Process for the preparation of polyglycerins.
Abstract
The invention relates to a process for producing polyglycerols which are low in cyclic components, by reacting glycerol with chlorohydrins at elevated temperature. In this case, glycerol or diglycerol or a higher polyglycerol with epichlorohydrin (instead of chlorohydrin) at certain temperatures and certain molar ratios of glycerol or diglycerol or higher polyglycerol converted to epichlorohydrin and the resulting, non-separated reaction mixture at a temperature of 50 ° C to 120 ° C , preferably from 80 ° C to 95 ° C, added in accordance with the content of the reaction mixture of organically bound chlorine, an alkaline, preferably aqueous solution. The reaction mixture is desalted by adding water through one or more cation and subsequent anion exchangers, dehydrated by distillation and the Glycerinpolyglyceringemisch obtained by fractional distillation into glycerol, diglycerol and higher polyglycerols.
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Projected expiry passed 17 January 2009, 17.7 years ago.
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16 claims: 14 independent, 2 dependent
- c-de-00011. A method for producing polyglycerols which are low in cyclic components, by reacting glycerol with chlorohydrins at elevated temperature, characterized in that glycerol or diglycerol or a higher polyglycerol with epichlorohydrin (instead of chlorohydrin) at temperatures of 90 to 170 ° C, preferably from 120 ° C to 150 ° C, in a molar ratio of glycerol or diglycerol or higher polyglycerol to epichlorohydrin of 5:3 is reacted and the resulting, non-separated reaction mixture at a temperature of 50 ° C to 120 °: 1 to 1 C., preferably from 8o ° C to 95 ° C, corresponding to the content of the reaction mixture of organically bound chlorine an alkaline reacting medium, preferably an alkaline aqueous solution is added, the reaction mixture by adding water through one or more cation exchanger and subsequently using anion exchangers desalted, dehydrated by distillation and the Glycerinpolyglyceringemisch is separated by fractional distillation into glycerol, diglycerol and higher polyglycerols.
- c-de-00044. The method according to one or more of claims 1 to 3, characterized in that the alkaline-reacting alkali carbonate solution to the non-separated reaction mixture from the reaction of epichlorohydrin with glycerol, diglycerol or a higher polyglycerol in an equivalent ratio of alkali carbonate to the content of organically bound chlorine from 1:1 to 1.2: 1, preferably 1.05: 1 to 1.1: 1, is added.
- c-de-00055. The method according to one or more of claims 1 to 4, characterized in that the reaction mixture by the addition of the akalisch reacting aqueous solution to a pH range From 7.0 to 11.5, preferably 8 to 11, is set.
- c-de-00066. The method according to one or more of claims 1 to 5, characterized in that the reaction mixture cooled to room temperature and separated off the main quantity of the precipitated salt, preferably is filtered off.
- c-de-00077. The method according to one or more of claims 1 to 6, characterized in that the molar ratio of glycerol to epichlorohydrin of increasing the Diglycerinanteiles, 4:1 to 2.5: 1 is.
- c-de-00088. The method according to one or more of claims 1 to 6, characterized in that the molar ratio of glycerol and / or diglycerol to epichlorohydrin to increase the incidental diglycerol Polyglycerinanteiles 2.49:1 to 0.5: 1, preferably 1.8: 1 to 0.4: 1, is.
- c-de-00099. The method according to one or more of claims 1 to 8, characterized in that the regeneration of the cation exchange medium in the cation exchangers takes place by means of a direct current or composite-direct current regeneration.
- c-de-001010. The method according to one or more of claims 1 to 8, characterized in that washed after regeneration the salts, according Beendi of Auswaschvorganges supply the polyglycerol, preferably diglycerol solution is passed through the ion exchanger and the anion exchanger leaving polyglycerol, preferably diglycerol solution until a polyglycerol content, preferably diglycerol content of 20 wt .-%, preferably until a polyglycerol content, preferably diglycerol content of 15 wt .-%, and returned to produce the 70-40 wt .-% strength by weight, preferably 60 -. 50% strength by weight, polyglycerol, preferably diglycerol starting solution is used concomitantly.
- c-de-001111. The method according to one or more of claims 1 to 10, characterized in that the passage of the polyglycerol-containing, preferably diglycerol solution through the ion exchanger is effected under excess pressure.
- c-de-001212. The method according to one or more of claims 1 to 11, characterized in that the polyglycerol-containing, preferably diglycerol solution under a pressure of 1.1 to 10 bar, preferably 2 - 6 bar, by several cation exchanger and at least one anion exchanger is passed one or.
- c-de-001313. The method according to one or more of claims 1 to 12, characterized in that the ion exchanger mass of the cation exchanger and / or anion exchanger of a screen plate, perforated plate or arranged displaced in the height direction of the ion exchanger, covering the exchanger mass and a uniform liquid passage permitting device and / or an inert molding compound and / or elastic plastic material is covered.
- c-de-001414. The method according to one or more of claims 1 to 13, characterized in that the anion exchange and used Kationenaustauschermassen temperature resistant to about 80 ° C, preferably to about 100 ° C, are.
- c-de-001515. The method according to one or more of claims 1 to 14, characterized in that the strong acid cation exchange medium and the weakly basic anion exchange material having an inner surface (measured by the BET method) of more than 25 m² /, preferably 50 to 100 m² / g, exhibit.
- c-de-001616. The method according to one or more of claims 1 to 15, characterized in that the polygly cerinhaltige, preferably diglycerol solution at a flow rate of 0.5 m / h to 15 m / h, preferably 1 m / h to 5 m / h, is passed through the ion exchanger.
Independent claims14
36 paragraphs in 1 section, as filed
The present invention relates to a process for producing polyglycerols which are low in cyclic components, by reacting glycerol with chlorohydrins at elevated temperature.
A process for the preparation of polyglycerols is known from US-PS 25 20 670, is reacted with the glycerol with glycerol-α-monochlorohydrin in the presence of concentrated alkali at elevated temperature to a mixture of polyglycerols. This method has the disadvantage of the relatively long reaction time and that after completion of the reaction, the reaction mixture should be worked up with lower aliphatic alcohols.
Information on the progress yields of polyglycerols and on their amount of cyclic components are not made.
Object of the present invention was therefore to find a process which can be obtained with the aid of polyglycerols in good yields and with only a small proportion of cyclic components. Here, at the same time should have an isolation of the intermediates (Chlorhydrinethermischung) may not be required, as well as for environmental reasons, a workup of the end product are avoided by treatment with organic solvents.
The present inventors have found that this object is achieved in that glycerol or diglycerol or a higher polyglycerol with epichlorohydrin (instead of chlorohydrin) at temperatures from 90 to 170 ° C, preferably from 120 ° C to 150 ° C, in a molar ratio of glycerol or diglycerol or higher polyglycerol to epichlorohydrin of 5: 1 to 1: 3 is reacted and the resulting, non-separated reaction mixture at a temperature of 50 ° C to 120 ° C, preferably from 80 ° C to 95 ° C, according to the content of the reaction mixture of organically bound chlorine an alkaline-reacting medium, preferably an alkaline-reacting aqueous solution is added, the reaction mixture after addition of water via one or more cation exchangers and desalted below using anion exchangers, is dehydrated by distillation and the glycerol-polyglycerol mixture by fractional distillation into glycerol, diglycerol and higher polyglycerols is separated.
According to an advantageous embodiment of the invention the reaction mixture is owned by addition of water to an approximately 70 -40 wt .-%, preferably 60-50 wt .-% strength dilute solution and at temperatures from 30 ° C to 80 ° C, preferably from 40 ° C to 60 ° C, through a combination of strongly acidic cation exchangers and subsequent weakly basic anion exchangers desalted.
According to a preferred embodiment, the non-separated reaction mixture from the reaction of epichlorohydrin with glycerol, diglycerol or a higher polyglycerol an alkaline-reacting alkali carbonate solution, preferably a concentrated soda solution, is added.
Advantageously, the alkaline-reacting alkali carbonate solution is the non-separated reaction mixture from the reaction of epichlorohydrin with glycerol, diglycerol or a higher polyglycerol in an equivalent ratio of alkali carbonate to the content of organically bound chlorine of 1: 1 to 1.2: 1, preferably 1.05 : 1 to 1.1: 1, was added.
Expediently the reaction mixture is by adding the alkaline-reacting aqueous solution to a pH range of 7.0 to 11.5, preferably 8 to 11, set.
According to a further embodiment, the reaction mixture is cooled to room temperature and separated off the main quantity of the precipitated salt, preferably filtered off.
By varying de r molar ratios of glycerol to epichlorohydrin as well as by the use of diglycerol or higher polyglycerols instead of glycerol can be present in accordance with the desired composition of the polyglycerol mixture vary according to need.
Thus, according to one embodiment, the molar ratio of glycerol to epichlorohydrin of increasing the Diglycerinanteiles 4: 1 to 2.5: 1.
According to a further embodiment, the molar ratio of glycerol and / or diglycerol to epichlorohydrin is to increase the incidental diglycerol Polyglycerinanteiles 2.49: 1 to 0.5: 1, preferably 1.8: 1 to 0.4: 1st
According to another embodiment, the alkaline-reacting alkali carbonate solution is added to the non-separated reaction mixture from the reaction of epichlorohydrin with glycerol, diglycerol or a higher polyglycerol in a slight excess and neutralized after the reaction this excess.
For neutralization is preferably hydrochloric acid used, but other mineral acids or acidic cation exchangers can be used.
According to the invention has further been found that with the change of the molar ratios is accompanied by a change in the reaction time. It was found that a molar ratio of glycerol and / or diglycerol to epichlorohydrin 2.5 to 1.0 in terms of response time and the required minimum content of the crude polyglycerol of cyclic components: 1 proved to be particularly favorable.
The regeneration of the cation exchange medium in the cation exchangers takes place preferably by means of a direct current or composite-direct current regeneration.
According to a preferred embodiment, the salts are washed after regeneration. After embedding ending the Auswaschvorganges the polyglycerol, preferably diglycerol solution passed through the ion exchanger and the anion exchanger leaving polyglycerol, preferably diglycerol solution until a polyglycerol content, preferably diglycerol content of 20 wt .-%, preferably until a polyglycerol content, preferably diglycerol , of 15 wt .-%, and returned for the production of 70 -. 40% strength by weight, preferably 60 -. 50% strength by weight, polyglycerol, preferably concomitantly diglycerol starting solution.
The passage of the polyglycerol-containing, preferably diglycerol solution carried by the ion exchanger preferably under a positive pressure.
The polyglycerol, preferably diglycerol solution while under a pressure of 1.1 - 10 bar, preferably 2 - 6 bar, by the ion exchanger, that is, by one or more cation exchangers and at least one anion exchanger, passed. For controlling and maintaining the pressure are mounted at one or more points in the line or to the ion exchange valves.
In this case is suitably the polyglycerol, preferably diglycerol solution at a flow rate of 0.5 m / h to 15 m / h, preferably passed through the ion exchanger 1 m / h to 5 m / h.
As Kationenaustauschermassen and anion exchange used are preferably those that up above 80 ° C, preferably to about 100 ° C, are temperature resistant.
The ion exchanger of the cation exchanger and / or anion exchanger is expediently of a screen plate, perforated plate or in the height direction of the ion exchanger slidably mounted, covering the exchanger mass and a uniform liquid passage permitting device and / or an inert molding compound and / or elastic plastic material covered.
The strongly acidic cation exchange medium and the weakly basic anion exchange material preferably have an internal surface area (measured by the BET method) of more than 25 m² / g, preferably 50 to 100 m² / g.
EXAMPLES
1 embodiment for the production of polyglycerol having a higher proportion of diglycerol:
1.474 kg (16 mol) of glycerol and 740 g (8 mol) of epichlorohydrin were placed in a 2-liter double-walled reactor (heating liquid: oil) was added. While stirring, the 2-phase reaction mixture was heated to boiling (reflux). After about 80 minutes the oil supply temperature was increased to about 145 ° C, not yet unreacted epichlorohydrin was boiling under reflux again. After 50 min at 145 ° C oil supply temperature, this was reduced to 140 ° C. Thus, the mildly exothermic reaction was allowed to catch and keep the reaction temperature at 150 ° C. After about 50 minutes, the oil supply temperature and the temperature of the reaction solution had been adjusted. After a total 3.25 hours, the reaction was complete. Rohauswaage: 2.205 kg ≃ 1.75 l
1.284 kg (= organically bound chlorine 4.776 mol) of this crude Chlorhydrinethermischung were charged to the same reactor and heated to 90 ° C. were within 1 h 1.125 l (according to the content of organically bound chlorine plus 5% excess) of a 2.23 molar sodium carbonate solution at 90 ° C added (moderate CO₂ development). After a further 1.5 h at this temperature, the heat was turned off and the reaction mixture by adding 1/2 conc. Hydrochloric acid neutralized. Rohauswaage: 2.516 kg Final volume: about 2.15 l
The neutral reaction solution was diluted with water, desalted on a combination of strong acid cation and weak basic anion exchanger and the water is evaporated in a vacuum. Endauswaage: 1041 kg
The product had the following mixture composition in wt .-%: glycerol 43.5, cyclic diglycerol 0.9, diglycerol 38.5, cyclic triglycerol 0.4, triglycerol 11.8, cyclic tetraglycerol 0.1, tetraglycerol 3.0, pentaglycerol 0.7, 0.1 hexaglycerol.
Received values of polyglycerol in wt .-% at changing the molar ratio of glycerol / epichlorohydrin 3: 1, 2: 1, 1: 1, and 1: 2 <tables id="tabl0001" num="0001"><table frame="all"><tgroup cols="5" colsep="1" rowsep="0"><colspec colnum="1" colname="col1" colwidth="31.50mm" /><colspec colnum="2" colname="col2" colwidth="31.50mm" /><colspec colnum="3" colname="col3" colwidth="31.50mm" /><colspec colnum="4" colname="col4" colwidth="31.50mm" /><colspec colnum="5" colname="col5" colwidth="31.50mm" /><thead valign="top"><row><entry namest="col1" nameend="col1" /><entry namest="col2" nameend="col2" align="center">1: 1</entry><entry namest="col3" nameend="col3" align="center">2: 1</entry><entry namest="col4" nameend="col4" align="center">3: 1</entry><entry namest="col5" nameend="col5" align="center">1: 2</entry></row></thead><tbody valign="top"><row><entry namest="col1" nameend="col1" align="left">glycerin</entry><entry namest="col2" nameend="col2" align="char" char=",">25.4</entry><entry namest="col3" nameend="col3" align="char" char=",">43.5</entry><entry namest="col4" nameend="col4" align="char" char=",">53.6</entry><entry namest="col5" nameend="col5" align="char" char=",">37.2</entry></row><row><entry namest="col1" nameend="col1" align="left">cyclic diglycerol</entry><entry namest="col2" nameend="col2" align="char" char=",">1.5</entry><entry namest="col3" nameend="col3" align="char" char=",">0.9</entry><entry namest="col4" nameend="col4" align="char" char=",">1.2</entry><entry namest="col5" nameend="col5" align="char" char=",">1.5</entry></row><row><entry namest="col1" nameend="col1" align="left">diglycerol</entry><entry namest="col2" nameend="col2" align="char" char=",">42.4</entry><entry namest="col3" nameend="col3" align="char" char=",">38.5</entry><entry namest="col4" nameend="col4" align="char" char=",">33.1</entry><entry namest="col5" nameend="col5" align="char" char=",">41.7</entry></row><row><entry namest="col1" nameend="col1" align="left">cyclic triglycerol</entry><entry namest="col2" nameend="col2" align="char" char=",">1.0</entry><entry namest="col3" nameend="col3" align="char" char=",">0.4</entry><entry namest="col4" nameend="col4" align="char" char=",">-</entry><entry namest="col5" nameend="col5" align="char" char=",">0.8</entry></row><row><entry namest="col1" nameend="col1" align="left">triglycerol</entry><entry namest="col2" nameend="col2" align="char" char=",">19.6</entry><entry namest="col3" nameend="col3" align="char" char=",">11.8</entry><entry namest="col4" nameend="col4" align="char" char=",">8.4</entry><entry namest="col5" nameend="col5" align="char" char=",">13.6</entry></row><row><entry namest="col1" nameend="col1" align="left">cyclic tetraglycerol</entry><entry namest="col2" nameend="col2" align="char" char=",">0.9</entry><entry namest="col3" nameend="col3" align="char" char=",">0.1</entry><entry namest="col4" nameend="col4" align="char" char=",">0.7</entry><entry namest="col5" nameend="col5" align="char" char=",">0.5</entry></row><row><entry namest="col1" nameend="col1" align="left">tetraglycerol</entry><entry namest="col2" nameend="col2" align="char" char=",">5.7</entry><entry namest="col3" nameend="col3" align="char" char=",">3.0</entry><entry namest="col4" nameend="col4" align="char" char=",">1.8</entry><entry namest="col5" nameend="col5" align="char" char=",">3.1</entry></row><row><entry namest="col1" nameend="col1" align="left">pentaglycerol</entry><entry namest="col2" nameend="col2" align="char" char=",">2.4</entry><entry namest="col3" nameend="col3" align="char" char=",">0.7</entry><entry namest="col4" nameend="col4" align="char" char=",">0.6</entry><entry namest="col5" nameend="col5" align="char" char=",">1.0</entry></row><row><entry namest="col1" nameend="col1" align="left">hexaglycerol</entry><entry namest="col2" nameend="col2" align="char" char=",">0.6</entry><entry namest="col3" nameend="col3" align="char" char=",">0.1</entry><entry namest="col4" nameend="col4" align="char" char=",">-</entry><entry namest="col5" nameend="col5" align="char" char=",">-</entry></row></tbody></tgroup></table></tables>
2. exemplary embodiment of the inventive production of polyglycerol having a higher proportion of triglycerol:
664.6 g (4 mol) of diglycerol and 185 g (2 mol) epichloro hydrin were in a 1-liter double-walled reactor (heating liquid: oil) was added. While stirring, the 2-phase reaction mixture to boiling (reflux, bath temperature 130 ° C) was heated. After about 1 h the oil flow temperature was raised to 145 ° C for about 2 hours left at this temperature.
After a total of about 3 hours the reaction was complete. Rohauswaage: 849 g ≃ 0.7 l
784.9 g (= organically bound chlorine: 1.848 mol) of this crude Chlorhydrinethermischung were charged to a 2-liter double-walled reactor and heated to 90 ° C. min were within about 45 485 ml of a 2 molar sodium carbonate solution at 90 ° C added (moderate CO₂ development). After a further 1.5 h at this temperature, the heat was turned off and the reaction mixture by adding 1/2 conc. Hydrochloric acid neutralized. Rohauswaage: 1.315 kg - 1.15 l
The neutral reaction solution was diluted with water, desalted on a combination of strong acid cation and weak base anion exchangers and the water is evaporated in a vacuum. Endauswaage: 715 g
The product mixture had the following composition in wt .-%: Glycerin 4.9, cyclic diglycerol 0.1, diglycerol 50.8, cyclic triglycerol 2.1, triglycerol 25.6, cyclic tetraglycerol 0.5, tetraglycerol 4.9, pentaglycerol 6.0, 3.5 hexaglycerol, heptaglycerol 0 , 8, octaglycerol 0.1.
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Priority claims5
| Document | Office | Kind | Date |
|---|---|---|---|
| 3809882 | Germany | A | |
| 3809882 | Germany | A | |
| 3809882 | Germany | – | |
| 3809882 | – | – | – |
| DE19883809882 | – | – | – |
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|---|---|---|---|
| EP0333984A2This record | European Patent Office (EPO) | A2 | |
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| AU3162489A | Australia | A | |
| IL89692A0 | Israel | A0 | |
| DE3809882A1 | Germany | A1 | |
| KR890014419A | Republic of Korea | A | |
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Numbers
- Publication
- 0333984
- Publication, DOCDB
- 0333984
- Publication, EPODOC
- EP0333984
- Application
- 89100700
- Application, DOCDB
- 89100700
- Application, EPODOC
- EP19890100700
Titles6
- German
- Verfahren zur Herstellung von Polyglycerinen
- English
- Process for the preparation of polyglycerins
- French
- Procédé de préparation de polyglycérines
- German
- Verfahren zur Herstellung von Polyglycerinen.
- English
- Process for the preparation of polyglycerins.
- French
- Procédé de préparation de polyglycérines.
Classification
- CPC, 6
- C07C41/26
- C07C43/13
- C07C41/03
- C07C41/42
- C07C41/01
- B01J41/04
- IPC, 10
- C07C41 00
- C07C41 01
- C07C41 02
- C07C41 03
- B01J41 04
- C07C41 26
- C07C41 42
- C07C43 13
- C07C67 00
- C08G65 28
Designated states13
- Contracting states, 13
- Austria
- Belgium
- Switzerland
- Germany
- Spain
- France
- United Kingdom
- Greece
- Italy
- Liechtenstein
- Luxembourg
- Netherlands (Kingdom of the)
- Sweden