Heat shrinkable film.

0001The present invention relates to a shrink packaging material. More particularly, the present invention relates to a plastic packaging film prepared from a defined ethylene-α-olefin copolymer as a main component, which is excellent in heat shrinkability at relatively low temperature and little varying in thickness.

0002Heretofore known are such heat shrinkable films as polyvinyl chloride film, biaxially stretched polypropylene film, polyethylene film and so on. Among these films, polyethylene film is manufactured by the so-called inflation method in which a tubular film is extruded from a circular die and directly blown-up under gas pressure. This film, because of low production cost, high strength at the heat sealing joint and other advantages, has been widely used in shrink-wrapping applications.

0003The heat shrinkable polyethylene film produced by the inflation method, because of the very nature of the film-forming technique involved, has not been subjected to effective molecular orientation so that the film is inadequate in strength, high in elongation and shows a high rate of shrinkage only at high temperatures close to its melting point, thus being not fully satisfactory in such various properties as required for shrink packaging film.

0004The so-called irradiated polyethylene film which has been offered as an improvement over the above film in regard to the disadvantages just mentioned is a film which is obtainable by irradiating a polyethylene film with ionizing radiation so as to induce intermolecular crosslinking and, then, stretching the same. This irradiated polyethylene film has effects due to molecular orientation caused by stretching, showing increased strength and decreased elongation, for instance, but is disadvantageous in that it has a poor heat sealability, does not permit the reclamation and reuse of scraps, and is costly because of the radiation treatment required.

0005For the purpose of overcoming these disadvantages, the present inventors conducted a detailed study of the heat shrinkable polyethylene film from technical as well as material points of view and previously invented a heat shrinkable polyethylene film with improved heat shrinkability by orientation while retaining the desirable properties of polyethylene film such as good heat sealability and high impact resistance and a method for production of such heat shrinkable polyethylene film (United States Patent No. 4,354,997 and No. 4,463,l53).

0006Unlike the so-called inflation-molded film, the film obtainable in accordance with this prior invention develops the shrinkage and shrinkage stress necessary for shrink packaging even at a temperature below its melting point to establish an intimate contact with the object being packaged but the technique is not necessarily satisfactory in tube stability during stretching operation and in the uniformity of stretching result with a large variation in thickness. Moreover, the orientation effect induced by stretching is not fully realized so that the low-temperature heat shrinkability of the film is still inadequate. Therefore, when the object to be packaged is one, such as raw meat, that is liable to undergo degradation at a relatively low temperature region of about 85° to 90°C, intimate shrink packaging results cannot be attained with such film.

0007It is an object of the invention to provide a heat shrinkable polyethylene film which is little varying in thickness and has a good heat shrinkability at low temperature.

0008This and other objects of the invention will become apparent from the description hereinafter.

0009The present invention provides a heat shrinkable ethylene polymer film having an area heat shrinkage of at least 20 % at 90°C and a thickness variation of not more than 20 %, said heat shrinkable ethylene polymer film being a biaxially stretched film of an ethylene polymer comprising at least one linear copolymer of ethylene and α-olefin in a stretching ratio of at least 2 in each of machine and transverse directions, said ethylene polymer indicating a differential scanning calorimetry (DSC) curve wherein an endothermic area below the temperature lower than the melting temperature (main endothermic peak temperature) of the ethylene polymer by l0°C accounts for at least 55 % of the total endothermic area.

0010The heat shrinkable ethylene polymer film is little varying in thickness and has an excellent heat shrinkability at low temperature.

0011In particular, when a mixture of (A) 90 to 50 % by weight of at least one linear copolymer of ethylene and α-olefin having a density of 0.90 to 0.93 g/cm³ at 25°C and a melt index of 0.2 to 3.0 g/l0 min. and (B) l0 to 50 % by weight of at least one ethylene polymer having a density of 0.87 to 0.9l g/cm³ at 25°C and less than the density of the copolymer (A) by at least 0.0l4 g/cm³ and a melt index of 0.2 to 5.0 g/l0 min. is used as a starting material, a heat shrinkable film having a more excellent shrinkability at low temperature can be obtained. That is, a heat shrinkable film having an area heat shrinkage of not less than l5 % at 85°C, preferably a heat shrinkage of not less than l5 % at 85°C in each of machine and transverse directions is obtained. <ul id="ul0001" list-style="none"><li>Fig. l is a schematic graph showing a differential scanning calorimetry curve of a polymer for explaining a manner of determining the endothermic area ratio defined above.</li><li>Fig. 2 is a schematic diagram showing a biaxial stretching apparatus used in the examples.</li></ul>

0012The polymer used in the present invention is the ethylene copolymer (A) mentioned below or a mixture of the copolymer (A) and the ethylene polymer (B) mentioned below.

0013The α-olefin which is copolymerized with ethylene for the production of the linear ethylene-α-­olefin copolymer (A) to be used in the present invention is preferably α-olefins containing 4 to l8 carbon atoms, especially 4 to 8 carbon atoms. Examples of the α-olefin include butene-l, pentene-l, hexene-l, heptene-l, octene-l, 4-methylpentene-l, decene-l, undecene-l and dodecene-l. The copolymerization reaction of these comonomers can be carried out by a low or medium pressure method using a Ziegler-Natta catalyst.

0014The α-olefin content in the copolymer (A) is preferably in the range of 0.5 to 20 % by mole, particularly 0.5 to l0 % by mole.

0015An ethylene-α-olefin copolymer having a density of 0.90 to 0.93 g/cm³ at 25°C and a melt index of 0.2 to 3.0 g/l0 min is preferably employed as the copolymer (A).

0016Those copolymers (A) may be used alone or as an admixture thereof.

0017The above-mentioned mixture of (A) a linear copolymer of ethylene and α-olefin having a density of 0.90 to 0.93 g/cm³ at 25°C and a melt index of 0.2 to 3.0 g/l0 min. and (B) an ethylene polymer having a density of 0.87 to 0.9l g/cm³ at 25°C and less than the density of the copolymer (A) by at least 0.0l4 g/cm³ and a melt index of 0.2 to 5.0 g/l0 min. gives a heat shrinkable film having a more excellent heat shrinkability at a low temperature such as 85°C.

0018When the difference in density between the copolymer (A) and the polymer (B) is less than 0.0l4 g/cm³, the blend effect of both polymers is insufficient, which results in poor heat shrinkability at low temperature.

0019A copolymer of ethylene and o-olefin containing 4 to l2 carbon atoms, particularly 4 to 8 carbon atoms and which has an α-olefin content of 0.5 to l0 % by mole is preferably employed as the copolymer (A) used in the mixture.

0020A copolymer of ethylene and α-olefin containing 4 to 8 carbon atoms and which has an α-olefin content of 5 to 20 % by mole is preferably employed as the ethylene polymer (B).

0021The polymer mixture is preferably a mixture of 90 to 50 % by weight of the copolymer (A) and l0 to 50 % by weight of the polymer (B). The polymer mixture is melted and extruded into a film which is then biaxially stretched to give a heat shrinkable film with an especially desirable heat shrinkability at low temperature. When the proportion of the polymer (B) is less than l0 % by weight, the resulting film is poor in heat shrinkability at low temperature. When the proportion of the polymer (B) is more than 50 % by weight, the resulting film is marked in blocking property so that the wound film cannot be smoothly unwound, which results in a poor operation efficiency, and, in particular case, undesirable phenomena such as blocking occur on the film surface, which results in poor commercial value. Further, the resulting film is poor in toughness, which results in poor in handling property.

0022The copolymer or copolymer mixture used in the practice of the present invention must indicate a differential scanning calorimetry curve (hereinafter referred to as "DSC curve") wherein the endothermic area under the temperature lower than the melting temperature (main endothermic peak temperature) of the copolymer or copolymer mixture by l0°C accounts for at least 55 % of the total endothermic area.

0023The definitions of the above measurements are explained by referring to Fig. l which is a schematic graph showing a DSC curve of a copolymer or a copolymer mixture. In Fig. l, the curve A is DSC curve and the straight line B is a base line. The main endothermic peak in DSC curve is indicated by the arrow C.

Melting temperature:

0024The melting temperature is expressed in terms of main endothermic peak temperature T₁ corresponding to the main endothermic peak C.

Total endothermic area:

0025The total endothermic area S₁ means the area of the portion which is surrounded by the DSC curve A and the base line B.

0026Endothermic area below the temperature lower than the melting temperature (main endothermic peak temperature) by l0°C (hereinafter referred to as "endothermic area S₂"):

0027The endothermic area S₂ is the area of the shadowed portion in Fig. l. That is, the endothermic area S₂ means the area of a portion which is surrounded by the DSC curve A and the base line B and exists on the low-temperature side with respect to the temperature T₂ lower than the melting temperature T₁ by l0°C.

0028With a copolymer or copolymer mixture not meeting the above condition, the uniformity of stretching is not easily obtained. For example, if the stretching temperature is increased in order to assure the uniformity of stretching, the stability of stretching is adversely affected and the orientation effect does not develop well so that the low-temperature heat shrinkability is not as satisfactory as desired. In the case that the above condition is satisfied, uniform and stable stretching is possible without the need to limit the stretching temperature within a narrow temperature gradient range but selecting a stretching temperature from within a comparatively broad range below the temperature lower than the melting temperature of the copolymer or copolymer mixture by l0°C. Moreover, it is also possible to achieve a high orientation effect due to stretching so that the invention provides a practically useful heat shrinkable film with an area heat shrinkage of 20 % or more at 90°C, preferably an area heat shrinkage of l5 % or more at 85°C, more preferably a heat shrinkage of l5 % or more in each of machine and transverse directions at 85°C, and a thickness variation of not more than 20 %.

0029For the above-mentioned determination with a differential scanning calorimeter, 6 to 8 mg of a sample was sealed in an aluminum pan, heated in a nitrogen stream up to l90°C and held at this temperature for l hour. Thereafter, the temperature was reduced at a rate of about l0°C/min. down to room temperature and, then, a DSC curve was recorded at a temperature increasing rate of l0°C/min. with a sensitivity of 25 mg/sec.

0030Within the range not detrimental to the objects of the present invention, high pressure polyethylene, ethylene-vinyl acetate copolymer, ionomers, ethylene-propylene copolymer, etc. can also be incorporated into the above copolymer or copolymer mixture.

0031In addition, such additives as lubricating agents, antiblocking agents, antistatic agents and antifogging agents can, of course, be incorporated for exploiting the respective useful properties.

0032Furthermore, since blocking tends to occur when the average density of the copolymer or copolymer mixture approaches 0.90 or drops below the level, it is then preferable to incorporate about 2,000 to 5,000 ppm of an antiblocking agent such as finely divided silica powder or higher fatty acid amide.

0033The production and stretching of a material film for use in accordance with the present invention can be carried out in the per se known manner, and will be explained below in detail taking the production and stretching of tubular film as an example.

0034First, the above-specified copolymer or copolymer mixture is melted by heating, kneaded and extruded into a tube which is then solidified by rapidly cooling to give a material film which is a substantially non-stretched film.

0035The tubular film thus obtained is fed to a tubular stretching equipment such as shown in Fig. l, by which it is expanded and stretched and, at the same time, biaxially oriented in a temperature region where an effectively high degree of orientation is induced, for example, at a temperature lower than the melting temperature of the copolymer or copolymer mixture by l0°C or more, preferably at a temperature lower than said melting temperature by 20°C or more. The stretching ratio may not be the same for both machine and transverse directions but in order to assure satisfactory physical characteristics, it is desirable to use a stretching ratio of at least 2 and preferably at least 2.5 in each direction. The upper limit of the stretching ratio is usually 6 in each direction.

0036The film emerging from the stretching equipment can be annealed if necessary. This annealing helps control the spontaneous shrinkage of the film during storage.

0037The use of an ethylene polymer comprising at least one linear ethylene-α-olefin copolymer, the DSC curve of which shows that the endothermic area under the temperature lower than the melting temperature (main endothermic peak temperature) by l0°C is at least 55 % of the total endothermic area, permits stable stretching at a comparatively low temperature below the melting temperature of the ethylene polymer with the consequent decrease in film thickness variation and improvement in orientation effect, so that a superior heat shrinkable film with an excellent low-temperature heat shrinkability can be obtained stably.

0038Furthermore, the addition of an ultra-low density ethylene polymer with a density of not more than 0.9l0 g/cm³, which is not generally employed for the purpose, to the above-mentioned low density ethylene copolymer results in an excellent heat shrinkability even under lower temperature condition or moderate shrink conditions without losing other general physical properties required of packaging materials, so that the resulting film can be used satisfactorily for packaging products which cannot be heated to high temperatures.

0039The present invention is more specifically described and explained by means of the following Examples. It is to be understood that the present invention is not limited to the Examples, and various change and modifications may be made in the invention without departing from the spirit and scope thereof.

0040The quantitative data given in the examples were determined by the following methods.

l. Shrinkage

0041A square specimen, l0 cm by l0 cm, was cut out of each sample film and immersed in a glycerin bath maintained at a given temperature for l0 seconds and the percent shrinkage were calculated by means of the following equation. <maths id="math0001" num=""><img file="EP0240705A2_D0001.tif" /></maths> where A and B represent the lengths (in cm) in the machine and transverse directions, respectively, after immersion.

2. Thickness variation

0042Thickness of each tubular film in the circumferential direction thereof were recorded with a contact-type micrometer (Model K306C made by Anritsu Electric Co., Ltd.) at a full scale of 8 µm. From the obtained chart, the maximum thickness (T_max), minimum thickness (T_min), and average thickness (T) were determined. Then, thickness veriation (%) was calculated by means of the following equation.<maths id="math0002" num=""><img file="EP0240705A2_D0002.tif" /></maths> wherein T represents the arithmetic mean of readings at the chart positions corresponding to the intervals of l0 mm on the film sample.

0043The α-olefin content (% by mole) of the copolymers used in Examples was obtained as follows. The degree of branching per l00 carbons contained in the main chain of the copolymer was determined by IR analysis with using the following equation: <maths id="math0003" num=""><img file="EP0240705A2_D0003.tif" /></maths> the values of Kʹ₁₃₇₈ and Kʹ₁₃₀₃ are values of Kʹ obtained with respect to the absorption peak in the vicinity of l378 cm⁻¹ and the absorption peak in the vicinity of l303 cm⁻¹, respectively. The α-olefin content (% by mole) was obtained by multiplying the degree of branching by 2.

Example l

0044A mixture of 35 parts by weight of a linear low density polyethylene (ethylene-4-methylpentene-l copolymer) with a melt index of 2.0 g/l0 min., a density of 0.920 g/cm³ at 25°C and a 4-methylpentene-l content of 5 % by mole, 35 parts by weight of a linear low density polyethylene (ethylene-butene-l copolymer) with a melt index of 0.8 g/l0 min., a density of 0.923 g/cm³ at 25°C and a butene-l content of 6 % by mole and 30 parts by weight of an ultra-low density polyethylene (ethylene-­butene-l copolymer) with a melt index of l.9 g/l0 min., a density of 0.904 g/cm³ at 25°C and a butene-l content of l0 % by mole was melted and kneaded at 200° to 250°C and the melt was extruded in a downward direction from a circular die maintained at 250°C. The DSC curve of this polymer mixture showed that the main peak temperature was l20°C and the endothermic area under ll0°C accounted for 60.7 % of the total endothermic area. The slit diameter of the circular die was 75 mm and the slit gap was 0.8 mm. The molten tubular film thus extruded was cooled while guiding it over the outer surface of a cylindrical mandrel having an outer diameter of 66 mm as disposed just below the die and internally supplied with circulating cooling water at 20°C, with the exterior surface of the film being passed through a water bath, to thereby give a tubular unstretched film with a diameter of about 65 mm and a thickness of l90 µm.

0045This unstretched film as the material film was guided to the biaxial stretching device illustrated in Fig. l, where the material film l was expanded and stretched. The voltage and current of the circular infrared heaters of the preheater 4 were adjusted so that the film temperature at the exit of the preheater was kept at 65°C.

0046The eight circular infrared heaters of the main heater 5 were grouped in 4 sections and the voltage and current of each section were adjusted. While an air stream was supplied along the outer surface of the tube from a cooling air ring 6 positioned below the main heater, a pressurized air was blown into the tubular film between low-speed nip rolls 2 and high-speed nip rolls 3. The pressure of the pressurized air and the relative peripheral speeds of the low-speed and high-speed nip rolls 2 and 3 were controlled so as to effect tubular stretching in a stretching ratio of 3 in each of the machine and transverse directions.

0047The thus stretched tubular film was collapsed through collapser rolls 7 and the nip rolls 3 and withdrawn in flattened form from the stretching apparatus and fed to a tubular annealing apparatus where the flattened film was again inflated with air and annealed for l0 seconds with a hot air blast at 75°C from a heating cylinder and, then, cooled to room temperature through a cooling cylinder. The cooled film was collapsed again and taken up.

0048The resulting film and a thickness of 20.8 µm, a thickness variation of l2 %, heat shrinkages of l6.7 % and l8.0 % in machine and transverse directions, respectively, at 85°C, and an area heat shrinkage of 3l.7 % at 85°C.

0049Using the above film, about 2 kg of raw broiler meat was pre-packaged The pre-packaged product was passed through a commercially available tunnel heater for shrinking in which a hot air stream of ll0°C was available for about 5 seconds, whereupon the film was tightly wrapped around the meat. The broiler meat was not affected by this packaging process.

0050The seal portion and remaining portion of the package had sufficient strength, indicating that the packaging film of the present invention was excellent for practical purposes.

0051Various physical data inclusive of the above shrinkage data are shown in Table l.

Example 2

0052A mixture of 70 parts by weight of the same linear low density polyethylene (ethylene-4-methyl­pentene-l copolymer) as used in Example l and 30 parts by weight of an ultra-low density polyethylene (ethylene-­4-methylpentene-l copolymer) with a melt index of 0.8 g/l0 min., a density of 0.906 g/cm³ at 25°C and a 4-methylpentene-l content of 5 % by mole was melted and kneaded to prepare a polymer mixture. The DSC curve of this mixture showed that the main peak temperature was l22°C and the endothermic area under ll2°C was 63.l % of the total endothermic area. In the same manner as Example l, this polymer mixture was used to prepare an unstretched film which was then tubular-stretched 3 times in both machine and transverse directions and annealed at 75°C to give a collapsed heat shrinkable film.

0053The resulting film had a thickness of 20.4 µm, a thickness variation of 8.5 %, heat shrinkages of l6.l % and l6.8 % in machine and transverse directions, respectively, at 85°C, and an area heat shrinkage of 30.2 % at 85°C.

0054A loaf of raw beef, weighing about 2 kg, was pre-packaged with the above film and passed through a commercially available tunnel heater for shrinking in which a hot air stream at 90°C was available for l0 seconds, whereupon the meat loaf was tightly packaged. The meat loaf itself showed no change.

0055Various physical values inclusive of the above-mentioned shrinkage data are given in Table l.

Example 3

0056A mixture of 40 parts by weight of the same linear low density polyethylene (ethylene-4-methyl­pentene-l copolymer) as used in Example l, 40 parts by weight of the linear low density polyethylene (ethylene-butene-l copolymer) as used in Example l and 20 parts by weight of an ultra-low density polyethylene (ethylene-butene-l copolymer) with a melt index of 3.6 g/l0 min., a density of 0.88 g/cm³ at 25°C and a butene-l content of l5 % by mole was melted and kneaded to give a polymer mixture. In the same manner as Example l, this polymer mixture was extruded to prepare an unstretched film which was then tubular-stretched 3 times in each of the machine and transverse directions and annealed at 70°C to give a collapsed heat shrinkable film.

0057The DSC curve of the above polymer mixture showed that the main peak temperature was l22°C and the endothermic area under ll2°C accounted for 60.5 % of the total endothermic area.

0058The resulting film had a thickness of 20.3 µm, a thickness variation of 9 %, and heat shrinkages of l8.2 % and l8.9 % in machine and transverse directions, respectively, at 85°C, and an area heat shrinkage of 32.4 % at 85°C.

0059Polystyrene bottles containing a Lactobacillus fermentation beverage, each measuring 75 mm in height and 40 mm in maximum diameter, were pre-packaged with the above film, 5 bottles per batch, and passed through a shrink tunnel heater at l00°C for 3 seconds.

0060Despite this short shrinking treatment time, tight-fit packaging results could be obtained.

0061Various physical data inclusive of the above-mentioned shrinkage data are given in Table l.

Example 4

0062The same procedures as in Example l except that a mixture of 70 parts by weight of a linear low density polyethylene (ethylene-octene-l copolymer) with a melt index of l.0 g/l0 min., a density of 0.920 g/cm³ at 25°C and an octene-l content of 3 % by mole and 30 parts by weight of the same ultra-low density polyethylene as used in Example 2 was used were repeated to give a heat shrinkable film.

0063The DSC curve of the polymer mixture used showed that the main paek temperature was l2l°C and the endothermic area under lll°C accounted for 62.5 % of the total endothermic area.

0064The thus obtained film had a thickness of l7.8 µm, a thickness variation of l4.5 %, heat shrinkages of l5.8 % and l6.l % in machine and transverse directions, respectively, at 85°C, and an area heat shrinkage of 29.4 % at 85°C.

0065About 2 kg of dressed raw beef was prepackaged with the above film and passed through a commercially available shrink tunnel heater in which a hot air stream at 90°C was available for l0 seconds. Just as in Example 2, the film was tightly shrunken on the beef. The surface of the beef also showed no apparent signs of change.

0066Various physical data inclusive of the above-mentioned shrinkage data are given in Table l.

Example 5

0067To a mixture of 85 parts by weight of the same ultra-low density polyethylene as used in Example 2 and l5 parts by weight of the same ultra-low density polyethylene as used in Example 3 were added 3,500 ppm of a silica type antiblocking agent (available under the commercial name "Radiolite F", Showa Kagaku Kabushiki Kaisha) and l,200 ppm of erucic amide. In the same manner as Example l, the above polymer mixture was extruded to prepare an unstretched film which was then tubular-stretched 3 times in each of machine and transverse directions and further annealed at 75°C. After cooling, the tubular film was collapsed and taken up.

0068The DSC curve of the above polymer mixture showed that the main peak temperature was l23°C and the endothermic area under ll3°C accounted for 6l.3 % of the total endothermic area.

0069The resulting film had a thickness of 2l.2 µm, heat shrinkages of l8.l % and l8.6 % in machine and transverse directions, respectively, at 85°C, and an area heat shrinkage of 33.3 % at 85°C.

0070Raw broiler meat was shrink-packaged with the above film in the same manner as Example l. The film was tightly fitted over the meat and the broiler meat also showed no apparent change.

0071Various physical data inclusive of the above shrinkage data are given in Table l.

Example 6

0072An ethylene-butene-l copolymer with a density of 0.922 g/cm³ at 25°C, a melt index of 0.8 g /l0 min. and a butene-l content of 5 % by mole was melted and kneaded at l70° to 230°C and extruded from a circular die kept at 230°C. The DSC curve of the above polymer showed that the main peak temperature was l26°C and the endothermic area under ll6°C accounted for 63.8 % of the total endothermic area. The extruded film was cooled as it was guided over the outer surface of a cylindrical mandrel intermally supplied with circulating cooling water, with the external side being passed through a water bath, to give a tubular unstretched film with a diameter of about 66 mm and a thickness of 250 µm. This unstretched film as the material film was fed to the biaxial stretching apparatus shown in Fig. l where it was stretched 4 times in both machine and transverse directions at 95° to l05°C. The stretched film was annealed with a tubular annealing apparatus using a hot air stream of 75°C for l0 seconds and, then, cooled to room temperature. The cooled film was collapsed and taken up.

0073The stability of the tube during stretching operation was satisfactory without a vertical dislocation of the stretching point or a swing of the tube, nor was observed an uneven stretching result such as necking. The stretched film had a thickness of l6 µm, an area heat shrinkage of 3l.5 % at 90°C and a thickness variation of l5 %.

0074Pizza pies, l5 cm in diameter and about l cm in thickness, were pre-packaged with the above film and passed through a shrink tunnel heater with a hot air blast of ll0°C for about 3 seconds. As a result, tightly-fitted packages were obtained, and the pies showed no change.

Example 7

0075An ethylene-octene-l copolymer with a density of 0.9l7 g/cm³ at 25°C, a melt index of 2.3 g/l0 min. and an octene-l content of 3.5 % by mole was extruded and stretched in the same manner as in Example 6 except that the stretching temperature was set at 90° to l00°C. The DSC curve of the above copolymer showed that the main peak temperature was l2l°C and the endothermic area under lll°C accounted for 57 % of the total endothermic area.

0076The stability of the tube during stretching operation was satistactory without a vertical displacement of the stretching point or a swing of the tube, nor was observed an uneven stretching result.

0077The resulting stretched film had an average thickness of l6 µm, a thickness variation of 8 % and an area heat shrinkage of 27 % at 90°C.

0078Polystyrene bottles containing a Lactobacillus fermentation beverage, each measuring 75 mm in height and 40 mm in maximum diameter, were pre-packaged with the above film, 5 bottles per batch, and passed through a hot-wind shrink tunnel heater at l00°C for 3 seconds.

0079Despite the short shrinking treatment time, a satisfactory shrink-wrapped product was obtained.

Example 8

0080A mixture of 70 parts by weight % of an ethylene-4-methylpentene-l copolymer with a density of 0.925 g/cm³ at 25°C, a melt index of l.0 g/l0 min. and a 4-methylpentene-l content of 3 % by mole and 30 parts by weight of an ethylene-butene-l copolymer with a density of 0.923 g/cm³ at 25°C, a melt index of 0.8 g/l0 min. and a butene-l content of 5 % by mole was melted and kneaded at l70° to 230°C and extruded from a circular die maintained at 230°C. The DSC curve of the above copolymer mixture showed that the main peak temperature was l24°C and the endothermic area under ll4°C accounted for 58.8% of the total endothermic area. The extruded film was guided and taken up as it was cooled over the outer surface of a cylindrical mandrel internally supplied with circulating cooling water, with the external side of the film being passed through a water bath, to thereby produce a tubular unstretched film with a diameter of about 66 mm and a thickness of 320 µm. This unstretched film was guided to a biaxial stretching apparatus, where it was stretched at 95° to l05°C 4.3 times in the machine direction and 3.8 time in the transverse direction. The film was then annealed at 75°C for l0 seconds and taken up in collapsed form.

0081The stability of the film during stretching operation was satisfactory without a vertical displacement of the stretching point or a swing of the tube, nor was observed an uneven stretching result such as necking, vertical cracking, etc.

0082The resulting film had an average thickness of 20 µm, a thickness variation of l0%, and an area heat shrinkage of 25.8% at 90°C. Shrink-packaging was carried out with this film in the same manner as Example 6. As a result, tightly-fitted packages were obtained and no change was found in the packaged product.

Comparative Example l

0083An ethylene-butene-l copolymer with a density of 0.9l8 g/cm³ at 25°C, a melt index of l.0 g/l0 min. and a butene-l content of 3.5 % by mole was extruded, stretched and annealed in otherwise the same manner as in Example 6. The DSC curve of the copolymer showed that the main peak temperature was l20°C and the endothermic area under ll0°C accounted for 49 % of the total endothermic area.

0084At the stretching temperature (95° to l05°C) used, the tube showed swinging and the necking phenomenon. When the stretching temperature was lowered in order to improve the stability of the tube, the necking became more pronounced to cause an increased uneveness. When the stretching temperature was increased to a range of l03° to l08° in order to suppress the necking phenomenon, the vertical displacement and swing of the tube were amplified to interfere with stretching stability.

0085The stretched film obtained at the stretching temperature of l03° to l08°C had an average thickness of l6 µm, a thickness variation of 27 %, and an area heat shrinkage of l5.4 % at 90°C.

0086This film was poor in flatness and not suitable for continuous packaging with an automatic packaging machine. Moreover, when the film was subjected to the same shrinking treatment as in Example 6, it failed to give a satisfactory package, showing many creases and raised areas. Although the packaged condition could be improved by increasing the tunnel temperature or the residence time in the tunnel, the product packaged underwent partial melting and deformation so that its market value was drastically reduced.

Comparative Example 2

0087A mixture of 60 parts by weight of an ethylene-hexene-l copolymer with a density of 0.92l g/cm³ at 25°C, a melt index of 0.75 g/l0 min. and a hexene-l content of 4 % by mole and 40 parts by weight of an ethylene-octene-l copolymer with a density of 0.920 g/cm³ at 25°C, a melt index of l.0 g/l0 min. and an octene-l content of 3 % by mole was extruded, stretched and annealed under the same conditions as in Example 8. The DSC curve of the copolymer mixture used showed that the main peak temperature was l27°C and the endothermic area under ll7°C accounted for 50.4 % of the total endothermic area.

0088The necking phenomenon in the stretched area was remarkable. When the stretching temperature was increased to a range of l05° to ll2°C in order to suppress the necking phenomenon, the tube showed marked swinging so that no stable stretching result could be obtained.

0089The stretched film obtained at the stretching temperature of l05° to ll2°C had an average thickness of l6 µm, a thickness variation of 23 %, and an area heat shrinkage value of l6.4 % at 90°C. <tables id="tabl0001" num="0001"><img file="EP0240705A2_D0004.tif" /></tables><tables id="tabl0002" num="0002"><img file="EP0240705A2_D0005.tif" /></tables>

0090In addition to the ingredients used in the Examples, other ingredients can be used in the Examples as set forth in the specification to obtain substantially the same results.