Equipment for attaching a pressure sensor to a substrate

BACKGROUND OF THE INVENTION

Field of the Invention

0001The present invention relates to a part attaching equipment and, more specifically to a part attaching equipment for attaching a functional element such as a pressure sensor to a substrate.

Description of the Related Art

0002Fig. 14 is an exploded perspective view showing how a pressure sensor is attached in accordance with a conventional technique and Fig. 15 is a cross section taken along the line X-X showing a state in which all the parts shown in Fig. 14 are engaged.

0003Referring to the figures, a pressure sensor 1 is fixed on a substrate 29 directly by soldering, on one surface. On the other surface, it is in pressure contact with a cover 35 with a sealing member 41 and a sponge 39 inserted in a hollow portion of sealing member 41 interposed. Cover 35 is provided with a recessed portion 37 in which the sealing member 41 is fitted. An air inlet 43 communicating the front and rear surfaces of cover 35 is provided at the bottom portion of the recessed portion 37.

0004When all the parts engaged, air inlet 43, the hollow portion of sealing member 41 in which sponge 39 is fitted, a sensing hole 45 and the inner side of pressure sensor 1 are connected as shown in Fig. 15, and because of the air introduced through air inlet 43, the pressure in the hollow portion of sealing member 41 in which sponge 39 is fitted and the pressure in pressure sensor 1 through sensing hole 45 become equal to the ambient pressure. Therefore, measurement of accurate pressure by pressure sensor 1 is possible.

0005Further, the air introduced through air inlet 43 does not leak from the hollow portion of sealing member 41, as it is sealed. Therefore, water or the like introduced with the air can be prevented from being brought into contact with substrate 29.

0006However, the conventional method of attaching a sensor has the following problems. <ul id="ul0001" list-style="none" compact="compact"><li>(1) In order to establish connection between air inlet 43, the hollow portion of the sealing member, sensing hole 45 and the inside of pressure sensor 1, it is necessary to align the position of the recessed portion 37 of cover 35 with horizontal position of pressure sensor 1 attached to the substrate 29. However, this position adjustment is difficult. Further, when there is caused a slight gap between cover 35 and substrate 29 by some shock, for example, as shown in Fig. 16, the state of pressure contact between pressure sensor 1 and cover 35 with sealing member 41 interposed is released. At this time, the ambient air introduced through air inlet 43 enters the inside of the equipment through the gap between sealing member 41 and pressure sensor 1, possibly causing malfunction of the equipment.</li><li>(2) The pressure sensor is weak against shock. However, according to the conventional method of attachment, pressure sensor 1 is fixed on substrate 29. Therefore, shock applied to substrate 29 during the assembly of the equipment, for example, is directly transmitted to pressure sensor 1, which may cause damage to the pressure sensor.</li></ul>

SUMMARY OF THE INVENTION

0007The present invention was made to solve the above described problem and its object is to provide an equipment allowing attachment of a part easily at a desired position.

0008Another object of the present invention is to provide an attaching equipment which can reduce damage to a part caused by vibration.

0009According to the present invention, an equipment for attaching an attachment part to a first object of attachment such that the attachment part having a functional element can be fitted in a recessed portion of a second object of attachment includes a first unit electrically connecting the attachment part and the first object of attachment, <ul id="ul0002" list-style="none" compact="compact"><li>a second unit for connecting the attachment part and the first object of attachment to be relatively movable with each other, and</li><li>a third unit restricting a range of movement of the attachment part and the first object of attachment.</li></ul>

0010According to another aspect, a pressure sensor connected to a substrate includes a measuring portion for measuring pressure, a lead electrically connecting the measuring portion and a substrate, and a unit for changing position of the measuring portion within a prescribed range.

0011Therefore, according to the present invention, the attachment part is attached to be movable within a prescribed range. This facilitates position adjustment of the attachment part. Further, shock applied to the attachment part can be reduced and hence damage to the attachment part can be prevented.

0012The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

0013Fig. 1 is an exploded perspective view showing a pressure sensor set in accordance with one embodiment of the present invention.

0014Fig. 2 is a front view of a computer having altitude measuring function for a bicycle, employing the pressure sensor set in accordance with one embodiment of the present invention.

0015Fig. 3 is a rear view of the computer for a bicycle shown in Fig. 2.

0016Fig. 4 shows an appearance of pressure sensor 1 shown in Fig. 1 from the side engaging with a flat cable 3.

0017Fig. 5 is a plan view of the flat cable 3 shown in Fig. 1.

0018Fig. 6 is a perspective view showing flat cable 3 attached to pressure sensor 1.

0019Fig. 7 shows appearance of pressure sensor 1 of Fig. 6 viewed from the direction "A".

0020Fig. 8 is a cross sectional view taken along the line III-III with all the parts shown in Fig. 1 engaged.

0021Fig. 9 is a cross section taken along the line IV-IV with all the parts of Fig. 1 engaged.

0022Fig. 10 is a perspective view showing how pressure sensor set 9 is attached to substrate 29.

0023Fig. 11 is an exploded perspective view showing how panel 67 is attached to substrate 29 on which pressure sensor set 9 has been attached.

0024Fig. 12 is a perspective view showing substrate 29 and panel 67 of Fig. 11 engaged in a stacked state.

0025Figs. 13A and 13B are cross sections showing how a cover 35 is attached on panel 67 in the state of Fig. 12.

0026Fig. 14 is an exploded perspective view showing how the pressure sensor is attached in accordance with a conventional method.

0027Fig. 15 is a cross section taken along the line X-X with all the parts shown in Fig. 14 engaged.

0028Fig. 16 is an illustration showing problems experienced in the conventional method of attaching the pressure sensor.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

0029Referring to Figs. 2 and 3, a computer for a bicycle includes a liquid crystal display 53 for displaying altitude, pressure, temperature, speed or the like, a light button 59 for illuminating liquid crystal display 53, a set button 61 for setting data, a start/stop button 55 for starting and stopping measurement, a mode button 57 for switching measurement mode, and an AC (All Clear) button 63 for clearing memory. On a rear cover 64, there is provided a pressure sensor cap/filter 65 at a position corresponding to the pressure sensor contained therein, so as to prevent entrance of foreign matters to the pressure sensor.

0030Fig. 1 is an exploded perspective view showing the structure of a pressure sensor set (including the pressure sensor and parts for attaching the pressure sensor) contained in the computer for a bicycle shown in Fig. 2.

0031Referring to the figure, pressure sensor set 9 includes pressure sensor 1, a flat cable 3 for electrically connecting pressure sensor 1 to a substrate, which is an object of attachment, attachment parts 5 and 7 gripping pressure sensor 1 from both sides, and a sealing member 11 engaged with a sidewall of pressure sensor 1 for preventing entrance of water drop or the like into the computer for the bicycle. Pressure sensor 1 consists of a columnar portion 1a having a columnar shape and a plate portion 1b fixed at the bottom of columnar portion 1a.

0032Attachment part 5 has a sensor engaging hole 17 which engages with the columnar portion 1a of pressure sensor 1, and leg portions 13a and 13b engaging with receiving holes 15a and 15b of attachment part 7, respectively.

0033Attachment part 7 has receiving holes 15a and 15b through which leg portions 13a and 13b of attachment part 5 pass respectively, and has a recessed portion 19 on the side to be engaged with sensor 1, allowing movement of flat cable 3 therein.

0034Fig. 4 shows pressure sensor 1 of Fig. 1 viewed from the side to be engaged with flat cable 3.

0035Referring to the figure, at a side of plate portion 1b of pressure sensor 1, there are terminals 23a to 23d for inputting/outputting signals to and from sensor 1.

0036Fig. 5 is a plan view of flat cable 3 shown in Fig. 1.

0037Referring to the figure, flat cable 3 includes four leads 25a to 25d arranged parallel to each other, and a lead fixing member 27 for fixing respective leads such that leads 25a to 25d are integrated. When flat cable 3 is attached to pressure sensor 1, leads 25a to 25d of flat cable 3 are connected each at one end to terminals 23a to 23d of pressure sensor 1, respectively, by soldering.

0038Fig. 6 is a perspective view showing flat cable 3 attached to pressure sensor 1, and Fig. 7 shows appearance of sensor 1 and flat cable 3 of Fig. 6 viewed from the direction of "A".

0039Flat cable 3 is connected swingable to pressure sensor 1. That is, it is swingable as flat cable 3 itself deforms and pivots with a portion connected by soldering to pressure sensor 1 serving as a fulcrum.

0040Fig. 8 is a cross sectional view taken along the line III-III with all the parts shown in Fig. 1 engaged, and Fig. 9 is a cross section taken along the line IV-IV.

0041Referring to Fig. 9, pressure sensor 1 is fixed within attachment parts 5 and 7, as the plate portion 1b of pressure sensor 1 is gripped between attachment parts 5 and 7. Referring to Fig. 8, with attachment parts 5 and 7 engaged, flat cable 3 is movable within the range defined by the recessed portion 19 of attachment part 7. Leg portion 13a and leg portion 13b, not shown, protrude from attachment part 7 through receiving holes 15a, 15b.

0042Fig. 10 shows the manner how pressure sensor set 9 in accordance with the present embodiment is attached to substrate 29.

0043Referring to the figure, substrate 29 has receiving holes 33a and 33b provided at positions opposing to leg portions 13a and 13b, not shown, of pressure sensor set 9, respectively, and print patterns 31a to 31b provided at positions opposing to leads 25a to 25d of pressure sensor set 9, respectively. Receiving holes 33a and 33b have slightly larger diameter than that of leg portions 13a and 13b.

0044During the process of attaching the part, leg portions 13a and 13b of pressure sensor set 9 are inserted through receiving holes 33a and 33b of substrate 29, and in this state leads 25a to 25d are soldered to print patterns 31a to 31d respectively.

0045A panel 67 having a plate shape, covering substrate 29 as shown in Fig. 11 is attached to substrate 29 to which pressure sensor set 9 has been connected. Panel 67 is provided with a hole 69 through which the upper portion of pressure sensor set 9 protrudes from the panel 67. Further, panel 67 has a spacer 71 integrally formed with panel 67, for maintaining constant distance between substrate 29 and panel 67 so as to keep the length of protrusion of pressure sensor set 9 from the hole 69 of panel 67 constant.

0046Referring to Fig. 11, when substrate 29 and panel 67 are engaged, a portion of pressure sensor set 9 protrudes from the hole 69 of panel 67 as shown in Fig. 12.

0047Figs. 13A and 13B are cross sections taken along the line VI-VI showing how cover 35 is attached to the upper portion of panel 67 in a stacked manner shown in Fig. 12.

0048Referring to Figs. 13A and 13B, cover 35 has a recessed portion 37 to be engaged with columnar portion 1a of pressure sensor set 9, and an air inlet 43 for introducing air positioned at the bottom portion of recessed portion 37. Further, cover 35 is provided with a filter 75 for preventing entrance of foreign matter from the outside, and a cap 73 for fixing filter 75.

0049The state in which cover 35 and pressure sensor set 9 are not in pressure contact (Fig. 13A), pressure sensor set 9 is connected swingable to substrate 29 by means of flat cable 3. As leg portion 13a and leg portion 13b not shown are inserted to receiving hole 33a and receiving hole 33b not shown, respectively, approximate position of pressure sensor set 9 is determined. However, as receiving holes 33a and 33b have diameters relatively larger than the diameters of leg portions 13a and 13b, pressure sensor set 9 can move to some extent in the horizontal direction with respect to substrate 29. However, the range of movement is limited within the hole 69 of panel 67. As pressure sensor set 9 moves, columnar portion 1a of pressure sensor 1 can be engaged with recessed portion 37 provided that recessed portion 37 of cover 35 and pressure sensor 1 are roughly aligned in position when cover 35 is attached. Therefore, one who attaches cover 35 can attach pressure sensor set 9 and cover 35 at appropriate positions without the necessity to pay meticulous attention to the positional relation between cover 35 and substrate 29.

0050As pressure sensor set 9 is connected swingable to substrate 29, even substrate 29 vibrates, the vibration is not directly transmitted to pressure sensor set 9. Therefore, damage to the pressure sensor caused by vibration can be prevented.

0051When cover 35 is fully attached to panel 67, pressure sensor set 9 is fit in the recessed portion 37 of cover 35 as shown in Fig. 13B, and cover 35, pressure sensor set 9 and substrate 29 are brought into pressure contact with each other. Therefore, pressure sensor set 9 is fixed between substrate 29 and cover 35.

0052In this state, sealing member 11 is gripped between the sidewall of columnar portion 1a of pressure sensor 1 and the sidewall of recessed portion 37 of cover 35 in pressure sensor set 9. Therefore, entrance of air introduced through the air inlet to the inside of the device can be prevented.

0053Further, even when there is generated a small gap between cover 35 and substrate 29 by some shock, for example, it can be absorbed by deformation of flat cable 3, and hence pressure sensor set 9 never falls out from recessed portion 37.

0054In the present embodiment, two leg portions 13a and 13b are provided protruding from attachment part 5, which leg portions are inserted to receiving holes 33a and 33b provided on substrate 29. However, leg portions may not be provided so long as appropriate range of swing of pressure sensor 1 is ensured.

0055Though a pressure sensor has been described as an example of a component to be attached in the present embodiment, the present invention is applicable to any component.

0056Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.