EP0881237A1

Process to produce bimodal polyolefins with metallocene catalysts using two reaction zones

Abstract

A process for the preparation of polyolefins having a bi- or multimodal molecular weight distribution which comprises: (i) contacting olefin monomer and a first co-reactant with a catalyst system in a first reaction zone under first polymerisation conditions to produce a product comprising a first polyolefin having a first molecular weight and distribution; and(ii) contacting olefin monomer and a second co-reactant with a catalyst system in a second reaction zone under second polymerisation conditions to produce a second polyolefin having a second molecular weight distribution different from the first molecular weight distribution; wherein the first and second polyolefins are mixed together, wherein one of the co-reactants is hydrogen and the other is a comonomer selected from butene, methylpentene, hexene or octene, and wherein each catalyst system comprises (a) a metallocene catalyst component comprising a bis tetrahydroindenyl compound of the general formula (IndH4)2R''MQ2 in which each Ind is the same or different and is indenyl or substituted indenyl, R'' is a bridge which comprises a C1-C4 alkylene radical, a dialkyl germanium or silicon or siloxane, or an alkyl phosphine or amine radical, which bridge is substituted or unsubstitued, M is a Group IV metal or vanadium and each Q is hydrocarbyl having 1 to 20 carbon atoms or halogen; and (b) a cocatalyst which activates the catalyst component.

EP0881237A1, drawing sheet 1
Sheet 1 of 7

Term

Term ended

Projected expiry passed 26 May 2017, 9.3 years ago.

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21 claims: 11 independent, 10 dependent

  1. 1
    A process for the preparation of polyolefins having a bi- or multimodal molecular weight distribution which comprises:(i) contacting olefin monomer and a first co-reactant with a catalyst system in a first reaction zone under first polymerisation conditions to produce a product comprising a first polyolefin having a first molecular weight and distribution;and(ii) contacting olefin monomer and a second co-reactant with a catalyst system in a second reaction zone under second polymerisation conditions to produce a second polyolefin having a second molecular weight distribution different from the first molecular weight distribution;wherein the first and second polyolefins are mixed together, wherein one of the co-reactants is hydrogen and the other is a comonomer selected from butene, methylpentene, hexene or octene, and wherein each catalyst system comprises (a) a metallocene catalyst component comprising a bis tetrahydroindenyl compound of the general formula (IndH4)2R''MQ2 in which each Ind is the same or different and is indenyl or substituted indenyl, R'' is a bridge which comprises a C1-C4 alkylene radical, a dialkyl germanium or silicon or siloxane, or an alkyl phosphine or amine radical, which bridge is substituted or unsubstitued, M is a Group IV metal or vanadium and each Q is hydrocarbyl having 1 to 20 carbon atoms or halogen;and (b) a cocatalyst which activates the catalyst component.
  2. 6
    A process according to any one of the preceding claims, wherein M is Zr or Ti.
  3. 7
    A process according to any one of the preceding claims, wherein Q is halogen.
  4. 9
    A process according to any one of the preceding claims, wherein the cocatalyst which activates the catalyst component comprises an aluminium-containing cocatalyst or a boron-containing cocatalyst.
  5. 11
    A process according to any one of the preceding claims, wherein the catalyst system further comprises an inert support.
  6. 12
    A process according to any one of the preceding claims, wherein the olefin monomer is ethylene.
  7. 13
    A process according to any one of the preceding claims, wherein the second co-reactant is hydrogen.
  8. 14
    A process according to any one of the preceding claims, wherein the comonomer is hexene.
  9. 16
    A process according to any one of the preceding claims, wherein hydrogen is supplied to its reaction zone at a rate of no more than 30 NL/h.
  10. 17
    A process according to any one of the preceding claims, wherein the temperature of each reaction zone is in the range of from 60°C to 100°C.
  11. 18
    A process according to any one of the preceding claims, wherein the product of step (i), including the olefin monomer, is contacted with the second co-reactant and the catalyst system in step (ii) to produce and mix the second polyolefin with the first polyolefin in the second reaction zone.