EP0395083A2

Components and catalysts for the polymerization of olefins.

Abstract

Spherical catalyst components for the polymerization of olefins comprising a titanium compound and optionally an electron-donor supported on anhydrous magnesium chloride, characterized by a surface area between 20 and 250 m<2>/g, a porosity between 0.25 and 0.5 cc/g, and an X-ray spectrum where the magnesium chloride reflections are present at 2 theta of 35 DEG and 14.95 DEG , or where the reflection at 35 DEG is substituted by a halo with the maximum intensity between 33.5 DEG and 35 DEG and the reflection of 2 theta 14.95 DEG is absent.

EP0395083A2, drawing sheet 1
Sheet 1 of 7

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Projected expiry passed 27 April 2010, 16.4 years ago.

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17 claims: 10 independent, 7 dependent

  1. 1
    A catalyst component for the polymerization of olefins comprising a titanium compound containing at least one Ti-halogen link supported on anhydrous magnesium chloride, said component being in the form of spherical particles with an average diameter between 10 and 350 µm , surface area between 20 and 250 m²/g, porosity greater than 0.2 cc/g, having an X-ray spectrum where a) reflections at angle 2 ϑ of 35° and 2 ϑ of 14.95° are present, or b) where the reflection at 2 ϑ angle of 35° is no longer present but is substituted by a halo with a maximum intensity between angles 2 ϑ of 33.5° and 35°, and the reflection at angle 2 ϑ of 14.95° is not present.
  2. 5
    The component of one or more of the preceding claims, where the pore volume distribution is such that at least 50% of them have a radius greater than 100 Å.
  3. 6
    The component of one or more of the preceding claims, where the titanium compound is TiCl₄.
  4. 7
    The component of one or more of claims 2 to 6, where the electron-donor compound is selected among alkyl, cycloalkyl, or aryl esters of phthalic acid.
  5. 8
    The component of one or more of claims 2 to 6, where the electron-donor compound is selected among 1,3-diethers of the formula:where RI, RII, same or different from each other, are alkyl, cycloalkyl or aryl radicals with 1-18 carbon atoms, RIII and RIV, same or different, are alkyl radicals with 1-4 carbon atoms.
  6. 9
    The component of one or more of the preceding claims, where the titanium compound is present in quantity between 0.5% and 10% in weight, expressed as metallic Ti.
  7. 14
    A MgCl₂/ROH alcohol adduct, where R is an alkyl, cycloalkyl or alkylaryl radical with 1-12 carbon atoms, suitable for the preparation of the catalyst component of one or more of claims 1 to 9, containing from 0.2 to 2 moles of alcohol per mole of MgCl₂, and having a surface area between 10 and 50 m²/g, porosity (mercury) from 0.6 to 2.5 cc/g and pore volume distribution such that at least 50% of the pores have a radius greater than 10,000 Å.
  8. 15
    A polymer or copolymer of olefins in the form of spherical particles with an average diameter between 50 and 5000 µm , and obtained with catalysts described in claims 10 to 13.
  9. 16
    Process for preparing the catalyst component of one or more of the precedings claims 1 to 9, comprising the reaction of:1) a magnesium chloride/alcohol adduct containing alcohol moles in such a number that the adduct is solid at room temperature, but melted at temperatures between 100 and 130°C and2) with a titanium compound containing at least one halogen-titanium bond.
  10. 17
    Process for the polymerization of olefins carried out in the presence of the catalyst of the preceding claims 10 to 13.