EP0180101A2

Deposition of patterns using laser ablation.

Abstract

57 An improved technique is described for the formation of conducting patterns on substrates. This technique has particular utility in the provision of "seeding" layers which are often used as catalysis for electroless deposition of an overlying metal layer. The seed layer is provided by casting a polymer containing a seed constituent onto a substrate, after which the polymer is ablatively photodecomposed by far UV radiation of wavelengths less than 400 nm and sufficient energy fluence to create ablative photodecomposition. This exposes the seed constituent in the polymer in the irradiated areas. Electroless plating of a metal can then occur, the plating being limited to only those areas which have been selectively exposed by the laser irradiation. Thus, a seed layer is prepared by dry processing, in ( contrast with previous techniques using plating solutions to provide the seed layer.

EP0180101A2, drawing sheet 1
Sheet 1 of 2

Term

Term ended

Projected expiry passed 17 October 2005, 20.9 years ago.

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22 claims: 3 independent, 19 dependent

  1. 1
    A method for forming an electrically continuous layer on a substrate, comprising the steps of:preparing a material capable of being applied as a resist-type layer onto said substrate, said material including seed constituents which can act as a seed layer for later formation of said electrically continuous layer, applying said resist-type layer to said substrate, irradiating said resist-type layer with far UV radiation of wavelengths less than 400 nm and sufficient energy fluence to ablatively photodecompose said resist-type layer to expose said seed constituents therein thereby producing said seed layer, and forming said electrically continuous layer over said seed layer.
  2. 12
    A method for the electroless plating of copper onto a substrate including a seed layer thereon which acts as a catalyst for said electroless plating, said method comprising the steps of:preparing a polymer of Pd in a polymer binder which is capable of being applied as a layer to said substrate and adhering thereto, applying said polymer to said substrate as a layer thereon, ablatively photodecomposing said polymer by irradiating said polymer with far UV radiation of wavelengths less than 400 nm and energy fluence sufficient to cause ablative photodecomposition of said polymer in order to expose Pd metal therein, electrolessly plating copper onto said exposed Pd metal, said Pd metal acting as a seed layer catalyst for the electroless deposition of said copper, said copper being deposited to a thickness which is electrically continuous.
  3. 16
    A method for preparing a metal layer on a substrate, comprising the steps of:dispersing particles of said metal in a polymer complex, said polymer complex being capable of being ablatively photodecomposed by the incidence of far UV radiation thereon, applying said metal-containing polymer to said substrate, as a layer thereon, said metal-containing polymer adhering to said substrate, ablatively photodecomposing said layer by irradiating said layer with far UV radiation of wavelengths less than 400 nm and sufficient energy fluence to cause ablative photodecomposition thereof, said decomposition exposing said metal in said metal-containing polymer layer, thereby forming a metal layer on said substrate.