EP0806520B1

Method of making an ultra soft, high basis weight tissue

Abstract

This record has no abstract on file.

EP0806520B1, drawing sheet 1
Sheet 1 of 3

Term

Term ended

Expired 9 May 2017, 9.4 years ago.

  1. Priority
  2. Filed
  3. Granted
  4. Expired
  5. Today

21 claims: 2 independent, 19 dependent

  1. 1
    A method of making an ultra-soft high basis weight multi-ply tissue having at least two paper webs formed by wet pressing comprising:(a) forming at least one web (W) by: (a1) providing a first fibrous pulp including 35 to 90% of a short fiber, wherein said short fiber has an average fiber length of 2.0 mm or less and a coarseness of 12 mg/100 metres or less;and including 10 to 65% of a long fiber having an average fiber length greater than 2.0 mm and a coarseness of less than 35 mg/100 metres wherein said pulp further includes chemicals consisting of up to 5 lb/ton (2.5 kg/tonne) of one or more strength adjusting agents and optionally temporary wet strength adjusting agents;(a2) forming a first nascent web from a liquid slurry of said first pulp, wherein said first web has a basis weight of at least 11 lbs/3000 sq. ft. (5 kg/280 sq. metres) ream;(a3) including in said first web at least 1.0 lbs/ton (0.5 kg/tonne) of cationic nitrogenous softener;(a4) dewatering said first web through wet pressing;(a5) adhering said first web to a Yankee dryer (26);(a6) creping said first web from said Yankee dryer, wherein the adhesion between said first web and said Yankee dryer is controlled to achieve a reel crepe of at least 20%;(b) forming at least one further web (W) by: (b1) providing a second fibrous pulp including 35 to 90% of a short fiber, wherein said first fiber has an average fiber length of 2.0 mm or less and a coarseness of 12 mg/100 metres or less;and including 10 to 65% of a long fiber having an average fiber length greater than 2.0 mm and a coarseness of less than 35 mg/100 metres wherein said pulp further includes chemicals consisting of up to 5 lb/ton (2.5 kg/tonne) of one or more strength adjusting agents and optionally temporary wet strength adjusting agents;(b2) forming a second nascent web from a liquid slurry of said second pulp, wherein said second web has a basis weight of at least 11 lbs/3000 sq. ft. (5 kg/280 sq. metres) ream;(b3) including in said second web at least 1.0 lbs/ton (0.5 kg/tonne) of cationic nitrogenous softener;(b4) dewatering said second web through wet pressing;(b5) adhering said second web to a Yankee dryer (26);(b6) creping said second web from said Yankee dryer, wherein the adhesion between said second web and said Yankee dryer is controlled to achieve a reel crepe of at least 20%;(c) combining said webs to form a multi-ply web;(d) calendering said webs either individually prior to combination into a multi-ply web or together as a multi-ply web;and wherein steps (a), (b) and (d) are controlled to result in a multi-ply tissue product having a tensile strength of 27 to 38 g/3" (76 mm) width per lb (0.45kg) of basis weight, a CD tensile strength of 10 to 23 g/3" (76 mm) width per lb (0.45 kg) of basis weight, a caliper of at least 0.17mm/kg (3 mils/lb) basis weight, a GM MMD friction of less than 0.190, and a tensile stiffness of less than 0.72 g/% strain per lb. (0.45kg) of basis weight.
  2. 21
    A method of making an ultra-soft high basis weight multi-ply tissue having at least two paper webs formed by wet pressing comprising:(a) forming at least one web (W) by: (a1) providing a first fibrous pulp including 35 to 90% of a short fiber, wherein said short fiber has an average fiber length of 2.0 mm or less and a coarseness of 12 mg/100 metres or less;and including 10 to 65% of a long fiber having an average fiber length greater than 2.0 mm and a coarseness of less than 35 mg/100 metres wherein said pulp further includes chemicals consisting of up to 5 lb/ton (2.5 kg/tonne) of one or more strength adjusting agents and optionally temporary wet strength adjusting agents;(a2) forming a first nascent web from a liquid slurry of said first pulp, wherein said first web has a basis weight of at least about 11 lbs/3000 sq. ft. (5 kg/280 sq. metres) ream;(a3) dewatering said first web through wet pressing;(a4) adhering said first web to a Yankee dryer (26);(a5) creping said first web from said Yankee dryer, wherein the adhesion between said first web and said Yankee dryer is controlled to achieve a reel crepe of at least 20%;(b) forming at least one further web (W) by: (b1) providing a second fibrous pulp including 35 to 90% of a short fiber, wherein said first fiber has an average fiber length of 2.0 mm or less and a coarseness of 12 mg/100 metres or less;and including 10 to 65% of a long fiber having an average fiber length greater than 2.0 mm and a coarseness of less than 35 mg/100 metres wherein said pulp further includes chemicals consisting of up to 5 lb/ton (2.5 kg/tonne) of one or more strength adjusting agents and optionally temporary wet strength adjusting agents;(b2) forming a second nascent web from a liquid slurry of said second pulp, wherein said second web has a basis weight of at least 11 lbs/3000 sq. ft. (5 kg/280 sq. metres) ream;(b3) dewatering said second web through wet pressing;(b4) adhering said second web to a Yankee dryer (26);(b5) creping said second web from said Yankee dryer, wherein the adhesion between said second web and said Yankee dryer is controlled to achieve a reel crepe of at least 20%;(c) combining said webs to form a multi-ply web;(d) calendering said webs either individually prior to combination into a multi-ply web or together as a multi-ply web;(e) wherein said multi-ply web is sprayed with a softener to result in a web containing at least 1.0 lbs/ton (0.5 kg/tonne) of cationic nitrogenous softener;and wherein steps (a), (b) and (d) are controlled to result in a multi-ply tissue product having a tensile strength of 27 to 38 g/3" (76 mm) width per lb (0.45kg) of basis weight, a CD tensile strength of 10 to 23 g/3" (76 mm) width per lb (0.45 kg) of basis weight, a caliper of at least 0.17mm/kg (3 mils/lb) basis weight, a GM MMD friction of less than 0.190, and a tensile stiffness of less than 0.72 g/% strain per lb. (0.45kg) of basis weight.