EP0959102B1

Silica particles surface-treated with silane, process for producing the same and uses thereof

Abstract

This record has no abstract on file.

Term

Term ended

Expired 17 May 2019, 7.4 years ago.

  1. Priority
  2. Filed
  3. Granted
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  5. Today

18 claims: 2 independent, 16 dependent

  1. 1
    Silane-surface-treated fine silica particles having primary particles having a particle diameter of from 0.01 to 5 µm, which fine silica particles are produced from hydrophilic fine silica particles obtained by a process comprising the step of subjecting a tetrafunctional silane compound represented by the general formula (I):Si(OR 3 ) 4      (I) (wherein R 3 ' s may be the same or different and each represent a monovalent hydrocarbon group having 1 to 6 carbon atoms) or a partial hydrolysis-condensation product thereof or a mixture of these, to hydrolysis and condensation in a mixed solvent of water and a hydrophilic organic solvent containing a basic substance, to obtain a hydrophilic fine silica particle mixed-solvent dispersion, and subsequently the step of converting the dispersion medium of the hydrophilic fine silica particle mixed-solvent dispersion into water to prepare an aqueous hydrophilic fine silica particle dispersion, and fulfill the following conditions (i) and (ii): (i) When an organic compound which is liquid at room temperature and has a dielectric constant of from 1 to 40 F/m and fine silica particles are mixed in a weight ratio of 5:1 and shaken, the fine silica particles disperse uniformly in the organic compound;(ii) The quantity of primary particles remaining as primary particles when methanol is evaporated under heating by means of an evaporator from a dispersion prepared by dispersing the fine silica particles in methanol and thereafter the particles are held at a temperature of 100°C for 2 hours, is in a percentage of at least 20% based on the quantity of primary particles originally present.
  2. 2
    A process for producing silane-surface-treated fine silica particles, comprising the steps of:(A) introducing an R 2 SiO 3/2 unit (wherein R 2 represents a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms) to the surfaces of hydrophilic fine silica particles comprising an SiO 2 unit to obtain hydrophobic fine silica particles, said hydrophilic fine silica particles being obtained by a process comprising the step of subjecting a tetrafunctional silane compound represented by the general formula (I):         Si(OR 3 ) 4      (I)    (wherein R 3 ' s may be the same or different and each represent a monovalent hydrocarbon group having 1 to 6 carbon atoms) or a partial hydrolysis-condensation product thereof or a mixture of these, to hydrolysis and condensation in a mixed solvent of water and a hydrophilic organic solvent containing a basic substance, to obtain a hydrophilic fine silica particle mixed-solvent dispersion, and subsequently the step of converting the dispersion medium of the hydrophilic fine silica particle mixed-solvent dispersion into water to prepare an aqueous hydrophilic fine silica particle dispersion;and (B) introducing an R 1 3 SiO 1/2 unit (wherein R 1 ' s may be the same or different and each represent a substituted or unsubstituted monovalent hydrocarbon group having 1 to 6 carbon atoms) to the surfaces of the resultant hydrophobic fine silica particles.