Safety and regulation valve unit for a gas installation, particularly a heating installation

The present invention relates to a safety and regulation valve unit for a gas installation, particularly a heating installation, according to the preamble to the main claim.

Valve units of the known type indicated above are normally operable manually or by means of electromagnetic control devices. In particular, in units operable by means of electromagnetic devices, the movement of the movable device can be controlled automatically. However, this control is achieved with the use of fairly complex electronic systems which generally operate by regulating the supply voltage of the control device. Moreover, with these systems fairly low forces and small movements of the movable device are achieved.

In order to overcome these problems, the subject of the invention is a unit of the type defined above, characterized in that the actuator means comprise a reversible motor with a rotor connected to a male-and-female screw coupling acting on the movable device to translate it towards the first operative position and to control the on-off valve means.

By virtue of this characteristic, the valve unit according to the invention is particularly simple and reliable in use and permits improved control of the movement of the movable device.

Further characteristics and advantages of the invention will become clearer from the following detailed description, provided purely by way of non-limiting example and given with reference to the appended drawings, in which: <ul id="ul0001" list-style="none" compact="compact"><li>Figures 1 to 4 are sectioned side elevational views of a valve unit according to the invention in various operating conditions.</li></ul>

With reference initially to Figure 1, a valve unit according to the invention is generally indicated 1. The unit 1 comprises a duct 2 into which fuel is supplied through an inlet 4 partially visible in the drawings.

The fuel coming from the inlet 4 can be sent to a burner of known type, not shown in the drawings, through a main outlet 6 of the duct 2 or through the outlet 6 and an auxiliary outlet 8 axially offset along the duct 2 relative to the outlet 6.

A communication duct between the outlets 6 and 8 is indicated 9 and a screw 9a is mounted therein for regulating the minimum flow of fuel supplied through the outlet 8.

Valve means 10 are associated with the duct 2 for intercepting the fuel coming out of the inlet 4. The valve means 10 are normally constituted by a solenoid valve of known type with a thermocouple circuit and having a movable closure member 14 urged by a spring 16 towards a position of engagement with a valve seat 12 formed in the duct 2. Alternatively, the valve means 10 may simply comprise a movable closure member urged into closure on the valve seat 12 by a spring.

A movable device 18 is slidable in a leaktight manner in a housing 31 formed as an extension of the duct 2. For this purpose, annular seats 3a are provided inside the housing 31 which in turn is fitted on the duct 2 in a leaktight manner by means of sealing rings 3b. Alternatively, the housing 31 may be formed integrally with the duct 2. The movable device 18 includes an axially hollow shaft 19 having an operating end 19a. The axial cavity of the shaft 19 houses an externally threaded rod 24 coaxial with and connected rigidly to the output shaft of the rotor 22 of an electric motor 20 associated with the unit 1. The motor 20 is preferably a direct-current electric motor, for example, of the stepping type. The rod 24 is coupled directly to the shaft of the rotor 22 with a unitary transmission ratio.

The rod 24 preferably has helical grooves jointly defining a threaded profile 24a.

A female threaded element 26 connected to the shaft 19 at the opposite end to the end 19a has an internal thread 26a which can engage the thread of the rod 24. The female threaded element 26 further comprises a pair of diametrally-opposed radial appendages 26b for engaging respective axial slots 28 formed in a portion of the housing 31. The female threaded element 26 is guided for sliding axially relative to the rod by virtue of the engagement of the slots 28 by the appendages 26b, so that a rotation of the rod 24 causes corresponding axial sliding of the shaft 19 relative to the rod, by virtue of the mutual engagement of the threads 24a and 26a.

A helical biasing spring 32 fitted on the rod 19 acts between a shoulder of the housing 31 and a washer 34 mounted coaxially on the outside of the shaft 19 and movable axially relative thereto. The spring 32 is mounted with a resilient preloading such as to keep the washer 34 in abutment with a radial surface of the housing 31, not shown.

A second, annular plate-shaped closure member 35 is mounted on the shaft 19 in the region of the end 19a and can close a valve seat 36 which puts the main outlet 6 into communication with the auxiliary outlet 8. The closure member 35 is mounted for sliding on the shaft 19 and the resilient preloading of a spring 38 acting between the closure member 35 and a shoulder of the shaft keeps the closure member axially in abutment with a stop ring 37 force fitted on the shaft 19.

When the unit 1 is in operation, the movable device 18 can adopt a plurality of operative positions.

In Figure 1, the unit is shown in an inoperative configuration in which the closure member 14 of the valve 10 is urged into closure on the seat 12, intercepting the flow of fuel between the inlet 4 and the outlets 6 and 8.

During a lighting stage of the installation, the unit 1 is brought to the configuration of Figure 2, starting from that shown in Figure 1. In order to reach the configuration of Figure 2, a control device, not shown, activates both a discharge device, for example, of the known piezoelectric type, in order to light the flame of the burner of the installation, and a timing device or timer, likewise not shown in the drawings. At the same time, the electric motor 20 is rotated, for example, anticlockwise, as a result of the supply of an electrical voltage thereto. The shaft 19 of the movable device 18 is thus moved axially towards the closure member 14, owing to the rotation of the rod 24 relative to the female threaded element 26, until its end 19a interferes with the closure member 14, exerting a pressure thereon against the action of the spring 16, thus causing the closure member 14 to move relative to the seat 12.

During the movement of the device 18, the spring 32 is compressed by the washer 34 which in turn is moved axially by the internally threaded member 26. The washer 34 remains in abutment with the female threaded member because of the resilient load exerted by the spring 32.

As a result of the movement of the closure member 14 away from the seat 12, the fuel inlet 4 is brought into communication with the outlet 6 which, as stated above, is connected to the burner, so that the fuel is lit by the discharge device. As a result of the axial movement of the shaft 19, the closure member 35 is closed onto the corresponding valve seat 36 and is urged into this closure position by the resilient action generated by the compression of the spring 38 (Figure 2). As a result, the auxiliary outlet 8 is not in communication with the outlet 6, that is, it is put into communication solely through the minimum-flow regulation duct 9.

As a result of the lighting of the fuel, the thermocouple heats up, generating a current which magnetically locks or arms the closure member 14 in the position reached, spaced from the seat 12.

Upon completion of the lighting of the burner and the consequent locking of the closure member 14 of the valve 10 in the open position, and hence after a predetermined time set by means of the timer has elapsed, both the thermocouple heats up, generating a current which magnetically locks or arms the closure member 14 in the position reached, spaced from the seat 12.

Upon completion of the lighting of the burner and the consequent locking of the closure member 14 of the valve 10 in the open position, and hence after a predetermined time set by means of the timer has elapsed, both the voltage supply to the motor 20 and the lighting discharge are stopped.

In this condition, the motor 20 is idle and the shaft 19 is urged in the opposite direction to that of the lighting stage by the resilient biasing force stored in the helical spring 32 so that the movable device 18 is returned towards the motor 20 and away from the valve 10 until it reaches a "rest" position shown in Figure 3. This position is defined by the abutment of the washer 34 with the corresponding abutment surface of the housing 31. The washer 34 is in abutment with this surface since it is acted on by the resilient preloading of the spring 32.

The resilient characteristic of the spring 38 is such that, when the movable device 18 is in the rest position of Figure 3, the closure member 35 is kept closed on the corresponding valve seat 36 by a predetermined resilient load of the spring 38, thus intercepting the flow of fuel through the valve seat 36. In this position, which is defined as the "minimum power" position, the shaft 19 cuts off the outlet 8 by means of the closure member 35 and the fuel inlet 4 is in communication with the main outlet 6.

The helical spring 32 also performs a safety function for the unit 1. In fact, if the motor stops accidentally during the lighting of the installation, the spring 32 returns the shaft 19 to a position spaced from the closure member 14 so that the closure member 14 is automatically urged into closure on the seat 12 by the spring 16, thus preventing the shaft 19 from stopping in a position in which it could interfere with the closure member 14, keeping it spaced from the seat 12.

The shaft 19 can also adopt a second operative position called the "maximum power" position, shown in Figure 4, in which the inlet 4 is simultaneously in communication with both of the outlets 6 and 8. In order to bring the shaft 19 to this position, the motor 20 is activated again in the opposite direction of rotation to that of the lighting stage, for example, as a result of the reversal of its poles. The shaft 19 is thus retracted to a position in which it is spaced from the rest position and in which the closure member 35 is moved so as to open the valve seat 36 and to allow fuel to pass through the auxiliary outlet 8.

The "minimum power" position can be reached from the "maximum power" position if a voltage is supplied to the motor 20 again so as to cause it to rotate in the same direction as in the lighting stage until the auxiliary outlet opening 8 is blocked.

Moreover, whatever position the movable device 18 is in, the installation can be turned off by the interruption of the thermocouple circuit so as to de-energize the thermostatic solenoid valve 10 so that the closure member 14 is subject to the thrust of the spring 16 and is urged into closure on the seat 12, thus cutting off the fuel supply.