PVC-free multilayered tube for medical uses, method for its manufacture and use
Abstract
According to the invention, strong adhesion of the layers to each other and simple formation of a strong and leakproof connection with bags or connectors made from polypropylene or polycarbonate during steam sterilisation is achieved by the first plastic material containing at least one polymer which is dimensionally stable at temperatures of >/=121 DEG C., while the second plastic material contains at least one polymer which is no longer dimensionally stable at temperatures of >/=121 DEG C. A layer C) (2) is optionally present, the plastic material of which contains at least one polymer which is dimensionally stable at temperatures of >/=121 DEG C. The invention can be used for medical purposes, in particular as a fluid line in dialysis, infusion or artificial feeding, primarily in connection with connectors or medical bags.

Term
Term ended
Expired 10 September 2016, 10 years ago.
- Priority
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- Today
21 claims: 21 independent, 0 dependent
- 1PVC-free, multi-layer tube for medical purposes having at least two layers of which a base layer A) made of a first plastic material is bonded to at least one connecting layer B), made of a second plastic material, characterised in that the first plastic material is preponderantly a synthetic rubber based upon isoprene or polypropylene with a density ρ ≤ 0.9 g / cm3 which is dimensionally stable when subjected to heat sterilisation at ≥ 121 °C, has a Shore Hardness D ≤ 32 and which possesses a residual stress at ≥ 121 °C sufficient to form a press fit at a connection point, such that the base layer A) remains undeformed at temperatures of ≥ 121 °C and that a ring or a loop with a diameter of down to 60 mm can be formed without kinking taking place, while the second plastic material consists predominantly of a polyethylene co-polymer or a synthetic rubber with Mw < 100,000 g/mol which has a tendency to flow under the connection pressure arising during formation of a press fit while undergoing heat sterilisation at 121 °C and possesses a Shore Hardness A of ≤ 65 with the result that each connecting layer B) under connection pressure at a temperature of 121 °C no longer retains its shape. PVC-freier Mehrschichtschlauch für medizinische Zwecke mit wenigstens zwei Schichten, von denen eine Basisschicht A) aus einem ersten Kunststoffmaterial mit wenigstens einer Konnektionsschicht B) aus einem zweiten Kunststoffmaterial verbunden ist, dadurch gekennzeichnet, daß das erste Kunststoffinaterial zum überwiegenden Teil ein synthetischer Kautschuk auf Isopren-Basis oder Polypropylen mit einer Dichte p ≤ 0,9 g/cm3 ist, welches eine Hitzesterilisation bei ≥ 121 °C ohne Formschädigung übersteht, eine Härte Shore D < 32 hat, das bei ≥ 121°C eine Restspannung aufweist, die ausreicht, um an einer Konnektionsstelle einen Preßsitz zu bilden, so daß die Basisschicht A) bei Temperaturen ≥ 121°C noch formbeständig ist und aus dem ein Kringel oder eine Schlaufe mit einem Durchmesser von bis zu 60 mm ohne Knickschädigung geformt werden kann, während das zweite Kunststoffmaterial zum überwiegenden Teil ein Polyethylen Copolymer oder ein synthetischer Kautschuk mit Mw < 100.000 g/mol ist, welches während einer Hitzesterilisation bei 121°C unter dem bei Ausbildung eines Preßsitzes resultierenden Konnektionsdruck zum Fließen neigt und eine Härte Shore A ≤ 65 aufweist, so daß jede Konnektionsschicht B) bei einer Temperatur von 121°C unter Konnektionsdruck nicht mehr formbeständig ist. Tuyau flexible multicouche exempt de PVC destiné à des fins médicales comprenant au moins deux couches dont la première est une couche de base A) constituée d'une première matière synthétique à laquelle est reliée au moins une couche de connexion B) constituée d'une deuxième matière synthétique, caractérisé par le fait que la première matière synthétique représente, à titre principal, un caoutchouc synthétique à base d'isoprène ou du polypropylène possédant une densité p ≤ 0,9 g/Cc, qui résiste à une stérilisation à la chaleur à une température ≥ 121 °C en l'absence de déformation, qui possède une dureté Shore D ≤ 32 et qui présente, à une température ≥ 121 °C, une tension résiduelle qui suffit pour former un ajustage serré à un endroit de connexion, de telle sorte que la couche de base A), à des températures ≥ 121 °C, manifeste encore une résistance à la déformation et peut être façonnée pour obtenir un cercle ou une boucle possédant un diamètre s'élevant jusqu'à 60 mm en l'absence de dégradation par flambage, tandis que la deuxième matière synthétique représente, à titre principal, un copolymère de polyéthylène ou un caoutchouc synthétique possédant en poids moléculaire Mw < 100.000 g/mole, qui manifeste une tendance à l'écoulement lors d'une stérilisation à la chaleur à une température de 121 °C sous l'influence de la pression de connexion résultant de la mise en oeuvre d'un ajustage serré et présente une dureté Shore A ≤ 65, de telle sorte que chaque couche de connexion, à une température de 121 °C, ne résiste plus à la déformation sous la pression de connexion.
- 2PVC-free multi-layer tube according to claim 1, characterised by the sequence of the layers B) A), A) B) or B), A) B) proceeding in each case from the inside to the outside. PVC-freier Mehrschichtschlauch nach Anspruch 1, gekennzeichnet durch die Abfolge der Schichten B) A), A) B) oder B) A) B), jeweils von innen nach außen. Tuyau flexible multicouche exempt de PVC selon la revendication 1, caractérisé par la succession de couches B) A), A) B) ou B) A) B), chaque fois de l'intérieur vers l'extérieur.
- 3PVC-free multi-layer tube according to one of the foregoing claims, characterised in that the tube exhibits additionally at least one transparent cover layer C) of a third plastic material as the outer layer, where layer C) is arranged either as the innermost or outermost layer. PVC-freier Mehrschichtschlauch nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß der Schlauch zusätzlich wenigstens eine transparente Deckschicht C) als Außenschicht aus einem dritten Kunststoffmaterial aufweist, wobei die Schicht C) jeweils als innerste oder äußerste Schicht angeordnet ist. Tuyau flexible multicouche exempt de PVC selon l'une quelconque des revendications précédentes, caractérisé en ce que le tuyau flexible présente en outre au moins une couche de recouvrement transparente C) à titre de couche externe constituée par une troisième matière synthétique, la couche C) étant respectivement disposée pour faire office de couche située le plus à l'intérieur ou de couche située le plus à l'extérieur.
- 4PVC-free multi-layer tube according to claim 3, characterised in that the outermost or innermost outer layer is a connecting layer B) and the corresponding opposite outer layer is a cover layer C). PVC-freier Mehrschichtschlauch nach Anspruch 3, dadurch gekennzeichnet, daß die äußerste oder innerste Außenschicht eine Konnektionsschicht B) und die dazu korrespondierende entgegengesetzte Außenschicht eine Deckschicht C) ist. Tuyau flexible multicouche exempt de PVC selon la revendication 3, caractérisé en ce que la couche externe située le plus à l'extérieur ou située le plus à l'intérieur est une couche de connexion B) et la couche externe opposée correspondant à cette dernière est une couche de recouvrement C).
- 5PVC-free multi-layer tube according to one of claims 3 or 4 characterised by the sequence of the layers B) A) C), C) A) B), C) B) A) B) or B) A) B) C) proceeding in each case from the inside to the outside. PVC-freier Mehrschichtschlauch nach einem der Ansprüche 3 oder 4, gekennzeichnet durch die Abfolge der Schichten B) A) C), C) A) B), C) B) A) B) oder B) A) B) C) jeweils von innen nach außen. Tuyau flexible multicouche exempt de PVC selon la revendication 3 ou 4, caractérisé par la succession de couches B) A) C), C) A) B), C) B) A) B) ou B) A) B) C), chaque fois de l'intérieur vers l'extérieur.
- 6PVC-free multi-layer tube according to claim 3 or claim 4, characterised by the layers B)A)C) or C)A)B), according to the use of the tube. PVC-freier Mehrschichtschlauch nach Anspruch 3 oder 4, gekennzeichnet durch die Schichten B)A)C) oder C)A)B) je nach Verwendung des Schlauches. Tuyau flexible multicouche exempt de PVC selon la revendication 3 ou 4, caractérisé par les couches B) A) C) ou C) A) B), en fonction de l'utilisation respective du tuyau flexible.
- 7PVC-free multi-layer tube according to one of the foregoing claims 3 to 6, characterised in that the third plastic material contains at least one polymer which is dimensionally stable at temperatures of ≥ 121 °C. PVC-freier Mehrschichtschlauch nach einem der vorhergehenden Ansprüche 3 bis 6, dadurch gekennzeichnet, daß das dritte Kunststoffmaterial wenigstens ein Polymer aufweist, dessen Formbeständigkeit bei Temperaturen ≥ 121°C gegeben ist. Tuyau flexible multicouche exempt de PVC selon l'une quelconque des revendications précédentes 3 à 6, caractérisé en ce que la troisième matière synthétique présente au moins un polymère dont la résistance à la déformation est indiquée à des températures ≥ 121 °C.
- 8PVC-free multi-layer tube according to claim 7, characterised in that the third plastic material is dimensionally stable at temperatures of ≥ 121 °C. PVC-freier Mehrschichtschlauch nach Anspruch 7, dadurch gekennzeichnet, daß das dritte Kunststoffmaterial bei Temperaturen ≥ 121°C Formbeständigkeit aufweist. Tuyau flexible multicouche exempt de PVC selon la revendication 7, caractérisé en ce que la troisième matière synthétique présente une résistance à la déformation à des températures ≥ 121 °C.
- 9PVC-free mufti-layer tube according to one of the foregoing claims, characterised in that the layers adhere to one another without the use of additional adhesive agents. PVC-freier Mehrschichtschlauch nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Schichten ohne zusätzlichen Haftvermittler zusammenhaften. Tuyau flexible multicouche exempt de PVC selon l'une quelconque des revendications précédentes, caractérisé en ce que les couches adhèrent l'une à l'autre en l'absence d'un adhésif supplémentaire.
- 10PVC-free multi-layer tube according to one of the foregoing claims, characterised in that the layers are essentially free from plasticisers, anti-blocking agents, anti-static agents and other filler materials. PVC-freier Mehrschichtschlauch nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Schichten im wesentlichen frei von Weichmachern, Antiblockmitteln, Antistatika sowie anderen Füllstoffen sind. Tuyau flexible multicouche exempt de PVC selon l'une quelconque des revendications précédentes, caractérisé en ce que les couches sont essentiellement exemptes de plastifiants, d'agents s'opposant à l'adhérence par contact entre feuilles, d'agents antistatiques et d'autres matières de remplissage.
- 11PVC-free multi-layer tube according to one of claims 3 to 10, characterised in that the layers A), B) and/or C) each additionally contain up to 40 % by weight relative to 100 % by weight of their content of plastic material, of such plastic material which serves to form one or both of the adjacent layers of the PVC-free multi-layer tube. PVC-freier Mehrschichtschlauch nach einem der Ansprüche 3 bis 10, dadurch gekennzeichnet, daß die Schichten A), B) und/oder C) jeweils zusätzlich bis zu 40 Gew.-% bezogen auf 100 Gew.-% ihres Kunststoffmaterials, desjenigen Kunststoffmaterials aufweisen, welches zur Ausbildung einer oder beider benachbarten Schichten des PVC-freien Mehrschichtschlauches dient. Tuyau flexible multicouche exempt de PVC selon l'une quelconque des revendications précédentes 3 à 10, caractérisé en ce que les couches A), B) et/ou C) présentent respectivement en outre, jusqu'à concurrence de 40 % en poids rapportés à 100 % en poids de leur matière synthétique, la matière synthétique qui sert à la réalisation d'une couche voisine du tuyau flexible multicouche exempt de PVC ou encore desdites deux couches voisines.
- 12PVC-free multi-layer tube according to one of the foregoing claims, characterised in that the plastic materials for all the layers of the tube are selected such that they consist essentially of polyolefines or of plastic materials based upon olefines. PVC-freier Mehrschichtschlauch nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Kunststoffmaterialien für alle Schichten des Schlauches so gewählt sind, daß sie im wesentlichen aus Polyolefin oder aus darauf basierenden Kunststoffen bestehen. Tuyau flexible multicouche exempt de PVC selon l'une quelconque des revendications précédentes, caractérisé en ce que les matières synthétiques pour toutes les couches du tuyau flexible sont sélectionnées de telle sorte qu'elles sont constituées essentiellement de polyoléfines ou de matières synthétiques à base de ces dernières.
- 13PVC-free multi-layer tube according to one of the foregoing claims, characterised in that the base layer A) has a thickness of between 900 and 980 µm. PVC-freier Mehrschichtschlauch nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Basisschicht A) eine Dicke zwischen 900 und 980 µm aufweist. Tuyau flexible multicouche exempt de PVC selon l'une quelconque des revendications précédentes, caractérisé en ce que la couche de base A) présente une épaisseur entre 900 et 980 µm.
- 14PVC-free multi-layer tube according to one of the foregoing claims, characterised in that the connecting layer B) has a thickness of between 10 µm and 50 µm. PVC-freier Mehrschichtschlauch nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Konnektionsschicht B) eine Dicke zwischen 10 µm und 50 µm aufweist. Tuyau flexible multicouche exempt de PVC selon l'une quelconque des revendications précédentes, caractérisé en ce que la couche de connexion B) présente une épaisseur entre 10 µm et 50 µm.
- 15PVC-free mufti-Dyer tube according to one of claims 4 to 14, characterised in that the cover layer C) has a thickness of between 10 µm and 50 µm. PVC-freier Mehrschichtschlauch nach einem der Ansprüche 4 bis 14, dadurch gekennzeichnet, daß die Deckschicht C) eine Dicke zwischen 10 µm und 50µm aufweist. Tuyau flexible multicouche exempt de PVC selon l'une quelconque des revendications précédentes, caractérisé en ce que la couche de recouvrement C) présente une épaisseur entre 10 µm et 50 µm.
- 16Procedure for the manufacture of a PVC-free multi-layer tube for medical purposes according to the claims 1-15 where in order to produce a multi-layer tube containing at least two layers of a multi-layer tube from plastic material, the first plastic material for forming the base layer A) and the second plastic material for forming at least one connecting layer B) bonded to it are co-extruded with one another thus forming from the resulting multi-layer film a multi-layer tube which has an essentially co-axial and cylindrical form. Procédé pour la fabrication d'un tuyau flexible multicouche exempt de PVC destiné à des fins médicales selon les revendications 1 à 15, dans lequel, pour former un tuyau flexible multicouche en matière synthétique contenant au moins deux couches on soumet à une extrusion conjointe la première matière synthétique pour la formation de la couche de base A) et la deuxième matière synthétique pour la réalisation d'au moins une couche de connexion B) reliée à la première citée et, à partir de la feuille multicouche que l'on obtient en l'occurrence, on forme un tuyau flexible multicouche essentiellement coaxial et cylindrique. Verfahren zur Herstellung eines PVC-freien Mehrschichtschlauches für medizinische Zwecke gemäß den Ansprüchen 1-15, bei dem man zur Erzeugung eines wenigstens zweischichtigen Mehrschichtschlauchs aus Kunsstoff das erste Kunststoffmaterial zur Ausbildung der Basisschicht A) und das zweite Kunststoffmaterial zur Ausbildung wenigstens einer damit verbundenen Konnektionsschicht B) miteinander koextrudiert und aus der dabei resultierenden Mehrschichtfolie einen im wesentlichen koaxialen und zylindrischen Mehrschichtschlauch formt.
- 17Procedure according to claim 16, characterised in that during the production of the multi-layer film, yet a third plastic material is co-extruded to form at least one cover layer C) of a highly transparent nature together with low crystallinity and dimensional stability at > 121 °C, where the coyer layer C) is formed on one of the two outer surfaces. Procédé selon la revendication 16, caractérisé en ce que, lors de la formation de la feuille multicouche, on soumet encore à une extrusion conjointe, une troisième matière synthétique pour la réalisation d'au moins une couche de recouvrement C) possédant une transparence élevée et une cristallinité minime ainsi qu'une résistance à la déformation > 121 °C, la couche de recouvrement C) étant réalisée sur un des deux côtés externes. Verfahren nach Anspruch 16, dadurch gekennzeichnet, daß man bei der Erzeugung der Mehrschichtfolie noch ein drittes Kunststoffmaterial zur Ausbildung wenigstens einer Deckschicht C) mit hoher Transparenz und geringer Kristallinität und einer Formbeständigkeit von > 121°C koextrudiert, wobei die Deckschicht C) auf einer der beiden Außenseiten ausgebildet wird.
- 18Procedure according to one of the claims 16 to 17, characterised in that the tube is shock-cooled with water once its shape has been determined. Procédé selon l'une quelconque des revendications 16 à 17, caractérisé en ce qu'on soumet le tuyau flexible, après sa formation, à un refroidissement ultrarapide avec de l'eau. Verfahren nach einem der Ansprüche 16 bis 17, dadurch gekennzeichnet, daß man den Schlauch nach dem Formen mit Wasser schockkühlt.
- 19Use of the PVC-free multi-layer tube according to one of the claims 1 to 15 for medical purposes. Utilisation du tuyau flexible multicouche exempt de PVC selon l'une quelconque des revendications 1 à 15 pour des objets médicaux. Verwendung des PVC-freien Mehrschichtschlauches nach einem der Ansprüche 1 bis 15 für medizinische Zwecke.
- 20Use according to claim 19 as a liquid-conducting pipe in dialysis, infusion or artificial feeding. Utilisation selon la revendication 19, à titre de conduit de passage pour fluide lors d'une dialyse, d'une perfusion ou d'une alimentation artificielle. Verwendung nach Anspruch 19 als fluidführende Leitung in der Dialyse, Infusion oder künstlichen Ernährung.
- 21Use according to claim 19 as a tube for conducting blood. Utilisation selon la revendication 19, à titre de tuyau flexible pour le sang. Verwendung nach Anspruch 19 als Blutschlauch.
Independent claims21
67 paragraphs, as filed
The invention relates to a PVC-free multilayer tube for medical purposes according to the preamble of claim 1, a method for Preparation of such PVC-free multilayer tubes according to claim 16 and the use of PVC-free multilayer tubes according to the invention.
Regarding the prior art, the<dl tsize="15" compact="compact"><dt>WO-A-92/11820</dt><dd>(= D1),</dd><dt>DE-A-28 31 034</dt><dd>(= D2),</dd><dt>US-A-4,948,643</dt><dd>(= D3),</dd><dt>EP-A-0136848</dt><dd>(= D4),</dd><dt>DE-PS 44 04 041</dt><dd>(= D5)</dd><dt>DE-OS 42 19 071</dt><dd>(= D6)</dd><dt>DE-OS 39 14 998</dt><dd>(= D7),</dd><dt>WO-A-93/23093</dt><dd>(= D8),</dd><dt>EP-A-0564206</dt><dd>(= D9)</dd><dt>EP-A-0533493</dt><dd>(= D10)</dd><dt>US-A-5,520,975</dt><dd>(= D11) and</dd><dt>US-A-4,929,479</dt><dd>(= D12).</dd></dl>called.
PVC-free materials = Non-PVC materials and derived ply Tubes having only one layer are known, for example, from D1. Herein presented a hose material for medical purposes, which blend from Polyurethane and polyester has both and a sterilization treatment may be subjected in the autoclave, heat-sealable and with RF energy sealed- and is fusible. The described Tubing is free of the PVC plasticiser DEHP, a phthalate, which is to be suspected to have carcinogenic properties. It However, optionally containing a softening substance certain additional shares of Citric acid ester (Butyryltrihexylcitrat) and other processing aids such as internal or external lubricants. The method disclosed in D1 thermoplastic Although plastics material may by known molding methods such as Extrusion, injection molding or blow molding to be processed is in the but essentially for use with medical bags or thought connectors from PVC. Only in conjunction with these "classic" PVC materials, it shows satisfactory compatibility, particularly in the Compound formation by hot or high frequency sealing.
Also from the D2 are of PVC-free plastics materials known to Production of tubes for receiving or channeling blood or medical solutions are suitable. Subject D2 are particularly Plastics materials, consisting of 10 to 40 wt .-% of a substantially from Propylene units formed polyolefin, 40 to 85 wt .-% of a Block copolymers composed of a central polyethylene or Polybutylenblock with terminal polystyrene blocks, 10 to 40 wt .-% of a polymeric Plasticizer based on polyethylene, and optionally a Antioxidants exist. The materials disclosed are indeed flexible, quite heat resistant, possess for medical applications required softness of the material and can also substantially Aging problem caused by low molecular weight plasticizer largely solve the stability and rigidity of the material can, however, to desired. In particular, would the single layer material shown a Increasing the rigidity by increasing the polypropylene share at the expense the softness and flexibility of a finished tube or bag.
Multilayer tubes for medical connection lines Subject D3. Shown are three-layered tubes, whose outer Layer on ethylene vinyl acetate (EVA) and the inner layer Polyvinyl chloride (PVC) based. Since the adhesion between the inner and outer Layer is deficient, a bonding layer of a will to Ethylene based polymer containing vinyl acetate and acrylates, as middle layer together with the other two materials are coextruded. Plastic materials having the sequence illustrated, the layers are especially for use as a terminal or connector or hose with medical bags made from EVA (compatibility of the outer Layer to the bag) and then allow the introduction and secure connection, for example, by solvent fusion, a PVC membrane tube within the fitting or -rohres. For in D3 shown multilayer tubing is medically consistently to materials of concern, since the PVC layer as a plasticizer having significant amounts of trimellitic, these compounds but may be carcinogenic.
From D4 one finally knows multilayer tubes that as a potential Replacement for PVC hoses are regarded in the medical sector. However, the use of PVC according to the D4 is not entirely excluded, but it is as the material or additive for Interlayer or the inner layer well tolerated.
Specifically, the D4 relates to a three-layer tube for medical Purposes, the inner layer of ethylene-propylene copolymer, an Polypropylene, a copolyester from a polyether and a Polyethylene terephthalate, polyurethane, polyvinyl chloride or a blend of Copolyester and ethylene vinyl acetate copolymer.
The intermediate layer may be made of LLDPE (Linear Low Density Polyethylenes), ethylene-vinyl acetate copolymer (EVAC), modified EVAC, Ethylene-methyl acrylate copolymer (EMAC), modified EMAC, PVC or a blend of the aforementioned compounds.
The outer layer according to D4 is made of polypropylene, ethylene-propylene copolymer or modified ethylene-propylene copolymer formed.
The selection of materials for the intermediate layer depends in essentially on the ability of these materials to the entire structure of the to impart the necessary flexibility multi-layer pipe. The criterion for the selection of the inner layer material is a sufficient heat resistance, to make the resultant tube autoclavable while the Choice of an outer layer material at substantially the desired orientation, a relatively resistant ultrasound, hot or high frequency energy sealing to allow a polycarbonate connector.
Apart from the fact that the tubes in accordance with the use of PVC D4 not completely rule out, the hoses are indeed with polycarbonate tolerated, but less to connect education with other recent and more advantageous based on polypropylene bag or Connector materials suitable.
In addition, the flexible middle layer according to D4 is usually the most layer, which slightly too low rigidity of the entire hose brings with it. It is a rule and not only optionally necessary to irradiate extruded tubes to by radiation-induced Crosslinking to cause Hitzesterilisierbarkeit. This operation is consuming.
The D5 betrift polymer material of medical instruments. silangepropfte Disclosed VLDPE's or ULPDE's the moisture were linked to then as transparent and kink-resistant and obtain sterilizable tubing, especially d hrough extrusion. Height Crosslinking levels are a prerequisite for autoclavability of the final product. Although the material seems suitable for replacement of PVC, lacking from available single-hoses on the ability of a Fitting a good and direct connection during a simple to respond heat sterilization treatment, without the dimensional stability have to give up.
The D6 discloses strahlensterilisierbare recyclable infusion and Transfüsionsgeräte in which all components of thermoplastic or elastomeric homopolymers, copolymers, block copolymers based on are shown polyolefins. In particular, the public makes D6 Connecting pipes, LLDPE or from linear PE LVLD accessible, but excludes the use of EVA or ionomers not specific.
For connecting these tubes are using organic Solvents such as cyclohexane added. Alternatively, let the tubes Ultrasonic welding or by light or UV-curable adhesives connect.
D7 is concerned with transmission systems for Infüsions- or Transfusion, in which the environmentally sound recycling all Constituents of a polymer, copolymer or block copolymer under Eliminating PVC exist. The polymer materials which find use, based on styrene polymers.
D8 relates to PVC-free coextruded multilayer tubes for medical Purposes, a core layer of a blend of polyamide and EVA exhibit. On this inner core layer is an outer layer by means of a Adhesive layer applied. The adhesive layer has essential copolyester and SEBS copolymer on, optionally PP and EVA. The choice of material is that the disclosed tube must have the disadvantages resulting from the use resulting from EVA, copolyester or polyamide.
The D9 concerns medical devices with a single- or multilayer Construction. Disclosed are structures inside a and an outer layer , between which must be a further intermediate layer. All Layers include crystalline polyolefins, while the intermediate layer additionally required to have an amorphous polypropylene. In addition, the D9 discloses Structures, which consist of a layer which at least one crystalline comprising polyolefin and amorphous polypropylene.
Crystalline polyolefins according D9 are iso- or syndiotactic polypropylenes or a copolymer based on isotactic polybutene-1 or a isotactic copolymer based thereon.
Amorphous polypropylene is atactic polypropylene or a thereon based copolymer.
The intermediate layer (for 3 layers) or a layer of single-layer Structure, in addition to the mixture of crystalline and amorphous polyolefin additionally comprise an amount of a thermoplastic elastomer.
D10 from the laminated films are known which comprise a layer (A), which contains a resin composition comprising 20 to 100 wt .-% amoprhes having polyolefin and 80 to 0 wt .-% crystalline polypropylene; and a an outermost layer (B) comprising a crystalline polypropylene, a Ethlyen (co) polymer or a crystalline polypropylene and a polar Ethylene (co) polymer.
D11 discloses multilayer films for medical applications with internal, outer and intermediate layer, all the layers predominantly polyolefins based and the inner layer from a mixture of Ethlyen-α-olefin Copolymer with φ = 0.930 to 0.945 g / cm<sup>3</sup> and a polypropylene, the Middle layer of a mixture of a Ethlyen-α-olefin copolymer with φ = 0.920 to 0.945 g / m<sup>3</sup> with a Ethlyen-α-olefin elastomer with density φ = From 0.880 to 0.890 g / cm<sup>3</sup>While the outer layer of an ethylene-α-olefin copolymer with a density of .930-.945 g / cm<sup>3</sup> is formed.
D12 finally relates to a medical bag made of a Laminate is composed, which has a lower inner layer of a polyethylene Density, an intermediate layer of EVA, EP elastomer or Ethlyen-butene-1-elastomer and an outer layer of PE comprises low density.
In view of the drawbacks with which the prior art set forth in the Described embodiments are afflicted, it is an object of the present Invention to provide a tube for medical purposes, the individual adaptation to many different, and in particular polypropylene or polycarbonate-based by connectors or bag materials allowed. Further, it is desirable that the new tubing a fixed Bond without additional adhesion promoter or the like is possible. additionally is the new multilayer tube be sufficiently flexible, elastic and soft and yet as little as possible knickanfallig, relatively dimensionally rigid and thermally stable be. Finally, the tube is in contact with the usual in medicine Fluids give off no harmful substances in these fluids and ever be inert towards medical solutions. The aim of the invention is In addition, a method for producing such a multilayer tube specify. Furthermore, the statement of uses of inventive hose material object of the invention.
These and other unspecified objects are achieved by a non-PVC Multi-layer tube for medical purposes, of the type mentioned with the features of the characterizing part of claim 1. Special Further developments are in areas dependent on claim 1 claims placed under protection. In procedural terms, the invention Object is achieved by a method according to claim 16, while the claims 19 to 21, the use of PVC-free inventive Protect multilayer tube.
Characterized in that in a PVC-free multilayer tube for medical Purposes with at least two layers of which a base layer A) made of a first plastic material having at least one connection layer B) of a second plastic material is connected, the first plastic material to the predominant part of a synthetic rubber or isoprene-based Polypropylene with a density ρ ≤ 0.9 g / cm<sup>3</sup>Which heat sterilization at a ≥ 121 ° C without damage form survives, a Shore D hardness ≤ 32, has the case ≥ 121 ° C a has residual stress sufficient to provide a connection point to a to form Preßssitz, so that the base layer A) at temperatures of ≥ 121 ° C even is dimensionally stable, and from a squiggle or a loop with a diameter can be formed of up to 60 mm without kinking, while the second Plastic material for the most part, a polyethylene copolymer, or a synthetic rubber with M<sub>w</sub> is <100 000. g / mol, which at during a heat sterilization at 121 ° C under the Forming an interference fit resulting Konnektionsdruck tends to flow and a hardness Shore A ≤ 65, such that each connection layer B) at a temperature of 121 ° C under Konnektionsdruck not its shape, it is possible a flexible hose, the after heat sterilization is transparent, of sufficient having kink resistance and the like with hose clamps or is sealed to provide. In addition, the inventive PVC-free multilayer tube in addition the ability to a built-in part, a medical bag or a connector fixed enter into and tight connection, and certainly very easy for a possible heat sterilization treatment.
The present invention is therefore, inter alia based on the idea different plastic layers in a multilayer tubular material so coordinate that at least one layer acting as a base layer the tubing sufficient thermal stability during sterilization gives, while at least one other layer or Konnektions- Link layer acting, the formation of a solid and dense Connection with a bag, hydrants, connector or another Hose allows without additional adhesive, sealant or Sealants or aids would use or other apply sealing process (high-frequency energy or the like) would.
Within the scope of the invention is given inter "sterilization" is generally a A method for killing or inactivation (viruses) of all microorganisms including highly resistant persistent forms understood the Hoses invention in particular a steam-sterilization Autoclaves with pressurized steam of at least 121 ° C, corresponding to about one atmosphere pressure, the so-called autoclaving or taking autoclave treatment without damage to resist.
Furthermore, in the invention, "plastic material" such understood materials whose essential constituents of macromolecular consist organic compounds, wherein the plastic materials as Polymers are referred to, including in particular homopolymers and Copolymers (random, block and / or graft polymers) and mixtures (= Blends) of the aforementioned substances include.
An important criterion for selection and assignment to the invention a polymer to a plastic material and thus to a certain Functional layer of the multilayer PVC-free tubing for medical Purposes, the dimensional stability is during the heat sterilization.
A plastic material in the above sense as a dimensionally stable when a Tube sample of at least 10 mm in length, an inside diameter of 5 mm and an outer diameter of 7 mm, a hot steam sterilization at 121 ° C with at least 15 min. Warm-up for at least 15 min. Hold time, and at least 10 min. Cooling time without optically visible change in shape as "Collapse" or "ovality" etc., survives.
The temperature for the softening of the polymers according to the invention or plastic materials of interest, is the temperature of the Steam sterilization, namely 121 ° C. Characterized in that the base layer comprises a polymer having its dimensional stability so temperature stability with respect Deformation is given even at more than 121 ° C, the possibility of flowable or softening of reaching the liquid state of Base layer largely excluded during steam sterilization, while a polymer of the plastic material of the connection layer whose flowable Softening is achieved under molding pressure at 121 ° C the softening of the Connection layer under the standard conditions of steam sterilization permits. This is at a contact point with a connection partner connect to this possible without the shape of the tube is uncontrolled changes.
The temperatures are based in each case on the pressure at steam sterilization, ie about one atmosphere pressure. It is understood however, that the pressure dependency of the softening temperature in consideration Range between the necessary and normal pressure for steam sterilization Overpressure in general is negligible.
Depending on the function of the non-PVC hose of the invention, it can be beneficial, specifically qualified to compound forming layer B) outside, to arrange the inside or the outside and the inside. is Accordingly, the PVC-free multi-layer tube of the invention, preferably by the sequence of the layers B) A), A) B) or B) A) B), in each case from the inside to the outside, in.
In the first case example, the hose according to the invention such. A connector be "plugged" from a suitable material so that the inner layer of the Tube with the outer surface of the connector is in contact. in the the second case, the tube according to the invention for insertion into a hollow part thought, the inner surface of a suitable material for forming a Connection, while with arrangement of two connecting layers (Interior and exterior) in the inventive PVC-free multilayer tube said two connection options selectively or simultaneously be realized. Preferably, in a compound with the connector Kennektionsschicht inside while at a compound such as a Bag the connection layer is outside.
In addition to the basic and Konnektionsschichten described so far has the PVC-free multilayer tube of the invention in a preferred Continuing through another functional layer, namely, on addition at least one transparent cover layer C) as an outer layer of a third plastic material, a layer C) as the innermost or outermost Layer may be disposed.
The outer layer provides the multilayer tube improved Finish regards tackiness, dullness and reduced friction, transparency and special sealing property.
In principle, the layer C) can be used as finishing layer either inside or be provided externally. However, it is preferred for the invention, that for the Case that the outermost or innermost outer layer is a connection layer B) is that corresponding thereto oppositely disposed outer layer a Layer C).
It is particularly advantageous at least on the top layer as a training Lipped tube (Fig. 2). Thus are inventively particularly preferred Embodiments, such PVC-free multilayer tubes by the Sequence of the layers B) A) C) / C) A) B) / C) B) A) B) or B) A) B) C), Are indicated in each case from the inside to the outside. Depending on the use of Hose must the inner layer with the current flowing through the hose be compatible solution.
In order to ensure the above-mentioned properties of the layer C) consists in a further advantageous embodiment, the outer layer C) of a third Plastic material, comprising at least one polymer whose Temperature resistance to deformation are about> 121 ° C given is.
In accordance with the invention preferred PVC-free multilayer tubes is the first plastic material for the base layer for the most part a synthetic rubber isoprene-based or polypropylene having a density ρ ≤ 0.9 g / cm<sup>3</sup> and the second plastic material for the connection layer for the most part, a polyethylene copolymer or a synthetic Rubber with Mw <100,000 g / mol. This combination for each base layer A) and the connection layer or layers B) may already be a variety of required properties offer. is particularly advantageous for the invention a polymer used according to the following list. percentages each represents percent by weight.<dl tsize="14" compact="compact"><dt><u>topcoat</u>:</dt><dd>Thickness = 10 - 50 microns</dd><dt>40% - 60% PP-R</dt><dd>(PP23M 10 cs 264, REXENE) and</dd><dt>60% - 40% SIS</dt><dd>(HVS 3, Kuraray); or Tuftec H 1052 (Asahi)</dd></dl><dl tsize="13" compact="compact"><dt><u>base layer</u>:</dt><dd>Thickness: 900-980 microns at about 1 mm wall thickness of the tube</dd></dl><dl tsize="19" compact="compact"><dt>50-100% SIS</dt><dd>(HVS / 3, Kuraray) and</dd><dt>50-0% PP-R</dt><dd>(PP 23M10cs264, REXENE); - PP with Shore D ≤ 32, Q = 0.9 g / cm<sup>3</sup>; (For example, Adflex 100 G, Himont, with up to 50% rubber content, for example, PIB, styrene-ethylene-butylene rubber, Styrene-ethylene-propylene rubber, SIS) </dd><dt><u>connection layer</u>:</dt><dd>Thickness 10-50 microns</dd></dl><dl tsize="22" compact="compact"><dt>100% SEBS compound</dt><dd>(PR 3415, Wittenburg)</dd><dt>100% SEPS / SSPs</dt><dd>(Septon 2277, Kuraray) or</dd><dt>50-100% PE copolymer</dt><dd>(Engage XU58.000 52, DOW) and</dd><dt>0 - 50% SEBS / SEB</dt><dd>(Kraton G1726, Shell);</dd></dl>
The abbreviations in detail:<dl tsize="14" compact="compact"><dt>PP-R =</dt><dd>Polypropylene random copolymer</dd><dt>SIS =</dt><dd>Styrene-isoprene-styrene</dd><dt>SEBS =</dt><dd>Styrene-ethylene-butylene-styrene rubber</dd><dt>SEB =</dt><dd>Styrene-ethylene-butylene-rubber</dd><dt>SEPS =</dt><dd>Styrene-ethylene-propylene-styrene rubber</dd><dt>sep =</dt><dd>Styrene-ethylene-propylene rubber</dd><dt>PE copolymer =</dt><dd>Polyethylene copolymer</dd></dl>
SEBS and SEB belong to the group of styrene-ethylene-butylene block copolymers, which in the context of the invention with advantage as Konnektionsschichtmaterialien or in the connection layer in mixture other materials each used in different proportions Block can be.
SEBS compound is a mixture of different styrene-ethylene-butylene block copolymers.
The same applies to and SEPS SEP which the group of styrene-ethylene-propylene block copolymers belong. Also, a one-SEPS Compound Mixture of different styrene-ethylene-propylene block copolymers.
Again, in view of the adhesion between the layers of the Materials A), B) and C) can be said that they generally sufficient is. However, it can be increased in an advantageous manner by the Layers A), B) and / or C) each additionally contain up to 40 wt .-%, based to 100 wt .-% of its above-described and defined having composition of that plastic material, which for Training of one or both adjacent layers of PVC-free Multilayer tube is used. Also advantageous is a further intermediate layer from the polymer materials of the adjacent layers.
Through this "material exchange" or substitution of material is the Compatibility of each other formed into a tube layers significantly increased without compromising the other properties in question.
Another essential feature of the invention and particularly preferred is the fact that, in a development of the inventive PVC-free Multi-layer pipe, the plastic materials for all the layers of the Tube are selected such that they consist essentially Polyolefin homopolymers or polyolefin copolymers or modifications thereof (eg SEBS) exist. It was particularly surprising that with the Invention for the first time possible to create a PVC-free multilayer tube, consisting solely of environmentally friendly materials, the easily connect education with connectors during steam sterilization permit and at the same time all other requirements for a medical insertable tube fulfill.
With regard to the geometry of the tubes can even in all the required and customary thicknesses and sizes to be carried out. Preferably, the inventive PVC-free multilayer tube for more than 96-98 vol .-% based on the total volume of the hose material from the base layer A). The individual layers themselves preferably have the following thicknesses: The Base layer A) has a thickness> 900 microns, the connection layer B) has a thickness between 10 .mu.m and 50 .mu.m and the sealing layer C) has a thickness between 10 microns and 50 microns.
The invention also provides a process for producing a PVC-free Multilayer tube for medical purposes, in which to Generating a least two-layer multilayer film of plastic a first plastic material for forming a base layer A) and a second plastic material to form at least one connected with it Connection layer B) with each other and a substantially co-extruded coaxial and cylindrical multilayer tube formed, the method is characterized in that one uses a first plastic material, comprises at least one polymer having a heat sterilization at ≥ 121 ° C without mold damage survives, a Shore D hardness ≤ 32, has the at ≥ 121 ° C has a residual voltage, which is sufficient to at a to form an interference fit connection point, and from a kringle or Loop with a diameter of up to 60 mm without kinking can be formed while using a second plastic material, comprises at least one polymer in during a heat sterilization resulting 121 ° C under the in formation of an interference fit Konnektionsdruck tends to flow and a Shore A hardness having ≤ 65, so that the dimensional stability of the first plastic material at temperatures ≥ 121 ° C is given and that of the second plastic material is not more.
The molding is carried out by the skilled worker process, as For example, the vacuum calibration. Important for the invention is above especially that it is possible through the co-extrusion of multiple layers together, more desired properties of individual components in a tube to unite, to thereby increase the quality of the tube.
For this just provides the coextrusion the option under appropriate choice of extrusion partners customized PVC-free to provide multi-layer hoses available that it in a unique way allow to dispense with any addition of adhesion promoters and yet the required properties and additionally other important Properties such as gas and water vapor permeability, strength of Material, weldability, transparency and heat resistance of the influencing hose.
Of great importance for the invention is the selection of one another to extruded layer materials, particularly preferably Plastic materials or layers are chosen so that all the layers the PVC-free multilayer tube consisting essentially of Polyolefin homopolymers and / or polyolefin copolymers are made, or it based polymers such as modifications of polyolefins (eg, SEBS).
Co-extrusion of such materials is known in principle, it is However, due to existing experiences not readily successful Realization of such a complex multilayer tube as the the invention could straightforwardly. In this respect was the invention Success surprising because otherwise repeatedly demonstrated in practice that even with the aid of optionally tabulated properties of Polymers, such as data for bond strength, the use of such materials does not necessarily lead to success. That is, the solution of a set task by mere selection from known materials is at a multilayer Koextrusionsschlauch generally not readily possible. Thus, the tuning of the viscosity of the melt is in the Coextruding rubbers such as PIB with PP particularly difficult.
Furthermore, it is preferred in the process according to the invention in that, for Forming a non-PVC multi-layer pipe, the plastic materials so selects that all layers of the tube additionally contains up to 40 wt .-% of the may contain material of the adjacent layer or layers. This poor adhesion between two may to some extent adjacent layers are compensated. After the actual shaping the resulting tube can be further processed in the usual ways. Preferably, it is quenched with water after molding. hereby is due to the "freezing" of the amorphous state, an optimum bond with high flexibility and sufficient rigidity achieved, but especially is the shock-like cooling of the molten transparency of the hose improved because no crystalline regions can form. this leads to a low degree of crystallinity and thus to high transparency and Toughness.
The inventive PVC-free multilayer tube is Excellent for use in the medical field. The materials of the multi-layer pipe are all selected such that the hose transparent, kink resistant and flexible, but especially heißsterilisierbar and by simultaneously pressing force exerted by the tube with a is appropriate connector firmly and bacteria proof connectable. additionally is the non-PVC multi-layer hose of the invention also biocompatible. The use of PVC, which is always a proportion of plasticizers contains, is avoided and no coupling agents are needed that possibly diffuse through the layers of plastic material could.
is due to its excellent material and performance characteristics the inventive PVC-free multilayer tube with an especially large Advantage as fluid-carrying line in dialysis, infusion or artificial Nutritional uses. To this end, it is advantageously provided, that at least the terminal portion for connection to the supply bag with a weld lip is provided.
This technique makes use primarily the compatibility of Konnektionsschichtmaterials the multi-layer pipe according to the invention with the connection pieces of medical bags (especially polypropylene) and / or specially usual in medical joining techniques, for example in the form of connectors to use polypropylene. Connectors or bag may thereby provided with a rough surface be placed on the an inventive PVC-free multilayer tube is such that the inner surface of the PVC-free multilayer tube with the connection layer B) of the tube an interference fit with the rough Outer surface of the connector or bag (optionally connecting piece the bag) forms.
By the surface of the polypropylene parts and the flow property of the Connection layer B) of the tube by the action of heat at about steam sterilization is by flowing the material Connection layer in the unevenness of the surface of the connector or Bag neck where an already good and firm connection training. More preferably, the compound when the preparation of the Connection layer B) of the hose used plastic materials with a proportion between 1 and 40 wt .-%, based on 100 wt .-% of the Material of the connection layer with a plastic material from which the connector or the connecting piece of the bag there, blinded will. The link can be improved by roughening the surface will.
Further advantages and details of the invention result from the following examples, the accompanying with reference to the figures are explained.
show in the figures<sl><li>1 shows a cross section of an embodiment of the present invention PVC-free multilayer tube,</li><li>Figure 2 shows another embodiment with lip formation.</li></sl>
In the figures, you can see a three-layer tube 1 according to the present invention. The outer layer 2 of the tube 1 is at the in Figure 1 embodiment a cover layer C) of a blend of SEBS compound, SEPS compound, a PP / SIS Blend or PP / styrene-ethylene-butylene (-propylene) Rubber blend, SEBS and / or SEPS.
The intermediate layer 3 is a base layer A) the largest volume of Tubular casing. Suitable materials include styrene-ethylene-butylene-rubber with PP, PP with PIP, SEPS with PP, PP and PP with SIS.
The connection layer 4 consists of SEBS compound with SEBS / SEB (Kraton G1726 and Kraton G 1652, Shell), a PE copolymer (Engage XU58000, 52, DOW) optionally with SEBS / SEB (Kraton G1726, Shell) or SEPS / SSPs (Septon 2277, Kuraray). Kraton G1726 is a low molecular weight SEBS with 20% diblock content, while Kraton G 1652 is a higher molecular weight SEBS without call values diblock.
The layers A), B) and C) in this case have the following form resistance, E-module, and curing on: <tables><table><tgroup cols="4"><tbody><row><entry align="center" /><entry align="left">Modulus</entry><entry align="left">hardness</entry><entry align="left">Dimensional stability at heat sterilization</entry></row><row><entry align="left">Main layer base A)</entry><entry align="left">≤ 80N / mm<sup>2</sup></entry><entry align="left">Shore D≤32</entry><entry align="left">> 123 ° C</entry></row><row><entry align="left">Connection layer B)</entry><entry align="left">≤ 80N / mm<sup>2</sup></entry><entry align="left">Shore A≤65</entry><entry align="left"><121 ° C</entry></row><row><entry align="left">Outer layer C)</entry><entry align="left"><1000N / mm<sup>2</sup></entry><entry align="left"><R90</entry><entry align="left">> 123 ° C</entry></row></tbody></tgroup></table></tables>
Further advantages and embodiments will emerge from the following Claims.
1 sheet
Sheet 1
Every citation, both waysCites: the store holds 6 of 7
| Document | Relation | Office | Cited during |
|---|---|---|---|
| DE10342728B3 | Cited by | Germany | Search report |
| EP0533493A | Cites | European Patent Office (EPO) | – |
| EP0564206A | Cites | European Patent Office (EPO) | – |
| EP0738589A | Cites | European Patent Office (EPO) | – |
| EP0739713A | Cites | European Patent Office (EPO) | – |
| US4929479A | Cites | United States of America | – |
| US5520975A | Cites | United States of America | – |
18 members in 10 offices
Priority claims5
| Document | Office | Kind | Date |
|---|---|---|---|
| 19534455 | Germany | A | |
| 19534455 | Germany | A | |
| 19534455 | Germany | – | |
| 19534455 | – | – | – |
| DE1995134455 | – | – | – |
Members18
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| DE19534455C1 | Germany | C1 | |
| CA2184868A1 | Canada | A1 | |
| AU6213496A | Australia | A | |
| EP0765740A2 | European Patent Office (EPO) | A2 | |
| KR970015013A | Republic of Korea | A | |
| JPH09123314A | Japan | A | |
| EP0765740A3 | European Patent Office (EPO) | A3 | |
| BR9603732A | Brazil | A | |
| AU699497B2 | Australia | B2 | |
| US5928744A | United States of America | A | |
| EP0765740B1This record | European Patent Office (EPO) | B1 | |
| AT237374T | Austria | T | |
| ATE237374T1 | Austria | T1 | |
| DE59610347D1 | Germany | D1 | |
| ES2200028T3 | Spain | T3 | |
| KR100439773B1 | Republic of Korea | B1 | |
| CA2184868C | Canada | C | |
| JP4179644B2 | Japan | B2 |
45 legal events, as 9 offices reported them to INPADOC
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Numbers
- Publication
- 0765740
- Publication, DOCDB
- 0765740
- Publication, EPODOC
- EP0765740
- Application
- 96114437
- Application, DOCDB
- 96114437
- Application, EPODOC
- EP19960114437
Titles3
- German
- PVC-freier-Mehrschichtschlauch für medizinische Zwecke, Verfahren zu dessen Herstellung und Verwendung
- English
- PVC-free multilayered tube for medical uses, method for its manufacture and use
- French
- Tuyaux souples multicouches à usage médical, procédé pour leur fabrication et utilisation
Classification
- CPC, 20
- A61M39/08
- B32B27/08
- A61L29/14
- B29L2031/753
- B32B1/08
- F16L11/04
- B29C48/09
- B29C48/12
- B29C48/21
- Y10T428/1379
- Y10T428/1393
- Y10T428/1383
- Y10T428/31551
- Y10T428/31928
- Y10T428/31797
- Y10T428/3192
- B32B7/02
- B32B37/153
- B32B2597/00
- B32B2250/24
- IPC, 13
- A61M5 14
- A61J1 10
- A61L29 00
- A61L29 14
- B29C48 09
- B29C48 12
- B29C48 21
- B29L9 00
- B29L23 00
- B32B1 08
- B32B7 02
- B32B27 32
- F16L11 04
Designated states11
- Contracting states, 11
- Austria
- Belgium
- Switzerland
- Germany
- Spain
- France
- United Kingdom
- Italy
- Liechtenstein
- Netherlands (Kingdom of the)
- Sweden