" colwidth="14mm" /><colspec colnum="6" colname="col6" colwidth="19mm" /><colspec colnum="7" colname="col7" colwidth="27mm" /><colspec colnum="8" colname="col8" colwidth="27mm" /><thead><row><entry morerows="2" align="center" valign="middle">Classification</entry><entry namest="col2" nameend="col6" align="center" valign="middle">Liquid barrier properties (%)</entry><entry namest="col7" nameend="col8" align="center" valign="top">Gas barrier properties (cc/m<sup>2</sup>·day·atm)</entry></row><row><entry align="center" valign="top">Weight change at 25°C</entry><entry namest="col3" nameend="col6" align="center" valign="middle">Weight change at 50 °C</entry><entry morerows="1" align="center" valign="middle">Oxygen penetration</entry><entry morerows="1" align="center" valign="middle">CO<sub>2</sub> penetration</entry></row><row><entry align="center" valign="top">Toluene</entry><entry align="center" valign="top">Toluene</entry><entry align="center" valign="top">Desys</entry><entry align="center" valign="top">Batsa</entry><entry align="center" valign="top">Water</entry></row></thead><tbody><row><entry align="center">Example 1</entry><entry align="char" char="." charoff="39">1.29</entry><entry align="char" char="." charoff="38">14.70</entry><entry align="char" char="." charoff="26">15.24</entry><entry align="char" char="." charoff="14">2.40</entry><entry align="char" char="." charoff="10">0.000014</entry><entry align="center">4,105</entry><entry align="center">10,020</entry></row><row><entry align="center">Example 2</entry><entry align="char" char="." charoff="39">0.03</entry><entry align="char" char="." charoff="38">0.97</entry><entry align="char" char="." charoff="26">0.50</entry><entry align="char" char="." charoff="14">0.03</entry><entry align="char" char="." charoff="10">0.000002</entry><entry align="center">82</entry><entry align="center">167</entry></row><row><entry align="center">Example 3</entry><entry align="char" char="." charoff="39">0.02</entry><entry align="char" char="." charoff="38">0.85</entry><entry align="char" char="." charoff="26">0.43</entry><entry align="char" char="." charoff="14">0.03</entry><entry align="char" char="." charoff="10">0.000010</entry><entry align="center">454</entry><entry align="center">426</entry></row><row><entry align="center">Example 4</entry><entry align="char" char="." charoff="39">0.02</entry><entry align="char" char="." charoff="38">0.88</entry><entry align="char" char="." charoff="26">0.52</entry><entry align="char" char="." charoff="14">0.04</entry><entry align="char" char="." charoff="10">0.000014</entry><entry align="center">522</entry><entry align="center">504</entry></row><row><entry align="center">Comparative Example 1</entry><entry align="char" char="." charoff="39">3.45</entry><entry align="char" char="." charoff="38">32.52</entry><entry align="char" char="." charoff="26">26.61</entry><entry align="char" char="." charoff="14">5.60</entry><entry align="char" char="." charoff="10">0.000039</entry><entry align="center">12,312</entry><entry align="center">23,097</entry></row><row><entry align="center">Comparative Example 2</entry><entry align="char" char="." charoff="39">1.14</entry><entry align="char" char="." charoff="38">12.88</entry><entry align="char" char="." charoff="26">13.92</entry><entry align="char" char="." charoff="14">1.64</entry><entry align="char" char="." charoff="10">0.000466</entry><entry align="center">1,320</entry><entry align="center">1,824</entry></row><row><entry align="center">Comparative Example 3</entry><entry align="char" char="." charoff="39">1.70</entry><entry align="char" char="." charoff="38">15.52</entry><entry align="char" char="." charoff="26">16.91</entry><entry align="char" char="." charoff="14">2.49</entry><entry align="char" char="." charoff="10">0.000614</entry><entry align="center">1,892</entry><entry align="center">2,772</entry></row><row><entry align="center">Comparative Example 4</entry><entry align="char" char="." charoff="39">1.37</entry><entry align="char" char="." charoff="38">13.25</entry><entry align="char" char="." charoff="26">9.36</entry><entry align="char" char="." charoff="14">2.11</entry><entry align="char" char="." charoff="10">0.000062</entry><entry align="center">2,929</entry><entry align="center">4,116</entry></row><row><entry align="center">Comparative Example 5</entry><entry align="char" char="." charoff="39">1.44</entry><entry align="char" char="." charoff="38">15.17</entry><entry align="char" char="." charoff="26">10.03</entry><entry align="char" char="." charoff="14">2.43</entry><entry align="char" char="." charoff="10">0.000089</entry><entry align="center">3,323</entry><entry align="center">5,287</entry></row><row><entry align="center">Comparative Example 6</entry><entry align="char" char="." charoff="39">2.96</entry><entry align="char" char="." charoff="38">27.45</entry><entry align="char" char="." charoff="26">21.66</entry><entry align="char" char="." charoff="14">1.43</entry><entry align="char" char="." charoff="10">0.000031</entry><entry align="center">11,204</entry><entry align="center">20,194</entry></row></tbody></tgroup></table></tables>
0061As shown in Table 1, nanocomposite blend compositions of Examples 1 to 4 according to the present invention, which comprise a polyolefin resin; one or more nanocomposites having barrier properties, selected from an ethylene-vinyl alcohol (EVOH)/intercalated clay nanocomposite, a polyamide/intercalated clay nanocomposite, an ionomer/intercalated clay nanocomposite, and a polyvinyl alcohol (PVA)/intercalated clay nanocomposite; and a compatibilizer, have better barrier properties to liquid and gas than those of Comparative Examples 1 to 6.
0062As described above, the nanocomposite blend composition of the present invention has superior mechanical strength and superior barrier properties to oxygen, organic solvent, and moisture. Also, it has good chemical barrier properties, and is applicable to single/multi-layer blow molding and film processing.
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| Document | Relation | Office | Cited during |
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| WO0034372A1 | Cites | World Intellectual Property Organization (WIPO) | Opposition |
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| H. WANG ET AL: 'Polymer Engineering and Science', vol. 41, part 11 November 2001, OHIO STATE UNIVERSITY, COLUMBUS, US article 'Processing and Properties of Polymeric Nano-Composites', pages 2036 - 2046 | Non-patent | – | – |
| DR. L. BOTTENBRUCH, DR. R. BINSACK: 'Technische Thermoplaste Polyamide', 1998, CARL HANSER VERLAG, MÜNCHEN, WIEN, ISBN 3-446-16486-3 article 'Kunststoff Handbuch 3/4', pages 103,138 - 147 | Non-patent | – | – |
| H. WANG ET AL: "Polymer Engineering and Science", vol. 41, part 11 November 2001, OHIO STATE UNIVERSITY, COLUMBUS, US, article "Processing and Properties of Polymeric Nano-Composites", pages: 2036 - 2046 | Non-patent | – | Opposition |
| DR. L. BOTTENBRUCH, DR. R. BINSACK: "Technische Thermoplaste Polyamide", 1998, CARL HANSER VERLAG, MÜNCHEN, WIEN, ISBN: 3-446-16486-3, article "Kunststoff Handbuch 3/4", pages: 103,138 - 147 | Non-patent | – | Opposition |
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Numbers
- Publication
- 1458644
- Application
- 27910769
Titles3
- German
- NANOVERBUNDMISCHUNGSZUSAMMENSETZUNG MIT SUPERSPERREIGENSCHAFT
- English
- NANOCOMPOSITE BLEND COMPOSITION HAVING SUPER BARRIER PROPERTY
- French
- COMPOSITION A MELANGE NANOCOMPOSITE PRESENTANT DES PROPRIETES BARRIERES SUPERIEURES
Classification
- CPC, 9
- C08K9/04
- C08L23/02
- C08K9/08
- C08L23/06
- C08L23/08
- C08L23/0861
- C08L23/0876
- C08L77/00
- C08K9/00
- IPC, 12
- B82B3 00
- C08L23 02
- C08K9 00
- B65D65 38
- C08K3 34
- C08K9 04
- C08K9 08
- C08L23 00
- C08L23 06
- C08L23 08
- C08L77 00
- C08L101 00
Designated states25
- Contracting states, 25
- Austria
- Belgium
- Bulgaria
- Switzerland
- Cyprus
- Czechia
- Germany
- Denmark
- Estonia
- Spain
- Finland
- France
- United Kingdom
- Greece
- Ireland
- Italy
- Liechtenstein
- Luxembourg
- Monaco
- Netherlands (Kingdom of the)
- Portugal
- Sweden
- Slovenia
- Slovakia
and 1 moreShow fewer
- Türkiye