EP0408904A2

Surface mounting semiconductor device and method.

Abstract

A surface mounting device (10) incorporating a high power RF semiconductor transistor comprises a common lead plane (12), an input lead plane (14), a collector lead plane (16), a transistor die (20) electrically and thermally connected to the collector lead plane (16), bonding wires (26,26′) for connecting emitters (24) and bases (22) of the transistor (20) to the common (12) and input (14) lead planes respectively, and a molded plastic body member (28) for sealing the device components (70) while leaving the lower coplanar surfaces of the lead planes exposed on the bottom face of the device (11). There are no flying leads. By eliminating an expensive metallized ceramic insulator from inside the device package (10) and instead providing electrical isolation as a part of an external circuit board (30), the cost for fabricating the device and installing them on the printed circuit board (30) are significantly reduced. The device is particularly rugged and can be easily mounted on the PC board (30) by automated equipment.

EP0408904A2, drawing sheet 1
Sheet 1 of 4

Term

Term ended

Projected expiry passed 18 June 2010, 16.3 years ago.

  1. Priority
  2. Filed
  3. Published
  4. Projected expiry
  5. Today

10 claims: 6 independent, 4 dependent

  1. 1
    A method for providing an electronic device (10), characterized by:providing a first lead plane (12) of an electrically conductive material having opposed first and second surfaces;providing a second lead (16) plane of an electrically conductive material having opposed first and second surfaces;providing a semiconductor die (20) including a first surface having at least one device region therein and a second surface opposite the first surface;attaching the second surface of the semiconductor die (20) to said second lead plane (16) without an intervening insulator;connecting said at least one device region to said first lead plane (12);and encapsulating the device (10) so that at least portions of said second surfaces of said lead planes (12, 16) are exposed on a first face of said body and not elsewhere.
  2. 2
    A method of forming an electronic assembly comprising a surface mounting device (10) and a printed circuit board (30) for receiving said device (10) thereon, characterized by:(A) providing said surface mounting device (10) comprising: a first lead plane (12) of an electrically conductive material having opposed first and second surfaces;a second lead plane (16) of an electrically conductive material having opposed first and second surfaces;a semiconductor die (20) including a first surface having at least one device region therein and a second surface opposite the first surface with the second surface coupled to said second lead plane (16) without an intervening insulator;connecting means (26) for electrically connecting said at least one device region to said first lead plane (12);a body (28) for providing structural support for the device (10), said body (28) covering said connecting means (26,26′) and said first surfaces of said lead planes (12,14,16) and said semiconductor die (20), wherein at least portions of said second surfaces of said lead planes (12,14,16) are exposed on a first face of said body (28);and (B) providing said printed circuit board (30) comprising: a board member (32) made of an electrically insulating material and having a surface;a first contact (34) of an electrically conductive material, positioned on the surface of said board member (32) so as to mate with at least part of the exposed second surface of said first lead plane (12);a second contact (46) of an electrically conductive material, positioned on the surface of said board member (36) so as to mate with at least a first part of the exposed second surface of said second lead plane (16);a thermally conductive region (402) extending through the board member (40) and positioned to mate with at least a second part of the exposed second surface of the second lead plane (16), different than the first part thereof;and (C) mounting said surface mounting device (10) on said printed circuit board (30) with said second surfaces of said first (12) and second (16) lead planes at least partially contacting said first (34) and said second (46) contacts, respectively, and said second surface of the second lead plane (16) at least partially contacting the thermally conductive region (402).
  3. 4
    A surface mountable (RF) device (10) having low impedance planar contacts, characterized by:a leadframe (12,14,16) having first (16), second (12) and third (14) spaced-apart portions with gaps therebetween and with coplanar lower surfaces and opposed upper surfaces, wherein the first (16), second (12) and third (14) portions are held in spaced-apart substantially flat relationship by support strips sheared off after encapsulation;at least one RF transistor die (20) having its lower face bonded tot he upper surface of the first portion (16) and regions on its upper face coupled to the upper surfaces of the second (12) and third (14) portions by electrical connections (26,26′);and an encapsulation (28) having an upper surface, a lower surface (11) and a side therebetween surrounding the at least one RF transistor die (20) and electrical connections (26,26′), wherein the lower surface of the encapsulation (11) does not extend beyond the coplanar lower surfaces of the first (16), second (12) and third (14) leadframe portions which are exposed from the lower surface (11) of the encapsulation (28) for providing large area, planar, electrical and thermal contacts to the device (10).
  4. 6
    A surface mountable RF device (10), characterized by:a leadframe (12,14,16) of sufficient stiffness to be self supporting and having at least first (16) and second (12) spaced-apart portions with gaps therebetween and with coplanar lower surfaces and opposed upper surfaces, wherein the at least first (16) and second (12) portions are held in spaced-apart relationship by support strips sheared off after encapsulation;at least one RF semiconductor die (20) having its lower face bonded to the upper surface of the first portion (16) and at least one region on its upper face coupled to the upper surface of the second portion (12) by at least one electrical connection (26);and an encapsulation (28) having an upper surface, a lower surface (11) and a side therebetween, surrounding the at least one RF semiconductor die (20) and electrical connection (26), wherein the lower surface of the encapsulation (11) does not extend beyond the coplanar lower surfaces of the at least first (16) and second (12) leadframe portions which are exposed on the lower surface of the encapsulation (28).
  5. 7
    A surface mountable electronic device (10), characterized by:a metal leadframe (12,14,16) having at least first and second portions with opposed first (16) and second (12) principal surfaces, wherein the second surfaces of the first (16) and second (12) portions are coplanar and exposed;at least one electronic element (20) having a first face bonded to the first surface of the second portion (12) and another, opposite, face coupled to the first surface of the first portion (16) by electrical connection means;and molded encapsulation (28) enclosing the electronic element (20) and electrical connection means (26,26′)but not the exposed, coplanar, second surfaces of the first (16) and second (12) portions.
  6. 9
    An electronic assembly comprising a combination of a surface mounting electronic device (10) and a circuit board (30) for receiving the device (10) thereon, characterized by:(A) wherein the surface mounting device (10) comprises, (i) a metal leadframe (12,14,16) having at least first (12) and second (16) portions with opposed first (12) and second surfaces, wherein the second surfaces of the first (12) and second (16) portions are coplanar, (ii) at least one electronic element (20) having a first face bonded to the first surface of the second portion (16) and another, opposite, face coupled to the first surface of the first portion (12) by electrical connection means (26), and (iii) a molded encapsulation (28) enclosing the electronic element (20) and electrical connection means (26) but not the coplanar second surfaces of the first (12) and second (16) portions, wherein the molded encapsulation (28) has a second surface (11) with the second surfaces of the first (12) and second (16) portions of the leadframe (12,14,16) protruding slightly therefrom;(B) wherein the circuit board (30) comprises, an electrically insulating substrate (32,33,36) having first (34) and second (46) metal contact regions thereon mating with at least parts of the coplanar second surfaces of the first (12) and second (16) portions of the leadframe (12,14,16), and a highly thermally conductive contact region (40) extending through the electrically insulating substrate so as to mate with another part of the second portion (16) of the leadframe (12,14,16) located immediately beneath the electronic element (20);and (C) wherein the first (34) and second (46) metal contact regions of the circuit board (30) are bonded to the mating parts of the second surfaces of the first (12) and second (16) portions of the leadframe (12,14,16), and the highly thermally conductive contact region (40) extending through the electrically insulating substrate (32,33,36) is located in intimate thermal contact with the mating another part of the second portion (16) of the leadframe (12,14,16) located immediately beneath the electronic element (20).