Cleaning and waterproofing composition
13 claims: 13 independent, 0 dependent
- 1A cleaning and waterproofing composition, comprising:(a) from 1.5 to 4.5 parts by weight of a siloxane resin selected from a silanol-functional copolymer consisting essentially of SiO₂ units and (CH₃)₃SiO1/2 units in a molar ratio ranging from 1:0.4 to 1:1.2 and a trimethylsilyl-capped copolymer consisting essentially of SiO₂ units and (CH₃)₃SiO1/2 units in a molar ratio ranging from 1:0.4 to 1:1.2;(b) from 1.5 to 4.5 parts by weight of a polydimethylsiloxane fluid having a viscosity from 5x10-⁶ to 1x10⁻¹ m²/s (5 to 100,000 cS) at 25°C;(c) from 1.0 to 3.0 parts by weight of a titanate ester represented by the formula wherein R is independently selected from alkyl radicals having 3 to 8 carbon atoms;and(f) up to 95.5 parts by weight of at least one solvent selected from petroleum hydrocarbons, chlorinated hydrocarbons and aromatic hydrocarbons, characterised in that it also comprises(d) from 0.5 to 3.0 parts by weight of a polydimethylsiloxane-polyoxyalkylene block copolymer wherein said polydimethylsiloxane block has a molecular weight from 10,000 to 50,000, said polyoxyalkylene block is a copolymer of ethylene oxide units and propylene oxide units wherein the polypropylene content is between 0 and 50% on a molar basis, and wherein the weight ratio of said polydimethylsiloxane block to said polyoxyalkylene block is between 2 and 8;and(e) up to 95.5 parts by weight of at least one cyclic dimethyl siloxane selected from octamethylcyclotetrasiloxane, decamethylcyclopentasiloxane and dodecamethylcyclohexasiloxane;said solvent (f) being present in such amount that the sum of components (a) through (f) in the composition is 100 parts. 1. Une composition de nettoyage et d'imperméabilisation à l'eau, comprenant : (a) 1,5 à 4,5 parties en poids d'une résine de siloxanes choisie parmi un copolymère à fonctionnalité silanol constitué essentiellement de motifs SiO₂ et de motifs (CH₃)₃SiO1/2 en un rapport molaire compris entre 1:0,4 et 1:1,2, et un copolymère coiffé par des groupes triméthylsilyle constitué essentiellement de motifs SiO₂ et de motifs (CH₃)₃SiO1/2 en un rapport molaire compris entre 1:0,4 et 1:1,2 ;(b) 1,5 à 4,5 parties en poids d'un fluide de polydiméthylsiloxane ayant une viscosité de 5 x 10⁻6 à 1 x 10⁻1 m²/s (5 à 100 000 cSt) à 25°C ;(c) 1,0 à 3,0 parties en poids d'un ester titanate représenté par la formule où R est choisi indépendamment parmi des radicaux alkyles ayant 3 à 8 atomes de carbone ;et(f) jusqu'à 9 5, 5 parties en poids d'au moins un solvant choisi parmi les hydrocarbures du pétrole, les hydrocarbures chlorés et les hydrocarbures aromatiques, caractérisée en ce qu'elle comprend également(d) 0,5 à 3,0 parties en poids d'un copolymère séquencé polydiméthylsiloxane-polyoxyalkyléne dans lequel ladite séquence de polydimethylsiloxane a un poids moléculaire de 10 000 à 50 000, ladite séquence de polyoxyalkylène est un copolymère de motifs oxyde d'éthylène et de motifs oxyde de propylène dans lequel la teneur en polypropylène est comprise entre 0 et 50 % sur base molaire et dans lequel le rapport en poids de ladite séquence de polydiméthylsiloxane à ladite séquence de polyoxyalkylène est compris entre 2 et 8 ;et(e) jusqu'à 95,5 parties en poids d'au moins un diméthylsiloxane cyclique choisi parmi l'octaméthylcyclotétrasiloxane, le décaméthylcyclopentasiloxane et le dodécaméthylcyclohexasiloxane ;ledit solvant (f) étant présent en une quantité telle que la somme des composants (a) à (f) dans la composition soit de 100 parties. 1. Zusammensetzung zum Reinigen und wasserabweisendem Imprägnieren, enthaltend (a) 1,5-4,5 Gewichtsteile eines Siloxanharzes, ausgewählt aus silanolfunktionellen Copolymeren, bestehend im wesentlichen aus SiO₂-Einheiten und (CH₃)₃SiO1/2-Einheiten in einem Molverhältnis von 1:0,4-1:1,2, und einem mit Trimethylsilyl verkappten Copolymer, bestehend im wesentlichen aus SiO₂-Einheiten und (CH₃)₃SiO1/2-Einheiten in einem Molverhältnis von 1:0,4-1:1,2,(b) 1,5-4,5 Gewichtsteile eines flüssigen Polydimethylsiloxans mit einer Viskosität bei 25°C von 5x10⁻⁶-1x10⁻¹ m²/s (5-100.000 cS),(c) 1,0-3,0 Gewichtsteile eines Titanesters der Formel in der R unabhängig ausgewählt ist aus Alkylgruppen mit 3-8 Kohlenstoffatomen, und(f) bis zu 95,5 Gewichtsteile mindestens eines Lösemittels, ausgewählt aus Petroleumkohlenwasserstoffen, chlorierten Kohlenwasserstoffen und aromatischen Kohlenwasserstoffen, dadurchgekennzeichnet, daß sie weiterhin enthält(d) 0,5-3,0 Gewichtsteile eines Polydimethylsiloxan-Polyoxyalkylen-Blockcopolymeren, in denen der Polydimethylsiloxanblock ein Molekulargewicht von 10.000-50.000 aufweist und der Polyoxyalkylenblock ein Copolymer aus Ethylenoxideinheiten und Propylenoxideinheiten ist, mit einem Polypropylengehalt zwischen 0 und 50 Molprozent, und wobei das Gewichtsverhältnis des Polydimethylsiloxanblocks zum Polyoxyalkylenblock zwischen 2 und 8 beträgt, und(e) bis zu 95,5 Gewichtsteile mindestens eines cyklischen Dimethylsiloxans, ausgewählt aus Octamethylcyclotetrasiloxan, Decamethylcyclopentasiloxan und Dodecamethylcyclohexasiloxan, wobei das Lösemittel (f) in einer solchen Menge vorhanden ist, daß die Summe der Bestandteile (a) bis (f) in der Zusammensetzung 100 Gewichtsteile beträgt.
- 2La composition de la revendication 1, dans laquelle ladite composition comprend 2,0 à 3,5 parties de composant (a), 2,0 à 3,4 parties de composant (b), 1,5 à 2,4 parties de composant (c) et 0,5 à 1,3 partie de composant (d). 2. The composition of claim 1, wherein said composition comprises from 2.0 to 3.5 parts of component (a), from 2.0 to 3.4 parts of component (b), from 1.5 to 2.4 parts of component (c) and from 0.5 to 1.3 parts of component (d). 2. Zusammensetzung nach Anspruch 1, dadurchgekennzeichnet, daß die Zusammensetzung enthält:2,0-3,5 Teile von Bestandteil (a), 2,0-3,4 Teile von Bestandteil (b), 1,5-2,4 Teile von Bestandteil (c) und 0,5-1,3 Teile von Bestandteil (d).
- 3La composition de la revendication 2, dans laquelle ladite séquence de polydiméthylsiloxane du composant (d) a un poids moléculaire d'environ 30 000, ladite séquence de polyoxyalkylène est un copolymère statistique contenant des quantités équimolaires de motifs oxyde d'éthylène et oxyde de propylène, ayant un poids moléculaire moyen total d'environ 2550 et ledit rapport en poids du polydiméthylsiloxane au polyoxyalkylène est d'environ 2,7:1. 3. The composition of claim 2, wherein said polydimethylsiloxane block of component (d) has a molecular weight of approximately 30,000, said polyoxyalkylene block is a random copolymer containing equimolar amounts of ethylene oxide and propylene oxide units, having a total average molecular weight of about 2550 and said weight ratio of polydimethylsiloxane to polyoxyalkylene is approximately 2.7:1. 3. Zusammensetzung nach Anspruch 2, dadurchgekennzeichnet, daß der Polydimethylsiloxanblock von Bestandteil (d) ein Molekulargewicht von etwa 30.000 aufweist, der Polyoxyalkylenblock ein statistisches Copolymer ist, enthaltend äquimolare Mengen von Ethylenoxid- und Propylenoxideinheiten mit einem gesamtmittleren Molekulargewicht von etwa 2.550, und das Gewichtsverhältnis von Polydimethylsiloxan zu Polyoxyalkylen etwa 2,7:1 beträgt.
- 4La composition de la revendication 3, dans laquelle ledit rapport des motifs SiO₂ aux motifs (CH₃)₃SiO1/2 est d'environ 1:0,75. 4. The composition of claim 3, wherein said ratio of SiO₂ units to (CH₃)₃SiO1/2 units is approximately 1:0.75. 4. Zusammensetzung nach Anspruch 3, dadurchgekennzeichnet, daß das Verhältnis von SiO₂-Einheiten zu (CH₃)₃SiO1/2-Einheiten etwa 1:0,75 beträgt.
- 5La composition de la revendication 4, dans laquelle le composant (f) est au moins un solvant choisi parmi le perchloréthylène, le solvant Stoddard et le xylène. 5. The composition of claim 4, wherein component (f) is at least one solvent selected from perchloroethylene, Stoddard Solvent and xylene. 5. Zusammensetzung nach Anspruch 4, dadurchgekennzeichnet, daß der Bestandteil (f) mindestens ein Lösemittel ist, ausgewählt aus Perchlorethylen, Stoddard Lösemittel und Xylol.
- 6La composition de la revendication 5, dans laquelle le composant (b) a une viscosité de 10⁻4 à 10⁻3 m²/s (100 à 1000 cSt) à 25°C et le composant (e) comprend environ 91 % en poids d'octaméthylcyclotétrasiloxane et environ 8 % en poids de décaméthylcyclopentasiloxane. 6. The composition of claim 5, wherein component (b) has a viscosity of 10⁻⁴ to 10⁻³ m²/s (100 to 1,000 cS) at 25°C and component (e) comprises about 91% by weight octamethylcyclotetrasiloxane and about 8% by weight decamethylcyclopentasiloxane. 6. Zusammensetzung nach Anspruch 5, dadurch gekennzeichnet, daß Bestandteil (b) bei 25°C eine Viskosität von 10⁻⁴-10⁻³ m²/s (100-1.000 cS) aufweist und Bestandteil (e) etwa 91 Gew.-% Octamethylcyclotetrasiloxan und etwa 8 Gew.-% Decamethylcyclopentasiloxan enthält.
- 7La composition de la revendication 6, dans laquelle le composant (e) constitue 4 à 90 parties en poids de ladite composition, le composant (f) est constitué d'un distillat pétrolier ayant un point d'ébullition d'environ 160°C, de xylène et, facultativement, de perchloréthylène dans un rapport en poids de 4:1:65 à 4:1:0, ledit groupe R du composant (c) est le groupe isopropyle et ladite résine de siloxane est un copolymère coiffé par des groupes triméthylsilyle, ladite composition comprenant, en outre, 0,6 à 1,0 partie en poids de 2-éthyl-1,3-hexanediol. 7. The composition of claim 6, wherein component (e) constitutes from 4 to 90 parts by weight of said composition, component (f) consists of a petroleum distillate having a boiling point of about 160°C, xylene and, optionally, perchloroethylene in a weight ratio ranging from 4:1:65 to 4:1:0, said R group of component (c) is isopropyl and said siloxane resin is a trimethylsilyl-capped copolymer, said composition further comprising from 0.6 to 1.0 part by weight of 2-ethyl-1,3-hexanediol. 7. Zusammensetzung nach Anspruch 6, dadurchgekennzeichnet, daß Bestandteil (e) 4-90 Gewichtsteile der Zusammensetzung ausmacht, Bestandteil (f) aus Petroleumdestillat mit einem Siedepunkt von etwa 160°C, Xylol und, gegebenenfalls, Perchlorethylen in einem Gewichtsverhältnis von 4:1:65-4:1:0 besteht, wobei die R-Gruppe von Bestandteil (c) Isopropyl ist und das Siloxanharz ein mit Trimethylsilyl verkapptes Copolymer ist und die Zusammensetzung weiterhin 0,6-1,0 Gewichtsteile 2-Ethyl-1,3-hexandiol enthält.
- 8La composition de la revendication 7, dans laquelle ladite composition comprend environ 2,2 parties de composant (a), environ 2,1 parties de composant (b), environ 1,5 partie de composant (c), environ 0,9 partie de composant (d) et 7 à 17 parties de composant (e). 8. The composition of claim 7, wherein said composition comprises about 2.2 parts of component (a), about 2.1 parts of component (b), about 1.5 parts of component (c), about 0.9 parts of component (d) and from 7 to 17 parts of component (e). 8. Zusammensetzung nach Anspruch 7, dadurchgekennzeichnet, daß die Zusammensetzung enthält:etwa 2,2 Teile von Bestandteil (a), etwa 2,1 Teile von Bestandteil (b), etwa 1,5 Teile von Bestandteil (c), etwa 0,9 Teile von Bestandteil (d) und 7-17 Teile von Bestandteil (e).
- 9La composition de la revendication 6, dans laquelle ladite composition comprend environ 2,0 parties de composant (a), environ 2,0 parties de composant (b), environ 2,0 parties de composant (c), environ 0,9 partie de composant (d) et environ 75 parties de composant (e), et dans laquelle ladite résine de siloxane est un copolymère à fonctionnalité silanol et ledit groupe R du composant (c) est le groupe 2-éthylhexyle. 9. The composition of claim 6, wherein said composition comprises about 2.0 parts of component (a), about 2.0 parts of component (b), about 2.0 parts of component (c), about 0.9 part of component (d) and about 75 parts of component (e), and wherein said siloxane resin is a silanol-functional copolymer and said R group of component (c) is 2-ethylhexyl. 9. Zusammensetzung nach Anspruch 6, dadurchgekennzeichnet, daß die Zusammensetzung enthält:etwa 2,0 Teile von Bestandteil (a), etwa 2,0 Teile von Bestandteil (b), etwa 2,0 Teile von Bestandteil (c), etwa 0,9 Teile von Bestandteil (d) und etwa 75 Teile von Bestandteil (e), und wobei das Siloxanharz ein silanolfunktionelles Copolymer ist und die R-Gruppe von Bestandteil (c) 2-Ethylhexyl ist.
- 10La composition de l'une quelconque des revendications 1 à 9, comprenant de plus une quantité à effet oléophobe d'un composé chimique fluoré. 10. The composition of any of claims 1 to 9, further comprising an effective oleophobing amount of a fluorochemical compound. 10. Zusammensetzung nach jedem der Ansprüche 1-9, dadurchgekennzeichnet, daß sie weiterhin eine wirksame oleophobierende Menge einer fluorchemischen Verbindung enthält.
- 11A method for cleaning and waterproofing textiles comprising:applying to a soiled textile an effective amount of a liquid to aid soil removal, removing from the textile a combination of soil and the liquid and drying the textile, wherein said liquid is the composition of any of claims 1 to 10. 11. Un procédé pour le nettoyage et l'imperméabilisation à l'eau de textiles consistant à : appliquer à un textile sali une quantité efficace d'un liquide facilitant l'élimination de la salissure, retirer du textile un mélange de salissure et du liquide, et sécher le textile, dans lequel ledit liquide est la composition de l'une quelconque des revendications 1 à 10. 11. Verfahren zum Reinigen und wasserabweisendem Imprägnieren von Textilien durch Aufbringen auf eine verschmutzte Textilie einer wirksamen Menge einer Flüssigkeit, um die Entfernung des Schmutzes zu unterstützen, Entfernen aus der Textilie einer Kombination von Schmutz und der Flüssigkeit und Trocknen der Textilie, wobei die Flüssigkeit die Zusammensetzung nach jedem der Ansprüche 1-10 ist.
- 12A method for cleaning, waterproofing and oleophobing textiles comprising:applying to a soiled textile an effective amount of a liquid to aid soil removal, removing from the textile a combination of soil and the liquid and drying the textile, wherein said liquid is the composition of any of claims 1 to 10. 12. Un procédé pour nettoyer, imperméabiliser à l'eau et rendre oléophobes des textiles, consistant à : appliquer à un textile sali une quantité efficace d'un liquide facilitant l'élimination de la salissure, retirer du textile un mélange de salissures et du liquide, et sécher le textile, dans lequel ledit liquide est la composition de l'une quelconque des revendications 1 à 10. 12. Verfahren zum Reinigen, wasserabweisendem Imprägnieren und Oleophobieren von Textilien durch Aufbringen auf eine verschmutzte Textilie einer wirksamen Menge einer Flüssigkeit, um die Entfernung des Schmutzes zu unterstützen, Entfernen aus der Textilie einer Kombination von Schmutz und der Flüssigkeit und Trocknen der Textilie, wobei die Flüssigkeit die Zusammensetzung nach jedem der Ansprüche 1-10 ist.
- 13Le procédé de la revendication 11 ou 12, dans lequel ledit textile est choisi parmi le coton et les mélanges polyester-coton. 13. The method of claim 11 or 12, wherein said textile is selected from cotton and cotton-polyester blends. 13. Verfahren nach Anspruch 11 oder 12, dadurchgekennzeichnet, daß die Textilie ausgewählt ist aus Baumwolle und Baumwolle-Polyestermischungen.
Independent claims13
61 paragraphs in 1 section, as filed
This invention relates to an improved cleaning and waterproofing composition for fabrics and textiles. This invention further relates to a method for using the improved composition to remove soils from a fabric and to provide a water-repellent character to said fabric.
The use of solvents, such as hydrocarbons and chlorinated hydrocarbons, is well known in the dry cleaning art. It is also known to impart water repellency to fabrics and leathers by applying thereto various silicone fluid and resin compositions. Thus, for example, in United States Patent No. 2,672,455, Currie teaches a composition of matter comprising a hydrolyzable titanate ester, a methyl polysiloxane copolymer composed of trimethylsiloxane units and SiO₂ units, said units being in such proportion that the ratio of methyl radicals to silicon atoms is from 1.0:1 to 2.5:1, and a poltsiloxane (generally a polydimethylsiloxane fluid). Solutions of such compositions were used by Currie to impregnate leather in order to produce a water-repellent surface. Similar compositions were later used in the art to treat various fabrics to achieve waterproofing character thereon.
Solvent and silicone combinations have been employed in the art to simultaneously clean and waterproof (protect) fabrics and other surfaces. By way of example, in United States Patent No. 3,123,494, Charreau discloses a process for dry cleaning contaminated textile articles with a composition comprising a solvent, selected from hydrocarbons or chlorinated hydrocarbons, a methylpolysiloxane waterproofing agent and an alkyl titanate. The methylpolysiloxane in this case is preferably selected from dimethylpolysiloxane resins or methylhydrogen polysiloxane resins, said resins being mixed with at least one fluid selected from liquid dimethylpolysiloxane or liquid methyl hydrogen polysiloxane. The process comprises immersing a contaminated textile in said composition, agitating the textile sufficiently to cause foam formation, separating the thus cleaned textile from the composition and foam, removing adherent solvent and drying the textile, thereby retaining from 2 to 3 percent of said methylpolysiloxane on the textile, which imparts the waterproofing character. In this instance, improved cleaning action was believed to result from foam generated in the solvent by inclusion of the methylpolysiloxane.
In a more recent disclosure, United States Patent No. 4,501,682, Goodman et al. teaches a cleaning and protective composition consisting of an admixture of poly(methylhydrosiloxane), tin octoate and zinc octoate in at least one solvent. The solvent in this case is selected from cyclic or linear polydimethylsiloxanes, petroleum distillates, methylene chloride, or mixtures thereof.
Kasprzak, in EP-A-0 182 583, published 28.05.86, has shown that perchloroethylene can be combined with cyclic dimethyl siloxanes to produce synergistic cleaning effects in removing stains of oil, grease or sebum from textiles.
Although the cleaning compositions comprising various solvents and the waterproofing compositions comprising siloxane resins perform their respective functions effectively when applied separately (or sequentially), there is still a need for an improved composition which would combine the cleaning and waterproofing results. Such combination of the cleaning and waterproofing functions in one composition is desirable since the number of steps required to perform both operations is reduced. Thus, for example, when compositions similar to those described by Charreau, supra, are applied to a fabric having an oil or grease stain thereon, inadequate cleaning of the stain is observed.
It has now been found that, over a certain composition range, inclusion of a relatively small amount of a silicone-oxyalkylene copolymer in a composition comprising a siloxane resin copolymer, a polydimethylsiloxane fluid, a titanate ester and a volatile cyclic polydimethylsiloxane, provides significant improvement with respect to stain removal while still imparting good water repellency to a fabric treated therewith.
This invention relates to a cleaning and waterproofing composition, comprising: <ul id="ul0001" list-style="none"><li>(a) from 1.5 to 4.5 parts by weight of a siloxane resin selected from a silanol-functional copolymer consisting essentially of SiO₂ units and (CH₃)₃SiO<sub>1/2</sub> units in a molar ratio ranging from 1:0.4 to 1:1.2 and a trimethylsilyl-capped copolymer consisting essentially of SiO₂ units and (CH₃)₃SiO<sub>1/2</sub> units in a molar ratio ranging from 1:0.4 to 1:1.2;</li><li>(b) from 1.5 to 4.5 parts by weight of a polydimethylsiloxane fluid having a viscosity from 5x10⁻⁶ to 1x10⁻¹ m²/s (5 to 100,000 cS) at 25°C;</li><li>(c) from 1.0 to 3.0 parts by weight of a titanate ester represented by the formula <chemistry id="chem0001" num="0001"><img file="EP0246007B1_D0001.tif" /></chemistry> wherein R is independently selected from alkyl radicals having 3 to 8 carbon atoms; and</li><li>(f) up to 95.5 parts by weight of at least one solvent selected from petroleum hydrocarbons, chlorinated hydrocarbons and aromatic hydrocarbons,</li></ul> characterised in that it also comprises <ul id="ul0002" list-style="none"><li>(d) from 0.5 to 3.0 parts by weight of a polydimethylsiloxane-polyoxyalkylene block copolymer wherein said polydimethylsiloxane block has a molecular weight from 10,000 to 50,000, said polyoxyalkylene block is a copolymer of ethylene oxide units and propylene oxide units wherein the polypropylene content is between 0 and 50% on a molar basis, and wherein the weight ratio of said polydimethylsiloxane block to said polyoxyalkylene block is between 2 and 8; and</li><li>(e) up to 95.5 parts by weight of at least one cyclic dimethyl siloxane selected from octamethylcyclotetrasiloxane, decamethylcyclopentasiloxane and dodecamethylcyclohexasiloxane;</li></ul> said solvent (f) being present in such amount that the sum of components (a) through (f) in the composition is 100 parts.
This invention further relates to a method for cleaning and waterproofing textiles comprising: applying to a soiled textile an effective amount of a liquid to aid soil removal, removing from the textile a combination of soil and the liquid and drying the textile, wherein said liquid is the composition described hereinabove.
This invention relates to a composition for cleaning and waterproofing fabrics and textiles, comprising (a) a siloxane resin copolymer, (b) a polydimethylsiloxane fluid, (c) a titanate ester, (d) a diorganosiloxane-oxyalkylene block copolymer, and (e) a cyclic dimethylsiloxane. Additionally, in the preferred embodiments, other common solvents (f) may be present, perchloroethylene being particularly effective.
It has unexpectedly been found that when component (d) is selected from a narrow range of block copolymers, described in full hereinbelow, and included at specific levels, improved cleaning of stained fabrics and textiles results from use of such compositions relative to those which do not include said block copolymer. Moreover, even though the copolymers of component (d) contain hydrophilic polyoxyalkylene blocks, which would be expected to deteriorate waterproofing character, it has been found that the compositions of this invention still impart adequate water repellency to fabrics and textiles treated therewith.
Component (a) of the instant invention is a siloxane resin copolymer consisting essentially of SiO₂ units and (CH₃)₃SiO₁<sub>/2</sub> units in a molar ratio ranging from 1:0.4 to 1:12. The preferred ratio of these units in the siloxane resin copolymer is approximately 1:0.75. Silanol-functional siloxane resin copolymer may be prepared by methods known in the art, as described by, inter alia, Daudt et al. in U.S. Patent No. 2,676,182. For the purpose of this invention, the residual silanol groups left on the silanol-functional siloxane resin copolymer after preparation by such a process may be capped with trimethylsilyl groups by techniques familiar to those skilled in the art. For example, the silylation may be effected by reaction with such agents as hexamethyldisilazane or N,O-Bis(trimethylsilyl)acetamide. Both the preparation and silylation of the resin take place in a solvent, such as xylene or toluene, and this solvent, which typically represents about 30-35% by weight of the resin solution, is ordinarily retained when formulating the compositions of this invention.
Within the scope of this invention, component (a) constitutes from 1.5 to 4.5 parts by weight of the total cleaning and waterproofing composition, preferably from 2.0 to 3.5 parts.
Component (b) of this invention is a polydimethyl-siloxane fluid having a viscosity from 5x10⁻⁶ to 1x10⁻¹ m²/s (5 to 100,000 cS) at 25°C. Preferred fluids are terminated with trimethylsilyl groups, but a silanol group, or any inert end group, would function equally well. These fluids are well known in the art, available commercially and need no further description herein. Preferred fluid has a viscosity of 10⁻⁴ to 10⁻³ m²/s (100 to 1000 cS) at 25°C, a viscosity of about 3.5 x 10⁻⁴ m²/s (about 350 cS) being most preferred.
Within the scope of this invention, component (b) constitutes from 1.5 to 4.5 parts by weight of the total cleaning and waterproofing composition, preferably from 2.0 to 3.4 parts.
Component (c) of this invention is a titanate ester having the formula<maths id="math0001" num=""><math display="block"><mrow><mtext>Ti(OR)₄</mtext></mrow></math><img file="EP0246007B1_D0002.tif" /></maths> wherein R is independently selected from lower alkyl groups having 3 to 8 carbon atoms, such as propyl, isopropyl, butyl and 2-ethylhexyl, preferably isopropyl or 2-ethylhexyl. These materials are known in the art and need not be further described herein.
Within the scope of this invention, component (c) constitutes from 1.0 to 3.0 parts by weight of the total cleaning and waterproofing composition, preferably from 1.5 to 2.4 parts. When the R group of component (c) is isopropyl, it is preferred to add from 0.6 to 1.0 parts by weight of 2-ethyl-1,3-hexanediol to the compositions of this invention to stabilize the titanate ester.
Component (d) of this invention is a silicone-oxyalkylene block copolymer of the end-to-end or pendant ("rake" structure) type, fully described as component (d) in United States Patent No. 4,122,029. For the purposes of this invention, these copolymers comprise polydimethylsiloxane blocks connected to polyoxyalkylene blocks through either Si-O-C or Si-C bonds. The polydimethylsiloxane blocks employed should have a molecular weight ranging from 10,000 to 50,000, a value of about 30,000 being preferred.
The polyoxyalkylene block is selected from polyoxtethylene or a copolymer of polyoxyethylene and polyoxypropylene, wherein the polyoxypropylene content can vary from 0 to 50% on a molar basis and the total average molecular weight is preferably at least 1000, a range between 2200 and 2550 being preferred. Component (d) has said polydimethylsiloxane coupled to said polyoxyalkylene in a weight ratio of from 2:1 to 8:1, a range of 2.5:1 to 4:1 being preferred.
The most preferred embodiment of component (d) is a copolymer wherein the polyoxyalkylene bloks are pendant to the polydimethylsiloxane chain, said ratio of polydimethylsiloxane to polyoxyalkylene as about 2.7:1, the molecular weight of the polydimethylsiloxane block is approximately 30,000, the polyoxyalkylene block is a random copolymer which contains equimolar amounts of ethylene oxide and propylene oxide units and has a total average molecular weight of about 2550.
Preparation of these copolymers is well known in the art. For example, Si-O-C-bonded copolymers may be formed by reacting a polydiorganosiloxane bearing silicon-bonded hydrolyzable radicals, such as SiH, with a hydroxyl-bearing polyoxyalkylene. Formation of the reaction product is facilitated by the use of a catalyst known to promote the SiH-carbinol condensation reaction, examples of such catalysts being chloroplatinic acid and metal salts such as stannous octoate. Si-C-bonded copolymers may be formed by reacting a polydiorganosiloxane bearing SiH functionality with polyoxyalkylenes terminated with vinylic unsaturation at one end. This reaction is generally catalyzed by platinum complexes. The Si-H-bonded copolymer is preferred since it is known to be hydrolytically stable relative to the Si-O-C type bonding.
Within the scope of this invention, component (d) constitutes from 0.5 to 3.0 parts by weight of the total cleaning and waterproofing composition, preferably from 0.5 to 1.3 parts.
Component (e) of this invention is a cyclic dimethylsiloxane or a blend of cyclic dimethylsiloxanes. These materials are available commercially and may be prepared by well known methods such as, for example, the hydrolysis and condensation of dimethyldichlorosilane. The cyclic dimethylsiloxanes used in the present invention are selected from octamethylcyclotetrasiloxane, decamethylcyclopentasiloxane and dodecamethylcyclohexasiloxane. A particularly preferred blend comprises about 91% by weight of the cyclic tetramer and about 8% by weight of the cyclic pentamer, the remainder being lower and higher cyclic dimethylsiloxanes.
Within the scope of this invention, component (e) constitutes from 0 to 95.5 parts by weight of the total cleaning and waterproofing composition, preferably from 4 to 90 parts.
In addition to the components (a) through (e), above, the compositions of this invention can contain from 0 to 95.5 parts by weight of component (f), a conventional cleaning solvent employed to aid in soil removal and to act as vehicle for the non-volatile components. Component (f) is added to components (a) through (e) such that the total, on a weight basis, of components (a) through (f) is 100 parts. Thus, any of the solvents used in the dry cleaning arts may be incorporated herein. Examples of such solvents include petroleum hydrocarbons, such as mineral spirits and Stoddard Solvent, chlorinated hydrocarbons, such as trichloroethylene and perchloroethylene and aromatic hydrocarbons, such as xylene and toluene, and mixtures thereof.
Perchloroethylene is a particularly preferred solvent which imparts improved cleaning ability. Within the scope of this invention, perchloroethylene preferably constitutes up to about 80 parts by weight of the cleaning and waterproofing composition. When component (a) is a trimethylsilyl-capped copolymer, component (f) preferably consists of Stoddard Solvent, xylene and, optionally, perchloroethylene in a weight ratio ranging from 4:1:65 to 4:1:0 of the respective solvents. A particularly preferred form of Stoddard Solvent is a refined petroleum distillate having a boiling point of about 160°C.
The components of the composition of this invention may be combined by any standard mixing technique known in the art and no special high shear equipment need be employed. Likewise, the order of addition of the components does not appear to be critical as long as a uniform mixture results. However, it is preferred to first form a water repellent solution of components (a) through (c) in about 40% Stoddard Solvent and about 8% xylene, based on total weight of said solution. Components (d) and (e) may be mixed together till uniform and a solvent, preferably perchloroethylene, added while stirring. Said water repellent solution can then be introduced and further mixed till uniform. Typically, when this procedure was followed, the compositions of this invention were clear to slightly hazy in appearance.
The compositions of this invention may also contain a fluorochemical compound known in the art to impart oil repellency to textiles and fabrics. Examples of these compounds include carboxylate esters of perfluoroalkyl aliphatic alcohols, fluorinated organic carboxylic acids, fluoroalkyl-containing carbodiimide and fluoroalkylcontaining poly(oxyalkylenes). The fluoroalkyl portions of these compounds typically contain from 3 to 20 carbon atoms. Addition of from 0.5 to 5 parts by weight of such a fluorochemical compound to the compositions of this invention results in a cleaning and protecting fluid which, in addition to imparting water repellency, provides oleophobic character (i.e., oil repellency) to a fabric or textile. The effective amount of fluorochemical compound to impart such oleophobing may be readily determined by a few simple experiments by those of ordinary skill in the art.
The compositions of this invention may further contain other adjuvants commonly employed in the cleaning and waterproofing arts. Examples of such additional components include, but are not limited to, synthetic builders, antistatic agents and absorbent solid particulate materials. Examples of absorbent solid materials include silica, talc, diatomaceous earth, kaolinite, starch, nut shell flour, ground rice hulls and urea-formaldehyde polymer particles. These materials, when present, constitute from 5 to 40% by weight of the solvent content of the cleaning and waterproofing composition.
This invention also relates to a method of cleaning and waterproofing fabrics and textiles such that, upon removal of a stain or spot from said textile or fabric, these materials are rendered water repellent.
The compositions of the present invention may be used in an immersion procedure wherein a soiled fabric is dipped and agitated with the composition, similar to the process described by Charreau, supra. The compositions may also be applied directly to stains and soils on fabrics and other textiles. They can be applied by any of the commonly used methods known in the art. The compositions may be poured or sprayed onto the stains, the excess of said composition being drained away. Alternatively, they may be brushed or rubbed onto the stained or soiled area using absorbent items such as brushes, paper towels, cloth or sponges that contain the cleaning and waterproofing composition.
Once the cleaning and waterproofing composition has been applied to the soiled textile, the cyclic siloxane and other solvents act to dissolve and/or loosen the soil which it contacts. The mobilized soil is then more easily removed from the textile in combination with the cleaning and waterproofing composition. Examples of convenient removal means include such techniques as blotting the textile with a dry absorbent material such as sponge, paper towel or cloth towel, or brushing or vacuuming, if solid absorbent particles are employed in the composition.
After removal of the soil/cleaning and waterproofing composition combination, the textile is allowed to dry at ordinary or elevated temperatures. The cyclic siloxane(s) and solvent(s) evaporate from the textile, leaving the resin and other non-volatile components in the textile, whereby a water repellent surface is imparted to said textile.
The method of this invention can be used to remove a wide variety of soils and stains. It is particularly effective in removing oil and grease spots or stains. One special advantage of employing the cyclic siloxanes as the cleaning solvent (or part of the cleaning solvent) is that the formation of a secondary stain ring is greatly reduced or eliminated entirely. Another advantage is that the cyclic siloxanes are essentially non-toxic and non-harmful in the environment.
The compositions of the present invention can be used with a wide variety of fabrics without harming or in any way changing the appearance of the fabric. The "hand" or feel of the fabric, for example, remains soft and naturel after treating the fabric with these compositions as opposed to a harsh, stiff and waxy feel imparted to fabrics treated with a commercial fluorocarbon material, Scotch-gard® Upholstery Cleaner and Protector (3M Co., Minneapolis, MN).
The method of cleaning and waterproofing of this invention can be used on all types of textiles including carpets and fabrics used for clothing or upholstery, such as velour and "crushed" velour. Examples of textile and fabric compositions which may be cleaned and protected with the compositions of this invention include, but are not limited to, cotton, cotton-polyester blends, wool, nylon, Dacron, Orlon and glass.
EXAMPLES
The following examples are included to illustrate the compositions of this invention and the methods of using said compositions. The examples are not to be construed as limiting the invention, which is defined by the appended claims. All parts and percentages in the examples are on a weight basis unless indicated to the contrary.
Preparation A
A water repellent blend was prepared by mixing (at room temperature) 12.0 parts of tetraisopropyltritanate, 4.7 parts of 2-ethyl-1,3-hexanediol, 16.7 parts of a linear polydimethylsiloxane oil having a viscosity of about 3.5x10⁻⁴ m²/s (350 cS) at 25°C, 39.6 parts of Stoddard Solvent (boiling point = 157°C, Kauri Butanol value = 33) and 27.0 parts of an approximately 64% solution in xylene of a trimethylsilylendblocked siloxane resin copolymer consisting essentially of SiO₂ units and (CH₃)₃SiO₁<sub>/2</sub> units in a molar ratio of approximately 1:0.75. The siloxane resin copolymer, in turn, was prepared from a silanol-functional resin having a similar composition, and prepared according to the methods described by Daudt et al. in U.S. Patent No. 2,676,182, cited supra. The trimethylsilyl-endblocked resin used herein was prepared by capping the silanol groups of the latter resin with hexamethyldisilazane. The resultant blend will be referred to as "Preparation A" in the examples which follow.
Preparation B
A polydimethylsiloxane-polyoxyalkylene block copolymer was prepared according to the method described in Example 1 of U.S. Patent No. 4,122,029. The polydimethylsiloxane block of this copolymer had a molecular weight of approximately 30,000 and, on average, about 4 polyoxyalkylene blocks attached to the polydimethylsiloxane block per molecule. The polyoxyalkylene block, in turn, was a random equimolar copolymer of ethylene oxide and propylene oxide, had an average molecular weight of approximately 2550 and was terminated with hydroxyl groups. Ten and one half parts of the above copolymer was mixed with 87.6 parts of a blend of polydimethylcyclosiloxane fluids (described infra as "Preparation C") and 1.9 parts of water. The addition of water was found to help prevent settling of unreacted polyoxyalkylene blocks. This combination was mixed for 1 hour at room temperature and then filtered. The resultant mixture will be referred to as "Preparation B" in the examples which follow.
Preparation C
A blend of cyclic siloxane fluids, comprising approximately 91% octamethylcyclotetrasiloxane and approximately 8% decamethylcyclopentasiloxane, was prepared and will be referred to as "Preparation C" in the examples which follow.
Preparation D
A water repellent blend was prepared by mixing (at room temperature) 29.2 parts of tetrakis 2-ethylhexyl titanate, 29.2 parts of a linear polydimethylsiloxane oil having a viscosity of about 3.5x10⁻⁴ m²/s (350 cS) at 25°C, and 41.7 parts of a 70% solution in xylene of a silanol-functional siloxane resin copolymer similar to the silylated resin of Preparation A, but one which was not capped with trimethylsilyl groups. The resultant blend will be referred to as "Preparation D" in the examples which follow.
Preparation E (Comparison)
A polydimethysiloxane-poly(ethylene oxide) block copolymer was prepared, according to the method of Preparation B, wherein the molecular weight of the polydimethylsiloxane portion was about 850 and the molecular weight of the poly(ethylene oxide) block was approximately 1200. In this copolymer, the weight ratio of the polydimethylsiloxane block to the poly(ethylene oxide) blocks was approximately 0.4. This composition will be referred to as "Preparation E" in the examples which follow. Preparation E is not within the scope of this invention and is included for comparative purposes only.
Preparation F (Comparison)
A siloxane-polyoxyalkylene copolymer having the average structure represented by the formula <chemistry id="chem0002" num="0002"><img file="EP0246007B1_D0003.tif" /></chemistry> wherein R is the dodecyl group and Q has the average formula<maths id="math0002" num=""><math display="block"><mrow><mtext>-(CH₂)₃(OCH₂CH₂)₁₉(OCHCH₃CH₂)₁₉OH.</mtext></mrow></math><img file="EP0246007B1_D0004.tif" /></maths> This copolymer was prepared according to the methods of Example 2 of United States Patent No. 4,532,132. This preparation will be referred to as "Preparation F" in the examples which follow. Preparation F is not within the scope of this invention and is included for comparative purposes only.
Examples 1 - 12
Various amounts of the above preparations were combined with perchloroethylene as follows. Preparation C was placed into a mixing vessel and Preparation B (or Preparation E or F) was added with agitation and blended till uniform. Agitation was continued while the appropriate amount of perchloroethylene was added. When this mixture was uniform, Preparation A (or Preparation D) was blended in till, again, a uniform mixture resulted. The compositions of this invention, as well as comparative ones, are summarized in Table 1. Additionally, the compositions of Table 1 are reported in terms of the individual components, (a) through (f), in Table 1a. The sum of (a) through (f) in each example is 100 parts and the last column of Table 1a represents 2-ethyl-1,3,hexanediol and water, introduced by inclusion Preparations A and B, respectively.
The following procedures were employed to determine the cleaning ability and water repellency imparted by the compositions of this invention.
In each case, "burnt" motor oil (i.e., used engine oil taken from an automobile) was applied to either a beige-colored 100% cotton muslin or a pink-colored 50/50 cotton/polyester fabric. A spot (oil stain), having a diameter of about 1.9 cm (3/4 of an inch), was thus applied at the center of a 7.6x12.7 cm (3˝ X 5˝) fabric strip. These stained fabrics were allowed to dry on a flat surface for a minimum of 2 days, at room temperature, whereupon the stains were considered "set."
Cleaning of the set stain from the fabric strip was accomplished by folding a common laboratory paper towel into a 5.1x7.6 cm (2˝ X 3˝) rectangular section and saturating the fabric-towel combination with the respective cleaning-protecting composition by inverting a bottle of said composition while holding said fabric-towel combination over the mouth of the bottle. The fabric was then placed onto a second paper towel on a flat surface and rubbed with the first (folded) paper towel, using a back-and-forth motion, for about 2 minutes. The stained fabric was re-saturated with the cleaningprotecting composition during this 2 minute period if the stain was not readily removed with only one saturation. The cleaned fabrics were subsequently allowed to try for 24 hours while hanging on a line in a laboratory hood (i.e., at room temperature). In a comparative example, the commercial upholstery cleaner and protector, Scotch-gard® (3M Co., Minneapolis, MN) was employed. This product is a proprietary fluorocarbon composition containing 2-butoxy ethanol, isopropyl alcohol, and a hydrocarbon propellent. The Scotch-gard® was first de-foamed in a covered class jar prior to cleaning soiled fabric so as to more closely duplicate the form of the liquid compositions of this invention.
Results were rated on a relative scale of 1 to 3, 1 being best and 3 being judged as poor. These results are presented in Table 2 for the compositions of this invention as well as for comparative examples.
Determination of water repellency of the above cleaned and dried samples was carried out by placing a 3 - 4 mm diameter drop of water near the area defining the remains of the stain, but just outside said area. These results were also rated on a relative scale of 1 to 3, 1 being best and 3 being judged as poor in terms of water repellency. In all cases, the water drop was observed to first flatton from its normally rounded shape, and then completely soak into the fabric. The respective times for the latter occurrence were noted and are also reported in Table 2 as T<sub>(s)</sub>.
All the above compositions of this invention exhibited equal or better cleaning ability relative to Scotch-gard®. Water repellency imparted by at least one embodiment of this invention (i.e., Example 1) was superior to that obtained with Scotch-gard® when the fabric consisted of 100% cotton. Furthermore, in a "blind" (i.e., non-biased) comparison of fabric hand by three individuals, the fabrics treated with the compositions of the instant invention were judged to have a "soft and natural" feet, white the Scotch-gard® treated fabrics were described as having a "stiff and waxy" feel.
Examples 13 - 16
Mixtures similar to those of Examples 1 - 12 were prepared using the same blending procedures except that the perchloroethylene solvent was not included. These compositions were likewise tested by the above-mentioned techniques for cleaning performance and water repellency. The compositions of these examples and test results appear in Table 3. Again, Table 3a is provided to show the compositions of Table 3 in terms of the individual components (a) through (f). In this case, the results are an internally consistent comparison of the examples in this table and were not compared with the results reported in Table 2 wherein improved cleaning was observed when the perchloroethylene was included. Example 16 illustrates the relatively poor cleaning results that were obtained when one of the components of this invention was excluded (i.e., component (d), as introduced in Preparation B, omitted). It can be seen from Table 3 that even though water repellency is reduced when component (d) is included in the compositions, adequate waterproofing is still provided to the fabrics.
Examples 17 - 19
The compositions of Examples 1, 6 and 7 were compared with the Scotch-gard® using the 50/50 cotton/polyester blend and the test methods employed above except that 10 grams of each composition was added to the center of the stained fabric which was placed on top of a paper towel. In this case, no rubbing or physical cleaning motion on the stained fabric was employed. After 24 hours of drying in this horizontal position, the fabric samples were evaluated with respect to cleaning effectiveness and water repellency, the results thereof being reported in Table 4. <tables id="tabl0001" num="0001"><img file="EP0246007B1_D0005.tif" /></tables><tables id="tabl0002" num="0002"><img file="EP0246007B1_D0006.tif" /></tables><tables id="tabl0003" num="0003"><img file="EP0246007B1_D0007.tif" /></tables><tables id="tabl0004" num="0004"><img file="EP0246007B1_D0008.tif" /></tables><tables id="tabl0005" num="0005"><img file="EP0246007B1_D0009.tif" /></tables><tables id="tabl0006" num="0006"><img file="EP0246007B1_D0010.tif" /></tables>
13 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9 Sheet 10 Sheet 11 Sheet 12 Sheet 13
10 members in 6 offices
Priority claims5
| Document | Office | Kind | Date |
|---|---|---|---|
| 857659 | United States of America | – | |
| 85765986 | United States of America | A | |
| 85765986 | United States of America | A | |
| 857659 | – | – | – |
| US19860857659 | – | – | – |
Members10
| Document | Office | Kind | |
|---|---|---|---|
| EP0246007A2 | European Patent Office (EPO) | A2 | |
| US4708807A | United States of America | A | |
| JPS62273299A | Japan | A | |
| KR870010246A | Republic of Korea | A | |
| EP0246007A3 | European Patent Office (EPO) | A3 | |
| CA1263801A | Canada | A | |
| EP0246007B1This record | European Patent Office (EPO) | B1 | |
| DE3777446D1 | Germany | D1 | |
| JPH0523320B2 | Japan | B2 | |
| KR940006258B1 | Republic of Korea | B1 |
19 legal events, as 2 offices reported them to INPADOC
Over the term
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| Event | Code | Office | |
|---|---|---|---|
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Notification of lapseLapsedST | ST | FR | |
| No opposition filedOpposition26N | 26N | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Gb: european patent ceased through non-payment of renewal feeCeasedGBPC | GBPC | EP | |
| No opposition filed within time limitOppositionORIGINAL CODE: 0009261PLBE | PLBE | EP | |
| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: NO OPPOSITION FILED WITHIN TIME LIMITSTAA | STAA | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Fr: translation filedET | ET | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Corresponds to:REF | REF | EP | |
| Designated contracting statesAK | AK | EP | |
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| First examination report despatched17Q | 17Q | EP | |
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Numbers
- Publication
- 0246007
- Publication, DOCDB
- 0246007
- Publication, EPODOC
- EP0246007
- Application
- 87303872
- Application, DOCDB
- 87303872
- Application, EPODOC
- EP19870303872
Titles3
- English
- Cleaning and waterproofing composition
- German
- Reinigende und wasserabstossend machende Zusammensetzung
- French
- Composition nettoyante et imperméabilisante
Classification
- CPC, 11
- C11D3/3734
- D06M15/643
- C11D3/162
- C11D3/168
- C11D3/373
- C11D3/3738
- C11D3/43
- D06L1/04
- D06M15/647
- Y10S8/05
- Y10T442/223
- IPC, 15
- C09K3 18
- C11D3 16
- C11D3 37
- C11D3 43
- C11D7 22
- C11D7 52
- C11D7 60
- D06L1 04
- D06M13 02
- D06M13 50
- D06M13 503
- D06M13 51
- D06M13 513
- D06M15 643
- D06M15 647
Designated states3
- Contracting states, 3
- Germany
- France
- United Kingdom
