EP0631384A1

Piezoelectric acoustic wave device and method of manufacturing the same.

Abstract

A piezoelectric acoustic wave device includes a substrate and a piezoelectric plate. The piezoelectric plate includes a resonating part, and has a top electrode at least on the top surface of the resonating part. The substrate and the piezoelectric plate are directly bonded at an area where they are in contact with each other by a chemical bond such as a covalent bond and an ionic bond. A depression is formed in at least one of the substrate and the piezoelectric plate. The method of manufacturing the piezoelectric acoustic wave device includes the steps of forming a depression in at least one of the substrate and the piezoelectric plate, filling the depression with an intermediate support layer, cleaning the surfaces of the substrate and the piezoelectric plate to directly bond to each other by a chemical bond, forming electrodes, and removing the intermediate support layer.

EP0631384A1, drawing sheet 1
Sheet 1 of 8

Term

Term ended

Projected expiry passed 9 June 2014, 12.3 years ago.

  1. Priority
  2. Filed
  3. Published
  4. Projected expiry
  5. Today

19 claims: 15 independent, 4 dependent

  1. 1
    A piezoelectric acoustic wave device comprising a substrate and a piezoelectric plate, said piezoelectric plate having a resonating part, wherein a top electrode is formed at least on the top surface of said resonating part, wherein said substrate and said piezoelectric plate are directly bonded at an area where they are in contact with each other by a chemical bond, and wherein a depression is formed in at least one of said substrate and said piezoelectric plate.
  2. 4
    The piezoelectric acoustic wave device according to any of claims 1 to 3, wherein the substrate having the depression is abraded to form a hole in said substrate.
  3. 5
    The piezoelectric acoustic wave device according to any of claims 1 to 4, wherein the piezoelectric plate is made of at least one material selected from the group consisting of quartz, lithium niobate and lithium tantalate.
  4. 6
    The piezoelectric acoustic wave device according to any of claims 1 to 5, wherein the substrate is made of at least one material selected from the group consisting of quartz, silicon, glass, lithium niobate and lithium tantalate.
  5. 7
    The piezoelectric acoustic wave device according to any of claims 1 to 6, further comprising a bottom electrode at least on the bottom surface of the resonating part.
  6. 8
    The piezoelectric acoustic wave device according to any of claims 1 to 7, further comprising a bottom electrode on the surface of the depression formed in the substrate, wherein a lead electrode is formed on the piezoelectric plate as a lead part for said bottom electrode, and wherein a space is formed between the piezoelectric plate and the bottom electrode.
  7. 9
    The piezoelectric acoustic wave device according to any of claims 1 to 8, wherein the depression is formed in the bottom of the piezoelectric plate, wherein a bottom electrode is formed on the top surface of the substrate under said depression, wherein a lead electrode is formed partially on said bottom electrode and said piezoelectric plate as a lead part for said bottom electrode, and wherein a space is formed between said piezoelectric plate and said bottom electrode.
  8. 10
    A method of manufacturing a piezoelectric acoustic wave device comprising the steps of:forming a depression in at least one of a substrate and a piezoelectric plate;filling said depression with an intermediate support layer and flattening the surface of said intermediate support layer;cleaning the surfaces of said substrate and said piezoelectric plate to directly bond said surfaces together by a chemical bond;forming a top electrode at least on the top surface of a resonating part of said piezoelectric plate;forming a bottom electrode;and    dissolving and removing said intermediate support layer.
  9. 13
    The method according to any of claims 10 to 12, wherein the depression formed in the substrate is abraded to form a hole in said substrate.
  10. 14
    The method according to any of claims 10 to 13, wherein the bottom electrode is formed on the depression of the substrate by the steps of forming an electrode film on the depression of the substrate, forming the intermediate support layer on said electrode film, and abrading said intermediate support layer, and wherein a lead electrode is formed on the piezoelectric plate as a lead part for said bottom electrode.
  11. 15
    The method according to any of claims 10 to 14, wherein the bottom electrode is formed at least on the bottom surface of the resonating part.
  12. 16
    The method according to any of claims 10 to 15, wherein the bottom electrode is formed on the top surface of the substrate, and wherein a lead electrode is formed partially on said bottom electrode and the piezoelectric plate as a lead part for said bottom electrode.
  13. 17
    The method according to any of claims 10 to 16, wherein the intermediate support layer is made of at least one material selected from the group consisting of glass and organic materials softening at a temperature lower than a temperature that will deteriorate the properties of the piezoelectric plate.
  14. 18
    The method according to any of claims 10 to 17, wherein the piezoelectric plate is made of at least one material selected from the group consisting of quartz, lithium niobate and lithium tantalate.
  15. 19
    The method according to any of claims 10 to 18, wherein the substrate is made of at least one material selected from the group consisting of quartz, silicon, glass, lithium niobate and lithium tantalate.
Independent claims15