EP0367667A2

A new polyurethane resin containing at least one phosphoric acid group and its use in a magnetic coating formulation and a magnetic recording medium.

Abstract

A magnetic coating formulation is composed principally of magnetic particles and a binder. At least a portion of the binder is a polyurethane resin newly synthesized from a reactant mixture of specific phosphorus compound, epoxy compound, isocyanate compound and polyfunctional hydroxy compounds. The reactant mixture may optionally contain a chain extender. The new polyurethane resin contains one phosphoric acid group or one residual group derived from phosphoric acid per 3,000-200,000 number average molecular weight of the polyurethane resin, and has a number average molecular weight of 4,000-150,000. A magnetic recording medium with a magnetic coating layer formed from the magnetic coating formulation is also disclosed. The magnetic coating layer features not only excellent dispersion of magnetic particles, in other words, excellent magnetic characteristics but also superb durability.

EP0367667A2, drawing sheet 1
Sheet 1 of 20

Term

Term ended

Projected expiry passed 27 October 2009, 16.9 years ago.

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9 claims: 3 independent, 6 dependent

  1. 1
    A polyurethane resin synthesized from a reactant mixture of components (1), (2), (3) and (4) set out below, containing one phosphoric acid group or one residual group derived from phosphoric acid per 3,000-200,000 number average molecular weight of the polyurethane resin, and having a number average molecular weight of 4,000-150,000:(1) a phosphorus compound (a) represented by a structural formula set out below or a phosphorus compound (b) represented by a structural formula set out below: Phosphorus compound (a): a phosphorus compound (a₁) alone or a mixture of the phosphorus compound (al) and another phosphorus compound (a₂): Phosphorus compound (a₁): Phosphorus compound (a₂): wherein R¹ is a hydrogen atom, a phenyl group, an alkyl group having 1-40 carbon atoms, or an alkylphenyl group having 1-40 carbon atoms, and n is an integer of 0-30. Phosphorus compound (b): wherein R² is a phenyl group, an alkyl group having 1-40 carbon atoms, or an alkylphenyl group having 1-40 carbon atoms;(2) an epoxy compound having at least two epoxy groups and/or an epoxy compound having one epoxy group and at least one hydroxyl group;(3) a bifunctional isocyanate compound and/or a trifunctional isocyanate compound;and (4) a polyfunctional hydroxy compound having a number average molecular weight of 400-5,000.
  2. 4
    A magnetic coating formulation composed principally of magnetic particles and a binder, characterized in that at least a portion of the binder is a polyurethane resin synthesized from a reactant mixture of components (1), (2), (3) and (4) set out below, containing one phosphoric acid group or one residual group derived from phosphoric acid per 3,000-200,000 number average molecular weight of the polyurethane resin, and having a number average molecular weight of 4,000-150,000:(1) a phosphorus compound (a) represented by a structural formula set out below or a phosphorus compound (b) repre­sented by a structural formula set out below: Phosporus compound (a) : a phosphorus compound (a₁) alone or a mixture of the phosphorus compound (a₁) and another phosphorus compound (a₂): Phosphorus compound(a₁) : Phosphorus compound(a₂) : wherein R¹ is a hydrogen atom, a phenyl group, an alkyl group having 1-40 carbon atoms, or an alkylphenyl group ha­ving 1-40 carbon atoms, and n is an integer of 0-30. Phosphorus compound (b): wherein R² is a phenyl group, an alkyl group having 1-40 carbon atoms, or an alkylphenyl group having 1-40 carbon atoms;(2) an epoxy compound having at least two epoxy groups and/or an epoxy compound having one epoxy group and at least one hydroxyl group;(3) bifunctional isocyanate compound and/or a trifunctional isocyanate compound;and (4) a polyfunctional hydroxy compound having a number average molecular weight of 400-5,000.
  3. 7
    A magnetic recording medium comprising a magnetic layer composed principally of magnetic particles and a binder, characterized in that at least a portion of the binder is a polyurethane resin synthesized from a reactant mixture of components (1), (2), (3) and (4) set out below, containing one phosphoric acid group or one residual group derived from phosphoric acid per 3,000-200,000 number average molecular weight of the polyurethane resin, and having a number average molecular weight of 4,000-150,000:(1) a phosphorus compound (a) represented by a structural formula set out below or a phosphorus compound (b) repre­sented by a structural formula set out below: Phosphorus compound (a) : a phosphorus compound (a₁) alone or a mixture of the phosphorus compound (a₁) and another phosphorus compound (a₂) Phosphorus compound (a₁) : Phosphorus compound (a₂) : wherein R¹ is a hydrogen atom, a phenyl group, an alkyl group having 1-40 carbon atoms, or an alkylphenyl group having 1-40 carbon atoms, and n is an integer of 0-30. Phosphorus compound (b): wherein R² is a phenyl group, an alkyl group having 1-40 carbon atoms, or an alkylphenyl group having 1-40 carbon atoms;(2) an epoxy compound having at least two epoxy groups and/or an epoxy compound having one epoxy group and at least one hydroxyl group;(3) a bifunctional isocyanate compound and/or a trifunc­tional isocyanate compound;and (4) a polyfunctional hydroxy compound having a number average molecular weight of 400-5,000.