Hinge device, particularly for the door of household electric appliances and the like with counterbalancing and self-regulating means

0001The present invention concerns the production of components for household electric appliances and the like.

0002In particular the object of the invention is an hinge device of the self-regulating type, fit to allow the articulation between the door and the related appliance body, preferably a dishwashers.

0003It is known that the doors of appliances such as ovens, dishwashers and the like, are fixed to the electric household frame through a couple of hinges allowing the door rotation between a closing and an opening positions.

0004The known hinges, such as self-regulating, are fit to produce a counterbalancing action during the opening and closing phases of the door linked thereto. Every hinge is provided with a kinematic motion, moving as regards the hinge movement, including elastic means, tensile or compressive stressed, in such a way that its elastic reaction varies as regards the door position and is fit to balance the weight of the door during its opening.

0005Such hinges include a series of lever elements mutually pivoted fit to constitute a mechanism providing the gradually increasing of the reaction strength of the elastic element during the door opening and so counterbalancing the moment produced by the door weight that increase as regards the increasing of the projection from the appliance frame and therefore by to increasing the lever arm.

0006The main drawback of the known hinges is that to vary the counterbalancing strength exerted by the spring assembled with the appliance is necessary to replace said spring with another able to produce a suitable counterbalancing strength.

0007To avoid such drawback, the known hinges are provided with means fit to allow the adjustment of the counterbalancing force of the elastic means as regards the door weight. For instance, such adjustment means are constituted by small cable that, suitably tensioned through regulation screws accessible from outside of the appliance, allow opportunely to pre-load the spring in such a way to vary its initial elastic reaction.

0008The need of regulating such counterbalancing strength is particularly evident in the case in which the appliances are integral part of modular furniture, such as for instance modular ranges, which, for aesthetic reasons, include the panel assemblage covering the appliance doors. Every panel weights therefore the related door in a variable way depending on the material thereof, so being a random variable for the makers of the appliances, and particularly of the hinges.

0009Another drawback, due to the adjustment of the regulation means, inside the hinge, during the panel assemblage onto the appliance door; it is that such manual operation is not often made with workmanlike, for instance because of the non symmetrically adjustment of the counterbalancing action for each hinge. The consequence is that the elastic means of one of the two hinges is more loaded than the other and therefore subjected to greater stresses that can cause the breaking thereof or however it can cause a non symmetrical opening or closing of the door with the consequent damage of the appliance functionality.

0010Besides, the regulation systems of the hinge devices do not always allow a wide adjustment range of the counterbalancing action, therefore the same hinge is not often usable in different appliances having doors of different weights or providing for panels of different weights.

0011Therefore it is often necessary to make the same hinge model with different spring types of the related counterbalancing means, to be used depending on the appliance type. This causes an heavy drawback for the management of each single type of hinge concerning the carrying out of hinges with different springs, the adjustment during the furniture installation and the storage of the same hinge type with different springs.

0012The main object of the present invention is to propose a hinge device, fit to allow the articulation between the door and the related appliance body, having a counterbalancing self-balancing and self-regulating system, without adjustment means fit to automatically counterbalance doors of variable weight within a reasonable range

0013Another object of the present invention is to propose a device of simple making, easy installation, sure and precise use.

0014Said objects are archived according to the claim content.

0015The features of the invention are underlined in the following, with reference to the enclosed drawings, in which: <ul id="ul0001" list-style="dash" compact="compact"><li>figure 1 shows a side view of the hinge device in a closing condition;</li><li>figure 2 shows a side view the device of figure 1 in correspondence of an extreme opening condition;</li><li>figure 3 shows a side view of a variant of the preferred embodiment of the device of figure 1, in the closing condition;</li><li>figure 4 shows a side view of the device of figure 3 at the extreme opening condition;</li><li>figure 5 shows a side view of a second embodiment of the device in the closing condition;</li><li>figure 6 shows a side sight of the device of figure 5 in the extreme opening condition;</li><li>figure 7 shows a side sight of a variant of the second embodiment of the device of figure 5 in the closing condition;</li><li>figure 8 shows a side view of the device of figure 7 in the extreme opening condition.</li></ul>

0016With reference to the figures from 1 to 8, numeral 1 refers to a hinge device, particularly for the door of electric appliances and the like, including a coupling element 2, a support element 3, first counterbalancing means 6 and a shaped element 9.

0017The coupling element 2 is fixed to the frame 10 of the hinge device 1 fixable to the structure, known and not illustrated, of each electric appliance.

0018The support element 3 is pivoted to the coupling element 2 through a pivot 5 allowing the rotation. A joint plate 4 is fixed near to a end of the support element 3 to which the door, known and not illustrated, is fixed. Moreover, there is an abutment 20 in correspondence of the remaining end of the support element 3.

0019The coupling element 2 has a frontal wall 12 interposed between the support element 3 and the shaped element 9.

0020The first counterbalancing means 6 are constituted by a spring 22 interposed between the head of a rod 23 and a seat 24 therefrom the free end of the rod 23 protrudes.

0021The shaped element 9 has a superior portion 9a hinged to the free end of the rod 23 and an inferior portion 9c hinged to the support element 3 through a pivot 26. Such shaped element 9 has middle portion 9b defining an inner contour 7 and an outer contour 8, opposed to the frontal wall 12.

0022The superior portion 9a of the shaped element 9, opposed to that pivoted to the first counterbalancing means 6, is besides pivoted to sliding means 30 constituted by a sliding block 13 fit to move with sliding friction along the portion of frontal wall 12 faced to the shaped element 9 during the opening/closing of the door.

0023The operation of the hinge device 1 illustrated in the figures 1 and 2 is very simple, because the door opening of the appliance coupled to the support element 3 causes the passage of this latter from a closing condition C, in which the support element 3 is faced to the frontal wall 12 of the coupling element 2, and therefore the door is turned toward the body of the appliance in such a way to close the frontal opening thereof, to an extreme opening condition A, in which the longitudinal axle of the support element 3 is nearly orthogonal to the frontal wall 12, and therefore the door is almost orthogonal with the frontal opening of the appliance.

0024The opening condition A is mainly limited by the abutment 20 of the support element 3 that, consequently its rotation, contacts inwardly the frontal wall 12 of the coupling element 2

0025During the passage from the closing condition C to the opening condition A, the support element 3 rotates on the pivot 5 causing the moving of the shaped element 9. In this passage, the sliding block 13 is forced to slide with friction on the frontal wall 12 exerting thereon a friction resistance force of proportionally increasing intensity as regards the door opening and therefore as regards the passage from the closing condition C to the opening condition A.

0026The rod 23 is moved downward causing the subsequent progressive compression of the spring 22 exerting an antagonist force proportionally increasing with the door opening and able to oppose the weight force.

0027It must be underlined that the presence of the sliding block 13 involves a driven movement of the shaped element 9 and in such a way to cause the progressive increasing of the arm of the antagonist force exerted by the counterbalancing means 6 in consequence of the passage from the closing condition C to the opening condition A. Particularly there is an almost rectilinear motion on the vertical of the counterbalancing means 6 or better of the pivoting point of the rod 23 with the shaped element 9.

0028In this way the combined action of the antagonist force of the first counterbalancing means 6 and the sliding with friction of the sliding block 13 along the frontal wall 12 allows a continuous balancing of the door and of a possible covering panel coupled thereto so allowing the same door to balance in correspondence of each intermediate opening angle reached by the door.

0029It is particular necessary to underline that the main counterbalancing force is due to the friction action of the sliding block 13 exerted on the frontal wall 12, since the sliding between the contact surfaces the sliding block 13 with frontal wall 12 causes a sliding friction.

0030Advantageously, the contact surface of the sliding block 13 with the frontal wall 12 is constituted by nylon enriched with a percentage of graphite ranging between 5% and 20%, and preferably it is of 12%, so that to increase the sliding friction between the surfaces.

0031Particularly the self-regulating effect is completely reached with a whole weight of the door and/or panel varying from 6 to 10 kilograms.

0032With reference to the figures 3 and 4, a variant of the preferred embodiment of the hinge device 1 object of the present invention includes the use of second counterbalancing means 15.

0033Such second counterbalancing means 15 are fixed to the coupling element 2, next to its end opposed to the frontal wall 12, and are active with the outer contour 8 of the shaped element 9. These means includes a lever 17 whole oscillation plain is parallel to the moving plane of the shaped element 9.

0034An end of the lever 17 is hinged, through a pivot 18, to the coupling element 2 and the remaining end is pivoted to the end of elastic means 19 while the middle portion supports an sliding element 14, directly in contact with the outer contour 8, for instance constituted by a free rolls 14a.

0035Particularly, the elastic means 19 include a guiding rod 19b of a helical spring 19 subjected to compression, whose free end is slidingly supported by a bracket 16 fixed to the frame 10.

0036The operation of the hinge device 1, according to the variant shown in the figures 3 and 4, are identical to the operation of the preferred embodiment of figures 1 and 2, with the only difference that the second counterbalancing means 15 allow to exert a further antagonistic force on the shaped element 9 proportionally increasing in correspondence of the passage from the closing condition C to the opening condition A of the door.

0037In fact, during such passage, the rolls 14a rolls or, however, slides on the outer contour 8, particularly from the middle portion 9b toward the superior portion 9a, causing the rotation of the lever 17 around the pivot 18 and therefore the crushing, that is the compression, of the spring 19a onto the bracket 16 which transmits an equal and contrary force to such stress to the shaped element 9 for interposition of the roll 14a. Accordingly, the shaped element 9 is subjected to a further antagonist force opposing the movement thereof during the passage from the closing condition C to the extreme opening condition A and therefore increases the force against the weight force of the door and/or of the optional covering panel applied thereto.

0038In this way, the combined action both of the antagonist force of the first counterbalancing means 6 together with the friction force caused by the slide of the sliding block 13 along the frontal wall 12, and of the further antagonistic force exerted on the shaped element 9 by the second counterbalancing means 15, allows a continuous balance of the door and of the optional panel coupled therein so allowing the door to balance in any opening position.

0039Particularly the self-regulating effect is completely reached for a total weight of the door and/or of the panel varying from 6 to 14 kilograms.

0040It is useful to observe that the sliding element 14 can also be constituted by a sliding block 14a which slides or however runs on the outer contour 8.

0041It is also important to notice that with this hinge device 1 a self-balancing condition of the weight of the door and/or of the panel-door is reached without using any adjustment means of antagonistic force of the counterbalancing means, so making a hinge device completely self-regulating for a wide range of the weight of the door and the door together with the covering panel.

0042To this purpose is important to underline that the friction force raised between the contact surface of the sliding block 13 with the frontal wall 12, the antagonistic force of the first counterbalancing means 6 and the further antagonist force of the second counterbalancing means 15 vary proportionally to the opening angle of the door and therefore increase in the passage from the closing C to opening A conditions, and decrease in the inverse passage, however always proportionally respectively to the increase or to the decrease of weight force of the door or of the door with the covering panel.

0043The figures 5 and 6 illustrate a second embodiment of the hinge device 1 previously described, in which the inner contour 7 of the shaped element 9 is almost cycloidal and has an abutment 33 near the end of the superior portion 9a, and moreover is slidingly driven by the sliding means 30 constituted by a free roll 11 supported by the coupling element 2, while the outer contour 8 is almost rectilinear.

0044The portion of the shaped element 9 included between the middle portion 9b and the second end 9c has a recess 21.

0045The operation of the hinge device 1 of this second embodiment is identical to the operation of the preferred embodiment with the exception that the extreme opening A condition is not only mainly caused by the abutment 20 of the support element 3 that, subsequently its rotation, inwardly contacts the frontal wall 12 of the coupling element 2, but also because the recess 21 of the shaped element 9 is conformed in such a way to lean firmly on the pivot 5 and the abutment 33 is fit to contact the external surface of the roll 11.

0046During the passage from the closing condition C to the extreme opening condition A, the support element 3 rotates around the pivot 5 causing the movement of the shaped element 9. In this passage, the inner contour 7 of this latter slides on the external surface of the roll 11, the rod 23 is moved downward causing the consequent progressive compression of the spring 22 exerting an antagonistic force proportionally increasing to the increase of the opening angle of the door and able to oppose the weight force.

0047It must be underlined that the presence of the roll 11 and the particular conformation of the shaped element 9, or better of its inner contour 7, causes the progressive increase of the arm of antagonistic force exerted by the counterbalancing means 6 in consequence of the passage from the closing condition C to the extreme opening condition A in particular, the interaction between the inner contour 7 and the roll 11 causes the longitudinal movement almost on the vertical line of the counterbalancing means 6 or better of pivoting point of the rod 23 with the shaped element 9.

0048With reference to the figures 7 and 8, a variant of the second embodiment of the hinge device 1 includes the use of the second counterbalancing means 15 similar to those of the preferred embodiment with the exception that the lever 17 is pivoted to the pivot 18 in its central zone, one of its end is bound to the elastic means 19 while the free end rotatingly supports the free roll 14a.

0049Particularly the elastic means 19 are constituted by a spring 19a whose ends are fixed respectively to the lever 17 end and to a bracket 16 hook so that the spring 19a works in traction.

0050It is advantageous to notice that the elastic means 19 can be fixed to the lever 17 between the pivot 18 and the free end of this latter, supporting the sliding element 14, so that the spring 19a of the elastic means 19 works in compression rather than in traction

0051The main advantage of the present invention is therefore to furnish a hinge device, designed to allow the articulation between the door and the body of a related appliance, fitted with a counterbalancing system of the self-adjusting and self-balancing type, without adjustment means, able to counterbalance doors of weight varying automatically within a reasonable but wide range.

0052Further advantage is to furnish a device of simple realisation and operation, of easy installation, of sure, precise and reliable use.