Method of blow-moulding and fluorinating plastics tanks.
Abstract
The invention relates to a method for inflating and fluorinating plastic tanks. The prior art despite the use of fluorine in the gas mixtures refrained provide special security measures for the working personnel and the equipment. The lack of the required operational safety is should therefore be regarded as problematic. The invention provides a solution by first three stages takes place of a hydraulic, mechanical interlocking provides and method, wherein in the first stage to a pressure of approximately 2 - bar exclusively inert gases (12) be used 4, connect the second stage bar security controls are at about 3 performed and only above 3-4 bar in the third stage a fluorine-inert gas mixture (10) is introduced into the blow mold.

Term
Term ended
Projected expiry passed 19 April 2006, 20.4 years ago.
- Priority
- Filed
- Published
- Projected expiry
- Today
5 claims: 1 independent, 4 dependent
- 1Verfahren zum Aufblasen und Fluorieren von Kunststofftanks, wobei ein Vorformling innerhalb einer geschlossenen Blasform mittels eines Inertgas enthaltenden Blasgases zur Anlage an die Innenkontur der Blasform aufgeweitet und durch Fluor eine möglichst impermeable Innenschicht hergestellt wird, dadurch gekennzeichnet, daß die Blasform vor dem Aufblasen mechanisch verriegelt wird, und daß in einer ersten Stufe das Aufblasen ausschließlich mittels Inertgas durchgeführt wird und daß nach Erreichen eines Druckes zwischen 2 - 4 bar in einer zweiten Stufe eine Sicherheitskontrolle der Dichtigkeit des Systems, insbesondere des Behälters mittels der Überprüfung der Druckkonstanz, sowie eine Sicherheitskontrolle der Werkzeugverriegelung durchgeführt wird, und daß anschließend daran in einer dritten Stufe ein Fluor-Inertgas-Gemisch in die Blasform eingeleitet wird.
- 2Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die Sicherheitskontrollen bei einem Druck von ca. 3 bar durchgeführt werden.
- 3Verfahren nach Anspruch 1 und 2, dadurch gekennzeichnet, daß als Inertgas reiner Stickstoff in der ersten Blasstufe eingesetzt wird.
- 4Verfahren nach Anspruch 3, dadurch gekennzeichnet, daß das Fluor-Stickstoff-Gemisch der dritten Stufe einen Fluoranteil von weniger als 1 ,5 % besitzt.
- 5Verfahren nach Anspruch 1 bis 4, dadurch gekennzeichnet, daß als Kunststoff Polyäthylen eingesetzt wird und daß die impermeable Innenschicht dementsprechend als fluoriertes Polyäthylen ausgebildet wird.
Independent claims5
14 paragraphs, as filed
The present invention relates to a method for inflating and Fluorisieren of plastic tank according to the preamble of claim 1.
Such a method has become known from DE-PS 24 01 948th The local teaching assumes that the blowing gas used in addition to the inert gas 0.1 - contains 10 vol% fluorine. While this ensures that the preform into contact aufgeweitetwird to the inner contour, and that simultaneously an impermeable inner layer. A disadvantage, however, has been felt that this doctrine into account in any way the toxicity and corrosive properties of fluorine. Especially when using the known hydraulic devices for opening and closing of the blow molds, the risk is particularly high that harmful amounts of fluorine inadvertently leave the blow mold, for example, the plastic tank is leaking or fails the hydraulic lock.
The further prior art, according to US Patent No. 2,811,468, DE-PS 19 05 094, DE-PS 24 01 948, DE-AS 26 44 508, DE-PS 29 24 797, which deals with similar procedures, leaves when working with fluorine miss safeguards.
The present invention therefore has the object to improve the method mentioned initially such that it avoids fluorine damage to personnel and equipment safely.
This object is achieved by the method characterized in claim 1.
The invention thus provides a mechanical interlock is first of all intended to form Fuse instead or in addition to a hydraulic guard. It is understood that this is designed such that it withstands the prevailing loads. At the same time, however, the inflation method is divided into three stages, namely, having no fluorine content in a first stage of inflation, which is only carried out with inert gas. This step is carried out to a pressure of between 2 and 4 bar, preferably 3 bar, what join Sicherheitsontrollen as the second stage, the check on the one hand the mechanical lock and on the other hand, the pressure was constant. Should this time be noted that pressure losses occur, the process can still be aborted without harmful fluorine leaves the mold. the fluorine-inert gas mixture is only after this security checks then in a third stage is introduced into the blow mold, whereby then the inner impermeable layer is generated. The three stages of the invention leads so reliably to the desired operational reliability.
Further advantages and features will be apparent from the foregoing sub-claims.
In the following, a preferred embodiment will be explained in more detail with reference to FIGS. It shows:<ul><li>Fig. 1 is a schematic representation of the process unit and</li><li>Fig. 2 is a graph showing the pressure profile during the inflation of the plastic tank.</li></ul>
In Fig. 1, the two pressure vessels for the F₂ / N₂- mixture and the pure nitrogen at 10 and 12, respectively. They are each connected via a separate line 11 or 13 with the mixing station 14th First, this mixing station is supplied in the first stage only with pure nitrogen from the pressure vessel 12 via the line thirteenth The pure N₂ then passes through lines 15 and 17 for blow molding plant or 18. The pressure gauge (not shown) in the blowing system is connected to its display device 19 in the valves switch box 16, where the dominant political pressure can be read. As soon as this has reached 3 bar, the valve (not shown) which controls the nitrogen supply is closed. At this time, then check whether the pressure remains constant and that the blow mold is properly locked mechanically. Only when this pressure remains constant, thus the plastic tank is obviously sealed, the second stage uses, namely the bubbles with the fluorine-nitrogen mixture, the fluorine content is about 1%. It should be noted, however, that the Blasgemisch may also include another composition known to the prior art. The amount of information in terms of fluorine are in no way critical, but can be in the broad framework vary. The second stage is controlled in turn by the valves dashboard 16. In the second stage of the tank is inflated to about 10 bar, in which case the interior of the tank forming a layer of fluorinated polyethylene, the desired impermeability regarding solvents and the like. owns. The pressure of about 10 bar is then maintained over a period of about 30 seconds. Subsequently, the gas mixture from the blow mold is sucked through the lines 20,21, leading to a Kalksteinnaßfilter where the fluorine components are absorbed.
The blow mold 18 is washed several times subsequently with pure nitrogen from the pressure vessel 12 incoming or with dried air. Possibly remaining radicals of fluorine, which may be released when opening the blow mold 18 are sucked from the hose 23rd
The inventive method thus ensures in any manner that fluorine is no longer freely and uncontrollably escapes into the atmosphere.
In FIG. 2, the pressure course over 120 seconds is shown again schematically, where the individual process steps are given. The invention thus provides the security controls are then carried out at about 3 bar. The introduction of fluorine-nitrogen mixture is only bar off. 4
In detail, the first stage 1 is divided into the following steps:<ul><li>a. nitrogen flushing of the hose</li><li>b. Nitrogen pre-blowing of the hose</li><li>c. Closing the mold,</li><li>d. First pre-blowing with nitrogen from below</li><li>e. Second pre-blowing with nitrogen from below</li></ul>
In the second stage 2 is then carried out the security check the system for leaks by checking the pressure was constant, and the control of the tool locking. Finally, in the third step 3 the pressure is increased up to approximately 10 bar, at the same time the fluorine-inert gas mixture is introduced. The third stage 3 'is subsequently holding pressure at about 10 bar for a period of about 30 seconds is. Then the conclusion is repeatedly flushed with nitrogen or dry air, as this is indicated by the curve 4 of the curve.
3 sheets
Sheet 1 Sheet 2 Sheet 3
Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| WO2009015731A2 | Cited by | World Intellectual Property Organization (WIPO) | International search |
| BE1004647A3 | Cited by | Belgium | Search report |
| EP0176044A3 | Cited by | European Patent Office (EPO) | Search report |
| WO2009015731A3 | Cited by | World Intellectual Property Organization (WIPO) | International search |
| EP2489694A1 | Cited by | European Patent Office (EPO) | Applicant |
| DE102004061230B4 | Cited by | Germany | Search report |
| EP0897757A2 | Cited by | European Patent Office (EPO) | Search report |
| DE102011011287A1 | Cited by | Germany | Applicant |
| EP0897757A3 | Cited by | European Patent Office (EPO) | Search report |
| US5213734A | Cited by | United States of America | Search report |
| EP0500166A1 | Cited by | European Patent Office (EPO) | Search report |
| EP0176044A2 | Cited by | European Patent Office (EPO) | Search report |
| DE102004061230A1 | Cited by | Germany | Search report |
| DE102011011287A1 | Cited by | Germany | Search report |
| EP0039929A1 | Cites | European Patent Office (EPO) | Search report |
| EP0176044A2 | Cites | European Patent Office (EPO) | Search report |
| EP0212554A2 | Cites | European Patent Office (EPO) | Search report |
| DE1905094A1 | Cites | Germany | Search report |
| US2811468A | Cites | United States of America | Search report |
| DE2924797A1 | Cites | Germany | Search report |
| US3862284A | Cites | United States of America | Search report |
| US3998180A | Cites | United States of America | Search report |
| US4396567A | Cites | United States of America | Search report |
7 members in 4 offices
Priority claims5
| Document | Office | Kind | Date |
|---|---|---|---|
| 3523137 | Germany | A | |
| 3523137 | Germany | A | |
| 3523137 | Germany | – | |
| 3523137 | – | – | – |
| DE19853523137 | – | – | – |
Members7
| Document | Office | Kind | |
|---|---|---|---|
| DE3523137C1 | Germany | C1 | |
| JPS625829A | Japan | A | |
| EP0210344A2This record | European Patent Office (EPO) | A2 | |
| EP0210344A3 | European Patent Office (EPO) | A3 | |
| US4830810A | United States of America | A | |
| EP0210344B1 | European Patent Office (EPO) | B1 | |
| JPH0438217B2 | Japan | B2 |
26 legal events, as 3 offices reported them to INPADOC
Over the term
Point at a mark for the eventEvents
| Event | Code | Office | |
|---|---|---|---|
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Notification of lapseLapsedST | ST | FR | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Gb: european patent ceased through non-payment of renewal feeCeasedGBPC | GBPC | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| European patent in force as of 2002-01-01IF02 | IF02 | GB | |
| Annual fee paid to national office [announced via postgrant information from national office to epo]GrantedPGFP | PGFP | EP | |
| Annual fee paid to national office [announced via postgrant information from national office to epo]GrantedPGFP | PGFP | EP | |
| Opposition rejectedOpposition27O | 27O | EP | |
| Opposition rejectedOppositionORIGINAL CODE: 0009273PLBN | PLBN | EP | |
| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: OPPOSITION REJECTEDSTAA | STAA | EP | |
| It: last paid annual feeITTA | ITTA | EP | |
| Opposition filedOpposition26 | 26 | EP | |
| Opposition filedOppositionORIGINAL CODE: 0009260PLBI | PLBI | EP | |
| Fr: translation filedET | ET | EP | |
| Gb: translation of ep patent filed (gb section 77(6)(a)/1977)GBT | GBT | EP | |
| Designated contracting statesAK | AK | EP | |
| (expected) grantORIGINAL CODE: 0009210GRAA | GRAA | EP | |
| It: translation for a ep patent filedITF | ITF | EP | |
| It: translation for a ep patent filedITF | ITF | EP | |
| First examination report despatched17Q | 17Q | EP | |
| Designated contracting statesAK | AK | EP | |
| Search report despatchedORIGINAL CODE: 0009013PUAL | PUAL | EP | |
| Request for examination filed17P | 17P | EP | |
| Designated contracting statesAK | AK | EP | |
| Public reference made under article 153(3) epc to a published international application that has entered the european phaseORIGINAL CODE: 0009012PUAI | PUAI | EP |
Numbers
- Publication
- 0210344
- Publication, DOCDB
- 0210344
- Publication, EPODOC
- EP0210344
- Application
- 86105448
- Application, DOCDB
- 86105448
- Application, EPODOC
- EP19860105448
Titles3
- German
- Verfahren zum Aufblasen und Fluorieren von Kunststofftanks
- English
- Method of blow-moulding and fluorinating plastics tanks
- French
- Procédé de soufflage et de fluoration de réservoirs en matière plastique
Classification
- CPC, 10
- B29C49/46
- B29C71/00
- B29C2049/4605
- B29C2049/4608
- B29C2049/4617
- B29C2049/4623
- B29K2023/06
- B29L2031/7172
- B29C49/4273
- B29C2049/7832
- IPC, 6
- C08J7 12
- B29C49 26
- B29C49 46
- B29C49 80
- B29C71 00
- B29L22 00
Designated states1
- Contracting states, 1
- Italy