Tape loading apparatus.

This invention relates generally to magnetic tape cassette recording and/or reproducing devices, such as, VTRs, and more particularly is directed to improvements in the tape loading apparatus thereof by which magnetic tape is withdrawn from an operatively positioned cassette and wrapped about a guide drum having one or more associated rotary heads for recording or reproducing signals on the tape.

In an existing tape loading apparatus, during a loading operation thereof, the supply reel within the operatively positioned cassette is braked so as to be maintained in a stopped condition while the tape is withdrawn from the cassette by unwinding of the tape from the take-up reel. During such withdrawal of the tape from the cassette, a constant torque, which does not vary with changes in the radius of the tape wound on the take-up reel, is applied to the take-up reel in the direction to resist unwinding of the tape therefrom for the purpose of maintaining a tension in the with­drawn tape. When the radius of the tape wound on the take-up reel is large, the inertia of the take-up reel is similarly large. Therefore, when the speed at which the tape is being withdrawn from the cassette in the course of a loading operation is sharply reduced, the large inertia of the take-up reel may override the constant torque resisting unwinding of the tape from the take-up reel with the result that slack develops in the withdrawn tape and, thereafter, such slack is abruptly taken up by the loading apparatus causing a drastic increase in tension and possible damage to the tape.

Accordingly, it is an object of the this invention to provide a tape loading apparatus for a magne­tic tape cassette recording and/or reproducing device which avoids the development of extreme tape tension conditions during the tape loading operation.

More specifically, it is an object of this invention to provide a tape loading apparatus, as afore­said, in which the tape is withdrawn by being unwound from the take-up reel of an operatively positioned cassette at precisely controlled speeds which are substantially independent of the radius of the tape then wound on the take-up reel, and hence are indepen­dent of the inertia of the take-up reel.

In accordance with an aspect of this invention, in a magnetic tape cassette recording and/or reproducing device including a tape guide drum having at least one rotary head associated therewith for recording and/or reproducing signals on a magnetic tape wrapped around the drum, a cassette holder spaced from the drum for operatively positioning a tape cassette containing supply and take-up reels on which a magnetic tape is wound, and a tape loading apparatus operative in a loading operation to withdraw the tape from the operati­vely positioned cassette and to wrap the withdrawn tape about the drum; a supply reel motor and a take-up reel motor are provided for applying torques resisting rota­tions of the supply and take-up reels, respectively, in directions for unwinding the tape therefrom, servo-­control means controls the supply reel motor so as to maintain the supply reel in a stopped condition during the loading operation, motor control means controls the take-up reel motor so as to apply a constant torque to the take-up reel during the loading operation, means determine a ratio of currents supplied to the supply and take-up reel motors, respectively, for achieving the stopped condition of the supply reel and for applying the constant torque to the take-up reel, means, for example, in the form of a micro-processor or CPU, calculate the radius of the tape wound on one of the reels of the operatively positioned cassette in accordance with the determined ratio of the currents, and further calculate, in accordance with such radius, a value of the torque that has to be applied to that one reel by the associated reel motor for maintaining a pre­determined tension in the tape during the loading opera­tion, and means maintain the torque applied to that one reel at the calculated value during the loading opera­tion.

The above, and other objects, features and advantages of the invention, will be apparent from the following detailed description of an illustrative embodiment thereof which is to be read in connection with the accompanying drawings. <ul id="ul0001" list-style="none"><li>Fig. l is a diagrammatic view illustrating essential parts of a magnetic tape cassette recording and/or reproducing device shown prior to a tape loading operation ;</li><li>Fig. 2 is a view similar to that of Fig. l, but showing the device at the completion of a tape loading operation;</li><li>Fig. 3 is a graph showing changes, with time, in the amount of tape withdrawn from the cassette in the course of the tape loading operation of the device shown on Figs. l and 2 ;</li><li>Fig. 4 is a graph showing variations, with time, in the speed of tape withdrawal during the tape loading operation;</li><li>Fig. 5 is a schematic block diagram illustrat­ing an embodiment of the present invention; and</li><li>Fig. 6 is a flow chart to which reference will be made in explaining the operation of the embodiment of this invention shown in Fig. 5.</li></ul>

Referring to the drawings in detail, and initially to Fig. l thereof, it will be seen that a conventional magnetic tape cassette recording and/or reproducing device or VTR l0 generally includes a tape guide drum ll having at least one rotary head l2 associated therewith for recording or reproducing signals on a magnetic tape when the latter is wrapped around drum ll. The VTR l0 is further shown to include a holder l3 spaced from drum ll for operatively positioning a tape cassette l4 which contains rotatable supply and take-up reels l5 and l6, respectively, on which a magnetic tape l7 is wound. Finally, the known VTR in­cludes a tape loading apparatus, for example, as dis­closed in detail in U.S. Patent No. 4,527,208 having a common assignee herewith, and of which only a tape withdrawing member l8 appears on Fig. l. Prior to a tape loading operation, tape withdrawing member l8 extends into the cassette l4 operatively positioned by holder l3 and is positioned in back of a run of the tape l7 extending between reels l5 and l6 (Fig. l). In the course of a tape loading operation, as shown on Fig. 2, tape withdrawing member l8 is suitably moved out of the operatively positioned cassette l4 in a path that at least partly encircles drum ll so that member l8 withdraws tape l7 from the cassette and wraps the withdrawn tape at least partly about drum ll.

As shown on Fig. 3, the amount of tape with­drawn from the cassette does not increase uniformly from the beginning of a loading operation to the comple­tion thereof at the time t₁. Rather, it is desirable that the speed at which the magnetic tape is withdrawn from cassette l4 during a loading operation should be changed with time, as indicated by the solid line on Fig. 4. In other words, there are desirably two surges or increases in the speed of withdrawal of the tape at the beginning and end portions, respectively, of the loading operation.

More particularly, in a loading operation of the known tape loading apparatus, supply reel l5 is braked during the loading operation, and the magnetic tape l7 is withdrawn from cassette l4 by being unwound from take-up reel l6. Conversely, at the completion of a recording or reproducing operation, the tape with­drawing member l8 is returned from the position shown on Fig. 2 to the position shown on Fig. l while take-­up reel l6 is rotated in the direction for winding the tape thereon so that the previously withdrawn tape is returned to cassette l4 in the course of a tape unloading operation.

During the loading operation, that is, during the withdrawal of the tape by unwinding from the take-­up reel l6, a torque is applied to the take-up reel in the direction for resisting such unwinding of the tape therefrom, for example, by means of a take-up reel motor suitably coupled to reel l6. In accordance with the prior art, such torque applied to take-up reel l6 has a constant value irrespective of the radius of the tape wound on the take-up reel. When the radius of the tape wound on the take-up reel is large, that is, when a major portion of the tape is wound on the take-up reel, the inertia of that reel is correspondingly large. Accordingly, when the speed of tape withdrawal is to be sharply reduced for example, as at <u style="single">a</u> on Fig. 4, the large inertia of the take-up reel causes the latter to reduce its unwinding speed at a slower rate than is desired, for example, as indicated in broken lines at <u style="single">aʹ</u> on Fig. 4, so that the tape tension is reduced below the desired value and slack is formed in the withdrawn tape. Finally, the torque resisting turning of the take-up reel in the direction for unwinding tape there­from overcomes the large inertia of the reel and the continued movement of the tape withdrawing member l8 causes a sudden or abrupt increase in the tape with­drawing speed, and also in the tape tension, as at t_o on Fig. 4 so that the risk of damage to the tape is considerable.

Referring now to Fig. 5, it will be seen that, in a magnetic tape cassette recording and/or reproducing device l00 according to this invention which is otherwise similar to the known device l0 previously described with reference to Figs. l and 2, and which has its corresponding elements identified by the same reference numerals, a supply reel motor l9 and a take-­up reel motor 20 are suitably coupled with supply reel l5 and take-up reel l6, respectively, of an operatively positioned cassette. Suitable motor control circuits 2l and 22 are provided for controlling the supply of currents I_S and I_T through current detectors 23 and 24, respectively, to motors l9 and 20. A frequency generator is associated with motor l9 to provide a frequency signal S_f which indicates rotation of motor l9, and hence of supply reel l5. Such frequency signal S_f is applied to a stop servo control circuit 26 which, upon selection of a loading operation, responds to the arri­val of tape cassette l4 in the operative position there­of, as determined by a cassette detector 27, to provide a servo-action for motor control circuit 2l. In other words, during a loading operation, frequency generator 25 indicates, by its output signal S_f, any rotation of supply reel l5 in the direction for unwinding the tape therefrom, and stop servo control circuit 26 responds to such signal S_f to cause supply reel motor l9 under the control of motor control circuit 2l to apply a torque to supply reel l5 which is adequate for preventing such rotation, that is, for establishing a stopped condition of supply reel l5.

The apparatus according to the present invention, as shown schematically on Fig. 5, is completed by a circuit 28 connected with current detectors 23 and 24 for measuring the ratio between the currents I_S and I_T sensed by detectors 23 and 24 as being supplied to supply reel motor l9 and take-up reel motor 20, respectively. An output signal from circuit 28 corres­ponding to the determined or measured ratio between currents I_S and I_T is applied to a system controller 29, such as a microcomputer or CPU, which is operative to provide control signals to motor control circuits 2l and 22 for controlling motors l9 and 20 in accordance with the present invention.

More particularly, when tape cassette l4 is operatively positioned, as determined by detector 27, and a loading operation is called for, for example, at the initiation of a recording or reproducing operation, system controller 29 controls the operations of motors l9 and 20 as described below with reference to the flow chart of Fig. 6:

In step (l0l), system controller 29 causes stop servo control circuit 26 to respond to signal S_f from frequency generator 25 to cause motor control circuit 2l to provide to motor l9 a current sufficient to prevent movement of supply reel l5. In other words, the current supplied to supply reel motor l9 is sufficient to prevent turning of reel l5 in the direction for unwinding the tape therefrom, with such rotation, if any, being indicated by frequency generator 25.

In the following step (l02), system controller 29 provides a control signal to motor control circuit 22 for causing the latter to supply an initial, constant predetermined current I_T to take-up reel motor 20 by which the latter exerts a torque on take-up reel l6 in the direction for winding tape l7 thereon.

Then, in step (l03), the current I_S supplied to motor l9 for maintaining the stopped condition of supply reel l5 while the initial constant predetermined torque is applied to take-up reel l6 is determined by detector 23 and circuit 28 measures or determines the ratio I_S/I_T and provides a corresponding signal to system controller 29.

Thereafter, in step (l04), the radius R_T of the tape wound on the take-up reel l6 is calculated from the current ratio I_S/I_T as indicated below :

Since the tension in magnetic tape l7 is equal at the portions thereof leading to supply reel l5 and take-up reel l6, respectively, the torques To_T and To_S applied to the take-up reel and the supply reel, respectively, have the following relation :     To_T/R_T = To_S/R_S .....(l) in which R_S and R_T are the radii of the tape wound on the supply and take-up reels l5 and l6, respectively.

Since the torques To_T and To_S are proportional to the currents I_T and I_S applied to the respective motors 20 and l9 for establishing such torques, the following relationship is established from Eq. (l) :     I_T/I_S = R_T/R_S .....(2)

Also, since the total amount of tape wound on both reels l5 and l6 in the cassette l4 is constant, the following relationship exists :     R₂² + R_S² = A² .....(3) in which A is a constant.

From Eqs. (2) and (3), the radius R_T of the tape wound on the take-up reel l6 can be determined as follows :<maths id="math0001" num=""><img file="EP0240437A2_D0001.tif" /></maths>

In the next step (l05), system controller 29 uses the calculated value of R_T to determine the torque To_T that has to be applied to the take-up reel l6 by motor 20 during the loading operation for ensuring that a desired tension T_n will be maintained in the tape. Such determination is made in accordance with the below :     To_T = T_n × R_T .....(5)

It will be appreciated that, having deter­mined the value of the torque To_T to be applied to take-up reel l6 during the loading operation in consideration of the calculated radius R_T of the tape wound on that reel, the system controller 29 suitably signals motor control circuit 22 for ensuring that motor 20 will provide the requisite value of the torque To_T to take-up reel l6. Further, throughout the loading operation, motor l9 is suitably controlled by stop-­servo control circuit 26 to prevent turning of supply reel l5 while the magnetic tape is unwound from take-­up reel l6 with the desired tension T_n being maintained in the tape. Thus, even when the tape wound on take-up reel l6 has a large radius R_T, that is, a major propor­tion of the total tape is wound on the take-up reel, the relatively large inertia of such reel at the time of the loading operation cannot overwhelm or overpower the resistance to turning of reel l6 in the direction for unwinding the tape therefrom that results from the calculated value of the torque To_T. Therefore, the speed at which the magnetic tape is drawn from the take-­up reel l6 is substantially ideally varied throughout the loading operation, as indicated by the solid line on Fig. 4. By reason of the foregoing, the generation of slack in the tape followed by the sudden pulling thereof, as at the time t_o on Fig. 4, is avoided in accordance with the present invention. Thus, damage to the tape during the loading operation is avoided.

In cases where the supply reel l5 is mechanically braked during the loading operation, it may be desirable to further apply to the supply reel, by way of supply reel motor l9, a constant torque To_S for resisting turning of the supply reel in the tape unwinding direction, and which has a value determined in accordance with the radius R_S of the tape wound on the supply reel. In that event, system controller 29 is operative to determine the radius R_S of the tape wound on the supply reel from the ratio of the currents I_T/I_S in accordance with the following equation :<maths id="math0002" num=""><img file="EP0240437A2_D0002.tif" /></maths>

Then, system controller 29 calculates the torque To_S as below :     To_S = T_n × R_S .....(7) in which T_n is again the desired value of tape tension.

Of course, during the tape loading operation, system controller 29 signals motor control circuit 2l so that the latter causes motor l9 to apply the calculated torque To_S to supply reel l5 with the result that movement of the latter is prevented during the loading operation even if insufficient mechanical braking is applied thereto.

From the foregoing it will be seen that, in accordance with the invention, the torque applied to one of the reels, for example, the take-up reel, during the loading operation is determined in accordance with the radius of the tape wound on that reel, and hence with reference to the ratio of the amounts of tape on the supply and take-up reels, respectively, with the result that abrupt changes in the speed with which the tape is withdrawn are avoided for preventing excessive tensions and resulting damage to the tape.

Although illustrative embodiments of the invention have been described in detail herein with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and that various changes and modifications can be effected therein by one skilled in the art without departing from the scope or spirit of the invention as defined in the appended claims.